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1Publication 1404-IN001A-US-P Installation Instructions Bulletin 1404 Powermonitor 3000 Master Module and Display Module (Cat. No. 1404-M4, 1404-DM) Cat. No. 1404-DM Cat. No. 1404-M4

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Page 1: 1404-IN001A-US-P, Bulletin 1404 Powermonitor 3000 Master ... · 1Publication 1404-IN001A-US-P Installation Instructions Bulletin 1404 Powermonitor 3000 Master Module and Display Module

Installation Instructions

Bulletin 1404 Powermonitor 3000 Master Module and Display Module

(Cat. No. 1404-M4, 1404-DM)

Cat. No. 1404-DMCat. No. 1404-M4

1Publication 1404-IN001A-US-P

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Bulletin 1404 Powermonitor 3000 Master Module and Display Module

Important User Information Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation, and Maintenance of Solid-state Controllers (Publication SGI-1.1) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation be responsible for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, the Rockwell Automation cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by the Rockwell Automation with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation is prohibited.

Throughout this manual we use notes to make you aware of safety considerations:

Attention statements help you to:

• Identify a hazard

• Avoid the hazard

• Recognize the consequences

Identifies information that is critical for successful application and understanding of the product.

PLC and PLC-5 are registered trademarks of Rockwell Automation.PowerMonitor 3000, SLC 500, ControlLogix, ControlNet, RSView32, RSLinx, RSPower and RSEnergy is a trademark of Rockwell Automation.DeviceNet is a trademark of The Open DeviceNet Vendor Association Incorporated.Ethernet is a registered trademark of Digital equipment Corporation, Intel and Xerox Corporation.IBM is a registered trademark of International Business Machines Corporation.

ATTENTION

!Identifies information about practices or circumstances that can lead to personal injury or death, property damage or economic loss.

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Table of Contents

Using This Installation Instruction PrefaceWhat This Installation Instruction Contains . . . . . . . . . . . . . . . . . P-1For More Information on Additional Power Quality Products . . . P-1Terms and Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2

Product Description Chapter 1Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Quick Start - Minimum Device Configuration . . . . . . . . . . . . . . . 1-2Display Module General Description . . . . . . . . . . . . . . . . . . . . . . 1-2Master Module General Description . . . . . . . . . . . . . . . . . . . . . . . 1-2Performance Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Device Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Display Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5Software and System Integration . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

PLC Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Relay and KYZ output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Status Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7Min/Max Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7Configurable Trend Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Installation Chapter 2Prevent Electrostatic Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Mounting of Master Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Mounting of Display Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Wiring of Master Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Control Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Voltage and Current Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Single Phase Direct Connection Wiring Diagram(Systems < 600 Volts Nominal L-L) . . . . . . . . . . . . . . . . . . . 2-4Single Phase with PTs Wiring Diagram . . . . . . . . . . . . . . . . . 2-53-Phase 4-Wire Wye Direct Connect Wiring Diagram(Systems < 600 Volts Nominal L-L) . . . . . . . . . . . . . . . . . . . 2-6 3-Phase 4-Wire with PT’s Wiring Diagram . . . . . . . . . . . . . . 23-Phase 3-Wire Grounded Wye Direct Connection Wiring Diagram (Systems < 600 Volts Nominal L-L) . . . . . . 23-Phase 3-Wire Grounded Wye with PT’s Wiring Diagram . 23-Phase 3-Wire Delta with Three PT’s and Three CT’s Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

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Table of Contents ii

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14

5

6-17

2-172-17

-18-1919-19

3-1 3-1 3-2

. 3-2 3-2

4-1 4-1-24-2. 4-2 4-3. 4-34-4. 4-4. 4-4 4-44-5

4-5 4-5 4-6

3-Phase 3-Wire Delta with Three PT’s and Two CT’s Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-Phase 3-Wire Open Delta with Two PT’s and Three CT’s Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-Phase 3-Wire Open Delta with Two PT’s and Two CT’s Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-Phase 3-Wire Grounded L2(B) Phase Open Delta Direct Connect with Three CT’s Wiring Diagram(Systems < 600 Volts Nominal L-L) . . . . . . . . . . . . . . . . . . 2-3-Phase 3-Wire Delta Direct Connect with Three CT’s Wiring Diagram (Systems < 600 Volts Nominal L-L) . . . . . 2-13-Phase 3-Wire Delta Direct Connect with Two CT’s Wiring Diagram (Systems < 600 Volts Nominal L-L) . . . . . 2-1Control Relay Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 2Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Status Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Status Input Connections 2-17LED Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Wiring of Display Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Connecting Display Module to Master Module . . . . . . . . . . 2-Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Maintenance Chapter 3Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Field Service Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Firmware Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Factory-Installed Communication Cards . . . . . . . . . . . . . . . . . . . .

General Operation Chapter 4General Functionality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Key Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display Module Key Functionality . . . . . . . . . . . . . . . . . . . . . 4Displaying Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scrolling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Editing a Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Edit Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameter Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Issuing a Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Program Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Edit Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Command Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Execute Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Menu/Parameter Structure . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Table of Contents iii

Configuration Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Advanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11Voltage/Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12Cumulative Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Setpoints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15Theory of Setpoint Operation . . . . . . . . . . . . . . . . . . . . . . . . 4-15Over Forward Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15Over Reverse Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16Under Forward Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17Under Reverse Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17Equal Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18Not Equal Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18Setpoint Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19Setpoint Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20Setpoint Action Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

Examples of Setpoint Operation . . . . . . . . . . . . . . . . . . . . . . . . . 4-21Setpoint Example 1 - Over kW Forward (+) . . . . . . . . . . . . 4-21Setpoint Example 2 - Under kW Forward (+) . . . . . . . . . . . 4-21Setpoint Example 3 - Over kW Reverse (-) . . . . . . . . . . . . . 4-21Setpoint Example 4 - Under kW Reverse (-) . . . . . . . . . . . . 4-22

Relay Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22KYZ Pulse Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23Output Increment Determination . . . . . . . . . . . . . . . . . . . . . 4-24

Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25Event Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26Status Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26Configurable Trend Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27Equation #1 Log Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27Equation #2 Number of Parameters per Record . . . . . . . . . . 4-27Configurable Trend Log Parameters . . . . . . . . . . . . . . . . . . . 4-29

Min/Max Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30The Parameter Listing for the Min/Max Log . . . . . . . . . . . . 4-30

Self-Test/Diagnostic Information . . . . . . . . . . . . . . . . . . . . . . . . 4-31Bulletin Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31Master Module WIN Number . . . . . . . . . . . . . . . . . . . . . . . . 4-31Display Module Firmware Revision Number . . . . . . . . . . . . 4-31Overall Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32Master Module Code Flash Status . . . . . . . . . . . . . . . . . . . . 4-32Master Module Data Flash Status . . . . . . . . . . . . . . . . . . . . . 4-33Master Module RAM Status . . . . . . . . . . . . . . . . . . . . . . . . . 4-33Master Module NVRAM Status . . . . . . . . . . . . . . . . . . . . . . 4-33

