プロセス産業における標準モデル ISA-88とISA-95の apsom.org/docs/T059_isa95-02.pdfTeiji Kitajima 6 IEC62264/ISA-95: Enterprise-control System Integration Part 1: Models

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  • ISA-88ISA-95

    PSE143 JBF

    ISA-95 Tutorial, 2008/5/19

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    JBFISA-95ISA-88ISA-88ISA-95

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    PSE143JBF

    143

    JBF

    WS27

    WS28

    WG1S88

    WG2IEC62264

    WG3

    WG4

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    WBF

    World Batch Forum1994

    The Forum for Automation and Manufacturing Professionals

    Recipe Content, Format & Structure Safety & Environmental Concerns Compliance with FDA, EPA, OSHA Application of Industry Standards Evolving Technologies of Interest

    Production Management Techniques Information Integration Automated Equipment Design Control of Batch Process Operations Process & Production Automation

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    ISA-95

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    IEC62264/ISA-95: Enterprise-control System Integration

    Part 1: Models and TerminologyISA-95.00.01-2000, ISO/IEC62264-1 2003, UpdateJIS

    Part 2: Object Model AttributesANSI/ISA-S95.00.02-2001, ISO/IEC62264-2 2005, Update

    Part 3: Activity Models of Manufacturing Operations Management

    ANSI/ISA-95.00.03-2005, ISO/IEC 62264-3 2007Part 4: Object Models and Attributes of Manufacturing Operations Management

    ISA Working Draft 1Part 5: Business-to-Manufacturing Transactions

    ANSI/ISA-95.00.05-2007, IECB2MML (V04)

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    ISA-95PRM

    RPM

    BOM

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    ISA-95

    (7.0)

    (8.0)

    (6.0)

    (9.0)

    (1.0)

    (10.0)

    (2.0)

    (5.0)

    (4.0)

    (3.0)

    (7.0)

    (8.0)

    (6.0)

    (9.0)

    (1.0)

    (10.0)

    (2.0)

    (5.0)

    (4.0)

    (3.0)

    (7.0)

    (8.0)

    (6.0)

    (9.0)

    (1.0)

    (10.0)

    (2.0)

    (5.0)

    (4.0)

    (3.0)

    (7.0)

    (8.0)

    (6.0)

    (9.0)

    (1.0)

    (10.0)

    (2.0)

    (5.0)

    (4.0)

    (3.0)

    Manufacturing Operations Management

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    ISA-95

    Level 4

    Level 1

    Level 2

    Level 3

    Business Planning & Logistics

    Plant Production Scheduling,Operational Management, etc

    Manufacturing Operations Management

    Dispatching Production, Detailed ProductionScheduling, Reliability Assurance, ...

    BatchControl

    DiscreteControl

    ContinuousControl

    1 - Sensing the production process, manipulating the production process

    2 - Monitoring, supervisory control and automated control of the production process

    3 - Work flow / recipe control to produce the desired end products. Maintaining records and optimizing the production process.

    Time FrameDays, Shifts, hours, minutes, seconds

    4 - Establishing the basic plant schedule -production, material use, delivery, and shipping. Determining inventory levels.

    Time FrameMonths, weeks, days

    Level 0 0 - The actual production process

    ERP

    MES

    DCS/PLC

    Part1, 2

    Part3, 4

    S88

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    ISA-95 Part 3 Operations ManagementMESA Oil & Gas WG: Applying ISA-95 in the Oil & Gas Industry, 2007

    BatchControl

    ContinuousControl

    DiscreteControl

    Business Planning & Logistics

    Manufacturing Operations Management

    BatchControl

    ContinuousControl

    DiscreteControl

    Business Planning & Logistics

    Manufacturing Operations Management

    Datacollection

    Executionmanagement

    Resourcemanagement

    Dispatching

    Tracking

    Operationsresponse

    Detailedscheduling

    Operationsrequest

    Definitionmanagement

    Analysis

    Operationscapability

    Operationsdefinition

    parameters andprocedures

    Processspecific dataresponsescommands

    Datacollection

    Executionmanagement

    Resourcemanagement

    Dispatching

    Tracking

    Operationsresponse

    Detailedscheduling

    Operationsrequest

    Definitionmanagement

    Analysis

    Operationscapability

    Operationsdefinition

    parameters andprocedures

    Processspecific dataresponsescommands

    ProductionMaintenance

    InventoryQuality

    MaterialsPurchasing

    ProductDevelopment

    Operations Planning

    AssetManagement

    OrderManagement

    Distribution& Logistics

    Information PipelineCustomerService

    Raw Material

    Storage &Transport

    UnitProcessing

    IntermediateStorage

    Storage &Transport

    UnitProcessing

    Product PipelineDistribution

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    ISA-88

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    IEC61512/ISA-88: Batch Control

    Part 1: Models and TerminologyANSI/ISA-S88.01 1995, IEC61512-1 1997JIS C 1807 :2002

