Company Profile

Engineers * Designers * Fabricators * Galvanizers

Contents- COMPANY PROFILE CONTACT US INTRODUCTION STAAF & ORGANISATION CHART PRODUCT PROFILE & PRODUCT RANGE APPROVED VENDOR OUR MAJOR CLIENTS QUALITY ASSURANCE LIST OF PLANT AND MACHINERY LIST OF GALVANIZING TANK FACILITIES LIST OF COMPUTER AND SOFTWARE INSTALLED IN FACTORY WHY STEEL GRIP INFRASTRUCTURE PVT. LTD. LIST OF PROJECT DURING LAST 3 YEARS QUALITY MANAGEMENT SYSTEM LIFT OF STATUARY REGISTRATION ENCLOSERS

Company Profile

Contact Us -

Steel Grip Infrastructure Private LimitedHead Office & Factory Address : Gijji Road, Village/Post- Samchana,Tehsil-Sampla, Distt.- Rohtak, Haryana – 124404, India

Delhi Correspondence Address :3/13, 3rd Floor, Jaidev Park,East Pubjabi Bagh,New Delhi - 110028

Phone No. :+91-9266627027, +91-9810806545Mobile No. :+91-9818142161, +91-8882580060

Email Add : info@steelgripinfra.com, ram@steelgripinfra.com

Web Site : http://www.steelgripinfra.com

Company Profile

Introduction – Under the supervision and management of its CEO, Mr. J. P. Agarwal, Steel Grip Infrastructure (P) Ltd has

been able to carve a niche for itself as a leading Manufacturer and Supplier of quality steel products. Established in the year 2007. Our accomplishment is based on customer satisfaction and superior quality product which we deliver to several companies as mentioned here in after in the column ‘ Details of work Executed’. We are still doing civil works & have started manufacturing and erection of towers. We , now have great pleasure in introducing ourselves as one of leading manufacturer and supplier of Galvanized Steel Structures & Accessories i.e. Telecom Tower, Transmission Tower, Sub-Station Structures, Cable Trays, Ducts, Foundation Bolts, Templates, Mounts and Fixtures, Beams, Earthing Material (Earthing Rods, Earth Electrode, Earthing Strips and Earthing Plates Etc), Fabricated Structers Clamps, Brackets, Gratings, Solar Module Mounting & Pole Structures , Insert Silo Plates, Highways Crash Barriers, Railways /Metro Electrification System, Bridges and other items to cater to the clients.

Infrastructure :

Our plant is situated just on nearby Delhi Border in Village- Samchana, Sampla, Distt. - Rohtak, in the state of Haryana with 50, 000 Sq. Ft. of covered area, with an installed capacity of fabrication and galvanizing upto 2,000 MT per month. The entire infrastructure is as per BIS specifications. A team of qualified technical person carry out the various process keeping in mind high quality standard, specifications as per drawings and other requirements of customers / clients. The company rests its pride on the state-of-the-art infrastructure, which is upgraded from time to time.

Work ForceA team of qualified technical personnel carry out the various processes keeping in mind high quality standards, specifications as per drawings and other requirements of customers. The strength of the company resides in its skilled workforce that is dexterous and proficient.

Quality assuranceWe are a quality driven company, holding ISO Certification, certified by UKAS Quality management and the structures approved by IIT, Delhi. Quality is maintained by measuring various parameters of unfinished and finished raw materials and the same is recorded in an inspection sheet. The materials used by us confirm to IS 2062 Grade or the material specified by the client.Company Profile

Organization Chart -

Company Profile

J. P. AgarwalChief Executive Officer (CEO)

Anil Agarwal Director ( Marketing & Projects )

L. RamHead of Projects & Procurement

Nitin JoshiSr.

Engineer

Projects

Diploma

Holder/

AutoCAD

Engineers

Vijay KumarAsst.

EngineerProjects

& Planning

Nitin SharmaSr.

Accountant

MithileshAsst.

Account

Ashish Kumar

Marketing Executive

Sunil Agarwal – Director (Production & Procurement)

Sohan KumarQuality Controls

(Fabrication)

Bhanwar LalCommercial

(Banking)

Anil KumarProduction Manager

(Technical)

Rajesh Shukla

Dispatch, Planning

Working

Labors

Total Persons Skilled,

Unskilled :

85 Nos.

Sonu Quality Control (Galvanizing)

Company Brief - Name : M/s. Steel Grip Infrastructure Private Limited  Location : Gijji Road, Village- Samchana, Sampla, : Distt.- Rohtak, Harayan – 124404, India  Space : 50, 000 Sq. Ft. Buitup Area  Nature of Works : Fabrication & Galvanizing of Steel Structural and Other items.

