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A SUBSIDARY OF VUTEC USA CORP Gabe Vasquez – National Sales Manager

Cable Mgr cable tray Introduction

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Cable Trays are used for routing of both data and/or electrical wire in new or older construction.

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Page 1: Cable Mgr cable tray Introduction

A SUBSIDARY OF VUTEC USA CORP

Gabe Vasquez – National Sales Manager

Page 2: Cable Mgr cable tray Introduction

Since 1950 WIREMAID Has Been

A Leader in Design & Manufacturing of:

Wire Products

Guards for Lighting Fixtures & Fans

Founded on Long Island N.Y.

Manufactured in Coral Springs, Florida

Page 3: Cable Mgr cable tray Introduction

American Made, Owned & Manufactured

Cable Tray systems are used to supportinsulated electric cables used for power distribution and communication

The PRO-10™ system’sBonding & Splicing Loops:Assure proper bonding and grounding

PRO-10™ Wire Mesh basket trayOffers UL Classified fittings (used for: changes in direction/elevation)

What does this mean and why is it important?

Page 4: Cable Mgr cable tray Introduction

Eco-Friendly, Lightweight and Easy to Install

We use eco-friendly recyclable materials

Designed for Ease of InstallationReduces installation time up to 50%Cuts down on injuries

Systems can be used in both

Commercial/Industrial environmentsRatchet CM99

Page 5: Cable Mgr cable tray Introduction

WIREMAID (Pro-10™) Unique Cable Tray System

NEC 392.5 Compliant Fittings

Used for bonding & grounding

and for changes in direction

No need for bonding jumpers

No additional hardware needed

Full UL Classification®

For ground conductorCABLE-MGR ® PRO-10

*U.S. Patent No. 7,546,987 No Cutting , Bending or Field Modifications

Page 6: Cable Mgr cable tray Introduction

First Things First

What Are Cable Trays?An assembly of units/sections with associated fittings that form a rigid structural system to securely fasten or support cables.

Think of a roadway bridge that supports traffic!

Page 7: Cable Mgr cable tray Introduction

The Advantages of WIREMAID PRO-10™

Cost & Space Savings

Safety (related) Savings

*Design & Engineering Cost Savings

Installation Cost and Time SavingsYou Wont Break the Bank Using Our Product!

*Compared to conduit

Page 8: Cable Mgr cable tray Introduction

Design & Construction

Made from cold rolled high strength steel wire with pre-galvanized loops

(AISI type 304/316 stainless steel are both available)

Designed for flexibility, safety & assembly

Eliminates need for cutting or bending

304 contains 18% chromium/8% nickel. 316 contains 16% chromium/10% nickel & 2% molybdenum added to resist corrosion

Page 9: Cable Mgr cable tray Introduction

Codes & Standards

Page 10: Cable Mgr cable tray Introduction

Electrical Equipment & Grounding

Cable Tray Systems must provide protection to:

Life & Property against faults caused by electrical disturbances

Lighting and failures which are part of the system

Failure for equipment connected to the system

To drain off excessive high voltages

Let’s look at basic Codes and Standards

Page 11: Cable Mgr cable tray Introduction

What is (Electrical) Code?

The National Electrical Code (NEC)Standard for Electrical Safety Installation of Electrical Wiring

Codifies (collects and classifies) the minimum requirements for safe electrical installations

The NEC is not in itself a U.S. law

It is commonly mandated by state/local law

Local jurisdictions/code enforcement inspect for compliance

Page 12: Cable Mgr cable tray Introduction

NEC – National Electric Code (NFPA-70)

Codifies the requirements for safe electrical installations

• Started in 1897

• Published and updated every 3 years

• Deals solely with Electrical Safety

Page 13: Cable Mgr cable tray Introduction

Codes

ComplianceData/Stats

Technology

Codes incorporate new technology

and data

Adopted codes are enforced via inspections

and penalties

Data & Statistics fuel needed innovationand policy

New Technology addresses

deficiencies and R&D

Page 14: Cable Mgr cable tray Introduction

Building Safety Codes

Specify Construction Minimum Standards

Needed to protect public health, safety and general welfare

Generally applied to architects, engineers and constructors

IBCInternational Building Code

Code Violation

Page 15: Cable Mgr cable tray Introduction

Fire Safety Codes

National Fire Protection Association (NFPA 70)

Adopted in all 50 states

Code covers installation of electrical conductors, equipment and raceways

Includes both public and private buildings

Page 16: Cable Mgr cable tray Introduction

Codes & Standards

OSHA Safety CodesPersonnel Safety

Underwriter CodesInsurance Codes

Codes Developed for Safety!

