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INDUSTRIAL VEHICLE MODIFICATIONS

RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

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RMA Automotive, a division of RMA Group, is a world-leading provider of light and heavy duty vehicles, purpose-built modified vehicles and fleet solutions to a diverse global customer base.

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Page 1: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

INDUSTRIAL VEHICLE MODIFICATIONS

Page 2: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

CONTENTS

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WELCOME TO RMA AUTOMOTIVE.........................................................................................................

ENGINEERING EXCELLENCE....................................................................................................................

MODIFICATION PORTFOLIO...................................................................................................................

INDUSTRIAL SPECIFICATION...................................................................................................................

INDUSTRIAL MODIFICATION PORTFOLIO...............................................................................................

INDUSTRIAL FEATURES

SAFETY FEATURES..............................................................................................................................

DURABILITY FEATURES....................................................................................................................

OPERATIONAL FEATURES.................................................................................................................

VEHICLE SPECIFICATION.......................................................................................................................

MODIFICATION DIMENSIONS...............................................................................................................

MODIFICATION SPECIFICATIONS..........................................................................................................

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Page 3: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

WELCOME TO RMA AUTOMOTIVE

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RMA Automotive, a division of RMA Group, is a world-leading provider of light and heavy duty vehicles, purpose-built modified vehicles and fleet solutions to a diverse global customer base. From Aid & Development organizations, vast corporate entities and governments to original equipment manufacturers, RMA Automotive is a major supplier to commercial and non-commercial markets globally.

The integrated strength of RMA’s specialized business units offers: • Combined experience • Engineering excellence • Responsiveness to customer needs • Competitive pricing through vast scales• 75,000 units delivered to customers over the last three years.

RMA industrial modifications build on the base vehicle’s standard original equipment manufacturer (OEM) features by adding essential safety enhancements, improving durability and optimizing operational capability. The modifications are tailor-made for the world’s most challenging commercial and civil operations, complying with very latest industry safety and fleet management requirements.

RMA is the only Ford Motor Company “Qualified Vehicle Modifier” (QVM) program participant in the Asia-Pacific and Africa regions, and enjoys the same status from Land Rover as its first “Approved Vehicle Modifier” (AVM). All modifications meet the manufacturer’s stringent quality guidelines and engineering criteria. Compliant vehicles are backed by a full Ford warranty on the vehicle and RMA warranty on modifications.

ASIA PACIFICChinaVietnamLaosThailandCambodiaMyanmarSingaporeIndonesia

AUSTRALIABrisbane

Perth

CENTRAL ASIAKazakhstanAfghanistan

MIDDLE EASTUAE

AFRICAKenyaSouth SudanSouth AfricaLiberia

EUROPEUnited KingdomGermanyTurkey

AMERICASUSAHaiti

Creative automotive solutions tailored to customer requirements

Uncompromised excellence in business practice & products

Investing in business, partnerships & products for the future

INNOVATIONOUR CORE VALUES

INTEGRITY ENDURANCE

Page 4: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

ENGINEERING EXCELLENCE

All RMA modifications are developed with whole vehicle integrity as the core philosophy and stringent engineering practice. By fully integrating the design, engineering, testing and manufacturing standards, the safety, durability and operational effectiveness of the vehicle is optimized. This marks RMA Automotive as leader in the field of light vehicle modifications.

RMA Automotive conducts extensive component and whole vehicle testing to ensure that the real world application meets all possible operational conditions. By carrying out vehicle testing in a variety of climates, terrain and operational environments, RMA engineers ensure that the modified features will not fail. RMA prides itself in supplying vehicles to the world’s leading resource extraction companies, such as the mining industry, and has built up an extensive technical knowledge of the operational challenges faced in the field. This experience is an important element of continuous improvement in the product development process.

RMA product development, quality and manufacturing processes are established to OEM standards. Vehicle operators can be confident that their vehicle fleet will remain dependable and able to withstand the unrelenting demands of the modern industrial environment. Customer focus is paramount, ensuring that RMA modifications are engineered to reduce operating and maintenance costs along with ensuring the safety of personnel.

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Page 5: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

INDUSTRIAL EMERGENCY & SECURITY UTILITY

MODIFICATION PORTFOLIO

Large fleets contain a variety of vehicles used for multiple applications, often with specific modifications to suit challenging operating requirements. RMA offers an extensive range of pickup modifications for use across a range of commercial, civil and military applications. RMA's modular engineering approach ensures that whilst each modification is built onto a specific compact pickup platform, adaptation for any vehicle with the same size platform is possible. The below images show the core modifications available:

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Within the range of modifications available from RMA, the industrial vehicle modifications portfolio comprises of four key products, offering a choice of solutions for operational and maintenance applications;

INDUSTRIAL MODIFICATIONS

MINE SITE Robust off road modification providing an adaptable working platform for austere industrial operating environments. Modifications improve vehicle safety, durability and operational capability.

DROPSIDE Multi-purpose aluminium dropside tray for multiple load carrying and operational applications. Provides a high capacity load carrying alternative to a conventional pickup, with the safety, durability and operational capability features available on the Mine Site vehicle.

MAINTENANCE / MAINTENANCE ROADSTER Heavy duty, multi-purpose mobile maintenance unit with remote, offroad operational capability. Adaptable maintenance platform with extensive storage and equipment options. Available as a closed (Maintenance) or open variant (Maintenance Roadster).

WORKSHOP Heavy duty, multi-purpose mobile workshop with remote, off road operational capability. Adaptable workshop unit with extensive storage and equipment configurations. Provides weather protection and a self-contained working environment.

MINE SITE

DROPSIDE

MAINTENANCE

MAINTENANCEROADSTER

WORKSHOP

POLICE

AMBULANCE

PRISONER TRANSPORT

CASH IN TRANSIT

ARMORED

PERSONNEL CARRIER

REFRIGERATED

AID & DEVELOPMENT

MEDICAL CLINIC

Page 6: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

INDUSTRIAL SPECIFICATION

RMA industrial vehicle modifications have been developed to ensure that the modified vehicle specification is optimized for its intended application. RMA offers a series of features developed from the extensive knowledge gained through experience meeting the requirements of global commercial, civil and military organizations. This provides operators with a safe, functional and durable vehicle platform which can be tailored with optional features to suit specific operational requirements. These vehicle attributes are classified into three key areas;

STANDARD INDUSTRIAL FEATURES

All RMA industrial vehicle modifications are based on an OEM base vehicle specification. In addition, each industrial modification includes a minimum standard specification to ensure that the modified vehicle is suitable for its intended application. This specification provides operators with a safe, functional and durable vehicle platform that can be used for a variety of industrial operations or which can be tailored with optional features to suit specific operational requirements.

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SAFETY

Modified features that improve safety by enhancing vehicle visibility and protecting the vehicle occupants in the event of a collision. They allow a vehicle to comply with the specific safety requirements of major international resource extraction companies.

DURABILITY

Modified features that improve durability by protecting vehicle components that are likely to wear out prematurely or be damaged due to the operational conditions and environment.

OPERATIONAL CAPABILITY

Modified features that enhance operational capability by improving vehicle effectiveness and personnel working efficiency. Optional features include tools and equipment to meet specialist industrial operating requirements.

MINE SITE FEATURES DROPSIDE FEATURES MAINTENANCE FEATURES WORKSHOP FEATURES

Fire extinguisher (1kg)

Safety kit (First aid kit, Warning triangle)

Wheel nut indicators

Enhanced fuel filtration system

Aluminum dropside tray

Reflective vehicle decals

Safety flag

Amber beacon light

Heavy duty brake pads

Heavy duty suspension

Canvas seat covers

Workshop body

Rear access step

Roof ventilation fans

Workshop workbench

Workshop shelving

Tool mounting board

220 Volt electrical system

Deep cycle battery

Heavy duty suspension

Canvas seat covers

Auxilliary AC Power Socket

Electrical integration system

Reflective vehicle decals

Safety flag

Amber beacon light

Heavy duty brake pads

Heavy duty suspension

Canvas seat covers

Maintenance body

Roller shutter doors

Interior storage lighting

Deep cycle battery

Heavy duty suspension

Canvas seat covers

Page 7: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

INDUSTRIAL MODIFICATION PORTFOLIO

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FORD RANGER MINE SITE

FORD RANGER DROPSIDE

FORD RANGER MAINTENANCE FORD RANGER MAINTENANCE ROADSTER

FORD RANGER WORKSHOP

Page 8: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

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INDUSTRIAL MODIFICATION PORTFOLIO

TOYOTA HILUX MINE SITE

CHEVROLET COLORADO MINE SITE

NISSAN NAVARA MINE SITE

Page 9: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

AMBER BEACON LIGHT

High intensity amber beacon light

Improves vehicle visibility and safety with roof mounted, high intensity lighting. Suitable for industrial and mining environments.

MINING LIGHT BAR WITH AMBER BEACON

High intensity amber beacon light with tail lights

Improves vehicle visibility and safety with high intensity LED lighting, replicating vehicle tail, brake and turn signal lights into roof mounted position. Suitable for industrial and mining environments, the light bar is waterproof to IP67 level, features lightweight aluminum construction and is vibration resistant. Available for fitment to the rear mounting frame.

SAFETY FEATURES

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Page 10: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

ULTRA LED LIGHT BAR

Ultra high visibility LED light bar

The ultra LED light bar further enhances light output of the LED light bar, featuring 54 individual LED's providing ultra high visibility lighting for turn signals, braking, reversing and strobe patterns.

Available for fitment to the vehicle roof.

SAFETY

LED DRIVING LIGHTS

Driving/Work lights

Utilizing the existing LED light bar system, the driving/work lights provide compact yet powerful illumination for night driving or working, ensuring optimum visibility and safety inside and outside the vehicle.

LED REAR WORK LIGHTS

Reversing/Work lights

Utilizing the existing LED light bar system, the reversing/work lights provide compact yet powerful illumination for night driving or working, ensuring optimum visibility and safety inside and outside the vehicle.

