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Cable Trays are used for routing of both data and/or electrical wire in new or older construction.
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A SUBSIDARY OF VUTEC USA CORP
Gabe Vasquez – National Sales Manager
Since 1950 WIREMAID Has Been
A Leader in Design & Manufacturing of:
Wire Products
Guards for Lighting Fixtures & Fans
Founded on Long Island N.Y.
Manufactured in Coral Springs, Florida
American Made, Owned & Manufactured
Cable Tray systems are used to supportinsulated electric cables used for power distribution and communication
The PRO-10™ system’sBonding & Splicing Loops:Assure proper bonding and grounding
PRO-10™ Wire Mesh basket trayOffers UL Classified fittings (used for: changes in direction/elevation)
What does this mean and why is it important?
Eco-Friendly, Lightweight and Easy to Install
We use eco-friendly recyclable materials
Designed for Ease of InstallationReduces installation time up to 50%Cuts down on injuries
Systems can be used in both
Commercial/Industrial environmentsRatchet CM99
WIREMAID (Pro-10™) Unique Cable Tray System
NEC 392.5 Compliant Fittings
Used for bonding & grounding
and for changes in direction
No need for bonding jumpers
No additional hardware needed
Full UL Classification®
For ground conductorCABLE-MGR ® PRO-10
*U.S. Patent No. 7,546,987 No Cutting , Bending or Field Modifications
First Things First
What Are Cable Trays?An assembly of units/sections with associated fittings that form a rigid structural system to securely fasten or support cables.
Think of a roadway bridge that supports traffic!
The Advantages of WIREMAID PRO-10™
Cost & Space Savings
Safety (related) Savings
*Design & Engineering Cost Savings
Installation Cost and Time SavingsYou Wont Break the Bank Using Our Product!
*Compared to conduit
Design & Construction
Made from cold rolled high strength steel wire with pre-galvanized loops
(AISI type 304/316 stainless steel are both available)
Designed for flexibility, safety & assembly
Eliminates need for cutting or bending
304 contains 18% chromium/8% nickel. 316 contains 16% chromium/10% nickel & 2% molybdenum added to resist corrosion
Codes & Standards
Electrical Equipment & Grounding
Cable Tray Systems must provide protection to:
Life & Property against faults caused by electrical disturbances
Lighting and failures which are part of the system
Failure for equipment connected to the system
To drain off excessive high voltages
Let’s look at basic Codes and Standards
What is (Electrical) Code?
The National Electrical Code (NEC)Standard for Electrical Safety Installation of Electrical Wiring
Codifies (collects and classifies) the minimum requirements for safe electrical installations
The NEC is not in itself a U.S. law
It is commonly mandated by state/local law
Local jurisdictions/code enforcement inspect for compliance
NEC – National Electric Code (NFPA-70)
Codifies the requirements for safe electrical installations
• Started in 1897
• Published and updated every 3 years
• Deals solely with Electrical Safety
Codes
ComplianceData/Stats
Technology
Codes incorporate new technology
and data
Adopted codes are enforced via inspections
and penalties
Data & Statistics fuel needed innovationand policy
New Technology addresses
deficiencies and R&D
Building Safety Codes
Specify Construction Minimum Standards
Needed to protect public health, safety and general welfare
Generally applied to architects, engineers and constructors
IBCInternational Building Code
Code Violation
Fire Safety Codes
National Fire Protection Association (NFPA 70)
Adopted in all 50 states
Code covers installation of electrical conductors, equipment and raceways
Includes both public and private buildings
Codes & Standards
OSHA Safety CodesPersonnel Safety
Underwriter CodesInsurance Codes
Codes Developed for Safety!
Our Products Comply With The Codes
Our Product Also Complies With:
Telecommunications Cabling Standards
General Cabling Standards (for Communications)
Networking Performance Standards
942 Data Center Standard
Telecommunications Cabling
“Overhead cable trays should be suspended from the deck above the ceiling”
“Under floor cable trays may be installed in multiple layers to provide additional capacity”
NEC 392.5
(E) Fittings
“Cable trays shall include fittings or other suitable means for changes in direction and elevation runs”.
Why Are These Important To Know?
So you can communicate with your client should the topics come up in
conversation.