Page 17: Cable Mgr cable tray Introduction

Our Products Comply With The Codes

Page 18: Cable Mgr cable tray Introduction

Our Product Also Complies With:

Telecommunications Cabling Standards

General Cabling Standards (for Communications)

Networking Performance Standards

Page 19: Cable Mgr cable tray Introduction

942 Data Center Standard

Telecommunications Cabling

“Overhead cable trays should be suspended from the deck above the ceiling”

“Under floor cable trays may be installed in multiple layers to provide additional capacity”

Page 20: Cable Mgr cable tray Introduction

NEC 392.5

(E) Fittings

“Cable trays shall include fittings or other suitable means for changes in direction and elevation runs”.

Page 21: Cable Mgr cable tray Introduction

Why Are These Important To Know?

So you can communicate with your client should the topics come up in

conversation.

Next Up: Product Overview

Page 22: Cable Mgr cable tray Introduction

Brief Description of Cable Trays A Mechanical Support (Management) System

Used for:Insulated electrical cables in:

Power Distribution/Communications

As an alternative to open wiring (electrical conduit systems)

Made of galvanized steel or stainless steel

They are NOT Raceways (An enclosed channel of metal or non metallic design)

Trays can be made of aluminum or reinforced glass fiber but are combustible!

Page 23: Cable Mgr cable tray Introduction

M.E.2 Cable Trays

Standard Cost Effective System!

Strong & Rigid Ø.187 zinc-plated steel wire

Welded in a 2” X 4” grid

Available in 7’ of 10’ lengths (configured at the installation site)

2” or 4” deep trays

6”-8”-12”-18”-24” widths offer a variety of channel routing

Open grid design prevents dirt dust build-up found in closed cable trays

Ø = DiameterActs as a continuous ground conductor; no grounding splices

Straight Section

Page 24: Cable Mgr cable tray Introduction

M.E.2 Cable Trays

Changes in direction are made with cutting and bending the trays to meet needs.

Can be mounted on walls, post, ceilings or installed under raised flooring.

Metal tray dividers are available for cable separation.

Page 25: Cable Mgr cable tray Introduction

Field Connections

• khhkihki

Splice Washer Kit05-2-600726

Page 26: Cable Mgr cable tray Introduction

Splicing

3 PC Washer SPL Kit Available #05-2-600726

UL Approved as equipment ground conductor

Used as a splice option and in the configuration of tray bends as well as connecting the tray supports

Page 27: Cable Mgr cable tray Introduction

Cable Tray Weight, Load & Fill Chart

Dimensions Tray Weight *Max # of cables Load Capacity Load capacity

D x W x L (in.) (lbs) @ 50% fill ratio Over a 5' span (lbs/ft) over a 10' span (lbs./ft)

2 x 6 x 84 6.94 130 27 14

2 x 8 x 84 7.91 174 29 16

2 x 12 x 84 9.85 260 34 19

2 x 18 x 84 12.83 394 43 22

2 x 24 x 84 15.74 527 52 23

2 x 6 120 9.92 130 27 14

2 x 8 120 11.12 174 29 16

3 x 12 x 120 14.13 260 37 19

2 18 x 120 18.33 394 43 22

2 x 24 120 22.48 527 52 23

4 x 6 84 7.59 253 35 17

4 x 8 x 84 8.6 331 48 25

4 x 12 x 94 10.57 496 52 28

4 x 18 x 84 1.52 751 68 31

4 x 24 x 84 16.41 98 69 36

4 x 6 x 120 10.84 253 35 17

4 x 8 x 120 12.28 331 48 25

4 x 12 x 120 16 496 52 28

4 x 18 x 120 19.31 751 68 31

4 x 24 x 120 23.45 998 69 36

*Based on a 50% fill or 4 UTP CAT 6 cable (O.D.21”,@ .33 lbs./ft.)

