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WARM GROUP COMPANIES WARM FORGINGS PVT LIMITED & WARM GEARS PVT LIMITED WELCOME

Warm Forging

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Page 1: Warm Forging

WARM GROUP COMPANIES

WARM FORGINGS PVT LIMITED

&

WARM GEARS PVT LIMITED

WELCOME

Page 2: Warm Forging

WARM GROUP OFFER GEAR BLANKING & SHAFTS FROM 100CC TO 1200 CC

WARM GROUP IS ALREADY SUPPLYING GEAR BLANKS FOR PREMIUM BIKES SINCE LAST SIX YEARS.

25% SALES COMES FROM BMW & BRP ROTEX

WARM GROUP IS READY FOR FUTURE GENERATION BLANKING FOR INDIAN MARKET

Page 3: Warm Forging

HOT FORGING HOT FORGING – PRESS – PRESS ROUTEROUTE

HOT FORGING HOT FORGING – HAMMER – HAMMER ROUTE ROUTE

WARM GROUP OF COMPANIES - FORGINGS FACILITIES

HOT FORGING -HOT FORGING -PRESS ROUTEPRESS ROUTE

COLD COLD FORGING – FORGING – CRANK CRANK PRESS PRESS ROUTE ROUTE

Page 4: Warm Forging

CNC MACHINING CNC MACHINING – CNC TURNING, – CNC TURNING, VMC, BROACHINGVMC, BROACHING

CNC MACHINING CNC MACHINING TURNING, VMC, TURNING, VMC, BROACHING, GUN BROACHING, GUN DRILLING, ROUGH DRILLING, ROUGH MACHININGMACHINING

WARM GROUP OF COMPANIES –MACHINING FACILITIES

CNC / VMC CNC / VMC MACHININGMACHINING

WARM FORGINGS PVT LTD, F71, RIICO INDUSTRIAL AREA, BHIWADI

Page 5: Warm Forging

FOUNDRY - FOUNDRY - INDUSTRIAL CASTINGINDUSTRIAL CASTING8 MT INDUCTION 8 MT INDUCTION FURNACE – 2NOS FURNACE – 2NOS

WARM GROUP OF COMPANIES FOUNDRY FACILITIES

FOUNDRY DIVISIONFOUNDRY DIVISIONAUTO COMP AUTO COMP CASTING,CASTING,KOYO LINE, APRA KOYO LINE, APRA LINE, SAND PLANT, LINE, SAND PLANT, MELT SHOPMELT SHOP

Page 6: Warm Forging

ORGANISATION CHART

WARM GROUP OF COMPANIES

WARM FORGING Pvt Ltd, PLANT -1

WARM FORGING Pvt Ltd, PLANT -1

Mr. Suraj Singh

Mr. Suraj Singh

AUTO COMPONENTS AUTO COMPONENTS

WARM WARM GROUPGROUPWARM WARM GROUPGROUPMR. AMIT RAJPUTMR. AMIT RAJPUT

WARM FORGING Pvt Ltd PLANT -2

WARM FORGING Pvt Ltd PLANT -2

Mr. Manoj Banga

Mr. Manoj Banga

WARM GEARS Pvt Ltd.

FORGING & MACHINING

WARM GEARS Pvt Ltd.

FORGING & MACHINING

Mr. Gulab Singh

Mr. Gulab Singh

STEEL STEEL INGOT INGOT MFG. MFG.

DIVISIONDIVISION

MAH IMPEX (Pvt) LTD.

MAH IMPEX (Pvt) LTD.