Capacity : 24,000 MT / Annum.

Layout of Plant : A. Fabrication Shop B. Galvanizing Plant C. Quality Control Department D. Dispatch E. Administration Work

Machinery & Equipment : List Enclosed

Personnel : Technically qualified Engineers, Experienced Professional inmanagement & other field, Organization chart attached.

Experience : Our company C.E.O. Mr. J.P. Agarwal has 40 years experience in business. One of uour Directors, Mr. Sunil Agarwal has 7 Years in manufacturing in all type of Steel Structures & Our other Director Anil Agarwal is a commerce graduate & has 20 years experiences. Our technicalhead Mr. Mahinder Singh has 25 years of experience in manufacturing of all type of steel structures.

  Power Backup : Own Generators for Power backup to meet committed delivery in time.  

Company Profile

Product Profile & Product Range-Product Profile –Engineers * Designers * Fabricators * Galvanizers

Engineering Goods and Its Accessories i.e. Telecom Tower, Transmission Tower, Sub-Station Structures, Cable Trays - (Ladders, Perforated, Raceways), Ducts, Foundation Bolts, Templates, Mounts and Fixtures, Beams, Earthing Material (Earthing Rods, Earth Electrode, Earthing Strips and Earthing Plates Etc), Fabricated Structures Clamps, Brackets, Gratings, Solar Module Mounting & Pole Structures , Insert Silo Plates, Highways Crash Barriers, Over Head, Foot Over Bridges, Chain Link Fencing, Railways /Metro Electrification System, Bridges, Flanges, Slotted Angles, Flats, Channels, Cable Mounting Structures , and other items for infrastructure works of Railway’s, Metro’s, Airport’s, Aviations, Bridges, Residential / Commercial, Hotels, Hospitals & Highways etc.

Company Profile

Structure Assembly

Product Profile –Engineers * Designers * Fabricators * Galvanizers

EPC , I&C Solutions (Solar Structures)

We also undertake complete Fabrication, Galvanizing, Supply, Civil, and Erecting of Towers & Accessories to its clients based on their specifications.

Transmission Tower

Ground Based Telecom Tower

Structure Assembling Measuring for Assembly

Clamps Clip Angle

Foundation BoltsGI & MS Pipe

Perforated Type Cable Trays

Metro Station Structure

Power House Structure Grating Structure Assembling

Solar Module Structure

Ladder Type Cable Trays

Solar Module Mounting Structure25MW GMR Solar Power Plant Project

Quality of ProductThe FitmentThe Alignment

The fixing of ModulesFinally sunshine & ready

to Produce THE

ENERGY

&The Result -

Steel Grip Infrastructure (P) Ltd. is an eminent name in the area of manufacturing and supplying a premium range of Steel Products. Our range of Steel Products comprises of Telecommunication Tower, Transmission Line Tower, Cable Tray, Sub-station Structure, Solar Module Structure, Foundation Bolts etc. which is made to suit the diverse needs of the clients. We also ensure that the products we manufacture are designed keeping the market standards in view.

We are An ISO 9001:2008 certified company in India that has been providing finest quality Steel Products all over India. The company since its inception has espoused the policy of complete satisfaction of the customers. We put 100% efforts to achieve.

Company Profile

Assurance of Supreme Quality -

List of Machinery & Equipments :

Company Profile

S.No Name of the Equipment Manufacturer Year of Purchase No. Off Machine Specification

1 Power Press Self 2009 1 200 Tones2 Power Press Beta 2007 2 150 Tones3 Power Press Beta 2007 1 100 Tones4 Power Press Beta 2008 1 75 Tones5 Power Press Beta 2008 1 50 Tones6 Hyd. Straightening / Bending Press Hydomech 2007 1 100 Tones

7 Radial Drill Machine V.K. Engg 2007 1 Up to 70mm8 Magnetic Drill Machine Ralli Wolf 2008 1 NW1109 Pipe & Bolt Threading Machine P.S.Machine 2008 1 100/Per Shift10 Arc Welding Machine Sharp 2007 3 300/600amps SWT1/711 MIG Welding Machine L&T 2008/2009 4 Zuper Arc40012 Bending Machine Self 2007 1 -13 Bending Furnace with Blower (Coal

