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www.durr.com www.durr.com
DÜRR IN CHINA
ANALYSTS‘ TRIP
Shanghai, October 8, 2012
WELCOME
Ralf W. Dieter, CEO Dürr AG
CONTINUED STRONG EMERGING MARKETS GROWTH EXPECTED
© Dürr AG, CCI, Dürr in China, October 8, 2012 2
China, India, Russia, Thailand & Indonesia with expected growth >10%
Light vehicle production increase by 27 m units over 5 years!
CAGR in %
17,3 19,3 20,4 21,5 22,7 23,7
19,9 19,3 20,5 21,9 22,7 23,6 19,6 21,7 23,0 24,2 24,9 25,7 15,3 16,9
19,5 22,2 24,4 25,9
2,5 2,4 2,6
2,7 2,8 2,9
0102030405060708090
100110
2011 2012 2013 2014 2015 2016
America Europe Asia (without China) China othersource: own estimates, PwC
last update: July 2012
in m units
6.5
3.0
11.1
5.6
3.5
74.6 79.6
86.0 92.5
97.5 101.8
Incoming orders Q3 2011-Q2 2012
(Q3 2010-Q2 2011)
Incoming orders Q3 2011-Q2 2012
(Q3 2010-Q2 2011)
15% (14%)
25% (24%)
24% (22%)
7% (10%)
29% (30%)
Sales revenues Q3 2011-Q2 2012
(Q3 2010-Q2 2011)
12% (19%)
24% (26%)
25% (19%)
8% (10%)
31% (26%)
■ Germany ■ Europe without Germany, incl. Eastern Europe ■ North and South America ■ Asia (without China), Afrika, Australia ■ China
CHINA: DÜRR‘S BIGGEST MARKET
© Dürr AG, CCI, Dürr in China, October 8, 2012 3
Regional business split will remain largely unchanged in future
Emerging markets 59% (57%)
Mature markets 41% (43%)
DÜRR IN CHINA: ESTABLISHED FOR MORE THAN 25 YEARS
© Dürr AG, CCI, Dürr in China, October 8, 2012 4
new production plant operational since 2012
new common facility in 2013
Shanghai: Doubling of capacities to around 67,000 m2 until 2013
Comparison: Dürr headquarters in Bietigheim-Bissingen 70,000 m2
Wholly owned subsidaries (100%)
since 1991 Schenck Shanghai Machinery
since 2003 Dürr Ecoclean China
since 1985 Dürr Paintshop Systems Engineering
CHINA: STRONG INCREASE IN BUSINESS VOLUME OVER THE LAST 7 YEARS
© Dürr AG, CCI, Dürr in China, October 8, 2012 5
2005 … 2012 (e) CAGR
in %
Incoming orders (in € m) 146 900 30
Sales revenues (in € m) 83 700 36
Employees (12/31) 271 1,250 1 25
Orders on hand (in € m) 119 1,050 37
¹ plus external workers (~400)
© Dürr AG, CCI, Dürr in China, October 8, 2012 6
STRONG RELATIONS WITH ALL CHINESE AND FOREIGN OEMS
DÜRR‘S BUSINESS STRATEGY IN CHINA
© Dürr AG, CCI, Dürr in China, October 8, 2012 7
Expansion of local added value („Local Content“): >75%
Import: only core products, e. g. robots
Increase local capacities and competencies: in the midterm: >1,500 employees, Chinese executives in the 2nd management level
Positioning as „Chinese Player”: strong local presence, less expatriates, more well trained local staff
Become centre of Dürr’s business in the Asia-Pacific region, close collaboration with Dürr in Germany
Product Strategy
develop products for China: automation, handling, high quality
„First Mover” regarding reduction of energy saving and cost per unit
Future opportunities
paint and balancing technologies: grow with the market, maintain share
environmental, cleaning, filling and testing technologies: gain market share, localize design and value-added
Cost leadership, localization and innovation
BENEFITS OF LOCALIZATION IN CHINA
© Dürr AG, CCI, Dürr in China, October 8, 2012 8
Import and localization (since 1985) Customer proximity and development of know-how among local employees Competitive advantages in terms of labor, purchasing, transport costs etc. Basis for improving our competitiveness against local suppliers Less reliance on external factors such as currency, import regulations etc. Fulfillment of local content requirements of the automobile industry Image synthesis: German quality supplier and Chinese player (‘buy local’ argument) Product development geared towards Chinese market requirements Local service network and local project execution with high level of customer satisfaction
Next phase (since 2009) Focus on China as export location International use of local engineering and design
Export from China in addition to import and localization
PHASES OF LOCALIZATION
© Dürr AG, CCI, Dürr in China, October 8, 2012 9
Four phases according to Edward Tse (‘The China Strategy’, 2010)
Phase 4 now until approx. 2020
Current challenge: Greater focus on the role as global integrator and integration of Chinese activities into the global network
Phase 1 early/mid 1990s
R&D Product dev. Purchasing Production Marketing Sales Service
