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  • A FLE13 Cover_Cover 11/12/12 1:03 PM Page 1

  • The MillerOwners Club

    offers product previews,

    welding tips, project ideas,

    members-only merchandise

    and morepersonalized for you.

    Join for free at Owners.MillerWelds.com.

    Just click on the Resources tab to

    join an online community of welding

    enthusiasts sharing knowledge and

    opinions at the MillerWelds.com

    Discussion Forums.

    The Miller Video Library

    contains how-to videos covering

    nearly every welding project and

    technique imaginable. Click on

    the Resources tab, or visit

    the Miller Welding channel on YouTube.

    Are you a do-it-yourselfer?

    Professional welder? Welding

    instructor? Sign up for your

    choice of newsletters and get informative articles

    delivered right to your email inbox. Just visit

    MillerWelds.com/newsletters to get started.

    Click on Welding Projects

    under the Industries &

    Interests tab to see the

    Miller Idea Gallery:

    hundreds of project photos from welders of all

    skill levels.

    Product information is always

    available at MillerWelds.com.

    Download owners manuals, learn

    about accessories, packages and

    pricing and be sure to register your

    product at MillerWelds.com/register as a

    precaution against theft or loss.

    More on your mobile at MillerWelds.com/mobile.

    Weld Settings appconveniently access Stick, TIGand MIG equipment settings and other helpful tips.

    Miller Forums appread and participate in weldingdiscussions right from your smartphone.

    Owners manuals enter the serial number ofyour product for information on operations/setup,

    safety, replacement

    parts and more.

    Mobile-friendlyproduct catalog

    MillerWelds.com

    Refine your skills andconnect with other weldersat MillerWelds.com.

    We hope youll enjoy this years catalog. For list prices or to find your local distributor, visit us on the Web or give us a call at:

    1-800-4-A-Miller (1-800-426-4553)

    Scan this tag to get these resources

    and more right fromyour mobile device.

    A FLE13 Cat P 02 Intro_Layout 1 11/12/12 1:03 PM Page 1

  • Get more onyour mobile!With Microsoft Tags, Miller lets you instantlyaccess more informationfrom your smartphone.

    Start by downloading the free mobile app at http://gettag.mobi

    1 FIND A TAGLook for tagsthroughout thecatalog nearproducts ofinterest.

    Microsoft Tag Reader is not availableon all mobile phones. There are nocharges to use the software, butindividual carrier rates may still apply.

    2 SCAN A TAGOpen the Tag Reader app andcenter the tag on your screen.

    Scan this tag for a complete listing of new products.

    22 AutomationSolutions integrating Miller weldingtechnology with Panasonic robotics

    49 Multimatic 200Versatile all-in-one, portable,multiprocess power source

    62 Trailblazer SeriesRedesigned welder/generators withindustry-changing technology

    87 Updated Helmet GraphicsProtection, technology and stylecome together

    82 FILTAIR 200012000 Industrial Centralized Systems83 FILTAIR Low Profile Hood

    On some devices, you may need to click scan andsnap a picture.

    Integrated systemwith superioraluminumperformance

    Weld fume extractionsolutions for cleaner,compliant workenvironments

    11 Millermatic 350P Aluminum31 XR-Aluma-Pro Lite

    30 XR-Pistol-Pro33 XR-Pistol-Plus

    Pistol-grip push-pull guns featuringultra smooth wire-feed performance

    79 Oxy-Fuel KitsRugged and reliable cutting and welding outfits

    3 GET MOREGain instant access toadditional content, suchas videos, product details, etc.

    A FLE13 Cat P 03 Intro_Layout 1 11/12/12 1:04 PM Page 1

  • 4MIG (GMAW)

    Easiest process to learn High welding speeds possible Provides better control on thinner metals Cleaner welds possible with no slag Same equipment can be used for Flux-Cored weldingPulsed MIG (GMAW-P)

    Flexibility and productivity nearly all metals can be welded in all positions

    Larger diameter electrode wires for higher deposition rates

    Virtually no spatter Welds thin to thick metalsFlux-Cored (FCAW)

    Can work as well as Stick on dirty or rusty material Out-of-position welding Deep penetration for welding thick sections Increased metal deposition rateStick (SMAW)

    Well suited for windy, outdoor conditions More forgiving when welding on dirty or rusty metalTIG (GTAW) AC DC

    Provides highest quality and most precise welds Highly aesthetic weld beads Allows adjustment of heat input while welding by use of a remote control