The RMA LED light bar provides the optimum high visibility lighting solution for light vehicle applications. Designed to meet the stringent safety requirements demanded by industrial and mining companies, military forces and emergency services, the LED light bar offers a fully customizable high visibility lighting system available with two levels of light output to suit operational requirements.

The light bar can be fitted with a choice of lens colors, including amber, clear, blue, red, green and yellow. Each LED can be individually programmed to flash in a specific strobe pattern or intensity level.

Vehicle safety is further enhanced by replicating vehicle tail light functions into a roof mounted position. Suitable for austere industrial and mining environments, the light bar is dust and waterproof to IP65 and vibration resistant. It is manufactured in lightweight aluminum with rubber sealed, polycarbonate lenses.

LED LIGHT BAR

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Front

Rear

Page 11: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

ROLLOVER PROTECTION SYSTEM (ROPS)

Internal vehicle roll over protection

The RMA Rollover Protection System (ROPS) has been developed to provide optimum safety to vehicle occupants in the event of a rollover incident. The ROPS is designed to augment the existing vehicle safety structure and, if the vehicle occupants are wearing seat belts, the ROPS reduces the potential for head injuries caused by roof crush when a vehicle is involved in a rollover.

RMA ROPS is not compatible with vehicles fitted with curtain airbag systems.

Vehicle rollover is one of the most severe accidents that a vehicle can be involved in. Where OEM manufacturers develop their vehicles with deformable ‘safety zones’ to protect the occupants from head-on or side collisions, the passenger car industry safety organizations – Euro NCAP, Australian NCAP & US NHTSA – don’t include any specific tests to measure the safety of a light utility vehicle, such as a pickup or SUV, in the event of a rollover. Nor do the tests consider the specific anomalies that are unique to off road vehicle safety or industrial working environments. The US NHTSA states that SUV type vehicles are 2.5 times more likely to rollover than a sedan car. Furthermore, 33% of SUV fatalities are as a result of rollover, highlighting the importance of additional vehicle rollover safety protection.

Tall and narrow vehicles, such as pickups and SUVs are more susceptible to rollover due to their higher center of gravity and vehicle weight increasing the chance of rollover. Furthermore, modern off road vehicles are quiet, comfortable and fitted with many safety systems, often providing the driver with a false sense of security that reduces awareness of dangerous driving conditions. These vehicle characteristics, along with typical use patterns in off road environments contribute to the potential for rollover incidents to occur. These remote and challenging operating conditions are often found in remote industrial working environments, such as mining, where rollover is even more serious due to the reduced availability of emergency services.

ROPS FeaturesIndustry Standard The ROPS is designed to meet the most stringent safety standards required by the world’s major resource extraction companies. The RMA test protocol harnesses advanced engineering expertise to optimize safety, utilizing learnings from the FIA international motorsport federation in their evaluation of motor racing rollover accidents.

Optimum Packaging The ROPS roll cage features a lightweight design that adds only 34kg to the overall vehicle weightfor a double cab vehicle. Roll cage construction maintains maximum entry/exit clearance and does not affect internal headroom. Key contact points are fitted with high density foam padding that has been specifically designed to minimize injury to occupants who are not wearing a helmet.

Precision ManufacturingThe ROPS roll cage is manufactured from cold drawn high tensile steel with CNC formed tubing joined with CNC machined connecting joints. Mounting brackets are laser machined to ensure maximum dimensional accuracy for optimum fit within the vehicle. All tubing is powder coated for durability and a discreet appearance.

ROLLOVER PROTECTION SYSTEM (ROPS)Testing StandardsAs there is no industry testing standard for rollover protection on light utility vehicles and to ensure that the ROPS meets the most stringent safety standards, RMA has developed its own test protocol. The RMA ROPS engineering test & development process includes numerous tests to ensure the safety of vehicle occupants. Finite Element Analysis (FEA) is used to design the required strength into the ROPS, while practical tests actively replicate the loads being applied and validate the ROPS performance. This merging of high tech engineering theory and practical application ensures that RMA offers optimum vehicle safety without adding unnecessary weight to the vehicle.

Vehicle RolloverThe RMA Rollover Protection System has been developed to provide optimum safety to vehicle occupants in the event of a rollover incident. The ROPS is designed to augment the existing vehicle safety structure and, if the vehicle occupants are wearing seat belts, the ROPS reduces the potential for head injuries caused by roof crush when a vehicle is involved in a rollover.

Side Roof Impact: by developing the ROPS to resist lateral side loading on the roof, should a 90° rollover occur, the roof structure around the occupants heads remains strong enough to resist crushing by distributing the forces through the vehicle, thereby reducing injuries to the vehicle occupants.

Vertical Roof Impact: in the event of a 180° vehicle rollover, the ROPS will augment the vehicle body structure to minimize roof crushing directly above the passengers heads by distributing the force though the vehicle body structure, again reducing injuries to the vehicle occupants.

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Page 12: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

HEADLIGHT ON SYSTEM

Automatic headlight on system

Vehicle headlights will automatically turn on when the engine ignition is switched on. The driver is not required to actively switch the headlights on. Improves vehicle visibility and safety, meeting mine site safety requirements. Can be linked to the LED light bar system where both headlights and light bar are turned on automatically. Can be integrated with LED light bar system.

CENTER HIGH MOUNTED STOP LIGHT

High level stop light mounted on load rest or rear mounting frame

Center high mounted stop light (CHMSL) can be located on the vehicle load rest or rear mounting frame. Operating alongside the main brake lights, the high mounted position increases visibility for vehicles following behind, helping to improve safety.

SAFETY

SPEED LIMITER

Electronically programmable speed limiter system

Provides a programmable electronic speed limiter that restricts vehicle maximum speed. The speed limit can be programmed by either the driver or centrally by the vehicle fleet manager depending on the intended usage. The speed limit can be set in KM/H or MPH, from 30km/h (18mph) upwards and can also be set to limit engine RPM. The system does not provide vehicle braking. The system is available for any vehicle fitted with electronic ‘drive-by-wire’ throttle control and is TÜV, KBA and EC standard approved.

REVERSING ALARM

Audible vehicle reversing alarm

Improves safety for personnel operating outside the vehicle when it is reversing. The alarm is activated when reverse gear is selected by the driver and helps warn others when the driver is unable to see the blind spots behind the vehicle. The 102db alarm can be mounted on the light bar or underneath the rear body.

REAR VIEW CAMERA

Rear license plate mounted cameraRear mounted camera provides a visual image behind the vehicle when reversing. Rear view camera significantly increases safety and reduces the chance of vehicle damage caused by reversing into objects located behind the vehicle. Provides the driver with greater confidence when maneuvering in confined spaces.

The camera is activated when reverse gear is selected and a rear view image is displayed within the internal rear view mirror housing. The image has 3 graduated distance reference lines to indicate how far behind the vehicle an object is located; Blue line - 4m, Red line - 1m, Yellow line - 0.7m

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Page 13: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

REFLECTIVE SEAT BELT COVERS

High visibility reflective seat belt covers

Enables easy identification if seatbelts are being worn inside a vehicle. The reflective markings and high visibility material is easily identified both at night and during daylight hours.

FIRE EXTINGUISHER

Hand held fire extinguisher

Safety requirement to deal with minor vehicle related fires. The powder fire extinguisher can be used on electrical, fuel and gas related fires. Three sizes can be specified for fitment inside the vehicle cabin or load space: 1kg, 2.5kg, 9kg

WHEEL NUT INDICATORS

High visibility wheel nut indicators Allows loose wheel nuts to be quickly and easily identified, preventing vehicle hub damage, loss of a wheel and any resulting accidents. The wheel nut indicators are aligned in pairs when the wheel nuts are tightened to the required torque settings. If a wheel nut becomes loose then the arrow indicator shows the misalignment, highlighting a potentially loose wheel nut.

REFLECTIVE VEHICLE DECALS

High visibility reflective vehicle marking decals

Improves vehicle visibility and safety, particularly at night. High UV resistance for durability under intense sunlight.

Choice of two color patterns on the front, rear and side of the vehicle:Red/White/Yellow: Red (rear), White (front), Yellow (side)Red/White: Red & White checker pattern on front, ear and side

SAFETY FLAG

High visibility safety flag mounted on flexible fiberglass pole

A high visibility safety flag improves visibility of light vehicles in mining environments. The 2.4m high safety flag can be mounted onto the front bullbar or inside the pickup bed giving vehicles an extra layer of protection, particularly where the operating terrain contains large dips and hills, where vehicle mounted beacon lights may not be visible. By combining the safety flag with a LED beacon, drivers can ensure they are always in the line of sight of heavy machinery. The flag shaft is constructed from a high quality, flexible fiberglass rod. The safety flag can be mounted on a spring base or solid, removable mount which allows the flag shaft to be stored when the vehicle is offsite. All electrical cables are hidden inside the shaft and fully weatherproofed. The flag is made from a reflective UV resistant nylon material that repels dirt and dust.

Also available with LED light beacon.

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Page 14: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

DURABILITY FEATURES

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Page 15: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

HEAVY DUTY SUSPENSION

Heavy duty vehicle suspension system

Heavy duty suspension increases durability, control and safety by creating a complete suspension system that is optimized for the operational requirements of the vehicle. Each heavy duty suspension system is tailored to suit the specific operational application, taking into account vehicle load, operating environment and dynamic requirements.

For industrial applications, the heavy duty suspension is available in the following packages;1. Mining suspension (normal conditions)2. Mining suspension (extreme conditions – wet & muddy)3. Bullbar suspension (for a vehicle fitted with bullbar & winch)4. Maintenance & workshop suspension (high payload)

AIR INTAKE SNORKEL WITH PRE-CLEANER

Raised air intake snorkel with pre-cleaner system

The pre-cleaner system further enhances the snorkel by separating large dust particles and water before they have chance to enter the intake system, reducing air filter clogging, subsequent loss of engine performance and maintenance requirements.

AIR INTAKE SNORKEL

Raised air intake snorkel system

The raised air intake snorkel ensures that the engine is protected from water and dust ingression when driving off road. The air snorkel intake is located above the vehicle roofline placing it above the low lying dust layer that collects on the road surface, particularly when driving behind other vehicles off road. Furthermore, the raised intake prevents water entering the intake when fording rivers, raising the vulnerable low level standard OE air intake.