Phase 2 mid/late 1990s
R&D Product dev. Purchasing Production Marketing Sales Service
Phase 3 early 2000
R&D Product dev. Purchasing Production Marketing Sales Service
R&D Product dev. Purchasing Production Marketing Sales Service
Dürr has achieved the highest level of localization
LIMITS OF LOCALIZATION
© Dürr AG, CCI, Dürr in China, October 8, 2012 10
Customer requirements: Request for imports (quality, western standards)
Reputation as high-quality German company: Involvement of German employees necessary
Socio-economic changes in China:
Decrease in labor supply: One-child policy, migrant workers less willing to travel
New politics: Government calls for “end of cheap labor” and “social justice”, wages expected to rise faster
Increasing shift of mass production: From Beijing, Pearl River and Yangtze Delta to western provinces (e.g. Sichuan) and to more cost-effective ASEAN neighboring countries (e.g. Indonesia, Vietnam)
Prevention of loss of know-how and intellectual property:
Import of high-tech products (e.g. painting robots)
Allocation strategy when awarding manufacturing contracts
R&D center in Germany
SUCCESS FACTOR LOCAL DESIGN
© Dürr AG, CCI, Dürr in China, October 8, 2012 11
Chinese product development, also for export to emerging markets
Early presence in China has paid off
Continuous learning curve
Today: Independent development and production of small and mid-sized balancing machines
Products suitable for the requirements of emerging markets
Significantly lower costs / higher margins
Schenck headquarters in Germany
Group-wide R&D coordination
Quality inspection
Development of export business
Asia-Pacific region, but also US/Europe for standard machines
Example: Schenck balancing machines
Product development and production in Shanghai
SUCCESS FACTOR ORDER EXECUTION
© Dürr AG, CCI, Dürr in China, October 8, 2012 12
Example: Paint shop for Changan Ford, Chongqing
Dürr Mexico Basic + Detail Engineering
Dürr Korea Basic + Detail Engineering
Commissioning
Dürr China Detail Engineering
Production Site Management
Assembly Commissioning
Dürr India Detail Engineering
Dürr Germany Project Management
Global Sourcing Basic Engineering Lead Engineering
ERP / CAX Standardized ERP system
Standardised CAX interfaces
Systems projects in emerging markets have up to 75% local content
SUCCESS FACTOR LOCAL SOURCING
© Dürr AG, CCI, Dürr in China, October 8, 2012 13
Example: Dürr purchasing organization
Local Purchasing China (approx. 30 employees)
International Purchasing Center (Germany)
Operational support
Structural development support
Tools + qualification
Coordination/pooling
50% international presence
Processing
Contacts
Acquisition
Monitoring/quality assurance
Current challenges
Covering large project volume
Building supplier structure in new regions (e.g. Chengdu, Gouangzhou)
Further development of export business
SUCCESS FACTOR IT INTEGRATION
© Dürr AG, CCI, Dürr in China, October 8, 2012 14
Enterprise Resource Planning (ERP)
CAX
Management Reporting/Consolidation
Dürr Projects
etc.
Dürr investment > € 20 m (2006-2009)
Benefits
Fast data exchange
Transparency of information across the Group
International project execution and capacity management
Standardized IT tools support localization
SUCCESS FACTOR HUMAN RESOURCES
© Dürr AG, CCI, Dürr in China, October 8, 2012 15
HR challenges in China
Recruitment of well qualified employees
Retention of experienced employees
Minimizing attrition
Loyalty + employee retention
Strong brand, market leading image
Prospects, career opportunities
Appreciation Corporate community culture
Remuneration Delegation, independence
SUMMARY: STRONG LOCAL POSITION
© Dürr AG, CCI, Dürr in China, October 8, 2012 16
Early penetration of Chinese market has resulted in a major competitive advantage
Up to 100% localization possible (depending on customer), 50 to 75% on average
Hub for Asia-Pacific business, increasingly as export base for global business
Strategy
Further development of localization (quantitative and qualitative)
Further integration into global value-added structure (export from China)
Development of “Chinese products” for the global market: automation, operation, quality
Leadership in terms of investment, operating and energy costs (total cost of ownership)
www.durr.com www.durr.com
DÜRR IN CHINA
ANALYSTS‘ TRIP
Shanghai, October 8, 2012
Ralf W. Dieter, CEO Dürr AG