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1 Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

10/21/2016 Dr.Ismail Mahmoud Metwally El semary Shoubra/Mechanical... · 10/21/2016 Dr.Ismail Mahmoud Metwally El_semary 20 B: For the same compression ratio and heat rejected. When

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Page 1: 10/21/2016 Dr.Ismail Mahmoud Metwally El semary Shoubra/Mechanical... · 10/21/2016 Dr.Ismail Mahmoud Metwally El_semary 20 B: For the same compression ratio and heat rejected. When

1 Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

Page 2: 10/21/2016 Dr.Ismail Mahmoud Metwally El semary Shoubra/Mechanical... · 10/21/2016 Dr.Ismail Mahmoud Metwally El_semary 20 B: For the same compression ratio and heat rejected. When

2 Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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3

Engine Cycles

Air - Fuel Cycle

Actual Cycle

Theoretical Cycle

Air Standard Cycle

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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4

• Air-standard analysis is used to perform elementary

analyses of IC engine cycles.

• Simplifications to the real cycle include:

1) Fixed amount of air (ideal gas) for working fluid

2) Combustion process not considered

3) Intake and exhaust processes not considered

4) Engine friction and heat losses not considered

5) Specific heats independent of temperature

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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5

Process 1 2 Isentropic compression

Process 2 3 Constant volume heat addition

Process 3 4 Isentropic expansion

Process 4 1 Constant volume heat rejection

v2 TC

TC

v1 BC

BC

Qout

Qin

Air-Standard Otto cycle

3

4

2

1

v

v

v

vr

Compression ratio:

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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6

21121122

21

21

1

2

112

1

1

1

2

112

1

)(

1

0

and

TTCvk

TTR

k

vPvPw

q

rPv

vPPrT

v

vTT

k

c

k

k

c

k

Process 1-2 Isentropic Compression.

All valves closed.

Thermodynamic Analysis of Air-Standard Otto Cycle:

Process 2-3 Constant Volume Heat Input. All valves closed.

0

and

that so

32

2332

.3.3

2

3

2

323

w

TTCvqq

PPTT

P

P

T

TvvV

in

MaxMax

TDC

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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7

43343344

43

43

34

334

1

3

1

4

334

1

)(

1

0

1 and

1

TTCvk

TTR

k

vPvPw

q

rP

v

vPP

rT

v

vTT

k

c

kk

c

k

0

that so

54

414554

4

5

4

5145

w

TTCvTTCvqq

P

P

T

Tvvvv

out

BDC

Process 3-4 Isentropic Expansion All valves closed.

Process 4-5 Constant Volume Heat Rejection Exhaust valve open and intake valve closed.

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

Page 8: 10/21/2016 Dr.Ismail Mahmoud Metwally El semary Shoubra/Mechanical... · 10/21/2016 Dr.Ismail Mahmoud Metwally El_semary 20 B: For the same compression ratio and heat rejected. When

8

Thermal efficiency of Otto Cycle:

1

2

1

2

32

1

41

23

14

111

1

1

111

k

cOtto

in

out

in

netOtto

rT

T

T

TT

T

TT

TTCv

TTCv

q

q

q

w

The effect of compression ratio

on thermal efficiency of Otto

Cycle:

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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9

The effect of variation of specific heat constant γ = Cp/Cv on

thermal efficiency of Otto Cycle:

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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10

Air-Standard Diesel cycle Process 1 2 Isentropic compression

Process 2 3 Constant pressure heat addition

Process 3 4 Isentropic expansion

Process 4 1 Constant volume heat rejection

2

3

2

3

T

T

v

vr offcut

Cut off ratio:

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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11

21121122

21

21

12

112

11

1

2

112

1

)(

1

0

and

TTCvk

TTR

k

vPvPw

q

rPv

vPPrT

v

vTT

kc

kk

c

k

23332

2332

22

32323

and

vvPw

TTCpqq

rTv

vTTPP

in

offcut

Process 1-2 Isentropic Compression Stroke.

Process 2-3 Constant Pressure Heat Input. (Combustion)

Thermodynamic Analysis of Air-Standard Diesel Cycle:

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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12

Process 3-4 Isentropic Power or Expansion Stroke.

43343344

43

43

off 3

4

334

1

off 3

1

4

334

1

)(

1

0

and

TTCvk

TTR

k

vPvPw

q

r

rP

v

vPP

r

rT

v

vTT

k

c

cut

kk

c

cut

k

Process 4-5 Constant Volume Heat Rejection. (Exhaust stroke)

0

that so

54

414554

4

5

4

5145

w

TTCvTTCvqq

P

P

T

Tvvvv

out

BDC

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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13

Thermal efficiency of Diesel Cycle:

1

111

11

off

koff

1

23

14

cut

cutt

k

cDiesel

in

out

in

netDiesel

rk

r

r

TTCp

TTCv

q

q

q

w

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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14

Air-Standard Dual cycle Process 1 2 Isentropic compression

Process 2 3 Constant volume heat addition

Process 3 4 Constant pressure heat addition

Process 4 5 Isentropic expansion

Process 5 1 Constant volume heat rejection

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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15

Thermodynamic Analysis of Air-Standard Dual Cycle:

21121122

21

21

12

112

11

1

2

112

1

)(

1

0

and

TTCvk

TTR

k

vPvPw

q

rPv

vPPrT

v

vTT

kc

kk

c

k

0

that so

32

2332

2

3

2

323

w

TTCvqq

P

P

T

TvvV

in

TDC

Process 1-2 Isentropic Compression Stroke.