HEAVY DUTY BRAKE PADS

High durability brake pads

Revised brake pad material and construction provides increased braking performance and durability, particularly in off road environments. A special pad compound material and design reduce the dirt accumulation which exacerbates brake pad and disc wear rates, resulting in reduced brake performance and increased maintenance cost requirements. The upgraded RMA brake pad increases brake efficiency when higher operating temperatures are experienced during towing, carrying heavy loads or driving downhill for extended periods.

HEAVY DUTY BRAKE DISC

High durability brake disc

High carbon steel brake discs offer increased durability, lower wear rates and improved braking performance. For vehicles carrying heavy loads and undertaking long periods of downhill braking, thermal stability of the brake disc is improved, eliminating judder and brake fade.

DURABILITY

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Page 16: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

DURABILITY

HEAVY DUTY SUSPENSIONThe standard OE suspension components fitted to a vehicle have been through an extensive engineering development program, providing a balance between the requirements of varied driving conditions, durability, comfort and cost. While the standard OE suspension is designed to meet the needs of the majority of customers who drive mainly on sealed road surfaces, it isn’t optimized for the operational requirements of a heavy duty industrial vehicle that is regularly driven off road or on poor road surfaces in varied environmental conditions. The same can be said of the typical aftermarket suspension systems that are designed to meet the broad requirements of a vehicle that is driven on the daily work commute during the week and driven off road at the weekend.

The RMA heavy duty vehicle suspension system addresses the specific operational requirements of a professional industrial vehicle that is subject to extreme environments, by improving durability, control and safety. The enhanced suspension improves dynamic characteristics on road and provides superior performance off road. By improving dynamic capability, driver confidence is increased and safety is enhanced as the vehicle remains more controllable in all driving situations. Suspension component durability is prolonged, reducing service intervals and maintenance costs. As nearly all industrial vehicles are fitted with a variety of operational equipment, the suspension system improves stability when carrying variable payloads or when towing a heavy trailer. When developing an enhanced suspension package, RMA engineers emphasize the requirement to understand the operational requirements of the vehicle. A popular misconception is that an ‘uprated’ suspension, featuring stiffer springs and dampers, must be better. This isn’t necessarily the case and is entirely dependent on the intended use of the vehicle. RMA engineers tailor each suspension system to suit the operational requirements of each modified vehicle. The suspension improvements depend on the specific vehicle application and include modifying some or all of the following features;

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Coil spring• Front coil springs are uprated to improve vehicle handling by reducing body roll and enhancing steering response. Provides improved control of the suspension, maintaining optimum tire contact on all driving surfaces. • The revised springs are designed to reduce unnecessary body motion, improving dynamic stability and safety. The spring rate is optimized for heavy duty applications where the vehicle is driven on rough road surfaces and when loaded with variable cargo weight up to maximum payload capacity. • Increased vehicle ride height provides higher ground clearance to minimize damage to the vehicle underbody for mining vehicle.• The coil springs are manufactured using a hot coil process with CNC coiling machine and are oil quenched, shot peened, scragged and powder coated to ensure optimum quality, durability and consistency in performance.Leaf spring• Rear leaf springs feature a revised spring profile to manage heavy payloads or when towing to maximum capacity.• The spring packs include inter-leaf pads to reduce friction and noise. They are constructed from high grade steel to ensure that durability and performance is maintained in all operating conditions, particularly muddy or corrosive environments.Dampers• Heavy duty suspension dampers improve vehicle stability and enhance safety by reducing uncontrolled body motion and manage vehicle weight transfer.• Uprated dampers offer high performance, heavy duty replacements to the OE components that are engineered to match the revised front and rear spring rates.• The dampers have large diameter pistons for increased damper strength and durability. They are non-pressurized, foam cell construction, fully oil filled and sealed to ensure precise control, thermal stability and reduced aeration, providing improved dynamics without compromising ride comfort.• The 40mm twin tube damper bodies feature large diameter pistons for increased damper strength, durability and control. The dampers are non-pressurized, fully oil filled, foam cell construction to ensure precise control, thermal stability and to eliminate aeration. This ensures improved dynamics and control in all conditions without compromising ride comfort.• The twin tube construction ensures that the chromed piston rod remains ‘dry’ (no oil coating) during compression, resulting in improved durability by reducing wear to the piston rod and oil seal.Polyurethane leaf spring bushes• Polyurethane bushes replace the standard OE rubber bushes, providing improved spring location and rear axle movement.• Bush durability improved through reduced ovalation and grease retention, increasing service life, maintaining consistent shape and reducing bush noise.• Improve dynamic stability by reducing rear axle steer and helping to prolong tire life.High torque rear axle u-bolts• Provide increased leaf spring clamping force through higher torque tension for improved retention of the leaf springs.• Enhances spring stiffness and durability, ensuring that the spring flexing is controlled correctly, improving vehicle dynamics, especially when carrying heavy loads.

Page 17: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

ENHANCED FUEL FILTRATION SYSTEM

Enhanced fuel filtration system for removing fuel impurities

The enhanced fuel filtration helps to improve engine durability and reliability by separating water and fuel impurities before they cause damage to the fuel injection system. Water contamination can be easily identified via a clear plastic viewing bowl located at the bottom of the filter. The filter can be easily drained by hand and does not need to be removed from the vehicle.

There are two fuel filtration options to suit different operating climates:

Cold climate: fitted with heating element, suitable for ambient temperatures down to -40°C/-40°F. Warm climate: suitable for ambient temperatures greater than 5°C/41°F.

Enhanced fuel filtration capability is necessary for markets with poor fuel quality and where the fuel handling and storage facilities are not well maintained. In markets where the fuel supply infrastructure results in water and other impurities entering the fuel, if this contaminated fuel enters a vehicle fuel system, it can cause permanent engine damage. Modern fuel injection systems operate at very high pressures and tolerances meaning they are extremely sensitive to any fuel contamination.

Poor Fuel Quality

ENHANCED FUEL FILTRATION SYSTEMThe RMA enhanced fuel filtration system provides a highly effective solution to inconsistencies in fuel quality, helping to improve engine durability and reliability by separating the water and impurities from the fuel before it corrodes or causes damage to the fuel injection system. The enhanced fuel filtration features micro particle filtration, water-fuel separation, fuel heating for cold climate starting and an audible water-in-fuel warning system (optional).

WATER-IN-FUEL AUDIBLE ALARM

Audible water-in-fuel warning alarm for enhanced fuel filtration system

In addition to the visible warning symbol on the instrument panel, the audible alarm alerts the driver that water is present in the fuel system. When water builds up inside the enhanced fuel filter system, a continuous alarm will sound until the water is drained from the filter. For vehicles equipped with the water-in-fuel and coolant level alarm warning alarms, both features use the same alarm.

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FunctionalityThe enhanced fuel filtration system replaces the standard OE system and connects to the vehicle using standard fuel hoses and electrical connections. The fuel filter element is effective down to 2 microns particle size and provides nearly 100% water separation, where OEM fuel filters are typically only effective to approximately 10 microns.

Water contamination can be easily identified via a clear plastic viewing bowl located at the bottom of the filter. The filter can be drained by hand and does not need to be removed from the vehicle, ensuring that daily maintenance is possible without requiring technical support.

In addition to the visible water-in-fuel warning symbol that illuminates on the driver instrument panel, an audible alarm can be fitted in the cabin to ensure that critical water-in-fuel levels cannot be ignored by the driver. To ensure optimum durability, the high capacity filter features a steel casing and is mounted to a robust die cast aluminium housing.

Page 18: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

BULLBAR

Front mounted steel protection bullbar

Heavy duty front bullbar provides highly robust protection for the vehicle. By protecting key functional features such as the engine cooling radiator and front headlights, the vehicle will remain operational following a front impact where an unprotected vehicle would suffer from immobilizing damage. The bullbar is designed to be fully airbag compatible, ensuring normal airbag activation in the event of a collision. The bullbar allows the fitment of an integrated electric winch system inside the bumper and mounting points allow fitment of high visibility safety flag poles and radio communication aerials. Due to the additional weight, the front suspension requires revised springs and dampers to retain vehicle handling characteristics.

HEAVY DUTY SIDE RAILS AND SIDE STEPS

Side mounted steel protection bars and side steps

Steel side protection bars protect the front fenders and side sills from damage during off road driving. If damaged, the protection bars are quicker and cheaper to replace than body panel damage. The side bars allow unrestricted access to the vehicle doors and include a convenient step for access into the cabin. The side steps and side rails are constructed from high strength steel with durable powder coated finish for optimum corrosion protection.

Heavy duty side rails are only available with a front bullbar. Side steps are available as a separate option.

REAR BUMPER BEAM WITH SWING ARM

Steel rear bumper beam with dual purpose swing arm

Up to two swing arms can be fixed to the rear bumper beam enabling a full size spare wheel & tire and steel 'jerry can' fuel container to be mounted outside of the pickup load box, maximizing load space. The swing arms pivot on the edge of the bumper beam, allowing the rear tailgate to open fully for unobstructed loading.

DURABILITY

REAR BUMPER BEAM

Steel rear bumper beam with integrated signal lights

Heavy duty rear bumper beam provides additional protection to the rear of the vehicle and load space. The beam is manufactured from powder coated steel and fits across the full width of the vehicle, protecting the tailgate and rear corners. Additional rear tail, brake, reversing and turn signal lights are integrated within the bumper enhancing visibility and vehicle safety.

ELECTRIC FRONT WINCH

Front mounted electric winch with remote operation

Front mounted electric recovery winch can be used for vehicle recovery when immobilized on steep or slippery surfaces. The powerful electric motor can pull up to 10,000lbs / 4,500kg through a 3 gear planetary gearbox with aircraft grade steel wire rope, clevis safety hook and roller fairlead delivering strong, smooth winching in demanding conditions. The winch can be operated remotely allowing operator flexibility and ensuring maximum safety in challenging situations.

