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This presentation provides an overview of the aftermarket or service parts supply chain and discusses the issues and challenges that many companies are facing, across different industries, with improving visibility into their spare parts shipments. This video also provides a brief overview of GXS Service Parts Visibility Solution. Updated April 2013
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Mark Morley, Industry Marketing DirectorMark Morley, Industry Marketing Director
Improving Visibility into Aftermarket Spare Parts Shipments
Improving Visibility into Aftermarket Spare Parts Shipments
Slide 2 | © 2013 GXS, Inc.
Service Revolution in Manufacturing
“Manufacturers are looking for growth and profits in all corners of the globe, but they often neglect the very large opportunities much closer to home – in their own service business”
“The costs of missing out on the service revolution can be enormous”
“A business absolutely devoted to service will have only one worry about profits. They will be embarrassingly large”
Henry Ford
Slide 3 | © 2013 GXS, Inc.
Improving the Visibility of Spare Parts Shipments is a Cross Industry Challenge...
Many different companies rely on the efficient delivery of spare parts in order to maximise the uptime of their customers’ products.......
Slide 4 | © 2013 GXS, Inc.
Revenue from Services and Parts
Why Focus on Services?
– Customer Expectations for Mission Critical Processes
– Resistant to Low-Cost Competitive Threats and Economic Downturns
– More Profitable over the Lifecycle of the Product
– New Revenue Stream
Source: Deloitte Research, Global Service and Parts Management Benchmark Survey
Revenue Share of Services and Parts Business in Overall
Sales
Industry Sector Average
Top 90th Percentile
Aerospace & Defence 47% Over 50%
Automotive & Commercial Vehicles
37% Over 50%
Diversified Manufacturing 20% Over 50%
High Tech & Telecom Equipment
19% Over 50%
Life Sciences & Medical Devices 21% Over 50%
In 2001 General Motors made more profit on $9billion of aftermarket parts related sales than they did on $150billion of OEM car related sales....
Source: Accenture
Slide 5 | © 2013 GXS, Inc.
Service Parts Requirements Across Different Industries
Aerospace Defence
30 Years20 Years10 Years5 Years
Typical Service Life Requirement
AutomotiveHigh Tech
• Relatively low value parts supplied as modules allowing quick replacement
• Parts are distributed by both retail stores and specialist service centres
• Typical replacement warranties last 1 year
• Parts typically supplied direct from manufacturer to dealer network
• Parts ordered as and when required to replace faulty parts
• Typical manufacturer warranty lasts 3 years, however some OEMs offer 7 year warranties
• Relatively high value, high quality and high performance parts
• Preventative maintenance programs to maximise product uptime and reliability
• Service package sold as part of initial product sale and often very profitable
• High value parts delivered to frontline operations anywhere around the world
• Typically maintained by defence industry’s own personnel
• Parts are often stockpiled in regional parts depots to ensure availability any time
Slide 6 | © 2013 GXS, Inc.
Typical Visibility Issues Include
• Many trading partners use EDI internally
and then resort to paper when conducting
transportation or government business
• Paper based documents result in
substantial delays in moving freight
• End to end shipment visibility is limited to
numerous proprietary systems, many of
these are not real time and do not cover
all events end to end
• Split shipments, changing modes and
other disruptions are very difficult to
manage
Slide 7 | © 2013 GXS, Inc.
These Issues Lead to...
• Increased costs due to a need to hold
more buffer stocks
• Costs associated with increased
expedites
• Costs associated with follow-up
– Human interventions in normal processing
– Human interventions in problem shipments
• Reduced customer satisfaction due to
increased equipment downtime
waiting for service parts to be
delivered
Slide 8 | © 2013 GXS, Inc.
Improved Visibility Helps to Counter the Counterfeiters....
• The counterfeit parts market has grown to be worth
$16Billion per year
• PSA in France estimate they lose 5-10% of their
revenue to counterfeiting operations
• China is the leading counterfeiting ‘hub’
• Counterfeit parts are normally inferior in both quality
and performance
• Parts are often transported with forged shipping
documents
• Electronic documents and RFID technology, combined
with a global visibility platform can all contribute to
reducing the trade in these parts
Slide 9 | © 2013 GXS, Inc.
Implement Global Supply Chain Visibility
• Due to the global nature of today’s service
supply chains, companies are looking for a
visibility solution which:
– Provides a platform which allows common, web
based view of logistics information
– Has visibility into cross border, logistics and
distribution related information
– Allows for the monitoring of critical supply signals
thus improving inventory visibility, cash flow and
overall supply chain performance
– Provides a means to measure the performance of
key 3PL providers
Slide 10 | © 2013 GXS, Inc.
Service Parts Solution OverviewTrack and Trace for Multi-Modal International Shipments
GXS Managed Services
Service Parts Visibility Solution Dealers / Service Centres
Customs / Border Controls 3PL Carriers
Spare PartsManufacturer
OEMProvides real-time visibility of inventory
levels across the supply
chain
Ability to integrate with
dealer management
systems
Pre-configured connections
to many customs and
border control agencies
Pre-configured connections
to many of the world’s freight transportation
carriers
Slide 11 | © 2013 GXS, Inc.
Thank You
Phones
US: 1-800-334-2255, option 3
EMEA: +44 (0) 1932 776047
GXS web sites
US: www.gxs.com
EMEA: www.gxs.eu