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Table of Contents iv

Master Module Data Acquisition Status . . . . . . . . . . . . . . . . 4-33Master Module Real Time Clock Status . . . . . . . . . . . . . . . . 4-34Display Module Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34Master Module Watchdog Timer Status . . . . . . . . . . . . . . . . 4-34Master Module Optional Communications Status . . . . . . . . 4-34Master Module Alarm Output Word Status . . . . . . . . . . . . . 4-34

Catalog Number Explanation Appendix AMaster Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1Display Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Dimension Drawings Appendix BMaster Module Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1Master Module Height Dimensions . . . . . . . . . . . . . . . . . . . . . . . B-2Multiple Master Module Spacings within an Enclosure . . . . . . . B-2Display Module Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3Display Module Panel Cutouts/Mounting . . . . . . . . . . . . . . . . . . . B-3Alternate Display Module Panel Cutouts/Mounting . . . . . . . . . . . B-4Display Module Multiple Module Spacings within an Enclosure B-4Preferred Display Module Mounting Template . . . . . . . . . . . . . . B-5Alternate Display Module Mounting Template . . . . . . . . . . . . . . B-7Master Module Mounting Template . . . . . . . . . . . . . . . . . . . . . . . B-9

Technical Specifications Appendix CProduct Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

CE Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1International Standard IEC 529 / NEMA / UL 508 Degree of Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2ANSI/IEEE Tested . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

Measurement Accuracy and Range . . . . . . . . . . . . . . . . . . . . . . . C-2General Input, Output, and Environmental Ratings. . . . . . . . . . . C-3

Input and Output Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3 Control Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3 Relay Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4 DM Cable Assembly Specifications . . . . . . . . . . . . . . . . . . . C-4

Frequently Asked Questions Appendix D

Glossary

Index

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Preface

Using This Installation Instruction

What This Installation Instruction Contains

Review the table below to familiarize yourself with the topics contained in this Installation Instruction.

For More Information on Additional Power Quality Products

For information about: Refer to chapter:

Product Features and System Applications 1Installing the Master Module 2Installing the Display ModuleWiring and Transformer SelectionMaintenance 3General Functionality 4Displaying InformationEditing a ParameterConfiguration ItemsCatalog Number Explanation Appendix AMechanical Dimensions Appendix BTechnical Specifications Appendix CFrequently Asked Questions Appendix DGlossary Appendix EIndex Index

For this information: Refer to Publication:Cat. No. 1404-Mx-05A-232 Communication Option Installation Instruction

1404-IN002A-US-P

Cat. No. 1404-Mx-05A-DNET Communication Option Installation Instruction

1404-IN003A-US-P

Cat. No. 1404-Mx-05A-RIO Communication Option 1404-IN004A-US-PBulletin 1403 Powermonitor II Tutorial 1403–1.0.2Bulletin 1403 Powermonitor II Instruction Sheet 1403-5.0Cat. No. 1403–NSC Smart Communications Card Instruction Sheet

1403–5.1

Cat. No. 1403–NENET Ethernet Communications Card Instruction Sheet

1403–5.3

Cat. No. 1403–NDNET DeviceNet Communications Card Instruction Sheet

1403-5.4

Cat. No. 1402–LSM Installation and Operation Manual 1402–5.0Cat. No. 1400–CC RS–232C and RS–485 Convertor Instructions

1400–5.1

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P-2 Using This Installation Instruction

Terms and Conventions In this manual, the following terms and conventions are used:

Abbreviation TermAWG American Wire GageBTR Block Transfer ReadBTW Block Transfer WriteCSA Canadian Standards AssociationCT Current TransformerDM Display ModuleEMI Electromagnetic InterferenceID IdentificationIEC International Electrotechnical CommissionI/O Inputs and Outputs should be considered with respect to the PLC

processorLED Light Emitting DiodeLSM Line Synchronization ModuleNEMA National Electrical Manufacturers AssociationPLC Programmable Logic ControllerPT Potential Transformer

(Also known as VT in some countries)RAM Random Access MemoryRFI Radio Frequency InterferenceR I/O Remote Input/OutputRMS Root–mean–squareSLC Small Logic ControllerSPDT Single Pole Double ThrowUL Underwriters LaboratoriesVA Volt–ampereVAR Volt–ampere Reactive

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ower. s

d

ccur

tes

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to

n

Chapter 1

Product Description

Chapter Objectives After completing this chapter, you should be able to identify the product features and system applications.

Introduction The Bulletin 1404, Powermonitor 3000™, is uniquely designed and developed to meet the needs of producers and consumers of electric pA Bulletin 1404 system can consists of: a Master Module which providemetering and DF1 communications; an optional Display Module; and anoptional communication port. The Powermonitor 3000 is a microprocessor-based monitoring and control device well suited for a variety of applications including:

• Load Profiling - Use of power parameters and the configurable trenutility allows electrical loads to be profiled.

• Demand Management - Understanding of when demand charges oreduces electrical costs.

• Cost Allocation - Billing departments for actual energy usage promomanufacturing efficiency.

• Distribution System Monitoring - Using power parameters to show power flow, system topology and equipment status.

• Emergency Load Shedding - Using power parameters to preserve system stability during a sudden loss of power.

• Power System Control - Using pwer parameters to manage systemvoltage and power factor.

The Powermonitor 3000 is a sophisticated modern alternative to traditioelectro-mechanical metering devices. One Powermonitor 3000 can repmany individual transducers and meters within a single package. The Powermonitor 3000 is operator friendly and provides the user with easyunderstand, accurate information in a compact economical package.

Quick Start - Minimum Device Configuration

At a minimum, the following steps MUST be followed for proper operatioof your Powermonitor 3000. Any other device configuration options are

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1-2 Product Description

PT r

ure

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only required for operation of additional functions of the Powermonitor 3000.

1. Configure the PT and CT ratios to match your system. For systems with a line-to-line voltage of 600 volts or less, voltage connections can be made directly without the use of PT’s. In this situation, bothprimary and secondary should be set to the line voltage for propescaling. For example: a 600 VL-L (347 VL-N) direct-connect system would be configured with a PT ratio of 347:347.

2. Configure the Voltage Mode to match your system wiring. See Fig2.2 through Figure 2.14 to select the appropriate mode.

Display Module General Description

The Bulletin 1404 Display Module, an optional input/output device, canused to set-up and configure the Bulletin 1404 Master Module for operation. The Display Module has a two line display, highly visible LEdisplay and four tactile operator buttons. Set-up and configuration is accomplished through the use of the operator buttons and the LED dispDevice power and communications between the Display Module and Master Module are provided through a shielded, 4 twisted-pair cable. TDisplay Module is easily mounted into a typical instrument panel analogmeter cutout.