Requires front bullbar to be fitted.

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COOLANT LEVEL ALARM

Audible warning alarm for low coolant level

The coolant level alarm monitors the level of engine coolant in the vehicle radiator and warns the driver when the level falls below safe operating guidelines. Should a leak occur in the cooling system, for example from damage to the radiator, the coolant level will fall, activating the coolant level alarm. A warning alarm is installed in the vehicle providing an audible alert to the driver and will continue to sound until the coolant level is restored.

LIGHT GUARDS

Steel exterior light guards

Exterior light guards protect the front headlights and rear taillights from foreign object damage, ensuring that the lights remain functional. The protectors are constructed from high strength steel with durable powder coated finish for optimum corrosion protection.

CANVAS SEAT COVERS

Heavy duty canvas seat covers for all seats

Heavy duty canvas seat covers are fitted to all vehicle seats and headrests providing protection against dirt and damage to the seats. The military grade canvas is durable and water resistant making the covers ideal for eliminating damage to seats in austere industrial environments. The covers feature a custom fit to ensure that chafing against the OE seats is minimized upon entry/exit by passengers. The covers are removable and washable to maintain hygiene and cleanliness standards.

REAR WINDOW PROTECTOR

Steel mesh rear window protection

Steel mesh rear window guard protects vehicle occupants from load intrusion into cabin. Engineered to stringent load test requirements, the mesh has been tested to ensure that an unsecured load does not enter the cabin.

Available for fitment to the rear mounting frame.

REAR MOUNTING FRAME

Heavy duty rear mounting frame

Heavy duty, high tensile steel mounting frame provides a robust platform for mounting accessories such as the rear window protector, light beacon or LED light bar. The mounting frame is powder coated for durability and corrosion protection.

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UNDERBODY RUBBERIZED PROTECTION

Rubberized underbody protection coating

Additional underbody protection can be applied to all underbody components, providing increased protection against damage from stone chips and protection against corrosion in wet and corrosive environments. Many industrial and mine sites operate in high sulphur conditions where underbody corrosion is highly damaging. The underbody protection coating is applied under the vehicle in quality controlled conditions. By improving protection levels, durability is increased and service, maintenance costs & frequency are reduced.

VINYL CABIN FLOOR

Heavy duty vinyl floor covering

Molded vinyl floor replaces OE vehicle carpet, providing a waterproof and easy to clean surface. The vinyl floor is ideal for industrial or mining environments where significant levels of mud, water and dust enter the vehicle. Temperature resistant material, up to 80OC, ensures that flooring isn't damaged easily.

RUBBER CABIN FLOOR MATS

Heavy duty rubber floor protection mats

Deep molded rubber floor mats are fully fitted and securely fixed to the vehicle floor ensuring no movement when driving or entering/exiting the vehicle. The mats are removable and washable.

UNDERBODY SKID PLATE

Molded steel plate for underbody engine and transmission protection

Provides underbody protection for critical powertrain components, covering the engine sump, transmission gearbox and 4WD transfer case. The underbody skid plate is manufactured from molded 3mm steel with ventilation slots for engine cooling and water drainage. A powder coated finish protects against corrosion

PICKUP CANOPY

Weatherproof pickup bed canopy

Molded fiberglass canopy provides an integrated, secure and weatherproof cover for the pickup bed. Perspex rear opening window and side windows allow light into the cargo area providing increased visibility when loading and unloading. Multi climate compatability ensuresfull functionality in hot, cold, dry and wet environments. A canopy without side or rear windows provides additional security by hidind cargo from external view.

DURABILITY

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BEDLINER

High durability plastic pickup bedliner

Highly durable, cargo bedliner helps to protect the metal cargo floor from load damage and scratching. The molded liner is manufactured from lightweight, durable and UV resistant plastic and can be removed for cleaning.

The liner is available in both under rail and over rail configurations.

RUBBERIZED BEDLINER

High durability pickup bed coating

Highly durable rubberized, cargo bed coating helps to protect the metal cargo floor from load damage and scratching. The rubber material is non-flammable and provides 100% corrosion protection.

MUD TERRAIN TIRES

16" Mud terrain tires

The mud terrain radial tires feature an aggressive tread pattern with rugged sidewalls and self-cleaning lugs to ensure maximum traction on muddy road surfaces. The strong and durable casing helps resist punctures and abrasions with the premium rubber compound and tread siping delivering maximum traction and control.

Tire size: 265/75 R 16

ALL TERRAIN TIRES

16" All terrain tires

Developed for outstanding on and off road performance, all terrain 4x4 tires provide the best of both worlds. Enjoy high-speed stability on road and impressive off road traction in tough conditions. This tire features lower noise generation than mud/sand terrain tires for a quieter and more comfortable driving experience.

Tire size: 265/75 R 16

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OPERATIONAL FEATURES

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TOWBAR ELECTRICS

Trailer towbar electrical connection

7-pin, 12 volt electrical connection provides electrical support for a vehicle trailer. Allows trailer signal lights to be connected with the vehicle lights for maximum visibility and safety. Electrics comply with ARD 62, UNECE 55/01 and SABS 1505 regulations.

Always fitted in conjunction with towbar.

TOOLBOX

Steel toolbox with security lock

Steel toolbox bolted into the pickup bed to provide secure, weatherproof storage for tools and equipment. The toolbox is fitted with a security lock and is powder coated for durability and corrosion protection. Not compatible with the second spare wheel.

OPERATIONAL

TOWBAR

Trailer towbar with choice of coupling

Heavy duty rear towbar manufactured from high strength steel and is directly attached to the vehicle chassis. Towbar capacity is 3.35 tons and complies with ADR 62, UNECE 55/01 and SAB 1505 regulations. Choice of three coupling types to meet trailer requirements;

Ball type (50mm diameter) Pintle hook Ball & Pintle hook

SPARE WHEEL

Second spare wheel & tire mounted inside pickup bed

Full size spare wheel & tire mounted inside the pickup bed in addition to the underbody mounted OE spare wheel & tire. This ensures vehicle mobility in the event of a second tire puncture in remote locations where tire replacement is not possible.

Not compatible with the toolbox.

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TOWBAR WITH REAR STEP & SIDE PROTECTION

Trailer towbar with integrated rear step.Trailer towbar with integrated rear step and side body protection.

Heavy duty rear towbar with integrated rear step allows easy access into the pickup box. The towbar and rear step is constructed from high strength tubular steel with a powder coated, steel checkerplate providing a non-slip surface. Vehicle body protection is available from the additional steel side protection bar that protect the rear vehicle corners from damage when reversing. Available with a choice of towbar coupling (see ‘Towbar’ for further information).

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BATTERY ISOLATOR SWITCH

Engine bay mounted battery isolator switch with lockable cover

The battery isolator switch connects to the positive terminal of the main vehicle battery and features a heavy duty, manually operated on/off switch which can be used to disconnect the vehicle's 12v power supply. This power isolation helps prevent vehicle theft by cutting power to the vehicle and reduces the risk of battery drain from auxiliary features. The isolator switch features a lockable steel cover preventing unauthorized activation.

DEEP CYCLE SECONDARY BATTERY

Deep cycle secondary battery for high electrical load applications

The deep cycle battery can be regularly discharged, using most of its capacity, to voltages lower than 10.5v without losing performance in subsequent cycles. Standard starter batteries that are designed to deliver short high-current peaks for engine cranking, cannot sustain such cycles. Deep cycle batteries represent an efficient way to power instruments and supplementary equipment without affecting the state of charge of main vehicle starter battery, providing a more consistent power output and faster recharging.

Selected industrial modifications are fitted with a compact-style deep cycle battery featuring an internal construction which uses an absorbent, non-spill glass mat (AGM) to hold electrolyte solution instead of the liquid electrolyte found in normal batteries. This spillproof design means that the battery can be mounted in virtually any position, optimizing location and load space within a vehicle and remains operational even when cracked or damaged.

COOLANT BLOCK HEATER

Engine coolant heater with timer system

Allows pre-warming of the engine to assist with cold weather, starting and pre-heating of the vehicle cabin. Recommended for vehicles operating in ambient temperatures of -20°C/-4°F or below. The coolant block heater warms the engine by integrating a heating element into the engine cooling system. The heating element is supplied with fuel from the vehicle's fuel tank which is burned inside the coolant block heater system. The thermal energy is then distributed through the vehicle's engine cooling system, heating both the engine and the cabin through the air vents. A timer system can be set to automatically start and stop the system at a pre-determined time of day.

HEAVY DUTY BATTERY

Heavy duty vehicle battery

Replacing the standard OE vehicle battery, the heavy duty battery features calcium lead construction for minimal fluid loss (10% less than standard batteries) reducing maintenance requirements. The internal construction uses calcium alloy grids and low resistance envelope separators means that the battery has 20%improved charging capability when compared to a standard battery, particularly in cold climate conditions. Calcium alloy grids provide rapid engine cranking even after long periods of standing, prevent corrosion and extend the life of the battery reducing replacement costs.

OPERATIONAL

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VHF/UHF 2-WAY RADIO

Motorola GM360 2-way VHF/UHF radio communication system

The Motorola GM360 radio offers a 2-way communication system for field based workers, using VHF and UHF frequencies, proving high quality communications for in-vehicle use. The radio features a number of features that are particularly useful for industrial operating environments including; emergency signalling to send a pre-recorded voice message enabling your whereabouts or status to be determined immediately by the receiving person, lone worker protection offering security and safety for individuals who work remotely where the radio enters emergency mode if the user does not respond to the warning signal, external alarm that activates the vehicle horn and/or lights on receipt of an incoming call and status calls that send pre-defined text messages without needing to talk.

Key specifications;Frequency: 30-470MHzPower output: 1-60W depending on frequencyOperating temperature: -30°C to 60°C

PUBLIC ADDRESS SYSTEM

External public announcement speaker & siren system

External loudspeaker system which allows the vehicle occupants to communicate one-way with people outside the vehicle without needing to stop or get out of the vehicle. Provides a safe and rapid way to relay information without risking personnel safety.