Process 2-3 Constant Volume Heat Input. (Combustion)

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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16

Process 3-4 Constant Pressure Heat Input. (Combustion)

34443

3443

3

3

43434

and

vvPw

TTCpqq

rTv

vTTPP

in

offcut

Process 4-5 Isentropic Power or Expansion Stroke.

54454455

54

54

off 3

5

445

1

off 3

1

5

445

1

)(

1

0

and

TTCvk

TTR

k

vPvPw

q

r

rP

v

vPP

r

rT

v

vTT

k

c

cut

kk

c

cut

k

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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17

Process 5-6 Constant Volume Heat Rejection. (Exhaust stroke)

0

that so

65

515665

5

6

5

6156

w

TTCvTTCvqq

P

P

T

Tvvvv

out

BDC

Thermal efficiency of Dual cycle:

11

111

11

off

koff

1

3423

15

pcutp

cuttpk

cDual

in

out

in

netDual

rrrk

rr

r

TTCpTTCv

TTCv

q

q

q

w

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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18 Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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19

The comparison of Otto, Diesel and Dual cycles can be made on the basis

of compression ratio, maximum pressure, maximum temperature, heat

input, work output etc.

(A) For same compression ratio and same heat input:

When compression ratio is constant process (1-2) remains the same for all the

three cycles. And same heat is transferred in all three cycles.

QL (heat rejected) from Otto cycle < QL from Dual cycle < QL from Diesel cycle

So that:

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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10/21/2016 Dr.Ismail Mahmoud Metwally El_semary 20

B: For the same compression ratio and heat rejected.

When compression ratio is constant process (1-2) remains the same for all the three cycles. And

same heat reject in all three cycles.

QH (heat added) from Otto cycle > QH from Dual cycle > QH from Diesel cycle

So that:

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21

(C) For same maximum pressure and same heat input:

For the same maximum pressure 3.3’. and 3” must be on same pressure line and

for the same heat input the area should be equal.

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

QL (heat rejected) from Diesel cycle < QL from Dual cycle < QL from Otto cycle

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22

(D) For same pressure and temperature:

It is clear from the figure that the heat rejected by all three cycles, Otto, Diesel and Dual

cycle remains the same .

QH (heat added) from Diesel cycle > QH from Dual cycle > QH from Otto cycle

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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23

• Air-fuel cycle

Is the theoretical cycle based on the actual properties of the cylinder

contents.

• Simplifications to the Theoretical Air-Fuel Cycle approximation.

1- The actual composition of the cylinder contents.

2- The variation in the specific heat of the gases in the cylinder.

3- The dissociation effect.

4- The variation in the number of moles present in the cylinder as the

pressure and temperature change.

5- No chemical changes in either fuel or air prior to combustion.

6- Combustion takes place instantaneously at top dead center.

7- All processes are adiabatic.

8- The fuel is mixed well with air.

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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24 Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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25

Variation of specific heats:

All gases, except mono-atomic gases,

show an increase in specific heat as

temperature increase. The specific heat

may be written in the form:

C = a+bT+cT2

where T is the absolute temperature and

a, b and c are constants for any specific

gas.

Cp and Cv increase with temperature but

decrease as the temperature increase.

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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26

Dissociation effect:

The effect of dissociation is a suppression of a part of the heat release

during combustion and the liberation of it as expansion proceeds

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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27

The actual cycle (Otto Cycle)

1 atm

The actual cycle experienced by internal combustion engines is an open

cycle with changing composition, actual cycle efficiency is much lower than

the air standard efficiency due to various losses occurring in the actual

engine.

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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28

P- Diagram

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

Valve overlap

Exhaust gas

residual

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29 Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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30

1. Leakage :- A small amount of combustion pressure can leak past piston rings, Valves or Gasket.

To find this problem make a Compression Test by measure the pressure inside the

combustion chamber in the compression stroke and compared this with the

standard value if P test less than P standard there is leakage.

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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31

The loss of work due to piston movement during combustion process.

Where, combustion does not occur "instantaneously", as a result, there is some

piston motion during combustion, so combustion does not occur at constant

volume.

