Induction pipe bends

Dee Development Engineers Limited

DEE Development Engineers Limited

OVERVIEW


Overview Global manufacturer of piping systems and fittings for power, HRSG, chemical,

EPC and process industries

Incorporated in 1983 - shipped over 250,000 metric tons of Carbon, Stainless and

Alloy pipe fabrications to 6 continents

Over 1400 team members including 200+ engineers and 100+ certified welders

State of the art, equipment including welding equipment from Lincoln and Miller

Induction bending technology from Cojafex and AWS Schaffer

Continuous improvement and Environmental, Health & Safety programs in place

2


FacilitiesManufacturing

Fabrication Plant # 1 ~ 10,000 Tons \ Year (Palwal – India)

Fabrication Plant # 2 ~ 24,000 Tons \ Year (Palwal – India)

Fittings Plant ~ 2400 Tons \ Year (Palwal – India)

Manufacturing spread over 22 Acres ~ 90,000 Sq. Meters

Engineering

HQ Engineering Center (Palwal – India)

Chennai Engineering Center (Chennai – India)

Customer Support \ Operations

Headquarters: Palwal \ Faridabad – India (New Delhi area)

Americas – Atlanta GA, USA

Europe – Germany

Asia Pacific – Tokyo, Japan

3


Quality & Certifications

ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007PED (Directive

(97/23/EC)

ASME ‘S’ Stamp ASME ‘PP’ Stamp

4


Quality & Certifications Organization wide quality procedures and standards to support leading global

standards

Hands on experience with additional regional certifications including GOST-R,

MITI, CRN, IBR

Process for ASME ‘N’ stamp started in 2011 – certification expected in 2013

Working experience with most leading inspection agencies including: TUV, Lloyds,

HSB, SGS, BV

Physical and Chemical labs accredited by NABL (National Accreditation Board for

Testing and Calibration Laboratories - India)

5


Product Portfolio: Pipe Fabrication

HRSG Piping

Power Cycle Piping

Process Plant Piping

Balance of Plant Piping

Riser & Down Comer Piping

Gas and Steam Turbine Piping

Cooling Water & Lube Oil Piping

Steam Distribution Headers

Gas Compressor Piping

Turbine Integral Piping

Boiler Integral Piping

Experience of more than 250,000 Tons of Pre Fabrication which includes over 7500

Tons of P91 and 1500 Tons of WB36

6


Product Portfolio: Pipe Fabrication

Equipment and procedures capable of handling a wide array of material grades,

pipe diameter and wall thickness.

Pipe Grade Diameter Wall Thickness Construction

ALLOY STEELS

ASTM A335 P91

1/2 " TO 64" Up to 85 MM Seamless or Welded

ASTM A335 P22

ASTM A335 P11

ASTM A335 P91

ASTM A335 P5

STAINLESS STEELS

ASTM A312 TP 304 / 304L

1/2 " TO 64" Up to 85 MM Seamless or Welded

ASTM A312 TP 316 / 316L

ASTM A312 TP 321 / 321H

ASTM A312 TP 347 / 347H

CARBON STEELS

ASTM A106 Gr B / C1/2 " TO 64" Up to 85 MM Seamless or

WeldedASTM A53 Gr B / C

* Partial List

7


Product Portfolio: Fittings

Hot Pushing Mandrel Elbow Forming machines

Cold Forming Machines complemented with Edge

Preparation machines

Hydraulic Presses ranging from 750 MT to 3000 MT

2 gas fired Furnaces

Integrated machining infrastructure with over 20 lathes and

complementary equipment

Semi-automated Shot Blasting machines

Pipe Cutting equipment with capability to handle pipes up

to 52” diameter

Hot Formed

Cold Formed

8


Product Portfolio: Fittings Full range of in-house fittings manufacturing for maximum flexibility and

competitiveness

Seamless Butt Welded, Welder (ASME Section IX), Forged Socket Weld,

Threaded end connections, in Carbon, Stainless and Alloy Steels

90 ° Elbows

45 ° Elbows

Eccentric Reducers

Concentric Reducers

Half Socket Weld Couplings

Full Socket Weld Couplings

Equal Tees

Unequal Tees

Long radius induction bends

Weldolets

U-Bends

End Caps

9


Customers

10

http://o.b5z.net/i/u/6147902/i/Doosan_logo.JPG

http://www.lancogroup.com/Media/logo/Lanco-Logo.jpg


Supply Chain

11

Direct relationships with leading pipe mills across the globe

Ability to easily support customer’s inclusion \ exclusion \ preferred suppliers


Induction Bending

Cojafex bending machine with ~ 3,000 Tons \ Yr of bending capacity

12

Benefits include

Improved control over Ovality and

Thinning inherent in bending

operation

Reduction in required fabrication,

welding and inspections


Make

AWS SCHAFER (Germany)

Nominal Pipe Range

8” to 48”

Thickness

Up to 120mm

Bend Radius

280mm to 6500mm

Bending Angle

0’ to 182’

Pipe Rotation

0’ to 360’ Degree

Induction BendingSchafer bending machine with ~ 5,400 Tons \ Yr of bending capacity

13


Organization

Over 1400 full team members

Over 180 degreed engineers

Specialized welders and technical resources with relevant training

Professional experience with multiple manufacturing companies

Category No. of people

Engineers & Managers 230

Skilled Manpower 341

Semiskilled Manpower 647

Helpers & Riggers 120

Supporting Departments 89

Total 1427

14


InfrastructureManufacturing

Fabrication: 2 facilities ~ 34,000 Tons \ Year capacity

Fittings: ~ 2,400 Tons \ Year

Engineering

Detailed engineering capabilities ~ 180 Engineers

Welding

Capable of operating over 100 welding stations including STT, GTAW, Orbital

GTAW, GMAW, SAW, MCAW, FCAW, Orbital FCAW, SMAW

Mechanized welding stations for carrying out Butt/Fillet joints with FCAW/SAW

process

Multiple robotic, automated and semi automated welding stations

4 Furnaces and 10 mobile units for post weld heat treatment

Orbital welding station for TIG welding

15


InfrastructureInduction Bending

2 EU made Machines with capability to bend pipe up to 48”

diameter with up to 120 mm wall thickness

Information Technology & Customer Support

Microsoft Navision - ERP system to support efficient and effective

project management

Global team to support customers across the globe

Other Technologies and Infrastructure

Chemical pickling and passivation facility

NABL certified non destructive labs

Covered and Controlled Blasting and Painting Facilities

30 Miles from Asia’s largest dry port

16


Contact

Headquarters & Manufacturing: Plot Number 5327 & 6412, Prithla – Tatarpur Road,

Village Tatarpur, District Palwal, Haryana, India. Tel. 91-1275-248200

US \ EU Sales Contacts• Pankaj Agarwal – [email protected] | + 91 98112 11520• Rahul Krishna – [email protected] | +91 95 400 58453

Global HQ and Mfg.Palwal \ Delhi, India

US Office \ WarehouseAtlanta, GA

17

Design & Engineering Division

Chennai, India

Business

Induction pipe bends