Fired)Self 2008 1 -

14 Pipe Cutting Machine Local 2008 1 -15 Channel Cutting Dye Self 2008 1 -16 Round Cutting Dye Self 2008 1 -17 Flat Cutting Dye Self 2008 1 -18 Plate Cutting Dye Self 2008 1 -19 Notching Dye Self 2008 1 -20 PUG Machine for Plate Cutting ESAB 2008 1 -21 Grinding Machine Bosch 2008 2 AG722 Grinding Machine Bosch 2008 2 AG423 Grinding Machine Dewat 2008 3 AG424 D.G Set & Generator Kirloskar,

Cummins2008 2007

1 1

63KVA 125KVA

Galvanizing Tank Facilities -

Company Profile

List of Computer and Software in Factory -- We have 7 Computers Installed in Factory.- Windows XP – SP-2, Windows – 7- SAP System ( Installing Soon ).- Office – 2000, 2003 & 2007 Version- AutoCAD – 2006 & 2007 Version- Busy – Accounting Software- Adobe – 9.2- Tally – 7.2- Norton Antivirus – 2008 ( Full Version )- Winrar – 3.7- Flash Player – 10 ActiveS

Sl. No. Description of machine Capacity & Nos. Location Shop

1. 2.

3. 4. 5.

6. 7. 8.9.

10.

Hot Dip Galvanizing Bath Facilities

De Greasing Tank Oil Fired Galvanizing Bath ( Size 7.2M Long X 1.1M Height X .85 M Width)Pickling TankWater Rinsing TankFlux TankPre Heating Oven DI-Chromating TankOver Head Electric CraneDigital Generator Quenching Tank

8Mtr. Long & 1 Nos

1 Nos2 Nos2 Nos.1 Nos.1 Nos.1 Nos.2 Ton & 4 Nos.63 KVA & 1 Nos.1 Nos.

Installed in Factory

List of Major Clients - Indu Propjects LimitedGMR GroupIL&FS Engineering & Consctruction Co. LImitedQuipo Telecom Infrastructure Limited, New DelhiTata Tele Services LimitedTVS Inter Connect Systems Limited, BangloreI.M.I.L. GurgaonEricssion India (P) Limited, GurgaonACME Telepower LimitedMacawber Beekay (P) LimitedLambda Eastern Telecommunication LimitedSteling Projects Engineerinng LimitedNutek India LimitedNagarjuna Construction Co. LimitedIndus Tower LimitedInfonet Networks System LimitedABB Limited, New DelhiLarsen & Toubro LimitedBSBK Engineering Private LimitedBlue Star LimitedSterling & Wilson LimitedIon Exchange LimitedTecpro System Private LimitedReliance Communication LimitedVodafone LimitedAirtel LimitedShyam Telecom LimitedDriplex Water Engineering Limited Punj Lloyds BSES and many more companies.Moser Baer Photo Voltaic Ltd.

Company Profile

Why Steel Grip Infrastructure Pvt. Ltd. - - 10years of quality reputation experience- An ISO 9001:2008 Certified Company- Quality as per IS/ BIS Standard- High quality and dependability of products - Excellent customer service - Ability to meet tight delivery schedules - Committed to provide the best solutions for the customers' needs - World class Quality Product solutions within customers' budget - Always ready to satisfy emergency needs.- Assurance of supreme quality- Policy of complete satisfaction of the customers- Competitively priced products- Well trained manpower & strong team of engineers- Use of sophisticated machinery- Reliable performance- Long Lasting- Accurate Design/Measurements- Raw Materials as per BIS specifications- Quality driven company- Holding ISO 9001:2008 certification- Structures approved by BSNL, IIT-Delhi, L&T, ABB LTD, PUNJ LLOYD DELTA RENEWABLE ENERGY (P) LTD, MOSERBAER PHOTO VOLTAIC LTD, BLUESTAR INDIA LTD, NAGARJUNA CONST. CO LTD, ACME TELEPOWERS LTD, INDUS TOWERS LTD and many more.- In house galvanizing facility- Trustworthy manufacturer- We have both capacity & capability- Well experienced professionally managed, technically & financially sound company- We have the scopescaleskill let us show you the possibilities!