Master Module General Description

Each Master Module comes standard with an RS-485 communication p(DF1 Half-Duplex Slave Protocol) and the ability to accept one additioncommunication option. Additional communications can be added at thefactory including:

• RS-232 (DF1 Half-Duplex Slave Protocol)

• RIO

• DeviceNet™

• Ethernet®

• ControlNet™

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Product Description 1-3

t hed

e.

can

Performance Features The Powermonitor 3000 performance features include:

• Voltage, current, power measurements and display

• 50 ms update rates for metering results

• Dual Communications

• PLC-5® compatibility

• SLC 500™ compatibility

• ControlLogix™ compatibility

• RSView32™ compatilibity

• RSLinx™ compatibility

• Output control via control relays or PLC

• Demo mode for training

• Input monitoring via status inputs

• Electronic KYZ pulse output

• Form C ANSI C37.90.1989 rated relay for direct breaker tripping

• Time stamped data logging of system measurements and events

• Total Harmonic Distortion

• Configurable trend log, up to 45,000 records deep

• Requires no special enclosure for direct mounting in switch gear

• Firmware upgrades without removing module

Device Configuration The Powermonitor 3000 comes from the factory with default settings bucan be configured for local site-specific requirements. This is accomplisusing the Display Module or via network communications which allows operation and configuration parameters to be sent to the Master Modul

In conjunction with the native communications port or an optional communications card, a personal computer running RSPower32™ software, RSEnergy™ software, or other appropriate software packagesconfigure the Master Module. Information about available software packages can be found at: http://www.ab.com

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1-4 Product Description

Measurements The Powermonitor 3000 provides numerous display measurements:

• Current (per phase and neutral)

• Average Current

• Positive Sequence Current

• Negative Sequence Current

• Percent Current Unbalance

• Voltage per phase L-L (and L-N on 4-wire systems)

• Average Voltage per phase L-L (and L-N on 4-wire systems)

• Positive Sequence Volts

• Negative Sequence Volts

• Percent Voltage Unbalance

• Frequency

• Phase Rotation (ABC, ACB)

• Watts (total and per phase on 4-wire systems)

• VAR (total and per phase on 4-wire systems)

• VA (total and per phase on 4-wire systems)

• True PF (total and per phase on 4-wire systems)

• Displacement PF (total and per phase on 4-wire systems)

• Distortion PF (total and per phase on 4-wire systems)

• Power Consumption in kW Hours (forward, reverse, and net)

• Reactive Power Consumption in kVAR Hours (forward, reverse, and net)

• Apparent Power Consumption in kVA Hours

• Current Consumption

• Demand (Amps, Watts, VAR, and VA)

• Projected Demand (Amps, Watts, VAR, and VA)

• IEEE Percent Total Harmonic Distortion

• IEC Percent Total Harmonic Distortion (Distortion Index) (DIN)

NOTE Update rates and accuracy are listed in Appendix C, Technical Specifications .

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Product Description 1-5

Displays The Master Module communicates serially with a Display Module using an Allen-Bradley communications cable. Only one Display Module can connect to a Master Module. See Figure 2.18 on page 2-19 for example.

Figure 1.1 Display Module

Communications The Powermonitor 3000 comes standard with an RS-485 communication port which uses the DF1 half duplex slave protocol. The Master Module can have additional communications installed at the factory. Refer to the appropriate communications card Installation Instruction for additional information.

• RS-232 (DF1 Half-Duplex Slave Protocol)

• RIO

• DeviceNet™

• Ethernet™

• ControlNet™

Software and System Integration

An IBM® PC, or compatible, host computer may communicate with the Powermonitor 3000 via RS-485 using:

• RSPower32

• RSLinx with DDE communications

• User-generated software

RS-485 may be used to support up to 32 devices.

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1-6 Product Description

o

r

PLC Configuration

Certain circumstances may require a number of Powermonitor 3000’s tprovide feedback while monitoring and controlling a facility. To manage

this effectively, Allen-Bradley PLC® processor communication ports can be integrated to communicate and respond to the gathered information.

Relay and KYZ output

The Powermonitor 3000 provides one high-speed SPDT relay and one KYZ solid-state relay output that can be controlled by the following sources:

• WH, VARh, VAh or Ah metering parameter

• Communications port

• Display Module

• One or more Setpoints

The solid-state KYZ output can be configured to transition every XX Wh, VARh, VAh or Ah where XX is programmable. The relay and solid-state output can be used as general-purpose remote outputs when controlled via communications or the Display Module. The relay and solid-state outputs can also function as control, alarm, or status outputs when configured to activate with one or more user-programmed setpoints. All relay and solid-state transitions (except energy pulse outputs) are recorded in the Event Log with time/date stamp. The user can configure how the relay and solid-state outputs react to a loss in communications when one or both outputs are controlled via communications. Refer to Chapter 4 and Appendix C for the relay and solid-state information and technical specifications.

Status Inputs The Powermonitor 3000 has two self-powered status inputs. These inputs sense the state of external dry contacts. Each of the status inputs has a counter associated with it that can be cleared by the user. The current state and count for each status input can be viewed on the Display Module or obtained via communications. One of the status inputs can be connected to an external utility meter output for synchronization with the utility’s

ATTENTION

!Do not control any critical loads with the relay output oKYZ output.

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Product Description 1-7

e

demand calculations. Status input transitions can be configured to be recorded in the event log.

Data Logging The PowerMonitor 3000 maintains three types of data logs: an Event log, a Min/Max log, and a Configurable Trend log. Every record logged is date and time stamped down to the hundredth of a second.

Event Log

The Event Log contains the 50 most recent events that occurred in the Powermonitor 3000. Some actions recorded in the event log include: configuration data change, setpoint action, force of the relay or solid-state output, a transition on one of the status inputs, power-down, power-up, and clearing of one of the energy counters. In applications where the status input changes frequently, you can disable recording of status input changes into the event log. See Table 4.10 for a complete list of items recorded in the event log.

Min/Max Log

The Min/Max Log records the minimum value, when the minimum value occurred, the maximum value, and when the maximum value occurred for 53 metering parameters. The Min/Max Log can be cleared or the results can be retrieved using the Display Module or via communications. Date and time of the last Min/Max log clear is maintained as part of the Min/Max log results. See Table 4.13 for a complete list of parameters that are recorded in the Min/Max log.

Configurable Trend Log

The configurable trend log allows the user to periodically record the value of one or more parameters over a long period of time. The log operates in one of two modes; ‘fill and hold’ mode or ‘overwrite’ mode:

When configured as ‘fill and hold’, record logging stops when the log isfull. Record logging resumes once the log is cleared by the user.

When configured as ‘overwrite’ mode, the log first fills with records andthen each new record overwrites the oldest record. Since this ‘first-in first-out’ record logging continues indefinitely, the log always contains thmost recent history of records. The user can configure the number of

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1-8 Product Description

parameters to be logged in each record and how often to log a record. A record can be configured to contain 1 to 16 parameters. The record interval is programmable in seconds and can range from once a second to once an hour.

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ts.

er ir

an rs

or

ial.

al

Chapter 2

Installation

Prevent Electrostatic Discharge

Mounting of Master Module

Protective Enclosure - A suitable enclosure should be used to protect the Master Module from atmospheric contaminants such as oil, moisture, dust, and corrosive vapors or other harmful airborne substances; if not, a reduced service life can be expected. Refer to Appendix C for additional mounting requirements.

