10000007212c_PSI_500i_Electrician_documents-cover.xls

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Product Document No. RevisionPSI 500i C

Title Previous Doc. No.PSI 500i Electrician Documents and Author Date

SLT 14.06.2013Checked by Approved byJKK JKY

Project Name Project No.

Note

Document Document No. Revisions

Common Documents CourierSymbols used in the documentationSymbol diagram

PSI 500i System PSI 500iPower SupplyPSI 500i - PCS 4722Power SupplyWiring Diagram PSI 500iEarthing CablesPSI 500iInternal Cabling

Probe Control Set PSI 500iPCS 4722 / Power Module, PWM 4731Wiring Diagram

PSI 500i DOCUMENTS

10000007452

10000007118

10000007212

Pneumatic and Water Diagram

C

B

10000007117 B

D10000002558

B10000007119

10000007037 B

10000007212c_PSI_500i_Electrician_documents-cover.xls

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Document Document No. Revisions

PSI 500iPower Module, PWM 4731Wiring DiagramPSI 500iOutput ConnectionsWiring DiagramPSI 500iInput ConnectionsWiring DiagramPSI 500iPCS Communication ConnectionsPSI 500i Optional I/O ConnectionsWiring DiagramPSI 500i - PCS 4722Versapoint modules and I/O-points

Control Connections PSI 500iData Connection Cables (RS485)PSI 500iData Connection Cables (Ethernet)PSI 500iCable List

Pump Control Box PSI 500iPump Control Box, PCB 4852Wiring Diagram, Page 1PSI 500 / 500iPump Control Box, PCB 4852Wiring Diagram, Page 2PSI 500 / 500iPump Control Box, PCB 4852Cables and Connection

Pneumatic and Water Connections for PSI 500i PSI 500iBFA 4701Pneumatic and Water Diagram

10000007454 B

10000007112 B

10000007115

10000007038 C

C

B

B

B

10000007114

10000007120

10000007116

10000007453

10000007113

B

B

10000008164 A

10000008164 A

10000006981 E

10000008165 A

10000007112b_PSI500i_Versapoint_modules_and_ IO_points.xlsx

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Product RevisionPSI 500i B

Title DatePSI 500i - PCS 4722 12.6.2013Versapoint modules and I/O-points Approved JKY

Function: in option: Output# Slot Signal GND Notes:IC220MDL754 OUTPUT 24VDC POSITIVE LOGIC 0.5A 16PTDiluter fill valve Output1 Q11 1,1 1,2Dilution valve Output2 Q11 2,1 2,2Froth kill spray Output3 Q11 1,4 1,5Diluter drain valve Output4 Q11 2,4 2,5

Sample valve Output5 Q12 1,1 1,2Line 1 sample diverter calibration cut Output6 Q12 2,1 2,2Line 1 sample diverter normal cut Output7 Q12 1,4 1,5Line 1 sample diverter release Output8 Q12 2,4 2,5

Primary sampler 1 upstream flush valve primary sampler option Output9 Q13 1,1 1,2Primary sampler 1 downstream flush valve primary sampler option Output10 Q13 2,1 2,2Primary sampler 1 sample valve primary sampler option Output11 Q13 1,4 1,5Primary sampler 1 knife out primary sampler option Output12 Q13 2,4 2,5

Water pump Output13 Q14 1,1 1,2Chemical wash pump chemical wash option Output14 Q14 2,1 2,2Alarm lamp Output15 Q14 1,4 1,5Cell water jet water jet option Output16 Q14 2,4 2,5

IC220MDL754 OUTPUT 24VDC POSITIVE LOGIC 0.5A 16PTFunction: in option: Output# Slot Signal GND Notes:Line 2 sample diverter normal cut Output17 Q21 1,1 1,2Line 2 sample diverter release Output18 Q21 2,1 2,2Line 2 sample diverter calibration cut Output19 Q21 1,4 1,5Cell wiper out cell wiper option Output20 Q21 2,4 2,5

Primary sampler 2 upstream flush valve primary sampler option Output21 Q22 1,1 1,2Primary sampler 2 downstream flush valve primary sampler option Output22 Q22 2,1 2,2Primary sampler 2 sample valve primary sampler option Output23 Q22 1,4 1,5Primary sampler 2 knife out primary sampler option Output24 Q22 2,4 2,5

Line 3 sample diverter normal cut Output25 Q23 1,1 1,2Line 3 sample diverter release Output26 Q23 2,1 2,2Line 3 sample diverter calibration cut Output27 Q23 1,4 1,5Cell wiper in cell wiper option Output28 Q23 2,4 2,5

Primary sampler 3 upstream flush valve primary sampler option Output29 Q24 1,1 1,2Primary sampler 3 downstream flush valve primary sampler option Output30 Q24 2,1 2,2Primary sampler 3 sample valve primary sampler option Output31 Q24 1,4 1,5Primary sampler 3 knife out primary sampler option Output32 Q24 2,4 2,5