Next Up: Product Overview
Brief Description of Cable Trays A Mechanical Support (Management) System
Used for:Insulated electrical cables in:
Power Distribution/Communications
As an alternative to open wiring (electrical conduit systems)
Made of galvanized steel or stainless steel
They are NOT Raceways (An enclosed channel of metal or non metallic design)
Trays can be made of aluminum or reinforced glass fiber but are combustible!
M.E.2 Cable Trays
Standard Cost Effective System!
Strong & Rigid Ø.187 zinc-plated steel wire
Welded in a 2” X 4” grid
Available in 7’ of 10’ lengths (configured at the installation site)
2” or 4” deep trays
6”-8”-12”-18”-24” widths offer a variety of channel routing
Open grid design prevents dirt dust build-up found in closed cable trays
Ø = DiameterActs as a continuous ground conductor; no grounding splices
Straight Section
M.E.2 Cable Trays
Changes in direction are made with cutting and bending the trays to meet needs.
Can be mounted on walls, post, ceilings or installed under raised flooring.
Metal tray dividers are available for cable separation.
Field Connections
• khhkihki
Splice Washer Kit05-2-600726
Splicing
3 PC Washer SPL Kit Available #05-2-600726
UL Approved as equipment ground conductor
Used as a splice option and in the configuration of tray bends as well as connecting the tray supports
Cable Tray Weight, Load & Fill Chart
Dimensions Tray Weight *Max # of cables Load Capacity Load capacity
D x W x L (in.) (lbs) @ 50% fill ratio Over a 5' span (lbs/ft) over a 10' span (lbs./ft)
2 x 6 x 84 6.94 130 27 14
2 x 8 x 84 7.91 174 29 16
2 x 12 x 84 9.85 260 34 19
2 x 18 x 84 12.83 394 43 22
2 x 24 x 84 15.74 527 52 23
2 x 6 120 9.92 130 27 14
2 x 8 120 11.12 174 29 16
3 x 12 x 120 14.13 260 37 19
2 18 x 120 18.33 394 43 22
2 x 24 120 22.48 527 52 23
4 x 6 84 7.59 253 35 17
4 x 8 x 84 8.6 331 48 25
4 x 12 x 94 10.57 496 52 28
4 x 18 x 84 1.52 751 68 31
4 x 24 x 84 16.41 98 69 36
4 x 6 x 120 10.84 253 35 17
4 x 8 x 120 12.28 331 48 25
4 x 12 x 120 16 496 52 28
4 x 18 x 120 19.31 751 68 31
4 x 24 x 120 23.45 998 69 36
*Based on a 50% fill or 4 UTP CAT 6 cable (O.D.21”,@ .33 lbs./ft.)
Features & Benefits
Change routing elevation by cutting side wires and bending
Custom shorten 7’ or 10’ straight sections at installation site
Rigid Steel construction – Made in the USA
Factory Fabricated – Saves Time & Saves Money
PRO-10 Cable Trays
Lightweight Mesh Design Solution for Fiber Optic CablingMinimizes cable sagging/dropping!
Available in 2 wire diameter choices to accommodate various cable tray load capacities
CM10 (Ø.120)CM20 (Ø.187)
Widths of: 6”, 8”, 12”, 18” or 24”Lengths of: 1’, 2’, 5’, 8’, or 10’Depths of: 2”, 4”, or 6”
Ø = Diameter
PRO-10 Cable Trays
No Cutting or Bending required
CM20 Standard grid pattern of 2” X 4”
UL-Classified & Powder Coated
CM30 is the heaviest of the PRO-10 cable trays
Provide optimum support for heavy weight cable situations
Ø = Diameter
PRO-10 ZF® Zink Whisker Free
Stainless Steel
Zink Whisker Free
Durable Powder Coat Finish
Contact Points and Hardware
UL Bonding & Splicing Built in
Reduces Installation Time by 50% or More!
What Are Zinc Whiskers?
Tiny growths These form on the surfaces of objects that are electroplated, or galvanized, with zinc.
When present on circuit boards:Can cause short circuits that are difficult to diagnose.
The frequent movement of air and cables being installed or removed from the tray will easily dislodge the tiny filaments
Particles disintegrate when a short circuit occurs
To Avoid Zinc Whiskers
Products should be:Stainless Steel
Powder –Coated Finish
The Bottom Line!