The enclosure should be mounted in a position that allows the access doors to open fully. This provides easy access to the wiring of the Master Module and related components. A suggested method for spacing and wiring layout for the Master Module is shown in Appendix B. Also, see Appendix B for the drilling template.

Installation and Orientation - Normal installation and orientation of the Master Module within its protective enclosure is defined in Figure B.1 through Figure B.3 in Appendix B. This orientation ensures adequate free convection cooling of the Master Module’s internal electronic componen

Do not block ventilation slots of the Master Module. All wiring and othobstructions must be 50 mm (2.0 inches) minimum from the cooling ainlet and exit slots.

The mounting hole pattern for the Master Module is defined by the dimensional drawing in Figure B.1 in Appendix B. The Master Module cbe mounted with either four No. 8 or M4 bolts or screws with flat washeand an internal lock washer or equivalent.

ATTENTION

!Electrostatic discharge can damage integrated circuitssemiconductors. Follow these guidelines when you handle the module.

• Touch a grounded object to discharge static potent• Wear an approved wriststrap grounding device.• Do not open the module or attempt to service intern

components.• If available, use a staticsafe work station.• When not in use, keep the module in its staticshield

bag.

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2-2 Installation

s

y

re d is ule in (8

izes

ss is een nd

be

ay he

Mounting of Display Module

Protective Enclosure - A suitable enclosure should be used to protect the rear surfaces of the Display Module from atmospheric contaminants such as oil, moisture, dust and corrosive vapors plus other harmful airborne substances. The Display Module’s gasketed front panel interface to theprotective enclosure is rated as an IP65 degree of protection [National Electrical Manufacturer’s Association (NEMA)/Underwriters Laboratorie(UL) 508, Type 4 (Indoor)] per International Standard IEC 529.

Installation and Orientation - The Display Module can be oriented in anposition. The most typical orientation is shown in Figure B.4 in Appendix B. The Display Module is designed to fit into the protective enclosure cutout with a minimum installation depth of 50 mm (2.0 in.) behind the mounting panel as shown in Figure B.7 in Appendix B. Therecommended Display Module mounting hole pattern and dimensions adefined in Figure B.5 in Appendix B. (Use Figure B.8 in Appendix B forthe Display Module mounting template.) Ensure that the gasket providenot contaminated with foreign matter and is installed in the Display Modcorrectly. Install the Display Module into the protective enclosure’s frontpanel using four M4 nut/lockwasher assemblies as shown in Figure B.5Appendix B. Tighten the M4 nut/lockwasher assemblies to 0.9 to 1.1 Nmto 10 lb-in.)

Wiring of Master Module Terminal Blocks Wire Sizes and Screw Torques - Observe all wire lug sand screw torques. Refer to Appendix C, Technical Specifications.

Chassis Grounding - Electrically ground the Master Module using a grounding wire from the grounding terminal to earth ground. Refer to Appendix C. This protective grounding terminal shall have no other function per local codes (ground wire ≥ largest measured conductor size). All ground wires should be kept as short as possible; 30cm (12 in.) or lesuggested. Additional grounding is obtained by grounding the mountingclips on the Master Module base. Ensure a direct electrical contact betwall four clips and earth ground. For optimal EMC performance, both grouconnections (the grounding wire terminal and the mounting clips) must grounded during operation.

ATTENTION

!Failure to comply with these mounting requirements mcause damage to the Display Module or compromise tIP65 [NEMA/UL 508, Type 4 (INDOOR)] degree of protection per International Standard IEC 529.

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Installation 2-3

Control PowerFigure 2.1 Bulletin 1404

The Master Module draws a nominal 15VA to facilitate retrofit applications.

The terminal block connections accept up to #12 AWG (4 mm2) wire with lugs. The Master Module must be powered from a switchable source that is overcurrent protected. Refer to Figure 2.1.

Voltage and Current Inputs

Voltage Input and Potential Transformer (PT) Selection

All Bulletin 1404 Powermonitor 3000 devices handle direct connection for line to neutral voltages of 120, 277, and 347 (line to line voltages of 208, 480, and 600V, respectively).

Use instrument accuracy PTs when the voltage levels being measured exceed the voltage input ratings. The PT accuracy rating directly affects the system accuracy. For maximum accuracy, the PT used must provide linearity across the voltage range and must introduce a minimal phase angle shift (refer to publication 1403-1.0.2 for more information on phase angle shift).

Current Inputs and Current Transformer (CT) Selection

The Powermonitor 3000 is available in a 5 Amp model. Each current input to the Powermonitor 3000 is internally CT isolated to 2kV.

Customer-provided CTs are required where input is higher than the device rating. The values for the primary and secondary CT ratings must be configured into the Powermonitor 3000 in order to properly scale the displayed readings.

The accuracy of the current input reading is dependent on the CT class. An Instrument Class 1 or better is recommended. Care should be taken that the combined load of wiring and the Powermonitor 3000 do not exceed the VA rating of the CT for maximum accuracy.

L1

N/L2

LocalFrameGround

Powermonitor 3000MASTER MODULE

R14

R11

R12

N/CN/C

I1-I1+

I2-I2+

I3-I3+

I4-I4+

Y

K

Z

R14 R11 R12 Y K Z

L1(+)

L2(-)

GRD

V1

S1

S2

SCOM

V2

V3

N

DISPLAYMODULE

SHLD

RS-485

ATTENTION

!A CT secondary circuit must not be opened with primary current applied. Wiring between the CTs and the Powermonitor 3000 should include a terminal block for shorting the CT secondary circuit. Shorting the secondary with primary current present allows other connections to be removed if needed. An open CT secondary with primary current applied produces a hazardous voltage, which can lead to personal injury, death, property damage or economic loss.

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2-4 Installation

Figure 2.2 Single Phase Direct Connection Wiring Diagram(Systems < 600 Volts Nominal L-L)

LoadCustomerChassisGround

Customer SuppliedCT Shorting Switch or

Test Block

Powermonitor 3000MASTER MODULE

R14

R11

R12

N/C N/C

I1-I1+

I2-I2+

I3-I3+

I4-I4+

Y

K

Z

L1(+)L2(-)

GRD

V1

V2

V3

N

Fuse

Fuse

NL1 L2

Line Voltage Mode = Single Phase

Y K ZR14 R11 R12

Note:• Careful attention must be paid to correct phasing and

polarity for proper operation.• All ground wires should be taken individually to Custom

Chassis Ground for a single point of grounding.

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Installation 2-5

Figure 2.3 Single Phase with PTs Wiring Diagram

LoadCustomerChassisGround

Customer SuppliedCT Shorting Switch or

Test Block

Powermonitor 3000MASTER MODULE

R14

R11

R12

N/C N/C

I1-I1+

I2-I2+

I3-I3+

I4-I4+

Y

K

Z

L1(+)L2(-)

GRD

V1

V2

V3

N

Fuse

Fuse

NL1 L2

LineVoltage Mode = Single Phase

Y K ZR14 R11 R12

Note:• Careful attention must be paid to correct phasing and

polarity for proper operation.• All ground wires should be taken individually to Customer

Chassis Ground for a single point of grounding.