Mr. B L Siag

Mr. B L Siag

WARM Forgings Pvt. ltd – PLANT 5

WARM Forgings Pvt. ltd – PLANT 5

Mr. VK GautamMr. VK Gautam

WARM GEARS Pvt

Ltd - FOUNDRY

WARM GEARS Pvt

Ltd - FOUNDRY

Mr. SD SHARMA

Mr. SD SHARMA

AUTO AUTO COMP COMP

FOUNDRFOUNDRYY

Mr. VK GAUTAM MR

Mr. VK GAUTAM MR

Page 7: Warm Forging

The Facilities Available At Warm Group• Billet Cutting• Induction Billet Heating• Forgings Hot (Press & Hammer) & Cold Forgings• Heat Treatment (Continuous, Seal Quench & GCF)• Shot Blasting• Rough Turning• CNC Turning• Thread & Spline Rolling• VMC Drilling• Broaching • Gear Cutting• Gun Drilling• Grinding (Centre less & Profile Grinding)

WARM GROUP COMPANIES

Page 8: Warm Forging

The Billet Cutting Facilities

CNC Circular Band Saw - 4 No Band Saw - 11 No Chopper - 1 No Shearing Press - 3 No

WARM GROUP COMPANIES

Page 9: Warm Forging

The Hot Forging Facilities with Induction The Hot Forging Facilities with Induction Heater Heater

Presses Presses Press – 1000 Ton – Korean – 2 NoPress – 1000 Ton – Korean – 2 NoPress – 750 Ton – Korean – 1 NoPress – 750 Ton – Korean – 1 NoPress – 600 Ton – Korean – 1 NoPress – 600 Ton – Korean – 1 NoPress – 400 Ton – Indian – 2 NoPress – 400 Ton – Indian – 2 NoPress – 200 Ton – Indian – 2 NoPress – 200 Ton – Indian – 2 NoPress – 100 Ton - Indian – 1 No Press – 100 Ton - Indian – 1 No

WARM GROUP COMPANIESWARM GROUP COMPANIES

Page 10: Warm Forging

The Hot Forging Facilities - Hammer

Drop Hammer – 1.0 TonDrop Hammer – 1.5 Ton

Capacity Expansion

Drop Hammer – 2.0 Ton by Oct 2011Drop Hammer – 1.0 Ton by Oct 2011

Product – Bike Kicks

WARM GROUP COMPANIES

Page 11: Warm Forging

The Hot Forging Facilities

Installed Capacity – 1200 Ton Per MonthUtilized Capacity – 850 Ton Per Month

Spare Capacity – 350 Ton Per

Month

WARM GROUP COMPANIES

Page 12: Warm Forging

The Cold Forging FacilitiesPress 650 Ton – Korean – 1 No

Supported by semi automatic annealing & bonderizing facilities – 500 Kg Per hour

Installed Capacity – 12000Stroke Per DayUtilized Capacity – 5500Stroke Per DaySpare Capacity – 6500 StrokePer Day

WARM GROUP COMPANIES

Page 13: Warm Forging

The Heat Treatment Facilities

Continuous Furnace – Normalizing – 2 No

Continuous FurnaceHardening &Tempering – 1 No

GCF - 3 Sets

Total Heat Treatment Capacity – 55 Ton PerDay

WARM GROUP COMPANIES

Page 14: Warm Forging

The Tool Room Facilities Designing Software – Delcam, Unigraphic (Solid Edge & NX), CATIA,Q Form)

High Speed Machining Centre (Korean)CNC Turning CentrePrecision Turning LathesM1TREDM ZNC (Taiwan)Milling MachinesSurface GrindersTool Cutter Grinders

All the Forging tools and dies are manufactured inhouse for all type of components and all type offorgings.