Whiskers can grow on ANY Zinc Coated Surface
That includes Cadmium Coated Surface/Hardware
SOLUTION: A Hybrid cold-rolled steel with stainless steel loops and powder coating
Stainless Bonding Points Powder Coated Steel
A Better Solution: Hybrid Product – Powder Coated / Stainless Bonding & Hardware
CABLE-MGR® Meets The Challengeand Goes Beyond!
PRO-10® A Closer Look
Requires NO bending or cutting
Ready–made 4-Way, “T” and “L” shaped junctions, Reducers,Elevations and Angles
Acts as a continuous ground conductor no grounding splices
Adapts to difficult architectural designs to accommodate changes in direction and elevation of cable runs
Reduces installation time up to 50 percent 30 Degree Turn
PRO-10®
• Provides strength, rigidity without additional hardware; has smooth edges
• Manufactured in an array of protective, powder-coated, colored finishes to minimize corrosion
• Powder coating is standard finish
• Featured in light or heavy duty product styles
• All support hardware available
• Custom sizes available
Smooth Edges
NEC – Section 392.5 (B)“Cable Trays shall not have sharp edges, burrs, or projections that could damage the insulation or jackets of the wiring”.
Field cuts can cause loss of UL® Classification
UL Does NOT Approve Field Modified Parts
Product modified after leaving factory may not comply with safety requirements
UL is unable to determine if product continues to comply
Section 392.7 (A) Metallic Cable Trays
Along with 250.96 requires:
Cable tray systems that support electrical conductors to be electrically continuous.
Effectively bonded and grounded.(Whether mechanically, continuous or with isolated segments.)
Is losing your UL® listing worth it?
No Field Cutting Or Bending Required
Field modified tray systems may suffer loss of:
Load Performance
Electrical Performance*
Safety Performance
Any cutting/bending during installation may jeopardize UL™ classification and require re-inspection!
* Especially where the system functions as an equipment ground conductor
2011 NEC Article 392.60 (A)
“Metal cable trays containing only non-powder conductors shall be electrically continuous through approved connections or the use of
bonding jumper not smaller than 10 AWG”
Wiremaid’s PRO-10™ cable tray system:Is the ONLY product on the market with our unique built in self bonding mechanism
Assures a UL Classified bond at the same time tray sections and/or fittings are spliced together
Bonding/Splicing built into every part. The only hardware required is a common bolt and nut!
Bolt & Nut supplied with every tray
CABLE-MGR Tray Product Review
All Sizes of Tray’s and Junctions are UL® Listed
Minimum of 5MM (.187) Wire for Strength
Made in the U.S.
Tray Depths & Widths
• Tray Widths = 6” - 8” – 12” – 18” – 24” and 36”
2”
6”
4”
CABLE-MGR Tray Lengths
Tray Lengths:• 1’
• 2’
• 5’
• 8’
• 10’
CABLE-MGR Tray Product Review
Powder Coat Finishes (7)Provides resistance, connectivity and controls surface friction
Our Hybrid ZF Product is stainless and powder coated
Zinc Galvanized to prevent rusting
1 2 3 104 5 6
Custom Colors Available
Catalog Numbering System CM 20 Straight
Tray Width• 6” = 06
• 8” = 08
• 12” = 12
• 18” = 18
• 24” = 24
• 36” = 36
Tray Depth• 2” = 02
• 4” = 04
• 6” = 06
05 – 20
Tray Length• 1’ = 01
• 2’ = 02
• 5’ = 05
• 8’ = 08
• 10’ = 10
1 2 3 104 5 6
CM 20
08 2 10 3
Powder Coating
CABLE-MGR Tray Fittings
Straight Sections
CABLE-MGR Tray Fittings
“T” Fittings
CABLE-MGR Tray Fittings
“L” Fittings
CABLE-MGR Tray Fittings
“4-Way” Fittings
CABLE-MGR Tray Fittings
Reducer
Available in standard configurationswith a grid pattern of 2” x 2”
Depth/Height of: 2” or 4” (8” – 6” & 6” – 4” are standard)
Sections include interconnecting hardware. Custom colors available.