Company Profile

List of Major Order During Last 3 Years -

Sl. No. Client Name Project Name Year of Order Supplied ItemOrder Executed in 2008-09

1 ACME Telepower Limited Pant Nagar, Uttarkhand 2008-2009 Cable Trays & Accessories

2 Nagarjuna Construction Company Limited Common Wealth Game, Delhi 2008-2009 MS Foundation Bolt, Earthing Electrodes, Pipes with

Accessories

3 Nutek India Limited Aircel's Project 2008-2009 Tower, Cable Trays, Foundation Bolts, Mounts & Fix

4 Nutek India Limited Aircel Project 2008-2009 Tower, Cable Trays, Foundation Bolts, Mounts & Fix

Order Executed in 2009-101 Sterling Projects & Engineering Limited Various Project 2009 Telecom Tower, Cable Trays, Founadation Bolts, Mounts & Fixt

2 Sterling Projects & Engineering Limited Various Project 2009 Telecom Tower, Cable Trays, Founadation Bolts, Mounts & Fixt

3 ABB Limited DIAL Project 2009 MS Structure Steel & Accessories

4 ACME Telepower Limited Delhi & Gurgaon 2009 Tower & Accessories

5 ACME Telepower Limited Aircel's Project 2009 Tower & Accessories

6 ACME Telepower Limited Delhi & Gurgaon 2008 Tower, Foundation Bolt & Template

7 ACME Telepower Limited Delhi & Gurgaon 2008 Tower, Foundation Bolt & Template

8 Infonet Network System India (P) Ltd DIAL Project 2009 Perforated Type Cable Trays, Gang Boxes, Slotted Angles/chnls

9 Macawber Beekay Pvt. Limited Various Project 2008 Foundation Bolts, Insert Silo Plates & Accessories

10 BSBK Engineer Pvt. Limited Various Project 2009 Gratings ,Foundation Bolts with Accessories

11 ABB Limited DIAL Project 2009 MS Structure Steel, Sloted Angle, Welded Cable Trays Support

12 ABB Limited DIAL Project 2009 MS Structure & Accessories

13 ABB Limited DIAL Project 2009 GP Sheet (HT Panel Adopter Box)

14 ABB Limited DIAL Project 2009 GI Sloted Angle, GI Sloted Strip

Order Executed in 2010-111. Indus Tower Limited West Bengal & Kolkata Circle 2010 Telecom Tower / Foundation Bolt2. Indus Tower Limited West Bengal & Kolkata Circle 2010 Telecom Tower / Foundation Bolt3. Indus Tower Limited West Bengal & Kolkata Circle 2010 Telecom Tower / Foundation Bolt4. Indus Tower Limited West Bengal & Kolkata Circle 2010 Telecom Tower / Foundation Bolt5. Blue Star Limited Damel Project 2010 Brackets Support & Accessories6. Blue Star Limited Damel Project 2010 Cable Mounting Brackets Support & Accessories7. Sterling Projects & Engineering Limited UP circle Project 2010 Tower Antenna Mount8. Sterling Projects & Engineering Limited UP circle Project 2010 Tower GSM Duel Mount9. Indus Tower Limited West Bengal & Kolkata Circle 2010 Tower, Foundation Bolt & Template

10. Moser Baer Photo Valtaic Limited CSR Project / BSNL Project 2010 Module Mounting Structure11. Lambda Shelter Project 2010 ISMB12. Macawber Beekay Pvt. Limited Variuous Thermal Project 2010 Structure Steel, Foundation Bolt, Clamps, Silo Plate, Etc.

13. Punj Llyod Various Solar Division Projects(Golden temple, Raj Bhawan, Durgaina, Civil Secretariat. Etc.

2011 Module Mounting Structure

14 Nagarguna Construction Company Limited 2011 Earth Electrode

15. Ganges International Pvt. Ltd. Tower Project 2011 Tower Parts and Towers

16. IL&FS Engineering & Construction Company Lmited. RMRG Project, Gurgaon 2011 Cribs and Tarsal Material for Metro

17. Indu Projects Limited 25MW GMR Solar Power Projects 2011 Supply of Module Mounting Structure and Erection of

Structures

18. Macawber Beekay Private Limited BGR Energy Various Project. 2011 Trash Rask, Basket Traveling, Basket, Etc.

List of Major Order During Last 3 Years -

We have been supplying Tower G.I. Steel Structures & Accessories directly and indirectly to the Airtel Limited, Aircel Limited, Dishnet Wireless Limited, WTTIL, Shyam Telecom Limited and Indus Tower Etc.

