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INDENTCYLINDER
SEPARATORSEED PROCESSING
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CONVEYING | DRYING | SEED PROCESSING | ELECTRONIC SORTING | STORAGE | TURNKEY | SERVICE
CIMBRIA.COM
OPTIMAL LENGTH GRADING OF ALL GRANULAR MATERIALS
SEPARATING UNWANTED PRODUCT IMPURITIESAll over the world, the Cimbria indented cylinder separators have been delivered and are operating successfully. A large number of worldwide patents justify high research and development expenditure and indicate the high techno-logical standards of our equipment and machines.
Cimbria manufactures machines in series production which enables us to guarantee short delivery times.Before each machine is delivered, it must pass several specific quality controls to ensure the highest quality standards and a long service life.
As a member of the Cimbria Group of Companies, we have access to a global network of highly qualified partners offering permanent support to customers and their plants.
CIMBRIA | SEED PROCESSING | INDENT CYLINDER SEPARATORS | 3 |
Flour mill separator with round grain and long grain regraderRound grain/long grain cylinder with regrader
APPLICATION
MACHINE RANGE
Round grain and long grain cylinder batteryRound grain/long grain cylinder
The indent cylinder is used for grading by length all granular materials such as wheat, oats, fine seeds, lentils, for separating stalks from sunflower and beet seeds and for separating unwanted long or short product impurities. The size of grains can vary between 1.0 mm and 24 mm.
Depending on the required grading the incoming product is sorted according to roundness or length.
SERIES PRODUCTIONCimbria Heid produces machines in series production. During production each machine must pass several specific quality controls to meet customer requirements at the highest level.
CoatAdjustable troughCoat
Long grain separation Round grain separation
HSR 1010-16010 R/L
HSR 1010-16010 R-RN/L-LN
HSR 1020-16020 R-L
HSR 1020-160 20 R-L-RN-LN
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The product passes from the inlet housing into the interior of the rotating cylinder, the cover of which is provided with impressed pockets or so-called indents.The grains that embed themselves in the indents are carried, and after a certain distance, fall out of the pockets into the trough (yellow arrows) and are discharged by a screw conveyor.
All grains which are larger than the indents remain inside the shell and are carried to the outlet where the shell empties into the outlet casing (green arrows). Depending on the required grading, the incoming product is sorted according to roundness or length.
EXCHANGE OF CYLINDER SEGMENTS
In order to keep the cost of product changes and cleaning work as low as possible for the operator
of the plant, we have divided the cylinder shell into several segments and provided them with
quick-release catches. This allows a simple and fast exchange of the grading segments.
On request, the segments can also be equipped with cleaning doors.
INDENT CYLINDER SEPARATOR CONSTRUCTION AND FUNCTION
TROUGH SEALINGAll separator types are provided with sealing between the trough and the
cylinder shell. This prevents unwanted grains from getting into the trough and
ensures even more precise grain separation.
DRIVESNo chain drives, belt drives or gearwheel
drives are used in our grain separators, which guarantees considerably smoother
running. It reduces maintenance costs and the risk of equipment failure. We use geared motors which we purchase from one of the largest gear manufacturers in
the world. We are therefore in a position to provide very quick and accurate service.
CYLINDER SHELLThe cylinder shell is the most important part of the separator. The quality of the
separation and the quantity of the waste depend on the construction of the cylinder. For this reason we attach
special importance to the quality andworkmanship of its construction.
CIMBRIA | SEED PROCESSING | INDENT CYLINDER SEPARATORS | 5 |
SPECIFIC QUALITY CONTROLS ENSURE HIGH
QUALITY STANDARDS AND LONG SERVICE LIFE
STIRRING DEVICEFor heavily flowing products such as grass seeds or rice, we recommend the installation of our stirring device, which significantly increases the efficiency and output of the separator.
CHECKING THE SEPARATIONOur separator is equipped with two particularly large inspection windows on the outlet side. This enables the operator to check the correct setting of the separator during operation, with no risk of accident. Samples can be taken at any time without physical hazard to the operator from the two openings below the windows.
DESIGNThe round, fully-closed housing of our separators is unique in the trade. Its design facilitates easy access to the cylinder segments. When the protective hood is opened, the machine is stopped automatically by a safety switch.