TINTED WINDOW FILM

Dark window tinting for all vehicle glass

Provides additional privacy and comfort to vehicle passengers. Window tinting protects the car interior from direct sunlight, reducing solar temperature gain inside the cabin, creating a more comfortable environment and allowing the air conditioning system to operate more efficiently. Driving is safer due to reduced glare from bright sunlight. Discoloring of interior trim materials is minimized due to reduced UV exposure. The window tint features a non-metallic film that provides zero interference to mobile phones, GPS devices and radio reception. Window tint is available in either 40% or 60% tint.

LONG RANGE FUEL TANK

High capacity fuel tank for increased vehicle driving range

The 110 litre long range fuel tank provides increased fuel capacity enabling longer distances to be driven between refueling intervals. The steel long range fuel tank replaces the standard plastic vehicle fuel tank and has been designed to fit within the standard chassis legs without affecting ground clearance or ramp over angle. The standard fuel supply system is retained ensuring that the fuel pump and gauges operate as normal. The tank is manufactured from high strength steel providing improved durability and puncture resistance.

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CANVAS CURTAIN SIDE & REAR

Canvas maintenance body curtains

Alternative access to aluminum roller shutter doors on the maintenance body. The heavy duty canvas side and rear curtains feature strong zips and are fabricated from water resistant canvas material. The curtains allow quick access to the front cross-body compartment and central main storage compartment. The canvas curtains are not recommended for vehicles that require secure storage.

Requires rear Maintenance body tailgate. Not available for Maintenance Roadster body.

MAINTENANCE ROADSTER BODY

Mobile maintenance body with open top

Open top mobile maintenance body with 9 storage compartments. Constructed from galvanized steel, the maintenance body features side storage cabinets (3 on left side, 3 on right side) with lockable doors and an open central main storage area. The roadster body design leaves the central storage area open and adds full length top storage compartments along either side on top of the side storage lockers.

The side storage cabinets feature robust, lockable doors with stainless steel handles and internal galvanized shelves for tool storage. The top storage compartments run the full length of the body and are fitted with gas struts to make opening easier. All storage cabinet doors are locked with one key. The maintenance body can be painted to match the vehicle color.

ROLLER SHUTTER DOORS

Lockable roller shutter doors

The mobile maintenance body is fitted with retractable aluminum roller shutter doors to access the front cross-body storage compartment and central main storage compartment. The roller shutter doors and storage cabinets doors are locked with one key.

Not available for Maintenance Roadster body.

OPERATIONAL

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MAINTENANCE BODY

Mobile maintenance body

Mobile maintenance body with 8 storage compartments. Constructed from galvanized steel, the maintenance body features side storage cabinets (3 on left side, 3 on right side) with lockable doors, a front cross-body compartment and central main storage compartment with internal storage shelves.

The side storage cabinets feature robust, lockable doors with stainless steel handles and internal galvanized steel shelves for tool storage. The central storage compartment and front cross-body compartment are accessed through lockable aluminum roller shutter doors. All storage cabinet doors and roller shutters are locked with one key. The maintenance body can be painted to match the vehicle color.

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INTERIOR STORAGE LIGHT

Maintenance body interior lighting

Interior dome lights for storage cabinets. Ensures maximum visibility of tools & equipment when working at night or in dark environments. Fitted to side storage cabinets on maintenance and maintenance roadster bodies

VICE

Mechanic's vice

Mechanic's vice mounted on the rear of the maintenance body. The mechanical screw vice clamp is 4"/100mm wide for securely clamping items. The vice is mounted on a foldable platform for storage when not in use.

Available for both Maintenance and Maintenance Roadster bodies.

WATER TANK

Internal water storage tank

29 liter water storage tank mounted inside the left hand rear storage compartment. A robust metal screw cap is mounted on top of the maintenance body for easy filling with a metal drain tap located on the rear panel. The water tank is constructed from fiberglass and features a visible fluid level gauge. The fiberglass material used for the water tank can also be used to carry other non-corrosive fluids where required, such as vehicle radiator fluid, but is not suitable for drinking water.

The water tank is only available for the Maintenance Roadster.

OIL TANK

Internal oil storage tank

60 liter oil storage tank mounted inside the right hand rear storage compartment. A robust metal screw cap is mounted on top of the maintenance body for easy filling with a metal drain tap located on the rear panel. The oil tank is constructed from steel and features a visible fluid level gauge. The steel oil tank can also be used to carry other non-corrosive, non-water based fluids where required.

The oil tank is only available for the Maintenance Roadster.

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REAR TAILGATE

Rear maintenance body tailgate

Robust steel tailgate that mounts to the rear of the maintenance body, providing secure load storage and an additional work surface. The tailgate is fitted with hinged metal drop links and anti-rattle latches. The rear aluminum roller shutter door can be fixed at two heights and fully integrates with the tailgate. The bottom edge of the roller shutter door features a rubber sealing strip that seals with the top edge of the tailgate, preventing water and dust from entering the central storage compartment.

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ALUMINUM DROPSIDE TRAY

Aluminum dropside tray for cab chassisMulti-purpose, high capacity, aluminum dropside tray for multiple load carrying applications. 3-sided aluminum dropside panels maximize load flexibility and loading capability. The extruded aluminum load floor and side panels provide lightweight yet robust construction that maximizes payload capacity. The single cab dropside tray dimensions can hold 2 pallets of any ISO standard pallet size. External tray dimensions (Width x Length x Height)Single cab: 1,855mm x 2,480mm x 235mm Super cab: 1,855mm x 1,880mm x 235mmDouble cab: 1,855mm x 1,680mm x 235mm

WORKSHOP BODY

Heavy duty multi-purpose mobile workshopRobust & lightweight aluminum workshop provides multi-purpose working environment for repairs and maintenance. Spacious internal dimensions and flexible workshop fittings ensure efficient use of space.

The workshop is fitted with steel internal storage shelving and a steel workbench with wooden worktop providing a stable working platform. The extruded aluminum floor has a durable non-slip rubber coating that also protects against damage and corrosive substances. This coating is also applied to the base of the workshop body to eliminate underbody corrosion and damage from stone clips.

Internal dimensions: Length 2,357mm x Width 1,814mm x Height 1,682mm

WORKBENCH

Workbench with durable work surface & storageRobust steel workbench featuring a powder coated steel frame with beechwood work surface. The workbench features the following features for the storage of tools & equipment;Tool drawer - 7 steel drawers for storage of hand tools (2 deep and 5 shallow drawers)Cabinet - Twin steel door cabinetShelves - Two steel shelves for equipment storageLocks - Tool drawers & cabinet lockableWorkbench dimensions: Length 2,000mm x Width 600mm x Height 1,000mm

WORKSHOP SHELVING

Workshop shelving for equipment storage

Adjustable steel shelves providing user adjustable storage. Multiple shelving configurations make it possible to accommodate a variety of tools, equipment or parts.

OPERATIONAL

MAGNETIC WORKLIGHT

Roof mounted 12v magnetic worklightMagnetic, swiveling LED worklights allows multiple mounting locations on the maintenance body. The bright white LED worklight provides a clean and crisp light output for easier and safer working at night or in dark environments. Powered by 12 volt sockets located inside the side and rear roller shutter doors on the maintenance body for weather protection and flexible positioning. The worklight has a coiled cable to reduce cable entanglement and provide an extendable working area.

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ROOF VENTILATION FANS

Roof mounted electric ventilation fans

Twin roof mounted electric ventilation fans providing fresh air extraction for the workshop body. External vent outlet features weather protection to ensure water does not enter the workshop cabin. Internal vent features a diffuser with cover plate to ensure objects cannot be caught in the fan.

220 VOLT ELECTRICAL SYSTEM

Integrated workshop electrical system

Integrated electrical system, allowing connection of 220V AC external supply and power distribution within workshop body.

Internal AC power outlets include 4 Universal power sockets (accept US, EU, UK, Oceania, Asia Pacific & China plug formats) and 2 Schuko power sockets providing maximum safety for power socket connections. A 12V DC 'cigar lighter' socket is also available.

The electrical system powers the LED interior roof light, roof ventilation fans and workshop heating system and features an electrical control panel with power breaker safety system.

REAR CABIN HEATER

Workshop cabin heating system

The workshop cabin heating system provides warm air heated by an internal combustion diesel heater. The heating system features twin air outlets for even heat distribution throughout the workshop. At maximum heat output, the system consumes only 0.51 liters of diesel per hour. Heating system controls are located on the central control panel. (see electrical control panel above)

RETRACTABLE SIDE AWNING

Retractable roller side awning

Mounted on the side of the workshop body or maintenance body, the extendable roller awning is designed to provide weather protection and can be quickly deployed with self-supporting legs. The awning extends by 2 meters and is manufactured from waterproof, UV blocking, ripstop canvas material.

Available for workshop and maintenance bodies.

WORKSHOP SHELTER

Expandable workshop shelter

The expandable workshop shelter provides mobile weather protection when maintaining vehicles or machinery outdoors. The shelter dimensions allow a Pickup or SUV sized vehicle to be completely covered for maximum weather protection, or two vehicles can be parked side by side for engine bay maintenance. The hexagonal extruded aluminum frame with nylon joints and large foot plates provide a strong and stable foundation. The white 300D PVC backed polyester cover is lightweight, 100% waterproof and easily cleaned. The shelter folds into compact dimensions and is stored inside a nylon bag with wheels for easy transportation.

Dimensions: Length 8m x Width 4m x Height 2.1m [Ridge Height 3.72m]

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TOOL MOUNTING BOARD

Wall mounted tool hanging board

Metal tool hanging board with powder coated finish. Provides a solid and durable surface to store hand tools.

Dimensions: Length 450mm x Height 1,600mm.

POWER WELDER GENERATOR

Fixed diesel welding power generator

SDMO portable welding generator provides a reliable, efficient and quiet welding power supply in areas where no conventional power grid is available. An essential requirement for welding on worksites without electricity or when carrying out maintenance on isolated machines. The generator can also be used as an auxiliary genset for the supply of electricity. The Yanmar L100 diesel engine provides a single phase 230V AC power supply with a safety power breaker and features an electric starter for easy starting. The generator uses 1.3 liters of fuel per hour giving over 9 hours constant running time between refueling its 12 liter fuel tank.