CM - 19
CABLE-MGR Tray Fittings
CM 20 Cross SectionsAvailable in 2”, 4” & 6”
CM 10 Cross SectionsAvailable in 2” & 4”
Elevation Change
Tray Extension LoopUniversal Loop Splice
Tray Extension Offset Loops
Used for installations where sections don’t meet
Loops bolt to existing loops on the tray
Will adjust up to 12” when attached
To adjust simply slide the cable trays, fittings or offset loops to meet and then tighten the hex nuts
Additional Benefits of Cable-Mgr
Product Cost
Labor Time - Cutting, Bending, Polishing, Grounding
Installation Time – Extra Manpower
Cleanup Time (cuttings and shavings)
Possible on the job injuries (cost time & money)
Inspection Time (UL Classification)
Up Next: Ceiling Suspension Supports Systems
Pro – Cable Ceiling Suspension System
Support - Ceiling
Center HangerAvailable up to 24”
Accepts *Threaded Rod 1/4” (CM50)
CM 51 - 3/8 Threaded Rod Kit
*Threaded Rod Not Included
Ceiling Support
Available in 3’ 6’ and 10’ 18, 24, 36 LengthsColors to match trays
Can support multiple tray runs
Use vertically with L/C Brackets
Pre-Punched for up to ½” threaded rod
Support
C Bracket
Sizes – 6” 8” 12”
Used in Suspended, Wall and Underfloor Applications
Can be Combined with another C or L Bracket for Multi-Layered Installations
Support
L BracketAvailable up to 12” widths
Can also be used in underfloor applications
Trapeze Support
Kit Installation Hardware
• CM52 (1/4”)• Includes 1 support bracket
• 2 ¼” finned nuts
• 4 ¼ flat washers
• 4 ¼” nuts
• CM53 (3/8”)
Threaded rod not included
A Natural Replacement For Threaded/Rod or Chain Systems
• Found on complex projects around the world!
• Simple to use, versatile
• Minimal installation time.
Y-Fit Fixings
Fasteners
Snap Hocks
Trapeze Hangers and
Loop-End Fixings
Underfloor Support
Pedestal KitBridges full stanchion supports andno side-loading floor systemsIncluded parts: 2 pedestal clamps and bridge support
Pedestal ClampAttaches to all sizes & shapes of stanchions
Raised Floor SupportStandard widths of: 4” “ 8” 12” 18” and 24”Standard heights of: 4” and 6”
Supports can be custom manufactured to different widths and heights
So Now You Have The Trays!
What Else Do They Need?
Cable Tray Covers
Standard WidthsBetween 6” – 36”
Length59”
Used when physical covering of the entire tray is needed
Available in multiple finishes
Part # 05-CM21 –(06 – 26)
Cable Tray Divider
5’ Lengths
2’ and 4” deep tray
Attaches with Washer SPL Kit Hardware (provided)
Manufactured with a “Hemmed Edge” to eliminate sharp edges
Dividers can be welded in at time of order
Solid Bottom
Powder Coated to provide a smooth protective surface
Standard Widths 6” – 24”
Available in 59” lengths
Can be supplied pre-assembled
Other Accessories
Coupling Nuts
Finned Nuts
Flat Washers
Carriage Bolts
Ground Bolts
Beam Clamps
Split Bolts
Ratchet CM99
Patented Ground/Splice Loops
Simplify Installation and Bill of Materials
Wiremaid Factory Built Fittings
100% UL Classified Parts with NO Modification Needed
Simplified One Tool Installation - Guaranteed Consistency
Wall Mount Rack Support
Attaches Cable-Mgr to Racks
Fits all sizes of trays
Standard finish (black)
2” – 36”
Uni-strut for 18”, 24”, 36” tray
05-5702-xx
Other Accessories Include
• Waterfall and Tray
• Protective Steel Tubing• Supplied as part of center support kit
• Extension Offset Loop
J-Tray – 22” or 48” long with powder coat finish.High quality steel attachment to a variety of structures eliminates sagging or bending of cables.
Benefits
• No Field Cutting or Bending Required
• Bonding and Splicing Built in
• Large Load Tested Capacity
• Factory Fittings/Junctions Available
• Standard Powder Coat Finish
• Ready–Made 4-Way, “T” and “L” junctions
• PRO-10 ZF No Zink Whiskers
PRO-10™ “The One Tool System”
Visit On Line – WWW.Wiremaidusa.com
Thank You