Page 28: Cable Mgr cable tray Introduction

Features & Benefits

Change routing elevation by cutting side wires and bending

Custom shorten 7’ or 10’ straight sections at installation site

Rigid Steel construction – Made in the USA

Factory Fabricated – Saves Time & Saves Money

Page 29: Cable Mgr cable tray Introduction

PRO-10 Cable Trays

Lightweight Mesh Design Solution for Fiber Optic CablingMinimizes cable sagging/dropping!

Available in 2 wire diameter choices to accommodate various cable tray load capacities

CM10 (Ø.120)CM20 (Ø.187)

Widths of: 6”, 8”, 12”, 18” or 24”Lengths of: 1’, 2’, 5’, 8’, or 10’Depths of: 2”, 4”, or 6”

Ø = Diameter

Page 30: Cable Mgr cable tray Introduction

PRO-10 Cable Trays

No Cutting or Bending required

CM20 Standard grid pattern of 2” X 4”

UL-Classified & Powder Coated

CM30 is the heaviest of the PRO-10 cable trays

Provide optimum support for heavy weight cable situations

Ø = Diameter

Page 31: Cable Mgr cable tray Introduction

PRO-10 ZF® Zink Whisker Free

Stainless Steel

Zink Whisker Free

Durable Powder Coat Finish

Contact Points and Hardware

UL Bonding & Splicing Built in

Reduces Installation Time by 50% or More!

Page 32: Cable Mgr cable tray Introduction

What Are Zinc Whiskers?

Tiny growths These form on the surfaces of objects that are electroplated, or galvanized, with zinc.

When present on circuit boards:Can cause short circuits that are difficult to diagnose.

The frequent movement of air and cables being installed or removed from the tray will easily dislodge the tiny filaments

Particles disintegrate when a short circuit occurs

Page 33: Cable Mgr cable tray Introduction

To Avoid Zinc Whiskers

Products should be:Stainless Steel

Powder –Coated Finish

Page 34: Cable Mgr cable tray Introduction

The Bottom Line!

Whiskers can grow on ANY Zinc Coated Surface

That includes Cadmium Coated Surface/Hardware

SOLUTION: A Hybrid cold-rolled steel with stainless steel loops and powder coating

Stainless Bonding Points Powder Coated Steel

A Better Solution: Hybrid Product – Powder Coated / Stainless Bonding & Hardware

Page 35: Cable Mgr cable tray Introduction

CABLE-MGR® Meets The Challengeand Goes Beyond!

Page 36: Cable Mgr cable tray Introduction

PRO-10® A Closer Look

Requires NO bending or cutting

Ready–made 4-Way, “T” and “L” shaped junctions, Reducers,Elevations and Angles

Acts as a continuous ground conductor no grounding splices

Adapts to difficult architectural designs to accommodate changes in direction and elevation of cable runs

Reduces installation time up to 50 percent 30 Degree Turn

Page 37: Cable Mgr cable tray Introduction

PRO-10®

• Provides strength, rigidity without additional hardware; has smooth edges

• Manufactured in an array of protective, powder-coated, colored finishes to minimize corrosion

• Powder coating is standard finish

• Featured in light or heavy duty product styles

• All support hardware available

• Custom sizes available

Page 38: Cable Mgr cable tray Introduction

Smooth Edges

NEC – Section 392.5 (B)“Cable Trays shall not have sharp edges, burrs, or projections that could damage the insulation or jackets of the wiring”.

Field cuts can cause loss of UL® Classification

Page 39: Cable Mgr cable tray Introduction

UL Does NOT Approve Field Modified Parts

Product modified after leaving factory may not comply with safety requirements

UL is unable to determine if product continues to comply

Page 40: Cable Mgr cable tray Introduction

Section 392.7 (A) Metallic Cable Trays

Along with 250.96 requires:

Cable tray systems that support electrical conductors to be electrically continuous.

Effectively bonded and grounded.(Whether mechanically, continuous or with isolated segments.)

Is losing your UL® listing worth it?

Page 41: Cable Mgr cable tray Introduction

No Field Cutting Or Bending Required

Field modified tray systems may suffer loss of:

Load Performance

Electrical Performance*

Safety Performance

Any cutting/bending during installation may jeopardize UL™ classification and require re-inspection!