AIR COMPRESSOR

Fixed air compressor mounted inside maintenance body

Atlas Copco (AC20) air compressor unit is an oil-lubricated compressor designed with a slow-running compressor block for long service life. Twin cast iron cylinders with low-speed pistons further improve durability. The compressor is fitted with an aftercooler for effective moisture separation.

Power output: 2hp (1.5 kW)Air receiver: 50 liters @ 10bar/145psiAir delivery: 108 liters/min (3.8cfm) @ 916rpmPower supply: 230V single phase 50Hz

OPERATIONAL

PORTABLE AIR COMPRESSOR

Portable air compressor for mobile use

Puma (XM-2540) portable air compressor unit for use inside the workshop cabin or while workingremotely from the vehicle.

Power output: 3hp (2.2kW)Air receiver: 40 liters @ 10.3bar/150psiAir delivery: 250 liters/min (8.8cfm) @ 2,850rpmPower supply: 220V single phase 50Hz

POWER GENERATOR

Portable diesel power generator

SDMO portable generator provides a reliable, efficient and quiet power supply in areas where no conventional power grid is available. The Kohler 3.4kW diesel engine provides a single phase 230V AC power supply with a safety power breaker and features an electric starter for easy starting. The generator uses only 0.9 liters of fuel per hour giving over 17 hours constant running between refueling its 16 liter fuel tank.

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TOOL SET

Toptul 3 drawer tool chest with 157 piece tool set

Dimensions: Width 733mm x Depth 459mm x Height 385mm3 drawers mounted on roller ball slidesChisel & hammer set (7 pieces)1/2" drive socket & wrench set (24 pieces)1/4" drive socket & wrench set (72 pieces)Assorted pliers & adjustable wrench (11 pieces)Screwdriver set (8 pieces)Assorted wrenches (24 pieces)Measuring & cutting set (11 pieces)

SOCKET WRENCH SET

1/4” Drive socket set

1/4” drive 19 piece socket set with sockets, ratchet wrench, extension bar and screwdriver bits

Socket sizes: 10, 11, 12, 13, 14, 17, 19, 21, 22, 24 mm

GAS WELDING & CUTTING EQUIPMENT

Portable gas welding and cutting equipment

Harris oxy-acetylene welding, cutting and brazing kit. Includes oxygen and acetylene fuel regulators with pressure gauges, hoses and torch. Torch handle features silver-brazed twin-tube design for safety and durability and easily replaceable FlashGuard® check valves. Cutting attachment has solid forged head that resists flashback damage. Cuts up to 6" and welds up to 1".

Equipment specification includes: All weather storage bag, oxygen & acetylene cylinders (empty), cutting torch, weld handle, regulators, cutting tip, weld tip, goggles, striker, 3/16"x12' twin hose, instruction manual

AIR HOSE & REEL

Retractable compressed air hose

Workshop wall mounted retractable compressed air supply hose.Hose length: 10m Max. hose pressure: 20 bar/290psiOperating temperature range: -30°C to +60°C

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IMPACT WRENCH

1/2" Drive impact socket set

1/2" drive impact sockets for hand wrench or compressed air wrench. 10 sizes ranging from 10mm to 24mm. Black phosphate coating.

Socket sizes: 10, 11, 12, 13, 14, 17, 19, 21, 22, 24 mm

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WORKBENCH GRINDER

Electric bench mounted grinder

Electric bench grinder with twin 150mm diameter grinding wheels. Wheel covers have in-built task lights with a magnifying feature incorporated in one eye-shield for close work. Split capacitor electric motor provides higher efficiency with reduced noise and vibration

Model: Makita GB602Continuous rating input: 250WHole diameter: 12.7mmMaximum wheel size: 150x16mmNet weight: 9.4kgNo load speed: 2,850rpmOverall length: 375mm

HYDRAULIC BOTTLE JACK

Hydraulic 5 ton bottle jack

Hydraulic bottle jack gives reliable and easy lifting of vehicles, machinery or equipment. The robust construction features a cast iron base with high quality polished steel ram for smooth operation and minimum maintenance. Automatic overload protection ensures maximum safety. Must be used on a solid & stable surface.

Maximum load: 5,000kg (11,023lbs)Minimum height: 200mmMaximum height: 390mmJack weight: 4.6kg (10lbs)

PORTABLE ENGINE CRANE & MOUNT

Foldable engine crane

Folding engine crane with hydraulic lifting arm. Castor wheels and handle assist with maneuvering.

Maximum lifting capacity: 1,000kg Lifting height range: 280 – 2200mmTotal crane weight: 70kg

HI-LIFT JACK

Hi-Lift all-cast vehicle jack

Suitable for vehicle lifting, winching and general vehicle recovery on all driving surfaces and where the OEM jack is unsuitable. The Hi-Lift vehicle jack features a high quality, powder coated finish with zinc-plated hardware for maximum durability. The two piece handle & socket with ratchet mechanism offers maximum reliability and includes a shear bolt to prevent overloading. A top winch connector clamp ensures secure attachment for recovery ropes and cables. The Hi-Lift jack is discreetly mounted on the rear bulkhead behind the passenger seats or inside the maintenance vehicle body.

Jack length: 122cm / 48”Jacking height range: 12cm – 98cmMaximum tested load: 7,000lb (3,175kg)Maximum rated load: 4,660lb (2,113kg)Jack weight: 28lb (13kg)International standards compliance: ASME/ANSI B30.1 2004, AU/NZS 2693:2007

OPERATIONAL

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BATTERY CHARGER

12 Volt automatic battery charger

Suitable for charging vented lead acid and sealed lead acid batteries. The charger will start charging with a semi-constant voltage and when the battery reaches full charged state, the current will taper down and automatically shut off. Requires 220-240V (50-60 Hz) power source and is suitable for charging battery sizes from 40Ah – 120Ah.

Dimensions: Width 257mm x Depth 178mm x Height 182mmWeight: 5.5kg

AXLE STANDS

Twin 6 ton axle stands

Twin axle stands support for the vehicle body or axles, providing safety when carrying out maintenance underneath or around the vehicle. The axle stands feature 4 legs with an adjustable ratchet arms with secure locking under load and V-shaped support for maximum stability. Must be used on a solid & stable surface.

Maximum load: 6,000kg (13,227lbs)Minimum height: 395mmMaximum height: 620mmStand weight: 12kg (27lbs) each

Tow rope

Tow rope

100% polyester high-tensile tow rope.

Length: 10m Width: 50mm Maximum working load: 5,000kg

AIR DRILL

Heavy duty air drill

Heavy duty 3/8" drive air drill. Reversible drive switch.

GREASE PUMP

Manual lever grease pump

Manual lever grease pump for Lube-Shuttle grease cartridges. High quality zinc plated steel barrel with ergonomic hand grip. Working pressure over 400bar / 5,800psi with maximum pressure capability of 800 bar / 11,600psi.

Tool free cartridge opening for fast and clean loading and unloading without opening the gun. Type and quantity of grease can be seen at a glance. Optimum use of all grease in cartridge.

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SAFETY KIT

Safety Kit with Warning Triangle and First Aid Kit

Hazard warning triangle and first aid kit provide essential emergency equipment for vehicles involved in an incident or broken.

OPERATIONAL

RECOVERY PACK

Recovery Pack for Roadside Breakdown

Provides comprehensive equipment to assist with a vehicle breakdown or an accident and rescue at the roadside.

Pack contents:Jump start cables (450A rating)First aid kit (DIN13146)Accident/breakdown reflector Tire pressure gauge

PREMIUM RECOVERY PACK

Premium Recovery Pack for Roadside Breakdown, Rescue and Repair

Provides complete set of equipment to assist with a vehicle breakdown or accident, self-repair or recovery.

Pack contents:Jump start cables (450A)First aid kit (DIN13146)Tire pressure gaugeU-shackles (x2) (5/8")Tow strap

Accident/Breakdown reflector Fuel funnelWheel chocks (x2)Screwdriver setSocket set

Quick fix tire repair kitAdjustable spanner Hammer ShovelAccessory storage bag

WHEEL CHOCKS

Wheel Chocks

Heavy duty wheel chocks provide secure vehicle location when performing maintenance on a vehicle. Vehicle movement is stopped by eliminating wheel rotation, ensuring that the vehicle will not move.

U-shackles (x2) (5/8")Towing strapQuick fix tire repair kitFuel funnel

Wheel chocks (x2)Accessory storage bag

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VEHICLE SPECIFICATION

Ford Ranger (PX) Specification

BODYSTYLE

POWERTRAIN

TRANSMISSION

CHASSIS

EXTERIOR

INTERIOR TRIM

EQUIPMENT

Ford Ranger: Base Vehicle SpecificationRMA industrial modifications are available on a variety of compact pickup platforms, however, the widest choice of modified features are available on the Ford Ranger (PX) platform. To demonstrate the base vehicle specification to which the modified features are fitted, the table below shows the vehicle specification for the Ford Ranger (PX) commerical level platform. After modification, many of the standard features, dimensions and weights will change.