AndUtter Pardesh Nigam Utpadak Limited (UPNUL), Bharat Heavy Electricals Limited (BHEL), TATA Projects Limited, AP Power Generation Corporation Limited, Maithan Power Limited, National Thermal Power Corporation (NTPC) Limited, Reliance Energy Limited ( Paricha Thermal Power Station, Jhanshi ), Reliance Infrastructure Limited, Ultratech Cement Limited, Reliance Infrastructure Limited (RIL) for Haryana Power Generation Corporation Limited, JSW Energy (RatnaGiri) Limited, Sterlite Energy Limited, Orrissa, Hindalco Ltd., Delhi University Sports Stadium for Common Wealth Games, ABB Limited, L&T Limited, GMR for their Delhi International Airport Limited (DIAL), Proj.-DAMEL (Delhi Metro-Airport Express Line, Hotel Leela, Hotel Redission, Forties Hospital, L&T Ltd. For power sub-station-Cable Structures, BSNL, Solar Mounting Structures for various (PEDA) Projects i.e Raj Bhawan, Durgaina Mandir, Punjab State Assembly, Punjab Civil Secretariat and Golden Temple etc.

Notes : We are also registered as approved vendor with L&T Ltd., ECC Division, GMR (DIAL Project), DAMEL ( Delhi Metro- Airport Express Line, Delhi Project. BSNL (TSEC) for Solar Module & Pole Structure, Lanco Infratech Ltd, NDPL, Indial Company Ltd. Etc.

Project in hand is Marwa Thermal Power Plant (MTPP) for supply of material for Intake Water System through BGR Energy Limited, Chennai

Recently, we had done a complete 25MW GMR Solar Project, Gujarat (15MW Material Supply and Erection)

there total order value was approx. 8.5 Carore.

Quality Management System -

Company Profile

1.QUALITY POLICYThe aim of our company is to manufacture high quality products and achieve total customers’ satisfaction Quality Management system of our company drives the organization towards improvement in quality and productivity and meet the customers’ demand of “Price Reduction and product Satisfaction” 2. Quality Management System Planning responsibilities authorities and communication: 2.1 Organization have capability and proven experience to provide necessary services for design, manufacture, test and supply of cable trays strictly as per customer’s specifications for supporting requirements of electric power, signal, control, instrumentation and communication cables. 2.2Designing of cable trays is done as per customer’s parameters. 2.3. Cable trades are designed and fabricated in numerous styles (ladder, ventilated trough, channel and solid-bottom) and sizes.3. Resource Management /Infra structure:  On receipt of every order the resources required are reviewed in respect of following, to fulfill the contractual requirement in respect of Quality and Delivery Schedule  (a)Requirement of materials (b) Chemicals (c) Tooling, Jig and Fixtures  (d) Manpower  (e) Inspection Schedule.  4. Work environment; Conformance to safety Requirements; (a)Fire Control Equipment  (b) Effluent treatment and Air pollution control is installed  (c) Welding Shield screen, gloves are provided.5.Product realization

5.1.Planning of Product realization/ Customer related processes:Product drawing, data sheet, and quality plan are got approved from customer5.2 Purchasing:

5.2.1 Purchase order contains technical specifications No., Grade/ Type/ Class. The requirement of co-related mills’ Test Certificates also indicated. 1. In case of non-availability of co-related Test Certificate, the check samples are sent to Government approved laboratory for mechanical and chemical

properties. 2. Raw materials like sheet, structural steel, and zinc are tested for each lot.

3. Norms of the Quality assurance plan are strictly followed.

 

Quality Management System -

Company Profile

5.3 Processes: Pre delivery inspection, incoming material inspection, WPS/PQR/WQR, fabrication, Pre-treatment, Galvanising, Finishing, Internal Inspection, Customer Inspection, Dispatch: 5.3.1Work instructions are updated to have special instructions regarding the customer’s special requirements and approved drawings i.e. (Minimum category II) are issued to supervisors at Workshop

1. Process control parameters have been established for each process. 2. Records are maintained for every process and inspection.3. Material identification is maintained. 4. Standard Quality Plan or customer’s approved Q.P. is followed for each item and their respective process.

