Elevator car

ThyssenKrupp Elevator Mfg. Jordan A company of ThyssenKrupp

Elevator

Thys

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ELEVATOR CAR

Operation Manual

1

A Thyssen AuDivision Com

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Elev

Con

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2

3

4

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vator Car

ntents

1- Genera

1.1 Elev

1.2 Car

1.3 Car

2- Product

2.1 Cab

2.2 Car

2.3 Car

2.4 Car

2.5 Fron

2.6 Car

2.7 Han

2.8 Fals

2.9 Eme

2.10 Ba

3- Installa

3.1 Pan

3.2 Inst

4- Mainten

Krupp E

r

l

vator Car D

Types.

Size.

t Descript

bin Assemb

Floor.

Ceiling.

Walls.

nt Portals.

Operating

nd rail.

se Ceiling.

ergency Tr

alustrade.

ation

nel Arrange

tallation Pro

nance

Elevato

efinition.

ion

bly.

Panel (CO

ap Door.

ement.

ocedures.

r

OP).

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1. Genera

1.1 Elev

The elev

carrying

Krupp E

al

vator Car

vator car is

passengers

Elevato

Definition

the vehicle

s and/or fre

r

e that travel

eight.

ls between the differennt elevator

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stops

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1.2 Car

Regular

and their

Krupp E

r Types

elevator ca

r location as

Elevato

r (cabin) ca

s follows:

r

an be classified accordding to num

ber of entra

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1.3 Car

To preve

be limite

The follo

loads.

The num

and the

Krupp E

r Size

ent overload

ed and relate

owing table

mber of pass

result round

Elevato

ding of the

ed to the no

shows the

sengers sha

ded down to

r

car by pers

ominal (rate

standard ca

all be obtain

o the neares

sons, the av

ed) load of th

ar sizes rela

ned from the

st whole nu

vailable area

he elevator.

ated to the

e formula, (

mber.

a of the car

.

elevator no

(rated load

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minal

d/75),

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2. Produc

Elevator

permissi

aperture

2.1 Cab

Blower Fa

Car Door Operator Fixing

Brackets

Handra

COP

Apron

COP Pa

Kick Plate

Car Panels

Balustra

Floor Coveri

Upper P

Krupp E

ct Descrip

cabin shall

ible opening

es.

in Assemb

an

g

ail

nel

s

ade

ing

Portal

Elevato

ption

l be comple

g being are

ly

r

etely enclos

the car doo

sed by walls

or, emergen

Car

s, floor and

ncy trap doo

Emergen

C

r Door Track

Side Portal

ceiling, the

or and venti

cy Trap Door

Car Ceil

Car Floor

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lation

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TK

A company of ThyssenKrupp

EelevatorTK Elevator

1

2

5

8

9

11

6

12

4

7

3

9

13

= Cabin Exploded View.

14

CAR COMPONENTS

ITEM NO. PARTS DESCRIPTION ITEM NO. PARTS DESCRIPTION1 Car Floor 8 Emergency Trap Door

2 Car Ceiling 9 False Ceiling

3 Side Panels 10 Car Door Sill4 Back Panels 11 kick Plate 5 Car Operating Panel (COP) 12 Blower Fan6 Side Portals 13 Floor Covering

7 Upper Portals 14 Balustrade

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3. Installa

3.1 Pane

Panel ar

number

to car ce

The follo

car of ra

Krupp E

ation

el Arrangem

rrangement

and size of

enter line, C

owing figure

ted load 80

Elevato

ment

is the sche

f side and p

OP position

e shows a s

00 Kg and ce

r

ematic draw

panels, doo

n, suspensio

standard pa

entral open

wing that sho

r opening a

on position a

anel arrange

ing door of

ows the car

and its locat

and car slin

ement for a

900 mm siz

r layout incl

tion with re

ng gauge.

a typical ele

ze.

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2.2 Car Floor.

A- Car floor shall have sufficient mechanical strength to sustain forces which will be

applied during normal operation, safety gear operation and impact of the car to its

buffers.

B- - Floor size is the same size of the car (width & depth).

- Floor extension defines door opening, location and side portal depth.

C- Car floor can be fixed to the lower transom of the car sling through a couple of

fixing holes on each side.

D- Recess varies a ccording to the type of floor covering, such as:-

- In case of PVC covering, Recess is 2mm.

- In case of marble stone, Recess is 20mm.

- In case of granite, Recess is 30mm.

it can be also customized a ccording to client requirements.