Single CabSuper Cab

Double CabEngine

CapacityPowerTorqueType

EmissionsFuel tankGearbox

DriveTransfer case

Rear differentialWheels (incl. spare)

TiresFront suspensionRear suspension

Ride heightFront brakesRear brakes

SteeringPickup box

Pickup loadrestPickup load restraint (Single Cab)

Pickup load restraint (Double Cab)Bumpers (front & rear)

Front grilleDoor & tailgate handles

Door mirrorsSeat trim material

Front seats (Single Cab)Front seats (Double Cab)Rear seats (Double Cab)Armrest (Double Cab)Seat belts (Single Cab)

Seat belts (Double Cab)Floor covering

Ventilation systemSide windows

Interior rear view mirrorInterior lighting

Sunvisor Audio system

Auxiliary powerSmokers packDoor locking

Windscreen wipers

2.2 liter TDCi Diesel2,198cc

150PS / 110kW375Nm

Turbocharged common rail dieselMarket & vehicle dependent

80 liters6 speed manual

4x4Electronic shift on the fly (ESOF)

Limited slip differential7Jx16" steel255/70 R16

Independent double wishbone coilover struts with anti-roll barLeaf springs

High RideVentilated disc

DrumHydraulic power assisted

Steel, double skinned with tailgate (where fitted)Steel loadrest with window protector & load guides4x inner tiedown points, 10x outer tiedown points4x inner tiedown points, 6x outer tiedown points

Black plastic (where fitted)Black plasticBlack plastic

Black plastic (Manual adjust & folding)Cloth

2-way manual adjust driver seat with fixed passenger bench2-way manual adjust driver & passenger seats

3-passenger rear bench seatCenter console

Fixed 3-point driver & passenger with 2-point centre lap beltFixed 3-point driver & passenger

Vinyl / (Carpet*)Air conditioning (single zone) / (Heating*)

Manual front (Single Cab), Manual front & rear (Double Cab)Manual day/night rear view mirror

Central dome lightDriver & passenger (no vanity mirror)

Single DIN module (AM/FM radio, MP3 compatible, 2 speakers)12v power socket

Ashtray with cigar lighter/12v socketElectric central locking / (Remote keyless entry*)

Variable intermittent & two fixed speeds

2.2L 120 PS

2.2 liter TDCi Diesel2,198cc

120PS / 88kW285Nm

5 speed manual

3.2L 200 PS

3.2 liter TDCi Diesel3,198cc

200PS / 147kW470Nm

6 speed manual

2.2L 150 PS

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* Optional feature depending on base vehicle specification

NOTE: Base vehicles feature diesel engines with 4x4 high ride and manual transmission.Alternative specification vehicles are available to suit operational requirements.Please consult your market representative for specific model information and country applicability.

2.2L 120 PS

1,8852,0901,065860

3,0254,525

1,600

3.2L 200 PS

1,9102,1401,215985

3,2004,700

3,350

2.2L 150 PS

SAFETY

EXTERIOR DIMENSIONS(mm)

APPROACH/DEPARTURE ANGLES

PICKUP BOX DIMENSIONS(mm)

INTERIOR DIMENSIONS(mm)

WEIGHTS(kg)

Airbags Braking system

Safety beltLoad rest

WheelbaseLength

Height (Single Cab)Height (Double Cab)

WidthFront trackRear track

Ground clearance (Single Cab)Ground clearance (Double Cab)

Wading depthApproach angleDeparture angleBreakover angle

Box length (Single Cab)Box length (Double Cab)

Box heightBox width

Box width (between wheelarches)Box volume (Single Cab)

Box volume (Double Cab)Front head roomFront leg roomFront hip room

Front shoulder roomRear leg room (Double Cab)

Rear head room (Double Cab)Rear knee clearance (Double Cab)Rear shoulder room (Double Cab)Rear entrance height (Double Cab)

Kerb weight (Single Cab)Kerb weight (Double Cab)

Payload (Single Cab)Payload (Double Cab)

Gross vehicle massGross train massFront axle weightRear axle weight

Towing weight (unbraked trailer)Towing weight (braked trailer)

Driver & passenger front airbags*Anti-lock braking system*

Driver safety belt reminder*Load rest with window protector*

3,2205,4231,8061,8481,9501,5601,56020123080028°26°24°

2,3171,549511

1,5601,1391.8m³

1.18m³1,0241,0581,4401,43790293839

1,430797

1,8702,0701,0801,0553,2004,7001,4801,850750

3,350

Ford Ranger (PX) Specification

36

VEHICLE SPECIFICATION

Page 37: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

MODIFICATION DIMENSIONS

Ford Ranger: Modification Specification

• All dimensions in millimeters• Vehicle ride height and approach/departure angles are based upon the modified suspension requirements of each application. Refer to the modification specification table for applicable suspension packages.

5473

31.80 18.50

2163

2585

1890

5401

300 30.30

2163

19381505

Roadster box

1880

5720

300 150

2163

1980

5720

300 160

2163

2005

MINE SITE

DROPSIDE

MAINTENANCE

WORKSHOP

37

Page 38: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

Ford Ranger: Modification SpecificationS = Standard O = Optional - = Not available DC = Double Cab SC = Single Cab RAP = Super Cab

Workshop bodyMaintenance bodyMaintenance Roadster bodyAluminium dropside tray (SC, RAP, DC)BullbarElectric front winchRear mounting frameBedliner (overrail)Bedliner (underrail)Rubberised bedliner Pickup canopy (DC, low roof, side windows)Pickup canopy (DC, low roof, no side windows)Pickup canopy (SC, high roof, no side windows)Pickup load rest (OE part)Rear window protector with flag & antenna mountRear window protector (mounting frame-AS4034)Rear window protector (mounting frame)Tie down hooks (pickup mount)Towbar (ball with trailer plug)Towbar (pintle hook with trailer plug)Towbar (ball & pintle hook with trailer plug)Towbar with rear step (ball & trailer plug)Towbar with rear step (pintle hook & trailer plug)Towbar with rear step (ball-pintle & trailer plug)Towbar with rear step & protector (ball & trailer plug)Towbar with rear step & protector (pintle hook & trailer plug)Towbar with rear step & protector (ball & pintle hook & trailer plug)Rear access stepRear bumper beam (Pickup)Rear swing arm (jerry can holder)Rear swing arm (spare wheel holder)Underbody skid plateUnderbody rubberised protectionLight guards (front & rear)Light guards (front)Light guards (rear)Side steps (DC)Heavy duty side steps (DC)Heavy duty side steps (SC)Heavy duty side railsMesh windscreen protectorMesh side window protectorsMesh light protectorsRear tailgateRoller shutter doorsCanvas curtains side & rearRetractable side awningRoof ventilation fansWorkshop workbenchWorkshop shelvingRear bumper beam (Maintenance)Crane (Maintenance)Cabin floor anti-corrosion protection Reflective vehicle decals (red-white)Reflective vehicle decals (red-white-yellow)Safety flag (flexible pickup mount)Safety flag (flexible bullbar mount)Safety flag (removable bullbar mount)Safety flag (illuminated, flexible pickup mount)Toolbox (pickup mount)Rollover protection system

BODY RAA02RAA11RAA12RAA24RBA01RBA21RDA01RDA02RDA03RDA13RDA20RDA21RDA65RDA30RDA31RDA32RDA33RDA41REA01REA04REA07REA02REA05REA08REA03REA06REA09REA11REA15REA51REA52RFA02RFA11RFA06RFA07RFA08RFA13RFA15RFA16RFA17RFA44RFA45RFA46ZEA30ZFA61ZFA62ZFA65ZNA81ZWA83ZWA85REA32REA33RTA12RUA05RUA06RZA05RZA06RZA10RZA16RDA12RZA11

----OOOOOOOOOO-OOOOOOOOOOOO-OOOOOO--OOOOOOO---------OOSSOOOOO

---SOO--------O---OOO----------OO-O-OOOOOO----------OOSSOO--O

-SS-OO------------OOO----------OO-OO--OOOO-OSOO---OOO---OO--O

S---OO------------OOO------S---OO-O---OOOO----OSSS--O---OO--O

MODIFICATION SPECIFICATION

MINE SITEFEATURE FEATURE CODE DROPSIDE MAINTENANCE WORKSHOP

38

Page 39: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

Ford Ranger: Modification SpecificationS = Standard O = Optional - = Not available DC = Double Cab SC = Single Cab RAP = Super Cab

-S-OOOOOOOSO-OOS-OOOOOSOOOOOO-OOO-O-OSOOOOOOOOOOOOOOOO-O--

--SOOOOOOOSO-OOSOOOOO-SOOOOOO-OOO-O--S---OOOOOO-O---OO-O--

--SOO-OOOO--S-O-OOOOO-SOOOOO-S-OOSO--O---OOOOOO-O---OO-O--

O-SOO-OOOO--S-O-OOOOO-SOOOOOS--OO-OS-O---OOOOOO-O---OO-OSS

Rear cabin heater Canvas seat covers (DC)Canvas seat covers (SC)Vinyl cabin floorRubber cabin floor mats (SC, DC) Clear safety window film (DC)Clear safety window film (SC)Tinted window film (40% tint)Tinted window film (60% tint)Reflective seat belt coversHeavy duty suspension (Mining)Heavy duty suspension (vehicle with bullbar)Heavy duty suspenstion (Maintenance / Workshop)Heavy duty suspension (Extreme mining)Heavy duty brake discs & pads (front)Heavy duty brake pads (front)High performance brake disc & pads (front)Wheels (16" steel, Dunlop Grandtrek AT3 tyres)Wheels (16" steel, Deestone R405 mud tyres)Wheels (16" alloy, Dunlop Grandtrek AT3 tyres)Wheels (16" alloy, Deestone R405 mud tyres)Spare wheel assembly kit (pickup mount)Wheel nut indicators Locking wheelnuts (steel wheels)Speed limiterGPS navigation systemBattery isolator switchHeavy duty batteryDeep cycle battery (split charge)Deep cycle battery (split charge, maintenance)Deep cycle battery (premium, override function)2-way radio (Motorola GM360, bullbar aerial)Codan radioInterior storage lighting (Maintenance)Rear view camera (licence plate mount)Auxiliary AC power socket (workshop)Amber beacon light (OE load rest)Amber beacon light bar (roof bar mount)Amber beacon light (mounting frame)Mining lightbar with amber beacon (mounting frame)Ultra LED mining lightbar (mounting frame)Ultra LED mining lightbar (roof mount)LED driving lights (LED lightbar mount)LED rear work lights (LED lightbar mount)Public address system (siren & speaker)Headlight on systemFront foglight (OE bumper)Rear foglight (pickup)Rear parking sensorsCentre high mount stop lightReversing alarm (HISS)Reversing alarm (BEEP)Reversing alarm (BEEP, LED lightbar mount)Airbag deactivation (side & curtain airbags)Airbag deactivation (curtain airbags)Airbag deactivation (side airbags)Electrical system integration (workshop)220v electrical system

