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RELIABLE SPONGE PVT LTD ISO 9001:2008 Certified Company RELIABLE SPONGE PVT. LTD. Delivering Quality Products That Meet Your Expectations Dua Complex 2 nd Floor Panposh Road Rourkela – 769004 Odisha APPROVED BY POWER GRID CORPORATION OF INDIA LIMITED & ODISHA POWER TRANSMISSION CORPORATION LIMITED

Reliable Sponge Pvt Ltd Galvanizing Unit

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Page 1: Reliable Sponge Pvt Ltd Galvanizing Unit

RELIABLE SPONGE PVT LTD ISO 9001:2008 Certified Company

RELIABLE SPONGE PVT. LTD.

Delivering Quality Products

That Meet Your Expectations

Dua Complex 2nd Floor Panposh Road Rourkela – 769004 Odisha

APPROVED BY

POWER GRID CORPORATION OF INDIA LIMITED &

ODISHA POWER TRANSMISSION CORPORATION LIMITED

Page 2: Reliable Sponge Pvt Ltd Galvanizing Unit

Reliable Sponge Pvt. Ltd. (RSPL) is a Power Grid (PGCIL) and Orissa Power Transmission (OPTCL) approved

Transmission Line Towers, Substation Structures manufacturing company.

Reliable Sponge Pvt. Ltd. is manufacturing Transmission Line Towers, Substation Structures, Earthingpipe,

Cable Tray, V-Cross arm, Clamps, Fasteners & Foundation Bolts, Grating and Telecom Towers since 2012.

Reliable Sponge Pvt. Ltd. is located closed to Kalunga, Rourkela, which is the steel city and mineral hub of

Odisha. This ensures that we get timely supply of good quality raw material consistently ensuring execution of

orders in committed time.

INFRASTRUCTURE:

• We have two fabrication shops 80 meter long x 22 meter wide.

• 17.35 Acres of Land for free movement of materials and proto fitting.

• In addition to several lines of Hydraulic machines, we have 1nos of CNC machines

( ( FFicep, Italy Make) for automated marking, punching, shearing and drilling of Angles.

• 36000 MT per Annum Galvanizing capacity in-house.

• Fully Capable Laboratory with all required instruments to ensure all our raw material and

f finished Goods are tested.

• Availability of Large leveled area for proto fitting of towers and support structures.

• ERP Software to provide complete traceability of materials.

RELIABLE SPONGE PRIVATE LIMITED

GALVANIZING UNIT

Galvanizing Plant

Page 3: Reliable Sponge Pvt Ltd Galvanizing Unit

Galvanizing Plant

FABRICATION SHOP

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Bending Machine Bend Shaw Machine

Notching Machine Plate Shearing Machine

Punching Machine Angle CNC Machine

Reliable Sponge Pvt Ltd – Unit III

Page 5: Reliable Sponge Pvt Ltd Galvanizing Unit

ETP PLANT

Extra Acid Storage

For Acid Fumes Neutralization

Page 6: Reliable Sponge Pvt Ltd Galvanizing Unit

QUALITY:

Our goal is to achieve the highest level of quality in our products through

uncompromising focus on quality.

We are an ISO 9001:2008 certified company. We adhere to strict quality assurance

plans to produce materials conforming to domestic and international industry

standard.

We follow a rigorous process to control production and quality in our workshops. A

detailed Job card is prepared for each job to be done with clear instructions and

drawings for workers. A Route sheet follows the job along its way through the

production. In-process Quality Assurance inspectors reviews the quality of jobs

before handing over to Galvanizing. After galvanizing inspection is done again to

check for the quality of Galvanizing.

Complete independent facilities for:

– Two Proto-Assembly areas and inspection offices.

– Test Lab:

• Raw material test

• Fabrication test

• Galvanizing test

Testing Lab

Page 7: Reliable Sponge Pvt Ltd Galvanizing Unit

ABOUT US

We maintain a testing laboratory with all the modern testing tools. All the Mechanical, Chemical and

Visual tests required as per IS and Quality Assurance plans are conducted in-house.

Basic norms of Tower industry like maintaining End/Edge security, proper identification

and handling of rejected material, storing of scrap and wastages are adhered to. We also ensure that

the finished goods can be traced back to their raw material source.

To ensure the safety and productivity of our workers, we display quality and productivity

slogans all across our works. Our workers and supervisors are required to follow strict safety norms

like wearing of helmets, safety gloves and shoes. We are continuously training our employees on

safety and productivity issues.

Quality is also built into our Dispatch department. We have skilled people who sort and

bundle the items to ensure easy loading and unloading of materials. The main focus areas of our

Dispatch are to ensure that minimum shortages are caused at site. This ensures that the timely

erection of these towers at site is not compromised.

OUR PEOPLE:

Reliable is run by people who have vast experience in the field of manufacturing of transmission line

towers and substation structures. In addition to this, we have people who have experience in the

construction companies of transmission line towers. This gives us the advantages of understanding

this business from the customer’s point of view.

OUR GOAL:

We want to make Transmission Line Towers up to 765KV with the utmost quality and

deliver them to our clients on time.

Page 8: Reliable Sponge Pvt Ltd Galvanizing Unit

OUR CLIENTS:

Our current customers are Power Grid Corporation India Limited

(PGCIL), Odisha Power Transmission Corporation Limited (OPTCL), Larsen &

Toubro Limited (L&T), Bharat Heavy Electricals Limited (BHEL), Bridge & Roof,

Pro-minerals, Usha Projects, Paradeep Phosphate Limited, A.K Das associates,

Crompton Greaves Limited (CGL), Eastern Piling, Vijaylaxmi Electromech.

Page 9: Reliable Sponge Pvt Ltd Galvanizing Unit

CERTIFICATION CERTIFICATION

Page 10: Reliable Sponge Pvt Ltd Galvanizing Unit

Perforated Cable Tray

Grating

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PRODUCTS

M/s. Reliable Sponge Pvt. Ltd

2nd Floor, Dua Complex,

Panposh Road, Rourkela-769004

Dist- Sundargarh

Email Id: [email protected] Mob: 09437965857

M/s. Reliable Sponge Pvt. Ltd

(Unit-III)

At-Sagjore, P.O – Balanda, Kalunga

Rourkela – 770031 (Odisha)

Mob: 09437497402

Email: [email protected]

[email protected]

Web Site : www.reliableindia.co.in

OFFICE

WORKS