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2-6 Installation

Figure 2.4 3-Phase 4-Wire Wye Direct Connect Wiring Diagram(Systems < 600 Volts Nominal L-L)

Load

CustomerChassisGround

Customer SuppliedCT Shorting Switch or

Test Block

Powermonitor 3000MASTER MODULE

R14

R11

R12

N/C N/C

I1-I1+

I2-I2+

I3-I3+

I4-I4+

Y

K

Z

L1(+)L2(-)

GRD

V1

V2

V3

N

Fuse

Fuse

Fuse

NL1 L2 L3

LineVoltage Mode = Wye

Y K ZR14 R11 R12

Note:• Careful attention must be paid to correct phasing and

polarity for proper operation.• All ground wires should be taken individually to Customer

Chassis Ground for a single point of grounding.

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Installation 2-7

Figure 2.5 3-Phase 4-Wire with PT’s Wiring Diagram

Load

CustomerChassisGround

Customer SuppliedCT Shorting Switch or

Test Block

Powermonitor 3000MASTER MODULE

R14

R11

R12

N/C N/C

I1-I1+

I2-I2+

I3-I3+

I4-I4+

Y

K

Z

L1(+)L2(-)

GRD

V1

V2

V3

N

Fuse

Fuse

Fuse

NL1 L2 L3

LineVoltage Mode = Wye

Y K ZR14 R11 R12

Note:• Careful attention must be paid to correct phasing and

polarity for proper operation.• All ground wires should be taken individually to Custome

Chassis Ground for a single point of grounding.

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2-8 Installation

Figure 2.6 3-Phase 3-Wire Grounded Wye Direct Connection Wiring Diagram(Systems < 600 Volts Nominal L-L)

Load

CustomerChassisGround

Customer SuppliedCT Shorting Switch or

Test Block

Powermonitor 3000MASTER MODULE

R14

R11

R12

N/C N/C

I1-I1+

I2-I2+

I3-I3+

I4-I4+

Y

K

Z

L1(+)L2(-)

GRD

V1

V2

V3

N

Fuse

Fuse

Fuse

L1 L2 L3

LineVoltage Mode = Wye

Y K ZR14 R11 R12

Note:• Careful attention must be paid to correct phasing and

polarity for proper operation.• All ground wires should be taken individually to Custome

Chassis Ground for a single point of grounding.

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Installation 2-9

Figure 2.7 3-Phase 3-Wire Grounded Wye with PT’s Wiring Diagram

Load

CustomerChassisGround

Customer SuppliedCT Shorting Switch or

Test Block

Powermonitor 3000MASTER MODULE

R14

R11

R12

N/C N/C

I1-I1+

I2-I2+

I3-I3+

I4-I4+

Y

K

Z

L1(+)L2(-)

GRD

V1

V2

V3

N

Fuse

Fuse

Fuse

L1 L2 L3

LineVoltage Mode = Wye

Y K ZR14 R11 R12

Note:• Careful attention must be paid to correct phasing and

polarity for proper operation.• All ground wires should be taken individually to Custome

Chassis Ground for a single point of grounding.

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2-10 Installation

Figure 2.8 3-Phase 3-Wire Delta with Three PT’s and Three CT’s Wiring Diagram

LoadCustomerChassisGround

Customer SuppliedCT Shorting Switch or

Test Block

Powermonitor 3000MASTER MODULE

R14

R11

R12

N/C N/C

I1-I1+

I2-I2+

I3-I3+

I4-I4+

Y

K

Z

L1(+)L2(-)

GRD

V1

V2

V3

N

Fuse

Fuse

Fuse

L1 L2 L3

LineVoltage Mode = Delta 3 CT

Y K ZR14 R11 R12

Note:• Careful attention must be paid to correct phasing and

polarity for proper operation.• All ground wires should be taken individually to Customer

Chassis Ground for a single point of grounding.• The two CT wiring diagrams Figure 2.10 may be used for

any of the delta or open delta wiring or voltage modes shown. Whether there are two or three CT’s in a circuit does NOT affect the voltage wiring or mode selection.

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Installation 2-11

Figure 2.9 3-Phase 3-Wire Delta with Three PT’s and Two CT’s Wiring Diagram

LoadCustomerChassisGround

Customer SuppliedCT Shorting Switch or

Test Block

Powermonitor 3000MASTER MODULE

R14

R11

R12

N/C N/C

I1-I1+

I2-I2+

I3-I3+

I4-I4+

Y

K

Z

L1(+)L2(-)

GRD

V1

V2

V3

N

L1 L2 L3

Line Voltage Mode = Delta 2 CT

Y K ZR14 R11 R12

Fuse

Fuse

Fuse

Note:• Careful attention must be paid to correct phasing and

polarity for proper operation.• All ground wires should be taken individually to Customer

Chassis Ground for a single point of grounding.• The two CT wiring diagrams Figure 2.10 may be used for

any of the delta or open delta wiring or voltage modes shown. Whether there are two or three CT’s in a circuit does NOT affect the voltage wiring or mode selection.

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2-12 Installation

Figure 2.10 3-Phase 3-Wire Open Delta with Two PT’s and Three CT’s Wiring Diagram

LoadCustomerChassisGround

Customer SuppliedCT Shorting Switch or

Test Block

Powermonitor 3000MASTER MODULE

R14

R11

R12

N/C N/C

I1-I1+

I2-I2+

I3-I3+

I4-I4+

Y

K

Z

L1(+)L2(-)

GRD

V1

V2

V3

N

Fuse

Fuse

L1 L2 L3

Line Voltage Mode = Open Delta 3 CT

Y K ZR14 R11 R12

Note:• Careful attention must be paid to correct phasing and

polarity for proper operation.• All ground wires should be taken individually to Customer

Chassis Ground for a single point of grounding.• The two CT wiring diagrams Figure 2.10 may be used for

any of the delta or open delta wiring or voltage modes shown. Whether there are two or three CT’s in a circuit does NOT affect the voltage wiring or mode selection.

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Installation 2-13

Figure 2.11 3-Phase 3-Wire Open Delta with Two PT’s and Two CT’s Wiring Diagram

LoadCustomerChassisGround

Customer SuppliedCT Shorting Switch or

Test Block

Powermonitor 3000MASTER MODULE

R14

R11

R12

N/C N/C

I1-I1+

I2-I2+

I3-I3+

I4-I4+

Y

K

Z

L1(+)L2(-)

GRD

V1

V2

V3

N

Fuse

Fuse

L1 L2 L3

Line Voltage Mode = Open Delta 2 CT

Y K ZR14 R11 R12

Note:• Careful attention must be paid to correct phasing and

polarity for proper operation.• All ground wires should be taken individually to Customer

Chassis Ground for a single point of grounding.• The two CT wiring diagrams Figure 2.10 may be used for

any of the delta or open delta wiring or voltage modes shown. Whether there are two or three CT’s in a circuit does NOT affect the voltage wiring.