* Especially where the system functions as an equipment ground conductor

Page 42: Cable Mgr cable tray Introduction

2011 NEC Article 392.60 (A)

“Metal cable trays containing only non-powder conductors shall be electrically continuous through approved connections or the use of

bonding jumper not smaller than 10 AWG”

Wiremaid’s PRO-10™ cable tray system:Is the ONLY product on the market with our unique built in self bonding mechanism

Assures a UL Classified bond at the same time tray sections and/or fittings are spliced together

Bonding/Splicing built into every part. The only hardware required is a common bolt and nut!

Bolt & Nut supplied with every tray

Page 43: Cable Mgr cable tray Introduction

CABLE-MGR Tray Product Review

All Sizes of Tray’s and Junctions are UL® Listed

Minimum of 5MM (.187) Wire for Strength

Made in the U.S.

Page 44: Cable Mgr cable tray Introduction

Tray Depths & Widths

• Tray Widths = 6” - 8” – 12” – 18” – 24” and 36”

2”

6”

4”

Page 45: Cable Mgr cable tray Introduction

CABLE-MGR Tray Lengths

Tray Lengths:• 1’

• 2’

• 5’

• 8’

• 10’

Page 46: Cable Mgr cable tray Introduction

CABLE-MGR Tray Product Review

Powder Coat Finishes (7)Provides resistance, connectivity and controls surface friction

Our Hybrid ZF Product is stainless and powder coated

Zinc Galvanized to prevent rusting

1 2 3 104 5 6

Custom Colors Available

Page 47: Cable Mgr cable tray Introduction

Catalog Numbering System CM 20 Straight

Tray Width• 6” = 06

• 8” = 08

• 12” = 12

• 18” = 18

• 24” = 24

• 36” = 36

Tray Depth• 2” = 02

• 4” = 04

• 6” = 06

05 – 20

Tray Length• 1’ = 01

• 2’ = 02

• 5’ = 05

• 8’ = 08

• 10’ = 10

1 2 3 104 5 6

CM 20

08 2 10 3

Powder Coating

Page 48: Cable Mgr cable tray Introduction

CABLE-MGR Tray Fittings

Straight Sections

Page 49: Cable Mgr cable tray Introduction

CABLE-MGR Tray Fittings

“T” Fittings

Page 50: Cable Mgr cable tray Introduction

CABLE-MGR Tray Fittings

“L” Fittings

Page 51: Cable Mgr cable tray Introduction

CABLE-MGR Tray Fittings

“4-Way” Fittings

Page 52: Cable Mgr cable tray Introduction

CABLE-MGR Tray Fittings

Reducer

Available in standard configurationswith a grid pattern of 2” x 2”

Depth/Height of: 2” or 4” (8” – 6” & 6” – 4” are standard)

Sections include interconnecting hardware. Custom colors available.

CM - 19

Page 53: Cable Mgr cable tray Introduction

CABLE-MGR Tray Fittings

CM 20 Cross SectionsAvailable in 2”, 4” & 6”

CM 10 Cross SectionsAvailable in 2” & 4”

Elevation Change

Tray Extension LoopUniversal Loop Splice

Page 54: Cable Mgr cable tray Introduction

Tray Extension Offset Loops

Used for installations where sections don’t meet

Loops bolt to existing loops on the tray

Will adjust up to 12” when attached

To adjust simply slide the cable trays, fittings or offset loops to meet and then tighten the hex nuts

Page 55: Cable Mgr cable tray Introduction

Additional Benefits of Cable-Mgr

Product Cost

Labor Time - Cutting, Bending, Polishing, Grounding

Installation Time – Extra Manpower

Cleanup Time (cuttings and shavings)

Possible on the job injuries (cost time & money)

Inspection Time (UL Classification)

Up Next: Ceiling Suspension Supports Systems

Page 56: Cable Mgr cable tray Introduction

Pro – Cable Ceiling Suspension System

Page 57: Cable Mgr cable tray Introduction

Support - Ceiling

Center HangerAvailable up to 24”

Accepts *Threaded Rod 1/4” (CM50)