IC220MDL644 INPUT 24VDC POSITIVE LOGIC 16PTFunction: in option: Input# Slot Signal GND Notes:Water pressure sensor Input1 I11 1,1 1,2Water tank level sensor tank level option Input2 I11 2,1 2,2Water pump state Input3 I11 1,4 1,5Water pump maintenance switch Input4 I11 2,4 2,5

Diluter surface level sensor Input5 I12 1,1 1,2Calibration sample button Input6 I12 2,1 2,2Maintenance switch Input7 I12 1,4 1,5Air pressure sensor Input8 I12 2,4 2,5

Primary sampler flush button primary sampler option Input9 I13 1,1 1,2Primary sampler 2 maintenance switch primary sampler option Input10 I13 2,1 2,2Primary sampler 3 maintenance switch primary sampler option Input11 I13 1,4 1,5Primary sampler 1 maintenance switch primary sampler option Input12 I13 2,4 2,5

Checked by

10000007112

JKK

JKK

Document No.

Author

10000007112b_PSI500i_Versapoint_modules_and_ IO_points.xlsx

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Function: in option: Output# Slot Signal GND Notes:

Diluter overflow level sensor Input13 I14 1,1 1,2Pump error relay Input14 I14 2,1 2,2Diluter cover sensor hotwater option Input15 I14 1,4 1,5 Since SW v.2.4.0Shift sampler cover sensor hotwater option Input16 I14 2,4 2,5 Since SW v.2.4.0

IC220MDL754 OUTPUT 24VDC POSITIVE LOGIC 0.5A 16PTFunction: in option: Output# Slot Signal GND Notes:Secundary sample Cutter 3 Wash cutter wash option Output33 Q31 1,1 1,2 Since SW v.2.4.0Secundary Sample Cutter 1 Wash cutter wash option Output34 Q31 2,1 2,2 Since SW v.2.4.0Secundary Sample Cutter 2 Wash cutter wash option Output35 Q31 1,4 1,5 Since SW v.2.4.04-Way diluter spray hotwater option Output36 Q31 2,4 2,5 Since SW v.2.4.0

FREE Output37 Q32 1,1 1,2FREE Output38 Q32 2,1 2,2FREE Output39 Q32 1,4 1,5Shift sampler wash hotwater option Output40 Q32 2,4 2,5 Since SW v.2.4.0

FREE Output41 Q33 1,1 1,2FREE Output42 Q33 2,1 2,2Dispersion cup spray dispersion option Output43 Q33 1,4 1,5 Since SW v.2.4.0FREE dispersion option Output44 Q33 2,4 2,5

Dispersion cup open dispersion option Output45 Q34 1,1 1,2 Since SW v.2.4.0Ultrasound on dispersion option Output46 Q34 2,1 2,2 Since SW v.2.4.0Demag coil on dispersion option Output47 Q34 1,4 1,5 Since SW v.2.4.0Dispersion fill valve dispersion option Output48 Q34 2,4 2,5 Since SW v.2.4.0

IC220ALG620 ANALOG IN 16 BIT RTD 2 CHANNELSFunction: in option: Input# Slot Signal GND Notes:FREE Ainput1 hotwater temperature sensor hotwater option Ainput2 * * 3-wire conn.: meas 2.1->2.3, const current 2.1->2.2

IC220ALG320 ANALOG OUT 16BIT VOLTAGE/CURRENT 1 CHANNELFunction: in option: Output# Slot Signal GND Notes:Analog output 1 4…20mA messages Aout1 2,1 2,3 Connector: 2 (right side of module), Shield ground 2.4

IC220ALG320 ANALOG OUT 16BIT VOLTAGE/CURRENT 1 CHANNELFunction: in option: Output# Slot Signal GND Notes:Analog output 2 4…20mA messages Aout2 2,1 2,3 Connector: 2 (right side of module), Shield ground 2.4

IC220ALG320 ANALOG OUT 16BIT VOLTAGE/CURRENT 1 CHANNELFunction: in option: Output# Slot Signal GND Notes:Analog output 3 4…20mA messages Aout3 2,1 2,3 Connector: 2 (right side of module), Shield ground 2.4

IC220ALG320 ANALOG OUT 16BIT VOLTAGE/CURRENT 1 CHANNELFunction: in option: Output# Slot Signal GND Notes:Analog output 4 4…20mA messages Aout4 2,1 2,3 Connector: 2 (right side of module), Shield ground 2.4

IC220ALG320 ANALOG OUT 16BIT VOLTAGE/CURRENT 1 CHANNELFunction: in option: Output# Slot Signal GND Notes:Analog output 5 4…20mA messages Aout5 2,1 2,3 Connector: 2 (right side of module), Shield ground 2.4

IC220ALG320 ANALOG OUT 16BIT VOLTAGE/CURRENT 1 CHANNELFunction: in option: Output# Slot Signal GND Notes:Analog output 6 4…20mA messages Aout6 2,1 2,3 Connector: 2 (right side of module), Shield ground 2.4