2. Time Losses:-

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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32

Ignition point: The point at which ignition starts

Spark Advance: “Number of CAD BTD at which Ignition Starts”

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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33

3. Heat Loss:-

The loss of work due to heat transfer during compression, combustion and

expansion strokes

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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34

4. Exhaust loss:-

The loss of work due to opening the exhaust valve before B.D.C. by the hot

exhaust gasses

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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35

5. Pumping work:-

The work required to pump the charge inside the cylinder and exhaust

gases outside the cylinder.

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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36

Combustion usually starts at a single point, and proceeds with a

moving "flame front". Combustion time varies with fuel composition

(which affects flame speed), combustion chamber size and shape,

location and number of ignition sources, engine speed, and other

engine operating conditions.

6. Progressive Burning :-

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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37

Actual cycle efficiency < Air standard cycle efficiency

stair

actr

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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38 Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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39

Ideal Intake and Exhaust Strokes (Neglecting the effect of the throttle)

The intake & exhaust processes are

often shown as a constant pressure

processes, e.g., 56 and 61

For WOT states 1 and 5 are the same.

Pre

ss

ure

, P

Specific volume, v

EV closes

IV opens

IV closes

EV opens

WOT

Accordingly for Ideal process:

Valves operate instantaneously, intake

and exhaust process are adiabatic and

constant pressure.

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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40

Ideal Intake and Exhaust Strokes (Considering the effect of the throttle)

Throttled: Pi < Pe

Supercharged: Pi > Pe

EV closes

IV opens

EV closes

IV opens

6’

EV opens

IV closes (state1)

EV opens

IV closes

1

EV closes

IV opens 6’

Unthrottled: Pi = Pe = 1 atm

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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41

The pressure at the intake port is significantly lower than atmospheric pressure

Pintake

Throttled

Throttled stroke

Actual Intake and Exhaust Strokes

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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42

Actual Intake and Exhaust Strokes

Engines with superchargers or turbochargers have intake pressures

greater than the exhaust pressure, yielding a positive pump work

Pintake

Compressor

Supercharging

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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43

Actual Exhaust Stroke

Blowdown – At the end of the power

stroke when the exhaust valve opens

the cylinder pressure is much higher

than the exhaust manifold pressure

which is typically at 1 atm (P4 > Pe), so

the cylinder gas flows out through the

exhaust valve and the pressure drops

to Pe.

State 4 (BC)

State 5 (BC)

State 6 (TC)

Pi Ti Pe

The actual exhaust process consists of two phases:

i) Blowdown ii) Displacement

Blowdown Displacement

Products

Displacement – Remaining gas is pushed

out of the cylinder by the piston

moving to TDC.

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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44 Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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45

Valve Opening and Closing In thermo cycles it is assumed the valves open and close instantaneously

In reality a cam is used to progressively open and close the valves, the

lobes are contoured so that the valve land gently on the seat.

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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46

Valve Opening and Closing

In real engines in order to ensure that the valve is fully open during a stroke,

for high volumetric efficiency, the valves are open for longer than 180o.

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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47

The exhaust valve opens before BDC and closes after TDC and the intake

valve opens before TDC and closes after BDC.

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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48

At TDC there is a period of time called valve overlap where

both the intake and exhaust valves are open.

TDC BDC BDC CA

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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49

Valve timing:-

No. of crank angles during which the valve is open.

Valve overlap:-

No. of crank angles during which the two valves are open at the same time

Definitions:-

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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When the intake valve opens BTDC the cylinder pressure is at roughly Pe

Part throttle (Pi < Pe): residual gas flows into the intake port. During intake

stroke the residual gas is first returned to the cylinder then fresh gas is

introduced. Residual gas reduces part load performance.

Supercharged (Pi > Pe): fresh gas can flow out the exhaust valve

Pi

Throttled

Pi < Pe

Pi

Supercharged

Pi > Pe

Pe

Pe

Valve overlap

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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@1000 rpm intake duration: 230o = 38.4 ms

@2500 rpm 230o = 15.4 ms

@5000 rpm 230o = 7.7 ms, 285o = 9.5 ms

i

e

BC TC

EVO

IVO

IVC

EVC

180o

i

e

BC TC

EVO

IVO

IVC

EVC

180o

Conventional Performance

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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At high engine speeds less time available for fresh gas intake so need more

crank angles to get high volumetric efficiency large valve overlap

At low engine speed and part throttle valve overlap is minimized by reducing

the number of CA the intake valve stays open.

Overlap

15o

65o

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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Honda Variable valve Timing

and lift Electronic Control

(VTEC)

Solenoid Activated Valves

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016

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For ideal valve time:

The intake valve open at TDC and closed at BDC.

The exhaust valve open at BDC and closed at TDC.

For actual valve time:

The intake valve open (10o) before TDC and closed (50o:70o)after BDC.

The exhaust valve open (40o:50o) before BDC and closed (15o:30o) after TDC.

This difference to overcome the mechanical motion of the valve.

The difference between ideal and actual valve timing diagrams of

petrol engine

Dr.Ismail Mahmoud Metwally El_semary 10/21/2016