1015 to Hastelloy Vicko

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Welding Procedure Spesification AISI 1015 to Hastelloy

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    By : VICKO GESTANTYO A.

    : WPS-VGA003/SMAW/01 Date 09 April 2014

    : PQR-VGA/SMAW/01

    Type(s) : MANUAL

    JOINT DETAILS :

    Metal Nonfusing Metal

    Nonmeyalic Other BASE METAL (QW-403)

    P-No. : 1 Group No. : 1 To P-No. : 43 Group No. : 44

    OR

    : SA-283 gr. C (AISI 1015)

    : SB-575 UNS NO6022 (Hastelloy C22)

    OR

    : C

    : 55Ni 21Cr 13.5Mo

    Thickness Range :

    Base Metal Groove : 5 mm Fillet : N/A

    Other

    FILLER METAL (QW-404)

    Spec. No. (SFA) :

    AWS No. (Class) :

    A-No. :

    F-No. :

    Size of Filler Metals :

    Weld Metal :

    Thickness Range

    Groove :

    Fillet :

    Electrode-Flux (Class) :

    Flux Trade Name :

    Consumable Insert : Other :

    POSITIONS (QW-405)

    Positions of Groove : 1G

    Welding Progression

    Up : No Down : Yes Heating Rate

    Positions Of Fillet : N/A Cooling rate

    N/A

    (Refer to both backing and retainers)

    : N/A

    : N/A

    2,4 mm

    43

    N/A

    2-5 mm

    N/A

    N/A

    N/A

    N/A

    ROOT

    Company Name PT. PASCASARJANA MATERIAL

    WPS No

    In Accordance with ASME SEC. IX & ASME SEC. VIII DIV. 1

    WELDING PROCEDURE SPECIFICATION (WPS)

    Supporting PQR No.(s)

    Welding Process (es) : SMAW

    JOINTS (QW-402)

    Joint Design : Single V - Groove

    FILLER CAPING

    Backing (Yes/No) : No

    Backing Material (Type) : N/A

    Specification Type And Grade

    To Specification Type And Grade

    Chem. Analysis And Mech. Prop.

    To Chem. Analysis And Mech. Prop.

    : N/A

    A5.14 A5.11

    ERNiCrMo-10 ENiCrMo-10

    - -

    43

    2,4 mm

    Time Range : N/A

    Temperature Range : N/A

    POSTWELD HEAT TREAT. (QW-407)

    N/A

    N/A

    1 - 2 mm

    N/A

    N/A

    N/A

    N/A

    20

    60

    0-1

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    Cont'd. WPS No. : WPS-VGA003/SMAW/01

    PREHEAT (QW-406)

    Preheat Temp. Min. : 10 C

    Interpass Temp. Max. : 94 C Gas Mixture Flow Rate

    Preheat Maintenance : N/A C Shielding N/A N/A N/A

    Trailing N/A N/A N/A

    Backing N/A N/A N/A

    ELECTRICAL CHARACTERISTICS (QW-409)

    Current AC Or DC : DC Polarity : RP/SP

    Amps (Range) : 55-75 A Volts (Range) : 22 - 24 V

    Tungsten Electode Size And Type : N/A

    Mode Of Metal Transfer For GMAW : N/A

    Electrode Wire Feed Speed Range : N/A

    TECHNIQUE (QW-410)

    String Or Weave Bead : Stringer

    Orifice Or Gas Cup Size : N/A

    Initial And Interpass Cleaning (Brushing, Grinding, Etc.) : Brushing and Grinding

    Method Of Back Gouging : N/A

    Oscillation : N/A

    Contact Tube To Work Diatance : N/A

    Multiple Or Single Pass (Perside) : Multipass

    Multiple Or Single Electrodes : Single electrode

    Travel Speed (Range) : 30 - 80 mm/min

    Peening : N/A

    Others : N/A

    WELDING PARAMETERS

    Class Dia. Type Amp.

    (mm) Polar. Range

    Root GTAW ERNiCrMo-10 2.4 DCSP 50 - 75 22-24 30 - 50 N/A

    Filler & Caping GTAW ERNiCrMo-10 2.4 DCSP 50 - 75 22-24 30 - 50 N/A

    Prepared by: Reviewed by:

    Vicko Gestantyo Prof. Sulistijono

    GAS (QW-408)

    Percent Composition

    Weld Layer (s) Process

    Filler Metal Current

    Volt RangeTravel Speed

    RangeOthers

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