5.3.6 Various check lists / formats / registers are maintained to record these processes.

CONTRACT REVIEW 5.4.1The contract specifications should be studied to ascertain the standard of quality required, and the end use of the products. 5.4.2 The standard specifications prescribed for the contract, and the general standard specifications applicable to the class of work should be examined carefully. 5.4.3 All the relevant drawings should be studied in respect of weld details, dimensional tolerances, process specifications, and any special requirements specified.6. Measurement Analyses and Improvement: 6.1Control of measuring and monitoring devices: Calibration of following measuring instruments is done periodically. (a)Thermocouples, (b) Elecometer (c) Vernier (d) Dial gauge

6.2Customer satisfaction: 6.2.1 Company’s 24 years quality reputation for dependability is built on providing quality products, sound designs, excellent customer services and the ability to meet tight delivery schedule.  6,2.2 Company is in the approved list of giants like NTPC, BHEL, PGCI, NPC, EIL, L & T, and Alston . 6.2.3 Company have earned appreciated for quality work through repeated orders.  6.2.4 Customer feed back is obtained in writing on completion of supply.  6.3 Control of non-conformant product:  6.3.1 Adequate internal inspection checks are available for detection of inferior quality/ defective materials and correction of is assigned reasons. 6.3.2 Defective units in production line are identified and kept separately. 6.3.3 Analysis is made for product deficiencies if the material is not meeting the minimum specifications and whenever correction is not possible the material is rejected. 6.3.4 The corrective action is extended to products also.  6.3.5 Following type of non-conformities are controlled.  Raw material Dimension  Welding Galvanizing  Customer’ special requirements.

1. Analysis of data/Improvement /Continual improvement /Corrective action /Preventive action:

Quality Management System -

Company Profile

On the basis of customer feed back and internal feedback, corrective and preventive action are taken.

PROCEDURE FOR WELDING SCOPE: This covers the Welding process, Electrode, Welding procedure, Welder qualification, Assemblies & fit up, inspection before & after the welding   Drawings and Specifications

The contract specifications should be studied to ascertain the standard of quality required, and the end use of the products 

The standard specifications prescribed for the contract, and the general standard specifications applicable to the class of work should be examined carefully.  All the relevant drawings should be studied in respect of weld details, dimensional tolerances, process specifications, and any special requirements specified.

Welding Consumables. Selection of Welding Consumables: The welding electrodes, welding wire, flux, gases, or other consumables proposed to be used for the job shall conform to the requirements of the relevant Indian Standard specifications or to the job specifications.

Inspection of Consumables6.2.1. The consumables to be used on the job shall be examined to ensure that they have not deteriorated, and are stored as recommended by the manufacturer with a view to preclude potential damage.6.2.2. Manufacturer’s labels should be examined to ensure that the consumables conform to the latest specifications.

1. Use of Welding Consumables6.3.1. Electrodes and other welding consumables shall be of types previously approved, and shall be in good condition. In particular it shall be

ensured that these are clean, and have been dried according to the manufacturers’ recommendations.6.3.2. If during fabrication there is an incidence of defects which may be attributed to the consumables, the defective consumables should be

replaced by another batch of consumables or by another brand of identical type, subject to the approval of the inspector.

7 Welding Procedures7.1 The procedure selected shall conform to all the relevant drawings and specifications and it shall be capable of producing welds of the required

quality consistently under actual working conditions. The procedure shall lay down only such preparations and tolerances that may be achieved during production work.

7.2. The welding procedures followed shall conform to these laid down and duly approved in respect of all the relevant details.

7.3. Where it becomes desirable or necessary to amend, alter or deviate from the approved procedures, the revised procedures shall be fully laid down and approved on the same basis as for initial approval. Where the changes are of such a nature that they are not likely to affect the quality adversely, the tests for qualification may be waived provided that it is demonstrated that welds of satisfactory quality can be produced after incorporating the changes.

7.4. Particular attention shall be paid to the observance of special requirements such as sequence of welding.

Quality Management System -

Company Profile

8. Welders 8.1. All welders employed shall be trained, tested and certified according to the appropriate Indian Standards applicable for the job.8.2. The validity of the certificate of welder or operator shall lapse if for any reason he has not worked as a welder or operator for a period of six months.8.3. A record shall be maintained of the welders who are qualified by certificates or tests for the respective categories of work on the job. This record shall be made available to all concerned so that it can be ensured that all welding is done by duly qualified welders.8.4. There should be adequate facilities for drying the welding consumables.8.5. All operators and welders used on the job shall be persons who have been previously approved by virtue of certificates or qualification tests.