CM 51 - 3/8 Threaded Rod Kit

*Threaded Rod Not Included

Page 58: Cable Mgr cable tray Introduction

Ceiling Support

Available in 3’ 6’ and 10’ 18, 24, 36 LengthsColors to match trays

Can support multiple tray runs

Use vertically with L/C Brackets

Pre-Punched for up to ½” threaded rod

Page 59: Cable Mgr cable tray Introduction

Support

C Bracket

Sizes – 6” 8” 12”

Used in Suspended, Wall and Underfloor Applications

Can be Combined with another C or L Bracket for Multi-Layered Installations

Page 60: Cable Mgr cable tray Introduction

Support

L BracketAvailable up to 12” widths

Can also be used in underfloor applications

Page 61: Cable Mgr cable tray Introduction

Trapeze Support

Kit Installation Hardware

• CM52 (1/4”)• Includes 1 support bracket

• 2 ¼” finned nuts

• 4 ¼ flat washers

• 4 ¼” nuts

• CM53 (3/8”)

Threaded rod not included

Page 62: Cable Mgr cable tray Introduction

A Natural Replacement For Threaded/Rod or Chain Systems

• Found on complex projects around the world!

• Simple to use, versatile

• Minimal installation time.

Y-Fit Fixings

Fasteners

Snap Hocks

Trapeze Hangers and

Loop-End Fixings

Page 63: Cable Mgr cable tray Introduction

Underfloor Support

Pedestal KitBridges full stanchion supports andno side-loading floor systemsIncluded parts: 2 pedestal clamps and bridge support

Pedestal ClampAttaches to all sizes & shapes of stanchions

Raised Floor SupportStandard widths of: 4” “ 8” 12” 18” and 24”Standard heights of: 4” and 6”

Supports can be custom manufactured to different widths and heights

Page 64: Cable Mgr cable tray Introduction

So Now You Have The Trays!

What Else Do They Need?

Page 65: Cable Mgr cable tray Introduction

Cable Tray Covers

Standard WidthsBetween 6” – 36”

Length59”

Used when physical covering of the entire tray is needed

Available in multiple finishes

Part # 05-CM21 –(06 – 26)

Page 66: Cable Mgr cable tray Introduction

Cable Tray Divider

5’ Lengths

2’ and 4” deep tray

Attaches with Washer SPL Kit Hardware (provided)

Manufactured with a “Hemmed Edge” to eliminate sharp edges

Dividers can be welded in at time of order

Page 67: Cable Mgr cable tray Introduction

Solid Bottom

Powder Coated to provide a smooth protective surface

Standard Widths 6” – 24”

Available in 59” lengths

Can be supplied pre-assembled

Page 68: Cable Mgr cable tray Introduction

Other Accessories

Coupling Nuts

Finned Nuts

Flat Washers

Carriage Bolts

Ground Bolts

Beam Clamps

Split Bolts

Ratchet CM99

Page 69: Cable Mgr cable tray Introduction

Patented Ground/Splice Loops

Simplify Installation and Bill of Materials

Wiremaid Factory Built Fittings

100% UL Classified Parts with NO Modification Needed

Simplified One Tool Installation - Guaranteed Consistency

Page 70: Cable Mgr cable tray Introduction

Wall Mount Rack Support

Attaches Cable-Mgr to Racks

Fits all sizes of trays

Standard finish (black)

2” – 36”

Uni-strut for 18”, 24”, 36” tray

05-5702-xx

Page 71: Cable Mgr cable tray Introduction

Other Accessories Include

• Waterfall and Tray

• Protective Steel Tubing• Supplied as part of center support kit

• Extension Offset Loop

J-Tray – 22” or 48” long with powder coat finish.High quality steel attachment to a variety of structures eliminates sagging or bending of cables.

Page 72: Cable Mgr cable tray Introduction

Benefits

• No Field Cutting or Bending Required

• Bonding and Splicing Built in

• Large Load Tested Capacity

• Factory Fittings/Junctions Available

• Standard Powder Coat Finish

• Ready–Made 4-Way, “T” and “L” junctions

• PRO-10 ZF No Zink Whiskers

PRO-10™ “The One Tool System”

Page 73: Cable Mgr cable tray Introduction

Visit On Line – WWW.Wiremaidusa.com

Thank You