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2-14 Installation

Figure 2.12 3-Phase 3-Wire Grounded L2(B) Phase Open Delta Direct Connect with Three CT’s Wiring Diagram(Systems < 600 Volts Nominal L-L)

Load

CustomerChassisGround

Customer SuppliedCT Shorting Switch or

Test Block

Powermonitor 3000MASTERMODULE

R14

R11

R12

N/C N/C

I1-I1+

I2-I2+

I3-I3+

I4-I4+

Y

K

Z

L1(+)L2(-)

GRD

V1

V2

V3

N

Fuse

Fuse

L1 L3

Line Voltage Mode = Open Delta 3 CT

Y K ZR14 R11 R12

DistributionGround

Voltage must notexceed 347 Volts L-L(otherwise, step down

transformers are required).

Note:• Careful attention must be paid to correct phasing and

polarity for proper operation.• All ground wires should be taken individually to Customer

Chassis Ground for a single point of grounding.• The two CT wiring diagrams Figure 2.10 may be used for

any of the delta or open delta wiring or voltage modes shown. Whether there are two or three CT’s in a circuit does NOT affect the voltage wiring.

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Installation 2-15

Figure 2.13 3-Phase 3-Wire Delta Direct Connect with Three CT’s Wiring Diagram(Systems < 600 Volts Nominal L-L)

Load

CustomerChassisGround

Customer SuppliedCT Shorting Switch or

Test Block

Powermonitor 3000MASTERMODULE

R14

R11

R12

N/C N/C

I1-I1+

I2-I2+

I3-I3+

I4-I4+

Y

K

Z

L1(+)L2(-)

GRD

V1

V2

V3

N

Fuse

Fuse

Fuse

L1 L2 L3

Line Voltage Mode = Direct Delta 3 CT

Y K ZR14 R11 R12

Note:• Careful attention must be paid to correct phasing and

polarity for proper operation.• All ground wires should be taken individually to Customer

Chassis Ground for a single point of grounding.

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2-16 Installation

Figure 2.14 3-Phase 3-Wire Delta Direct Connect with Two CT’s Wiring Diagram(Systems < 600 Volts Nominal L-L)

LoadCustomerChassisGround

Customer SuppliedCT Shorting Switch or

Test Block

Powermonitor 3000MASTERMODULE

R14

R11

R12

N/C N/C

I1-I1+

I2-I2+

I3-I3+

I4-I4+

Y

K

Z

L1(+)L2(-)

GRD

V1

V2

V3

N

Fuse

Fuse

Fuse

L1 L2 L3

LineVoltage Mode = Direct Delta 2 CT

Y K ZR14 R11 R12

Note:• Careful attention must be paid to correct phasing and

polarity for proper operation.• All ground wires should be taken individually to Customer

Chassis Ground for a single point of grounding.

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Installation 2-17

Figure 2.15 Control Relay ConnectionsRelay Outputs

Figure 2.14 shows the internal Form C Relay contacts along with an example of customer wiring to a supply voltage and two loads. Refer

to Control Relay on page C-3 and Relay Life(1) on page C-3 for more relay information.

Status Inputs

All Status Inputs are common to an internal 24VDC source on the SCOM terminal. Status input terminals S1 and S2 are positive polarity and SCOM is negative polarity.

Figure 2.16 Status Input ConnectionsTo prevent ground loops, each wire run to a Status Input should have an accompanying return wire connected to the SCOM (the common point for all Status Inputs).

Isolation Voltage 500V status input to case; 500V status input to internal digital circuitry.

10AFuse

L1 NPowermonitor 3000MASTER MODULE

-+

R14

R11

R12

N/CN/C

I1-I1+

I2-I2+

I3-I3+

I4-I4+

Y

K

Z

R14 R11 R12 Y K Z

L1(+)

L2(-)

GRD

V1

S1

S2

SCOM

V2

V3

N

DISPLAYMODULE

SHLD

RS-485

ATTENTION

!Do not apply an external voltage to a Status Input. These inputs have an internal source and are intended for dry contact input only. Applying a voltage may damage the associated input or internal power supply.

Powermonitor 3000MASTER MODULE

-+

R14

R11

R12

N/CN/C

I1-I1+

I2-I2+

I3-I3+

I4-I4+

Y

K

Z

R14 R11 R12 Y K Z

L1(+)

L2(-)

GRD

V1

S1

S2

SCOM

V2

V3

N

DISPLAYMODULE

SHLD

RS-485

N.O.Contact

N.O.Contact

Parameter Condition 1 Condition 2Applied resistance verses status state

3.5K Ohms or less = ON 5.5K Ohms or greater = Off

NOTE Status Input #S2 can be configured for external demand pulse input. See Table 4.2 on page 4-10 for information.

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2-18 Installation

hree

ns e

LED Indicators The Powermonitor 3000 is equipped with six 2 color light emitting diodes (LED’s) arranged as shown in Figure 2.16.

Figure 2.17 LED IndicatorsThe three LED’s on the left are always labeled as in Figure 2.16. The tLED’s on the right are labeled F1, F2 and F3 per Figure 2.16 for catalognumber 1404-Mxxxx-000. The three LED’s on the right are labeled differently for catalog numbers which contain an optional communicatioport in addition to the RS-485 port. Refer to the Installation Instructionsassociated with the additional communication port for a description of thfunction and labeling of the LED’s on the right.

• %XOOHWLQ������'HYLFH1HW�3RUW�,QVWDOODWLRQ�,QVWUXFWLRQV��SXEOLFDWLRQ������,1���$�86�3

• %XOOHWLQ������5HPRWH�,�2�3RUW�,QVWDOODWLRQ�,QVWUXFWLRQV��SXEOLFDWLRQ������,1���$�86�3

Powermonitor 3000

RX

TX

F1

F2

F3RS-485

MODULE STATUS

Table 2.1 LED Indicators

LED LED Color LED State and Communications Condition

Module Status Off Insufficient power is applied to the control power input for the Powermonitor 3000 to operate

Solid Red The device did not pass internal self tests and service is needed

Solid Green The device is operating normally

RS-485 RX Off The RS-485 bus is idle; no active data is present on the RS-485 bus

Flashing Green Active data is present on the RS-485 bus

RS-485 TX Off The Powermonitor 3000 is not transmitting any data onto the RS-485 or RS-232 bus

Flashing Green The Powermonitor 3000 is transmitting data onto the RS-485 or RS-232 bus

F1 Off Not Used

F2 Off Not Used

F3 Off Not Used

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Installation 2-19

Wiring of Display Module

Figure 2.18 Connecting Display Module to Master Module

Additional Information For additional information regarding the use of the Display Module to configure the Master Module, refer to Chapter 4, Display Module General Operation .

NOTE The Bulletin 1404-MM powers the Bulletin 1404-DM.

Powermonitor 3000

Supplied Allen-Bradley CableReplacement Part# W40863-850-01

NOTE For additional information regarding the use of the Display Module to configure the Master Module, refer to Chapter 4, General Operation.