CLEANING OF THE CYLINDER POCKETSA compressed-air cleaning system which ensures faster emptying of the pockets and thus prevents a decline in the separator’s output is available on request.
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HARDENED SEGMENTSOn request, we will supply hardened segments which have a far longer service life and can be used for processing particularly
abrasive products.
Spherical pockets
POCKET SHAPESWe offer spherical and teardrop pockets depending on the product to be sorted and on the grading task. This enables us tooptimise the grading quality and to minimise waste.
CYLINDER SHELLCimbria Heid is one of the few manufacturers of grain separation cylinders which fabricates its own cylinder segments. This makes us independent of suppliers and enables us to fulfil special customer requirements.
We have minimised the distance between the individual pockets in order to achieve the highest possible number of grading pockets per cm². We can therefore provide a higher sorting output and better separation quality than our competitors.
The staggered arrangement of our pockets increases the service life of the segments.
ADDITIONAL FEATURES
CYLINDER INCLINATIONOn request we supply adjustable inclination packages (0°-3°) or fixed inclination packages. This further optimises the separation results.
WEAR-RESISTANT LININGFor processing particularly abrasive products we can line neuralgic parts inside the machine with an exchangeable wear-resistant covering.
ADJUSTABLE SPEEDOn request we supply geared motors with mechanical or electronic speed control.
AUTOMATIC TROUGH ADJUSTMENTOn request the trough regulation system can be provided with adjusting motors.
SPLITTING FEATUREBy splitting the grain flow we are able to achieve an outstanding max. output of 45 t/h with our separator type HSR16010.
ATEXFor operation in potentially explosive environments we offer geared motors approved for ATEX zones D21 and D22.
CYLINDER SHELLS & FEATURES
Teardrop pockets
OthersCimbria
Spherical pockets
Teardrop pockets
CIMBRIA | SEED PROCESSING | INDENT CYLINDER SEPARATORS | 7 |
DIMENSIONS AND SPECIFICATIONS
Indented cylinders in series arrangement
Indented cylinders parallel arrangement Indented cylinder battery for flour mills
HSR HSR HSR HSR HSR HSR HSR HSR HSR HSR HSR
LABOR 1010 2010 3010 4010 5010 6010 8010 10010 12010 16010
CAPACITY T/H:
WHEAT 0.3 1.0 2.0 3.0 4.0 5.0 6.0 8.0 10,0 12,0 16,0
BARLEY 0.25 0.8 1.6 2.4 3.2 4.0 4.8 6.4 8,0 9,6 12,8
RICE (WHITE) 0.2 0.4 0.8 1.2 1.6 2.0 2.4 3.2 4,0 4,8 6,4
SUGAR BEET SEED 0.2 0.3 0.6 1.0 1.3 1.6 1.9 2.6 3,2 3,8 4,4
SUNFLOWERS
(UNHULLED)
0.1 0.3 0.6 1.0 1.3 1.6 1.9 2.6 3,2 3,8 5,0
ALFALFA 0.1 0.2 0.4 0.6 0.8 1.0 1.2 1.6 2,0 2,4 3,2
MOTOR CAPACITY KW 0.37 0.37 0.55 1.1 1.1 1.1 1.1 3.0 3,0 3,0 4,0
AIR REQUIREMENT M3/
MIN
6 7 9 9 9 9 12 12 12 12
DIMENSIONS MM:
LENGTH 1,155 1,675 2,675 2,545 3,045 3,545 4,045 3,320 3820 4325 5325
WIDTH 400 705 705 920 920 920 920 1,150 1150 1150 1150
HEIGHT 745 630 630 870 870 870 870 1,240 1240 1240 1240
NET WEIGHT KG 128 210 340 490 555 615 735 990 1120 1245 1315
TYPICAL FLOW CHARTS
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SOLUTIONS. TOGETHER.
A/S CIMBRIA
Faartoftvej 22P.O. Box 40, 7700 ThistedDENMARKPhone: +45 96 17 90 [email protected]
CIMBRIA HEID GMBH
Heid-Werkstrasse 4A-2000 StockerauAUSTRIAPhone: +43 2266 [email protected]
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