9. INSPECTION DURING FABRICATION BY WELDING9.1. Ensuring that the procedures, consumables, operators, etc, on the job have been previously approved.9.2 Examining assemblies, weld preparations, etc, prior to welding to ensure that they are in conformity with the approved procedures and conducive to good welding.9.3. Visual inspection during welding to ensure that the work in process produces a good finished weld, and that defects in initial stages are removed prior to further work.

10. Inspection of Prepared Materials  The materials previously inspected and approved should be re-examined just before welding is commenced with special emphasis on the weld zone. The weld and the adjacent area shall be free of dirt, rust, oil or other foreign material which may affect the quality of the welding.  11. Assemblies &Fit up  11.1. The method and sequence of assembly and the jigs and fixtures shall correspond to those previously approved, and shall permit welding according to the approved procedure. 11.2. The fit-up, gaps, orientation and welding position should correspond to those on the approved welding procedure. 11.3. Due precautions to minimize distortion and ensure dimensional accuracy of the finished fabrication shall have been taken without imposing undue stresses on the welds. 11.4. Tack welds shall be of adequate size, length and pitch and carried out using the correct welding procedures and by qualified welders. 11.5. Temporary fittings, clamps, fixtures, stiffeners, etc, where used, shall not interfere with the welding.12. Inspection After Welding The following types of weld defects may be detected during visual examinations:12.1 Weld defects occurring at the surface such as blowholes, pipes, exposed porosity, exposed inclusions, unfilled crate, unfused welds, etc;

12.2 Surface cracks in the weld metal or in the parent metal adjacent to it;12.3 Damages to the parent metal such as undercut, burning, overheating, etc;12.4 Profile defects such as excessive convexity or concavity, overlap, unequal leg lengths, excessive reinforcement, incompletely

filled grooves, excessive penetration bead, root grooves, shrinkage grooves, etc; 12.5 Incorrect finish, for example ripple marks, weaving faults, chipping and peening marks, spatter, under-flushing (excessive

grinding), excessive indentation of spot welds, uneven welds etc.12.6 Distortion due to welding, that is, local shrinkage, camber, bowing, twisting, rotation, buckling, waviness, etc;12.7 Incorrect location of components; and12.8. Visible dimensional errors.

 

Quality Management System -

Company Profile

13. Inspection of Weld Dimensions13.1. Inspection for the correct dimensions shall be carried out in the case of fillet welds, spot welds, seam welds, etc, where the size is

specified. They shall be inspected using suitable gauges and taking into consideration the permissible tolerances.13.2. Dimensional inspection of the completed weldment shall be carried out using tools and measuring instruments appropriate to the

type of fabrication and the dimensional accuracy required.

WORK INSTRUCTION FORDYE- PENETRATION TECHNIQUE

SCOPE: A Non-Destructive Testing Process employing Visible Color –Contrast Dye-Penetrant technique for the detection of open surface flaws in metallic objects. 2. PREPARATION:

2.1 SURFACE PREPRATION:  2.1.1 Cleaning the surface free of dust and dirt with a piece of cloth.

2.1.2 Brushing the surface of the specimen to remove paint etc. by a soft wire brush.  2.1.3 Spraying the Cleaner to remove oil, grease etc.

2.2 PREPARATION OF OPERATION OF SELFSPRAY CAN:2.2.1 Shake well before use.2.2.2 Use in a well ventilated area.2.2.3 Use in ambient temperature above 15 degree C.2.2.4 To spray, press top button, bold the nozzle 15 to 30 cms. from area to be sprayed , while moving can across the spray area. If spray does

not completely stop when button is released, press button and release quickly a few times to stop spray.2.2.5 To avoid possible clogging and loss of gas on standing, turn can upside down and spray a short jet of cleaner gas after each use.

3. APPLICATION OF PENETRANT3.1 Applying the dye Penetrant adequately to cover the area to be tested. Allow 3 to 5 minutes or more for eye to penetrate into the cracks.3.2 Wiping off of excess penetrant on the surface with rag.3.3 Again spraying the surface with the Cleaner to remove the remnants of the red dye. Note the spraying at an angle so that no latent

indications are cleaned off its dye.4. DEVELOPMENT: Spraying of developer evenly on the surface.

5. VISUAL EXAMINATION: This layer absorbs the penetrant from the cracks and red spots or lines appear on the surface to give a visible indication of the flaws

Quality Management System -

Company Profile

6. PRECAUTIONS 6.1 An aerosol can is packed under high pressure. The following precaution must be taken both during use and storage.