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2-20 Installation

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Chapter 3

Maintenance

Calibration To meet general operating requirements, regular recalibration is not necessary.

For special customer requirements, contact your Rockwell Automation representative for calibration or service information.

Cleaning Instructions

1. Turn off all electrical power supplied to the Master Module.

2. If necessary, clean the Master Module with a dry, anti-static, lint-free cloth. Remove all dust and any obstructions from the cooling air vents on the upper, lower, and ends of the module. Ensure that the nameplate is clean and in good condition.

3. If necessary, clean the Display Module with a dry, anti-static, lint-free cloth. Remove all dust and any foreign material(s) from the exterior of the module. Ensure that the graphic front panel overlay and back nameplate are clean and in good condition.

ATTENTION

!Electrostatic discharge can damage integrated circuits or semiconductors. Follow these guidelines when you handle the module.

• Touch a grounded object to discharge static potential.• Wear an approved wriststrap grounding device.• Do not open the module or attempt to service internal

components.• If available, use a staticsafe work station.• When not in use, keep the module in its staticshield

bag.• Disconnect and lock out all power sources and short

all current transformer secondaries before servicing. Failure to comply with these precautions can lead to personal injury or death, property damage or economic loss.

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3-2 Maintenance

ons 00

the

not

ead ic

Field Service Considerations

If the Powermonitor 3000 requires servicing, please contact your nearest Allen-Bradley Sales Office. To minimize your inconvenience, the initial installation should be performed in a manner which makes removal easy.

1. A CT shorting block should be provided to allow the Powermonitor 3000 Master Module current inputs to be disconnected without open circuiting the user-supplied CT’s. The shorting block should be wiredto prevent any effect on the external protective relays.

2. All wiring should be routed to allow easy maintenance at connectito the Powermonitor 3000 terminal strips and the Powermonitor 30itself.

Firmware Upgrades Powermonitor 3000 firmware can be upgraded by downloading from a personal computer or laptop without removing the module from its installation. An RS-485/RS-232 adapter is required to connect the PC toPowermonitor 3000 native communicaiton port. Contact your local Rockwell Automation representative for information or visit the internet:

http://www.ab.com/

Factory-Installed Communication Cards

The RS-485 communications is integral to the Master Module and can be removed. Adding or changing a second communication card to a Powermonitor 3000 must be done at the factory and is not field upgradeable.

ATTENTION

!A CT circuit must not be opened with primary current present. Wiring between the CT’s should include a terminal block for shorting the CT’s. Open CT secondaries produce hazardous voltages, which can lto personal injury or death, property damage, economloss, or CT failure.

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Chapter 4

General Operation

General Functionality The Display Module acts as a simple terminal that allows a user to easily view metering parameters or change configuration items. This is accomplished by using three modes of operation: Display mode, Program mode, and Edit mode.

Display mode allows any user to view any of the measured parameters that the Powermonitor 3000 provides including metering, setpoint, min/max log, event log and self-test information. The user also has the option of selecting default screens which are displayed at power-up or after 30 minutes of no key activity.

Program mode allows a privileged user to change configuration parameters. Program mode provides a basic security system where each Powermonitor 3000 is password protected and only one entity at a time can modify a Powermonitor 3000; an entity includes the Display Module, the Native Communication port or an Optional Communication Port. When a user is in Program Mode, the phase indicators (L1,L2,L3,N) flash on the Display Module.

Edit mode allows the privileged user to modify the selected parameters. When a user is in Edit mode, the parameter being modified flashes, and the phase indicators (L1,L2,L3,N) remain solid.

Key Functions The Display Module has four keys located on its front bezel: an Escape key, Up Arrow key, Down Arrow key, and Enter key. These keys maintain their same functionality for all of the Display Module’s modes. See Figure 4.1for a description of the four keys’ functionality.

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4-2 General Operation

ed

Figure 4.1 Display Module Key Functionality

Displaying Information The display screen consists of two rows of five alpha-numeric LED digits. At the right of this screen is a column of phase indicators: L1, L2, L3 and N. These indicators show which phase (or phases) is referred to by the information being displayed on the 2x5 screen. The phase indicators also indicate program mode by flashing.

Power Up When the DM powers up, it first illuminates all of its LED’s for approximately 2 seconds. It then displays its firmware revision number:

DM.FRN.

1.05

L1L2L3N

POWERMONITOR 3000

Escape Key Up Arrow Key Down Arrow Key Enter KeyDisplay Mode Returns to parent menu. Steps back to the

previous parameter/menu in the list.

Steps forward to the next parameter/menu in the list.

Steps into a sub-menu or sets as default screen.

Program Mode Returns to parent menu. Steps back to the previous parameter/menu in the list.

Steps forward to the next parameter/menu in the list.

Steps into a sub-menu or selects the parameter to be modified and changes to Edit mode.

Edit Mode Cancels changes to the parameter, restores the existing value, and returns to Program mode.

Increments the parameter/menu value.

Decrements the parameter value.

Saves the parameter change to the Master Module and returns to Program mode.

NOTE For additional information on measured parameters listin Chapter 4, refer to Publication 1403-1.0.2, Bulletin 1403 Powermonitor II Tutorial.

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General Operation 4-3

:

nd on is

m is

r e

the very

. If s (it er

After about 2 seconds, the display waits for communication with the Master Module. If it doesn’t receive any messages within 8 seconds, it displays

Check

Rx

Check

Tx

Once the DM begins receiving information, it displays it on the screen athe Check Rx or Check Tx messages disappear. No operator interventirequired to clear these messages.

Scrolling When messages are too large to fit on the display, a scrolling mechanisemployed. The message scrolls on the upper or lower row (but not bothsimultaneously). The default scroll rate was chosen to give the operatoenough time to see the message but not take too much time to show thentire message. The scroll rate can be adjusted using the Advanced Configuration Menu on the Display Module. Care must be taken to seeentire message before taking any action as some of the messages are similar and differ only by a few characters.

Editing a Parameter 1. Using the Display Module keys, move into Program mode and display the parameter to be modified. Notice the flashing phase indicators on the right-hand side of the screen.

NOTE At any time, if the DM stops receiving information fromthe Master Module, it displays the Check Rx messageit is receiving messages but not able to send messagedetermines this from a lack of response from the MastModule), the DM displays:

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4-4 General Operation

Figure 4.2 Edit Mode2. Set the Display Module into Edit mode by pressing the Enter key.

Notice that the phase indicators on the right side turn-on solid and the parameter being modified is flashing.

Figure 4.3 Parameter Change3. Change the value of the parameter by pressing the Up Arrow and

Down Arrow keys until the desired parameter value is displayed. Notice the phase indicators on the right-hand side remain solid and the parameter being modified is still flashing.

4. After the desired parameter value is displayed, press the Enter key to write the new value to the Master Module and set the Display Module back to Program mode. Notice the phase indicators on the right-hand side are now flashing and the parameter being modified is now solid.

5. In the event that an incorrect parameter is being modified, pressing the Escape key returns the original parameter value, does not modify the Master Module, and returns the Display Module to Program mode. Notice the phase indicators on the right-hand side are flashing again, and the parameter being modified is now solid.