CD

CW

Fixation For Car Frame

Floor Covering

Floor Extension

800

CW-60

D.O Portal depth

560

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2.3 Car Ceiling.

- Car ceiling is designed to be able to support two persons during maintenance

operation without permenent deformation.

- Car ceiling is prepared also to mount emergency trap door, blower fan and

balustrade.

It is supported by car sling side frames using a couple of upper isolation sets,

each is fixed by a sliding plate mounted in the ceiling side channel.

- Car door operator can be fixed to the front channel through suitable brackets

fixed to sliding plates mounted inside.

CW

CD

Trap Door Opening (Options)

Fan Opening

Upper Isolation Fixing Plates

Door Operating Bracket Place

400

600

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2.4 Car Walls. Folded steel panels are used to enclose elevator car with different types, sizes and

finishing.

* We have three main type of car panels as shown in the figure:-

- Side panels, which are the most common used panels, they can be used in side

walls and in the intermediate back wall.

- Back panels, which are used only in right hand and left hand back corners.

- COP panel, which is used to mount COP unit.

* Car walls can be lined with stainless steel with defferent finishing styles or painted

in selected color upon client requirements.

Side Panel Back Panel COP Panel

Panel To Panel Fixation

Kick Plate Drilling

COP Opening

Car Ceiling Fixation

Car Floor Fixation

Ventilation apertures

L.P D.O

CW

R.P

CD

Side PanelBack Banel Left Side

Back Banel Right Side

Side Panel

COP Panel

Front Portals

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2.5 Front Potrals.There are two types of front portals, side and upper portals as shown, front portal assembly

defines door opening height and location.

Side Panel RHSide Panel LH

Upper Portal

Portals Assembly

Upper Portal

Side Panel

Upper Portal Holder

CH

DH

CW+60

D.O R.PL.P

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2.6 Car Operating Panel (COP). COP unit shall be mounted in its panel as shown.

Half height COP Panel

COP Cover

COP Housing

COP Panel

Instruction Plate

Fan button

Door close button

Door open button

Fireman button

Alarm button

Overload & Car position indicator

Floors button

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Keys that must be put in the Car Operating Panel (COP) is :-

1. Door-close-button

The door-close-button can be used to close the door immediately after a car call is given,

which reduces the waiting time.

2. Door-open-button

The door-open-button can be used to open the door or to hold the door open.

On operating the door-open-button the closing movement will be stopped and the door will be

re-opened. After some seconds the door will close.

3. Alarm button

On operating the alarm button the alarm device will be activated and a voice communication with the

emergency service established.

The alarm button serves as emergency light which remains active by means of standby-power even

in the case of power failure.

4. Fan button

The fan button switches the fan in the car on / off.

5. Overload indicator

The overload indicator gives an optical and / or acoustic signal to indicate that the car is

overloaded. If the car is overloaded, it will remain at the floor with doors open.

The signal stops automatically as soon as overload is removed. Then normal operation can be

continued.

6. Car position indicator / direction indicator

The car position indicator permits the floor to be read on which the car is located at the moment or

displays special information, e.g. inspection operation.

7. Fireman button.

Used in the event of a fire in the elevator.

8. Floors button.

Used to choose the floor that you want to get him.

9. Instruction plate.

Be Stick on the COP to show how to handle passengers in the car lift in case of emergency.

Instruction Plate

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2.7 Hand RailElevator car in most cases is prvided by a handrail at one side, two side or on all sides of the cabin.

There are some rules must be considered in case of using the elevator for passengers including persons with disabilities such as:

- At least on one side wall of the car, a hand rail shall be installed.- The gripping part of the hand rail shall have cross-sectional dimension between 30 and 45 mm with a minimum radius of 10 mm.- The free space between wall and the gripping part shall be minimum 35 mm.- The height of the top edge of the gripping part shall be within (900±25) mm from the car floor.

Many types of supports are used to fix hand rail to the car walls, the most common used supports are shown in the figure.

St. Steel Tube

Standard Aluminum Support

End Cap

38

38

Threaded Rod

Fixing Flange

St. Steel Tube

Sliding Support

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2.8 False CeilingFalse Ceiling is the main source of lighting in the elevator car, we have many designs with differentappearance.Fluorescent lighting and spot lights are the most common lighting elements used in our designs, some false ceiling use one of them and others use a combination of both such as the shown type.Modern Blend false ceiling is one of the most desired designs with its various patterns and finishing styles (painted or st. steel finishing); It consists of a fixed frame (1) that is decorated by two side rows of equally arranged spot lights (2). This frame is fixed to the car ceiling by four corner angles (5) using two bolted connections M6 in each one.Two or more split pattern pieces (3) are set on the fixed frame inner edges and separation jamb (4). these pieces can be easily removed and assembled from inside the car for maintenance of fluorescent lighting and from outside of it in case of using the trap door opening.