WARM GROUP COMPANIES

Page 15: Warm Forging

The Machining FacilitiesCNC Turning Centre - 110 No(Indian & Korean)

VMC Drilling Centre - 26 No(Indian & Korean)

Broaching Machines - 4 No(Capacity 3 Ton To 16 Ton)

Gear Cutting - 4 No(CNC Hobbing & Shapers)

Grinding - 2 No(Centreless & Profile Grinders)

Thread & Spline Rolling - 2 No

WARM GROUP COMPANIES

Page 16: Warm Forging

WARM GROUP INSPECTION & TESTING FACILITIES

WARM GROUP COMPANIES

Page 17: Warm Forging

WARM GROUP INSPECTION & TESTING FACILITIES

WARM GROUP COMPANIES

Page 18: Warm Forging

WARM GROUP COMPANIES

Bussiness Growth in Lakhs

12500

10100

6500

35003000

2339

1244669

0

2000

4000

6000

8000

10000

12000

14000

2004-05 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12

Financial Year

Bu

sin

ess

in L

akh

s

Projected

Page 19: Warm Forging
Page 20: Warm Forging

WARM GROUP COMPANIES

BUSINESS SHARE: ESTEEMED CUSTOMERS(FY 2010-11)

YMIL8%

OTHERS6%

RACL7%

BAJAJ AUTO LTD5%

AVTEC LTD 3%

DENSO INDIA3%

MSIL25%

BMW & ROTEX 23%MAPL

20%

Page 21: Warm Forging

WARM GROUP EXCELLENCE : GPDNs

The First GPDN produced in year 2002 for Yamaha Motors.

Present Supply

GPDN KSP

GPDN Suzuki

GPDN KWSA

GPDN K YJA

GPDN KST

Current volume – 1,50,000 No Per Month

Page 22: Warm Forging

WARM GROUP EXCELLENCE IN FOUR WHEELER INDUSTRIES

Page 23: Warm Forging

WARM GROUP EXCELLENCE IN FOUR WHEELER INDUSTRIES

Page 24: Warm Forging

WARM GROUP EXCELLENCE IN PRECISION FORGING PARTS FOR TWO WHEELERS

Page 25: Warm Forging

WARM GROUP EXCELLENCE IN FORGING & PRECISION

MACHINING PARTS FOR BMW & HARLEY DAVIDSON (UPTO

1200 CC)

Page 26: Warm Forging

WARM FORGING PRIVATE LIMITED

Page 27: Warm Forging

WARM FORGING IN AUTO ELECTRICALS - MAGNETO

HUBS FOR TWO WHEELERS

Page 28: Warm Forging

WARM GROUP IN AUTO MOTIVE - AC PARTS

IN DEVELOPMENT WITH SRPC

Page 29: Warm Forging

WARM FORGE GROUP : NEW DEVELOPENTS FOR INDIAN OEs: PART : 3 ROLLER CLUTCH

Page 30: Warm Forging

DONGLIM PRECISION (I) PVT. LTD.

• Manufacturers & Suppliers of Precision• Sheet Metal Components & Sub – Assemblies.• Press Shop -10T TO 250T• Weld Shop – MIG Welding/Spot / Projection

Welding• Assembly line• In-House Design Facility & Tool Room

Supported By Korean Technology

Page 31: Warm Forging

WARM FORGING PRIVATE LIMITED

INDIA

DY METAL WORKSSOUTH KOREA,

SEOULCOLLABARATIO

N

VISION FOR COLLABARATIONTO DEVELOP AUTO ELECTRIC PARTS

OUR FOREIGN PARTNER

Page 32: Warm Forging

TOOLS FOR PRODUCTION OF BODY STARTER CLUTCH

WARM FORGING PRIVATE LIMITED

Page 33: Warm Forging

BODY STARTER CLUTCH

AS FORGED CONDITION

WARM FORGING PRIVATE LIMITED

Page 34: Warm Forging

OUTER STARTERCLUTCH - 6 ROLLERThrough Hot Forging

OUTER STARTER CLUTCH RING - 5 ROLLER

Through Cold Forging

WARM GROUP COMPANIES

Page 35: Warm Forging

1.SM05, SM15, ARMATURE SHAFT, SHAFT WITH COLD FORGE GEAR

2. CLUTCH SLEEVE & PINION

3.CORE ROTOR POLE IN COLD FORGING

AUTO ELECTRIC PARTS DEVELOPED THRU JOINT VENTURE

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