    Part 2: Data Structures and Guidelines for LanguagesANSI/ISA-S88.00.02-2001, IEC61512-2 2001

    Part 3: General and Site Recipe Models and Representation

    ANSI/ISA-S88.00.03-2003, IEC/PAS 61512-3 2004 Part 4: Batch Production Records

    ANSI/ISA-88.00.04-2006, IEC/PAS 61512-4 2007Part 5: Automated Equipment Control Models & Terminology

    ISA Working Draft 1BatchML(V02)

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    ISA-88NAMUR Recipe-based Operation IFAC PCPI93

    Physical model

    Information Function

    RESEARCH ENGINEERING PRODUCTION

    Adapt General Recipe in Operation & Scale BasicRecipe

    BO and BF Library

    Relation BF-U-TF

    Production Schedule

    CreateControl Recipe

    Control Recipe

    Execute Control Recipe

    Actuating Variables

    Create Production

    Report

    Batch Report

    Create Batch Report

    Actual State

    DesignBO and BF

    Line Description

    Production Management Level

    Production Report

    Operation Management Level

    Process Control Level

    Field Level

    BO: Basic Operation

    BF: Basic Function

    U: Unit

    TF: Technical Function

    Process model

    GeneralRecipe

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    ISA-88

    ProceduralControlModel

    Phase(s)

    Phase(s)

    Operation(s)

    UnitProcedure(s)

    Procedure(s)

    ProceduralElements

    PhysicalModel

    EquipmentModule(s)

    Unit(s)

    Unit(s)

    Unit(s)

    ProcessCell(s)

    Equipment

    ProcessModel

    ProcessAction

    ProcessAction

    ProcessOperation

    ProcessStage

    Process

    ResultingProcess

    Functionalitycombinedwith a

    combinedwith a

    combinedwith a

    combinedwith a

    combinedwith an

    provides processfunctionalityto carry out a

    provides processfunctionalityto carry out a

    provides processfunctionalityto carry out a

    provides processfunctionalityto carry out a

    provides processfunctionalityto carry out a

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    ISA-88

    RecipeProcedure

    Recipe UnitProcedure

    RecipeOperation

    RecipePhase

    EquipmentPhase

    Control RecipeProcedure

    Equipment Control

    is an orderedset of

    is an orderedset of

    is an orderedset of

    references

    references EquipmentOperation

    is an orderedset of

    Equipment UnitProcedure

    references

    is an orderedset of

    EquipmentProcedure

    references

    is an orderedset of

  • Teiji Kitajima 16

    Phase

    RecipeProcedure

    Recipe UnitProcedure

    RecipeOperation

    RecipePhase

    EquipmentPhase

    Control RecipeProcedure

    Equipment Control

    is an orderedset of

    is an orderedset of

    is an orderedset of

    references

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    Operation

    RecipeProcedure

    Recipe UnitProcedure

    RecipeOperation

    EquipmentPhase

    Control RecipeProcedure

    is an orderedset of

    is an orderedset of

    references EquipmentOperation

    is an orderedset of

    Equipment Control

  • Teiji Kitajima 18

    Unit Procedure

    RecipeProcedure

    Recipe UnitProcedure

    EquipmentPhase

    Control RecipeProcedure

    Equipment Control

    is an orderedset of

    EquipmentOperation

    is an orderedset of

    Equipment UnitProcedure

    references

    is an orderedset of

  • Teiji Kitajima 19

    Procedure

    RecipeProcedure

    EquipmentPhase

    Control RecipeProcedure

    Equipment Control

    EquipmentOperation

    is an orderedset of

    Equipment UnitProcedure

    is an orderedset of

    EquipmentProcedure

    references

    is an orderedset of

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    ISA-8838, , 2004

    Recipe

    GeneralRecipe

    Site

    Recipe

    MasterRecipe

    ControlRecipe

    Others

    Procedure

    Equipment Requirement

    Formula

    Header

    Procedure Model

    Unit

    Procedure

    Physical Model

    Process

    Cell

    Unit

    Equipment

    Module

    ControlModule

    Process Model

    Process

    ProcessStage

    Process

    Operation

    ProcessAction

    Procedure

    Operation

    Phase

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    Personnel and Environmental

    Protection

    ProcessControl

    UnitSupervision

    ProcessManagement

    ProductionPlanning andScheduling

    RecipeManagement

    ProductionInformationManagement

    Outside the scope

    Part 1, 2:Models and Terminology

    Part 3:General and Site Recipe Models and Representation

    Part 4:Production Records

    Part 5:Automated Equipment Control Models & Terminology

  • Teiji Kitajima 22

    ISA-88ISA-95ISA

    ISA-88/95 Technical Report Using ISA-88 and ISA-95 Together

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    ISA-88/95 Technical Report

    1. Scope2. References3. Narrative Overview4. ISA-88 Physical model and ISA-95 Production

    hierarchy model comparis