    Pulsed TIG (GTAW-P) AC DC

    More control on thin metals Less heat distortion on thin metals

    Resistance Spot

    Simple, easy-to-operate welder for light industrial applications

    Submerged Arc (SAW)

    High deposition rates can enhance weld speed and production

    Excellent mechanical properties for high-quality code and X-ray requirements

    Improves welding operator comfort and appealCutting processes

    Plasma Arc Cutting and Gouging (PAC)

    Use with any electrically conductive metals Small and precise cut Small heat-affected zone which helps prevent warping or paint damage

    Oxy-Fuel Cutting

    Cuts ferrous (containing iron) steels Requires no electricity Highly portableNote: Oxy-Fuel equipment can also be used for welding, heating, brazing and soldering

    Air Carbon Arc Cutting and Gouging (CAC-A) AC DC

    Wide variety of metals Removes discontinuities or inferior welds

    Metal TypeSteel Aluminum Titanium

    Stainless Steel Cast Iron Magnesium Alloys

    Nickel Alloys Copper/Brass All Electrically Conductive

    Process Skill Level Low Moderate High1 Pick the right process for the metals to be welded or cut.

    Building an industrial system? Use ourquick and accurate system configuratorto get a customized solution for yourunique needs. Create it all atMillerWelds.com/equiptoweld.

    Personal user or light fabricator?Smart Selector can quickly guideyou through a selection processat MillerWelds.com/select.Its easy, fast and smart!

    S

    SS

    Ni

    AL

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    CB

    Ti

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    S SS Ni

    S SS Ni

    S SS Ni AL CI CB Ti Mg EC

    S

    S SS

    AL Mg S SS Ni CB Ti

    AL Mg S SS Ni CB Ti

    CI

    S SS Ni AL CB

    S SS Ni AL CB

    CB S SS AL CI

    S SS

    Finding the welding or cuttingequipment thats right for youdoesnt have to be complicated.Use one of our convenient onlinetools, or follow the steps below.

    Welding processes

    A FLE13 Cat P 04 Help_Layout 1 11/12/12 1:04 PM Page 1

  • 2 Evaluate your needs: input power, outputpower, generator power and portability.

    5

    Input powerDoes your machine need to be self-powered, or will AC powerbe available at the location where its primarily used?

    For locations where an electrical hookup is not practical,consider a gas- or diesel-powered engine-drivenwelder/generator to supply welding and generator power.

    For locations where AC power is available, you need toknow its type and whether its a match for the machineyoure considering:

    Single-phase power is found in most homes and garages.Check to see if the machine youre considering requiressingle-phase power, and whether its voltage requirements(115 V or 230 V) are met by the electrical service at theintended location.

    Three-phase power is common in industrial settings. Checkto see if the machine youre considering requires three-phase power and whether its voltage requirements are metby the electrical service at the intended location.

    Output powerl Light industrial products are suitable for the homehobbyist or occasional user. They are designed to be easy tooperate, are affordably priced and typically have a 20 percentduty cycle and rated output of 230 amps or lower.

    l Industrial products are suitable for applications that do not require high-volume production. They typically have a 40 to 60 percent duty cycle and/or rated output of 300 ampsor lower. Industrial products are an appropriate choice forprofessional welders.

    l Heavy industrial products are suited to high-volumeproduction and/or welding of thicker materials. They typicallyhave a duty cycle of 60 to 100 percent and a rated output ofat least 300 amps. Heavy industrial products are designedwith the arc characteristics and product features professionalwelders demand for code-quality work.

    Note: Units listed in more than one classification share attributes of both.

    Generator powerOut in the field, you may need an engine-driven welder/generator to supply 120- or 240-volt AC power to run toolsand lights, or supply 12-volt DC power to charge automotivebatteries and jump-start vehicles. Millerwelder/generatorsare packed with power; larger units even offer option packagesthat add 10 to 20 kW of generator power.

    PortabilityCan you bring the work to the machine, or does the machineneed to go to the work? Check the Product Guide pages fortypes of portability:

    Shoulder strap, handles, running gear, carts, etc. Many engine-driven welding generators fit in the back of a

    pickup truck, enabling them to be driven to wherever thewelding is needed. Heavy-duty trailers are also available forengine drives.

    The Product Guides (at the start of each major section) brieflydescribe and compare power sources within that section.

    About duty cycles

    Duty cycle is an indication of how long a power source can continuously weld (at a specific amperage andvoltage) in a 10-minute period of time before it needs tocool down. For example, a machine with a 60 percentduty cycle at 300 amps and 32