1

2

34

3

2

Car Width-40

110

5

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Opening Direction



600

400

2.9 Emergency Trap Door Assembly

50

Emergency trap door can be easily opened from inside the car by using triangular key (1) and from outside the car without a key by turing the link (2) to pull locking arms (3).Electrical safety switch (4) that is fixed to the side frame of trap door causes the lift to stop if the locking ceases to be effective; Restoring the lift to service shall only be possible after deliberate relocking.Emergeny trap door size is 600X400 mm to permit the rescue and evacuation of passengers.

2

3

3

1 4 4

4

Car Ceiling Plate

Pushed by Closing

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A

B

C

D

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A

B

C

D



2.10 Balustrade

Vertical Post

Car Roof shall be provided with a balustrade where the free distance between the carceiling and the shaft wall exceeds 0,30 m.Figure shows the assembly of balustrade to the ceiling outer frame.

Hex. Bolts M8X50

Vertical Post

Ceiling Frame

Hex. Bolt M8X25

Corner Bracket

U Bolt M8

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3.2 Insta

General

Install sl

this is th

and des

backgrou

How to

• Read G

process

• Car slin

cabin (s

• Install

tighten

and cle

• Install u

• Suspe

car slin

• Install

corners

tight sh

mounte

• After in

lowered

• Install s

• Ensure

tighten

• Install c

and lan

• Install c

mounte

Krupp E

allation Pro

:

ing and the

he easiest w

scriptions b

und to mak

proceed in

GAD drawin

s.

ng should b

see car slin

car floor on

ing guidanc

earances be

upper isolat

nd car ceili

ng upper tra

car wall pa

s (side and

haft, side wa

ed to the ca

nstallation o

d to be fixed

side and up

that all bo

ed.

car door sil

nding door t

car door op

ed in the ce

Elevato

ocedures

e car and low

way of insta

below which

e your insta

case of ins

ng carefully

be installed

g installatio

n the lower

ce bolts, ad

etween floor

tion, false c

ng carefully

nsom.

nels accord

back pane

alls panels

r floor as on

of all side

d to the car

pper portals

lted connec

l with apron

tracks (the m

perator and

iling front c

r

wer the ass

llation, if th

h are inten

allation easi

stallation i

y and defin

in the well

on section).

r isolation o

djust floor le

r edges and

eiling, trap

y by means

ding to pan

el) then com

can be asse

ne piece.

and back

walls by bo

in sequenc

ctions of ca

n and chec

most comm

adjust its c

hannel.

embly into

is is not po

nded to pro

er.

n the shaft

e all requir

and compl

of the car s

evel, alignm

landing do

door and bl

of hoist to

el arrangem

mplete the

embled tog

panels, the

olted connec

ce.

ar walls are

k again the

mon distance

correct posit

the well by

ssible, read

ovide you w

t

red data du

etely prepa

sling lower

ment, positio

or sill.

lower fan to

the most c

ment startin

remained p

ether outsid

e car ceiling

ctions.

completely

distance b

e is 30 mm)

tion using t

means of c

d the instruc

with a tech

uring instal

red to insta

transom. B

on of suspe

o car ceiling

losed positi

ng from the

panels. I ca

de the shaft

g can be s

y assembled

between car

).

the sliding p

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Caution

NEITH

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an overall c

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e cleaning m

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nd, if neces

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use alcohol,

ator car ope

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stainless

ators, displa bberized s

tread plates

d materials

n:

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Elevato

or panel to

els and fron

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materials a

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special cle

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steel with

ssary, using

fuels, solv

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ys dampglass house soapy

s vacuusoapy

waterwash

R NOR CLEA

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the opera

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a dry cloth

g a cloth da

vents or any

el, as both

ning Materialess steel cley water

plastic cleaneened cloth cleaning liquehold cleaner

y water um cleaner, y water

r and ing-up liqui

ANING MAT

NTO THE EL

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o be 5 mm.

nts before s

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the buttons

al Meteaner

cleaer

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Wip rem

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in the direc

with soapy w

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s and the in

thod of Clea

an off, rub d

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UST NOT BE

SHAFT.

dard cleara

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and do no

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water to pr

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aning

dry

f, rub dry

dirt and ves, rub dry

E ALLOWED

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Business

Elevator car