10000007113b_PSI_500i_Cable_list.xls

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Previous Doc. No. Author DateJMJ 12.06.2013Checked by Approved byJKK JKY

PSI 500 Cable ListCable # Function Cable Cable Comments Delivered W From To Part code L (m) by01 UPS 115/230VAC Main switch 115/230 VAC * Supplied by customer02 Main switch PCS 4722 / PWM 4731 115/230 VAC 10314269 2 OT03 Customer mains Pump control box - PCB 4852 115/230 VAC * Supplied by customer0405 PCS 4722 / IOM Pump control box - PCB 4852 SIGNAL 10314356 12 OT06 Pump control box Water pump 230 VAC 10314357 7 OT07 Pump control box Water tank / Level switch SIGNAL 10314358 10 OT08 PWM 4731 User Interface / Power 115/230 VAC 10483421 1,6 OT09 PCS 4721 / K1,K2 DLU 4710 / Overflow and level switch SIGNAL 10341188 2,3 OT10 IO-Module / I11 1.1 1.2 Water manifold / S1 SIGNAL 10314333 1,8 OT

ProductPSI 500i 10000007113

RevisionB

PSI 500i Cable List

TitleControl Connections

PSI 500i System Cables

Cable included to level switch

,11 PWM 4731 WFA 4800 115/230 VAC 10341224 2,6 OT1213141520 PNM 4741 / Y1 IO-Module / Q11 1.1 1.2 SIGNAL 10341235 1,6 OT21 PNM 4741 / V30 IO-Module / Q11 1.4 1.5 SIGNAL 10341235 1,6 OT22 PNM 4741 / Y3 IO-Module / Q11 2.1 2.2 SIGNAL 10341235 1,6 OT23 PNM 4741 / Y4 IO-Module / Q11 2.4 2.5 SIGNAL 10341235 1,6 OT24 PNM 4741 / Y5 IO-Module / Q12 1.1 1.2 SIGNAL 10341235 1,6 OT25 PNM 4741 / Y6 IO-Module / Q12 1.4 1.5 SIGNAL 10341235 1,6 OT26 PNM 4741 / Y7 IO-Module / Q12 2.1 2.2 SIGNAL 10341235 1,6 OT27 PNM 4741 / Y8 IO-Module / Q12 2.4 2.5 SIGNAL 10341235 1,6 OT28 PNM 4741 / Y9 IO-Module / Q21 1.1 1.2 SIGNAL 10341235 1,6 OPTIONAL OT29 PNM 4741 / Y10 IO-Module / Q21 1.4 1.5 SIGNAL 10341235 1,6 OPTIONAL OT30 PNM 4741 / Y11 IO-Module / Q21 2.1 2.2 SIGNAL 10341235 1,6 OPTIONAL OT31 PNM 4741 / Y12 IO-Module / Q23 1.1 1.2 SIGNAL 10341235 1,6 OPTIONAL OT32 PNM 4741 / Y13 IO-Module / Q23 1.4 1.5 SIGNAL 10341235 1,6 OPTIONAL OT33 PNM 4741 / Y14 IO-Module / Q23 2.1 2.2 SIGNAL 10341235 1,6 OPTIONAL OT34 UNDEFINED IO-Module / Q23 2.4 2.5 SIGNAL 10341235 1,6 OPTIONAL OT35363738

10000007113b_PSI_500i_Cable_list.xls

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PSI 500 Cable ListCable # Function Cable Cable Comments Delivered W From To Part code L (m) by3940 PWM 4731 / X4 T2 Signal converter COMMUNICATION 10314332 0,5 OT4142 PWM 4731 / T1 Signal converter PC1 / Com2 COMMUNICATION 10314334 3 OT43 PWM 4731 / T2 Signal converter PC1 / Com1 COMMUNICATION 10314334 3 OT44 IO-Module / Ethernet NIU PC1 / LAN1 COMMUNICATION 10314335 3 OT45 PCS 4722 / Feedthrought conn. PC1 / LAN2 COMMUNICATION 10314365 3 OT46 PC/COM5 X10 COMMUNICATION 10485782 1,3 OT47 PC/VGA Touch screen/VGA VIDEO * * OT48 PC/USB3 Touch screen/USB SIGNAL * * OT495060 PCS 4722 / PWM 4731 / T1 Remote PC / Customer autom. system COMMUNICATION * * Supplied by customer (Used only with RS485 comm.)61 PCS 4722 / Feedthrought conn. Remote PC / Customer autom. system COMMUNICATION * * Supplied by customer (Used only with Ethernet comm.)

70 Optical sensor head PCS 4722 COMMUNICATION * 2,15 Cable included to OSH delivery OT

140 Client earthing point PCS 4722 PE 10314098 12 Earthing cable (Supplied by customer)141 PCS 4722 BFA 4701 PE 10341010 0,15 Earthing cable OT

301- Primary sampling control SIGNAL OTCustomer specific cables starting from #301

Cable included to PC/Touch screenCable included to PC/Touch screen

y p g