6.2 Keep away from flame or fire. Do not throw empty can in fire. Spray should not come in contact with human body. Spray should be away from hot objects to avoid fire hazards. Do not let can temperature go above 55 degree C as increased internal pressure may cause failure any pressure can. Do not puncture the can. Do not take internally.

DETAILS OF PROCESSES:1.QUALITY CONTROL

1. A standard quality plan is followed to ensure the high level of quality of manufactured product.2. Quality control is observed at every stage, right from the incoming stage to the final stage of production and adhere to the committed delivery schedules.3. Records are maintained at all the stages of processing and inspection carried out and are available for review. 4. Procedures have been established for stage wise operations and inspections.5. Adequate sampling plan is used to assure the product quality as per the quality plan. 6. The necessary machines and tools and tackles to produce critical and major components are available.7. Testing is done as per the latest BIS standards and customers specifications; customers approved drawings, data sheet, and quality plan. 8. In house testing laboratory is equipped to test the galvanizing quality of product as per customers’ specifications. 9. Quality awareness training is provided to supervisor, staff and workers from time to time.

2. RECEIVING INSPECTION The materials (other than raw materials such as steel sheets, flats etc.) are inspected as per purchase order and party’s challan on receipt at the factory. The quantity received is checked against the party’s challan. The quality of the product is inspected before accepting the consignment. Only acceptable product is taken into stock. The Goods inward Notes are verified by the Production In charge and authorized by Factory Manager. Rejected products are suitably labeled as rejected and stored in a separate location to prevent unauthorized used. The vendor is informed and asked to take the material back. In case of raw materials Production Incharge / Production Supervisor inspects the same before unloading of consignment. The vendor is asked to provide a test certificate, which is verified. The material consignment is returned to the vendor if found unacceptable. The Factory Manager may accept a consignment on concession. The concession offered by the vendor is recorded on the Goods Inward Note.

Quality Management System -

Company Profile

3. IN PROCESS INSPECTION3.1 Inspection of components and product in process are carried out at each stage as indicated in the quality plan. Each

entry in the operators daily workbook is authorized by production in charge or Production supervisor to indicate Inspection and acceptable of the lot.

3.2 Any deviations from acceptable limits are recorded in the daily workbook maintained by each machine operator. 3.3. Corrective action to be taken on the non-conforming product is recorded in the daily work book.

FINAL INSPECTION

1. The Production Incharge carries out final inspection when the product consignment is ready for dispatch.2. The raw material test report and Galvanizing test certificate are verified and their reference is noted in the Final Inspection

report.3. The product is inspected as per customer’s specification and quality Plan/DRG.4. The product is offered for customers or third party inspection as per the terms of the contract with the customer.5. Products, which have passed all the tests and found acceptable are dispatched to the customer.

DOCUMENTATIONRaw material test certificates.Goods inward note.Daily work bookGalvanizing test certificateFinal inspection report.

6. INSPECTION STATUSES AND CONTROL OF NON-CONFORMING PRODUCT6.1 The product found non-conforming during inspection at any stage is marked with wet chalk as “Rejected”6.2 The rejected material is stored at a designated location clearly marked “Rejected Material Area”6.3 The material in the “rejected area” is removed only under authorization of Production In charge.6.4 The rejected material may either be reworked as directed by Production In charge or scrapped.6.5 The material scrapped is kept at a designated place and shifted to scrap area after weightment. The Production Supervisor maintains record of scrapped materials.

List of Statuary Registration -  PAN Number: AAKCS 7219J TIN Number : 06512826303 ECC Number : AAKCS7219JXM002 TAN Number: DELS32663B Service Tax Number : AAKCS7219JST002 Range : Rohtak Collect rate : Rohtak Division : 2 SSI Registration Number : 060141104936

(Valid Up to 14 December 2011) Our Banker’s : Punjab Nation Bank,

West Punjabi Bagh Branch, Central Market,New Delhi

Name of Account Holder : Steel Grip Infrastructure (P) Ltd. Bank Account Number : 1501008700002286 EFT Code Number : PUNB0150100 RTGS Code Number : PUNB0150100 NEFT Code Number : PUNB0150100

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PREPARED & DESIGNED BY

Steel Grip Infrastructure Pvt. Ltd., Gijji Road, Sampla,

Village / Post – Samchana, Distt.- Rohtak, Haryana, India

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