RHA01RTA01RTA02RTA14RTA16RUA18RUA19RUA47RUA60RZA30RJA01RJA02RJA04RJA05RJA11RJA12RJA13RJA22RJA23RJA27RJA28RDA15RJA41RJA43RKAXXZNA92RMA01RMA06RMA03ZMA03RMA05RNA06RNA08RNA15RNA21RNA33RPA38RPA39RPA40RPA01RPA03RPA04ZPA21ZPA22RPA08RPA10RPA28RPA29RPA47RPA31RPA35RPA36ZPA36RZA90RZA91RZA92RYA03ZWAA0

FEATURE FEATURE CODE

INTERIOR

CHASSIS

ELECTRICAL

MINE SITE DROPSIDE MAINTENANCE WORKSHOP

39

Page 40: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

Ford Ranger: Modification SpecificationS = Standard O = Optional - = Not available DC = Double Cab SC = Single Cab RAP = Super Cab

OOOOSOOOO-O-OOSOOO-----O--------------------SOO-

OOOOSOOO-O-OOOSO-OOOO-OO-OO-OOOOOOOO-OOOO-OOSOOO

OOOOSOOO--O-OOSO-O---OOOSOOOOOOO--O-OOOOOOOOSOO-

RKA01RKA11RKA13RKA32RLA01RLA02RLA09RLA21RDA11ZDA63RWA04ZWA04RWA20RWA22RZA01RZA02RZA52RZA54ZDA71ZDA72ZEA31ZWA36ZWA23ZWA24ZWA86ZWA32ZWA93ZWA35ZWA41ZWA42ZWA43ZWA45ZWA65ZWA66ZWA48ZWA51ZWA71ZWA72ZWA73ZWA74ZWA81ZWA88ZWA92ZWA94ZZA11ZWA21ZWA26ZWA28

Coolant block heaterAir intake snorkelAir intake snorkel with pre-cleanerCoolant level alarmEnhanced fuel filtration system (warm climate)Enhanced fuel filtration system (cold climate)Water-in-fuel audible alarmLong range fuel tank (115L)Jerry can (single can with pickup mount)Jerry can (twin cans with mount)Hi-Lift jack (Cabin mount)Hi-Lift jack (Maintenance body mount)Wheel chocksClaw hammerFire extinguisher (1kg, cabin mount)Fire extinguisher (2.5kg, cabin mount)Fire extinguisher (2.5kg, pickup mount)Fire extinguisher (9kg, pickup mount)Water tank (29L)Oil tank (60L)Vice (Maintenance body)Vice (Workshop)Mechanical wire rope winchTow ropeTool mounting boardTool set (157 multi-piece)Tool set (socket wrench set)Workbench grinderAir compressor (portable)Hydraulic bottle jack (5 ton)Axle stands (twin 6 ton)Power generator (portable)Power welder generator (fixed)Power generator (fixed, cold climate)Battery charger (12v)Air compressor (fixed)Portable engine crane & mountGas cutting & welding equipmentGrease pumpAir drillWorkshop shelter (8mx4m)Air hose & reel Impact wrench (1/2"drive)Workshop accessory kitSafety kit (warning triangle & first aid kit)Recovery pack Premium recovery packMagnetic worklights

FEATURE FEATURE CODE

ENGINE

EQUIPMENT

MINE SITE DROPSIDE MAINTENANCE WORKSHOP

OOOOSOOO--O-OOSO-O-----O--------------------SOO-

MODIFICATION SPECIFICATION

40

Page 41: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

Toyota Hilux: Modification SpecificationS = Standard O = Optional - = Not available DC = Double Cab

OOOOOOOSOSOOOSOOSSSSOOOOOOOSOSSOOOOOOOOOOO

Cabin floor anti corrosion protection Underbody anti corrosion protectionBedliner (DC, underrail)BullbarRear mounting frameRear window protector (mounting frame - AS4034)Rear window protector (mounting frame)Reflective vehicle decals (red-white-yellow)Rollover protection systemSafety flag (flexible pickup mount)Towbar with rear step (ball with trailer plug, 2.25t)Towbar with rear step & protector (ball with trailer plug, 2.25t)Towbar with rear step & protector (ball & pintle hook with trailer plug, 2.25t)Canvas seat covers (DC)Rear axle breatherHeavy duty brake discs and pads (front)Heavy duty brake pads (front)Heavy duty suspension (Mining)Wheel nut indicatorsAmber beacon light (roof bar mount)Mining lightbar with beacon amber (mounting frame)LED lightbar (mounting frame)LED driving lights (LED lightbar mount)LED reversing lights (LED lightbar mount)Headlight on systemReversing alarm (BEEP)Speed limiterEnhanced fuel filtration system (warm climate)Air intake snorkel with pre-cleanerFire extinguisher (1kg, cabin mount)Safety kit (warning triangle & first aid kit)Self sealing tyre systemGPS navigation systemRecovery packPremium recovery pack Tow ropeTool set (socket wrench set)Hydraulic bottle jack (5 tonne)Axle stands (twin 6 tonne)Battery charger (12v)Magnetic worklights Mechanical wire rope winch

HTA12HFA11HDA03HBA01HDA01HDA32HDA33HUA06HZA11HZA06HKA02HEA03HEA09HTA01HKA02HJA11HJA12HJA01HJA41HPA39HPA01HPA03HPA21HPA22HPA10HPA35HKAXXHLA01HKA03HZA01ZZA11ZJA85ZNA92ZWA21ZWA26ZWA24ZWA93ZWA42ZWA43ZWA48ZWA28ZWA23

FEATURE FEATURE CODE

BODY

INTERIORCHASSIS

ELECTRICAL

ENGINE

EQUIPMENT

MINE SITE

41

Page 42: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

Chevrolet Colorado: Modification SpecificationS = Standard O = Optional - = Not available DC = Double Cab

OOOOSOOSSSOSSOOOSOSOOOOOOOOSSOOOOOOOOOOO

Rear mounting frameRear window protectionTowbar (ball-12v plug, 3.5t)Bedliner (DC, underrail)Safety flag (flexible pickup mount)BullbarRollover protection system (DC)Reflective vehicle decals (red-white-yellow)Heavy duty suspension (Mining)Heavy duty brake pads (front)Heavy duty brake disc & pads (front)Wheel nut indicatorsEnhanced fuel filtration system (warm climate)Long range fuel tank (140L)Air intake snorkelAir intake snorkel with pre-cleaner Canvas seat covers (DC)Canvas seat covers (SC)Amber beacon lightbar (roof bar mount)Mining light bar with amber beacon (roof mount)Mining lightbar with amber beacon (mounting frame)LED light bar (mounting frame) Heavy duty battery Electrical system preparation-mining Headlight on system Public address system (siren & speaker)Speed LimiterFire extinguisher (1kg, cabin mount)Safety kit (warning triangle & first aid kit)Self sealing tyre systemGPS navigation systemRecovery packPremium recovery pack Tow ropeTool set (socket wrench set)Hydraulic bottle jack (5 tonne)Axle stands (twin 6 tonne)Battery charger (12v)Magnetic worklights Mechanical wire rope winch

CDA01CDA33CEA01CDA03CZA05CBA01CZA11CUA06CJA01CJA12CJA11CJA41CLA01CLA21CKA11CKA13CTA01CTA02CPA39CPA02CPA01CPA03CMA05CYA01CPA10CPA08CKAXXCZA01ZZA11ZJA85ZNA92ZWA21ZWA26ZWA24ZWA93ZWA42ZWA43ZWA48ZWA28ZWA23

MODIFICATION SPECIFICATION

FEATURE FEATURE CODE

BODY

CHASSIS

ENGINE

INTERIOR

ELECTRICAL

EQUIPMENT

MINE SITE

42

Page 43: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

Nissan Navara: Modification SpecificationS = Standard O = Optional - = Not available DC = Double Cab

OSOOOSOOOOOSOSOSSSOOSOSOSOOOOOOOOOOO

NBA01NZA06NZA16NEA04NDA01NUA06NBA21NFA01NFA03NZA11NZA30NTA01NKA11NLA01NKA01NJA02NJA01NJA12NJA41NPA24NPA39NPA10NZA01NDA22ZZA11ZJA85ZNA92ZWA21ZWA26ZWA24ZWA93ZWA42ZWA43ZWA48ZWA28ZWA23

BullbarSafety flag (flexible pickup mount)Safety flag (illuminated, flexible, pickup mount)Towbar (pintle hook-12v plug, 3t)Rear mounting frameReflective vehicle decals (red-white-yellow)Electric front winchUnderbody skid plate (engine)Underbody skid plate (transmission)Rollover protection system (DC)Reflective seatbelt covers (DC)Canvas seat covers (DC)Air intake snorkelEnhanced fuel filtration system (warm climate)Coolant block heaterHeavy duty suspension (vehicle with bullbar)Heavy duty suspension (Mining)Heavy duty brake pads (front)Wheel nut indicatorsDriving lights (bullbar mount)Amber beacon light (roof bar mount)Headlight on systemFire extinguisher (1kg, cabin mount)Tool box - steel (pickup mount)Safety kit (warning triangle & first aid kit)Self sealing tyre systemGPS navigation systemRecovery packPremium recovery pack Tow ropeTool set (socket wrench set)Hydraulic bottle jack (5 tonne)Axle stands (twin 6 tonne)Battery charger (12v)Magnetic worklights Mechanical wire rope winch

FEATURE FEATURE CODE

BODY

INTERIOR

ENGINE

CHASSIS

ELECTRICAL

EQUIPMENT

MINE SITE

43

Page 44: RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

Contact us today for more information or quotationEmail: [email protected]

Every effort has been made to ensure that the contents of this publication were up-to-date at the time of going to press. RMA Group reserves the right to alter vehicle and modification specifications and withdraw products from sale without notice. Pictures may show cars fitted with optional specification.

ISSUE 1, APRIL 2014