Issuing a Command

Figure 4.4 Program Mode1. Using the four Display Module keys, move into Program mode and

display the command to be issued. Notice the flashing phase indicators on the right-hand side.

PT.SEC

120

L1L2L3N

Powermonitor 3000wermonitor 3000

PT.SEC

250

L1L2L3N

Powermonitor 3000wermonitor 3000

FORCE

UP-DN

L1L2L3N

Powermonitor 3000wermonitor 3000

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General Operation 4-5

Figure 4.5 Edit Mode2. Set the Display Module into Edit mode by pressing the Enter key.

Notice that the phase indicators on the right-hand side are now solid and the command option prompt is now flashing.

Figure 4.6 Command Option3. Choose the option of the command by pressing the Up Arrow and

Down Arrow keys until the desired option is displayed. Notice the phase indicators on the right-hand side remain solid and the command option being selected is still flashing.

Figure 4.7 Execute Command4. After the desired command option is displayed, press the Enter key to

execute the command. The selection prompt reappears and the Display Module is set back to Program mode. Notice the phase indicators on the right-hand side are flashing again and the option prompt is now solid.

5. To abort a command, press the Escape key. The Display Module returns to Program mode and the option prompt is displayed again. Notice the phase indicators on the right-hand side are now flashing and the option prompt is now solid.

RELAY

UP-DN

L1L2L3N

Powermonitor 3000wermonitor 3000

LAY-1

Energ

L1L2L3N

Powermonitor 3000wermonitor 3000

FORCE

UP-DN

L1L2L3N

Powermonitor 3000wermonitor 3000

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4-6 General Operation

Figure 4.8 Menu/Parameter Structure

Level 3

Chart Key

DefaultScreen

Select

Level 1

Level 2

Level 4

Level 1

Level 2

Level 4

DefaultScreen?

Display Program

DisplayMetering

ProgramPassword?

MeteringV,I,F

MeteringΣ Power

HarmonicsL1,L2,L3,N

Crest Fact. V(1)

Crest Fact. IIEEE %THD V(1)

IEEE %THD IIEC %THD V(1)

IEC %THD I

DisplayHarmonics

MeteringPower

Watts L1Watts L2Watts L3

Total PowerVARS L1VARS L2VARS L3

Tot. React. Pwr.VA L1VA L2VA L3

Tot. App. Pwr.True PF L1True PF L2True PF L3

Tot. True PFDispl. PF L1Displ. PF L2Displ. PF L3

Tot. Displ. PFDist. PF L1Dist. PF L2Dist. PF L3

Tot. Dist. PF

Volts L1-N(2)(4)

Volts L2-N(2)(4)

Volts L3-N(2)

Volts 3Ph Ave L-N(2)

Amps L1(2)(3)(4)

Amps L2(2)(3)(4)

Amps L3(2)(3)

Amps 3Ph Ave(2)(3)

Amps Neutral(2)(3)(4)

Volts L1-L2(2)(3)(4)

Volts L2-L3(2)(3)

Volts L1-L3(2)(3)

Volts 3Ph Ave L-L(2)(3)

Frequency(2)(3)

Phase Rotation(2)(3)

Volts Pos Seq(2)(3)

Volts Neg Seq(2)(3)

Amps Pos Seq(2)(3)

Amps Neg Seq(2)(3)

Voltage Unbalance(2)(3)

Current Unbalance(2)(3)

kW Hours ForwardkW Hours Reverse

kW Hours NetkVARh ForwardkVARh Reverse

kVARh NetkVAh NetkAh Net

Demand AmpsDemand Amps Max

Demand WattsDemand Watts Max

Demand VARDemand VAR Max

Demand VADemand VA Max

Level 3

DisplayLogs

EventLog

Event 01...

Event 50

Min/MaxLog

Amps L1Amps L2Amps L3Amps N

Average AmpsPos Seq CurrentNeg Seq Current% Unbal Current

Volts L1-L2Volts L2-L3Volts L1-L3

Volts Ave L-LPos Seq VoltsNeg Seq Volts% Unbal Volts

Volts L1-NVolts L2-NVolts L3-N

Volts Ave L-NFreq

Watts L1Watts L2Watts L3

Watts Ave 3 PhVARS L1VARS L2VARS L3

VAR Ave 3 PhVA L1VA L2VA L3

VA Ave 3 Ph

Next Item(Within Current Level)

Previous Item(Within Current Level)

(1) Omitted for neutral harmonics.

(2) Wye and Demo modes.

(3) Delta, Direct Delta and Open Delta modes.

(4) Single Phase mode.

Oldest

Latest

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General Operation 4-7

DisplayConfiguration

DisplayStatus

ProgramCommands

L1L2L3N

ProgramConfiguration

L1L2L3N

See Config.Menu

Bulletin No.WIN Number

Hardware RevisionFirmware Rev. No.

Device IDOverall Status

FlashNV RAM

Data AcquisitionWatchdog Timer

ClockOptional Comms (Version Number,

Identifier Type, Status)DM StatusDM FRN

DateTime

Mech. RelayKYZ OutputS1 StatusS1 CountS2 StatusS2 Count

Output Word

Force RelayForce KYZ

Clear Min/Max LogClear KWH Counter

Clear KVARH CounterClear KVAH CounterClear Amp H Counter

Clear All Energy CountersClear S1 CounterClear S2 CounterRestore Defaults

Clear Setpoint Timers

L1L2L3N

True PF L1True PF L2True PF L3

True PF TotalDispl. PF L1Displ. PF L2Displ. PF L3

Displ. PF TotalDist. PF L1Dist. PF L2Dist. PF L3

Dist. PF TotalDemand CurrentDemand WattsDemand VARDemand VA

Volts %THD IEEE L1Volts %THD IEC L1

Volts Crest L1Amps %THD IEEE L1Amps %THD IEC L1

Amps Crest L1Volts %THD IEEE L2Volts %THD IEC L2

Volts Crest L2Amps %THD IEEE L2Amps %THD IEC L2

Amps Crest L2

Volts %THD IEEE L3Volts %THD IEC L3

Volts Crest L3Amps %THD IEEE L3Amps %THD IEC L3

Amps Crest L3Amps %THD IEEE NAmps %THD IEC N

Amps Crest N

See Config.Menu

Level 3

Basic

Wiring ModePT Primary

PT SecondaryCT Primary

CT SecondaryI4 Primary

I4 Secondary

NativeComm.

ProtocolDelayBaud

AddressFormat

OptionalComm.

Refer Tothe Communication

Card Instruction Sheet

Min/MaxLog

Clear Min/MaxEnable/Disable -

Min/Max Log

EventLog

Log Status

Setpoint1..10

TypeEvaluationHigh LimitLow Limit

Pickup Del.Dropout Del.

ActionAccumu. Time(5)

Status

Advanced

New PasswordPeriod Length# Of Periods

Relay Pulse Param.Relay Pulse Inc.

Relay Pulse WidthKYZ Pulse Param.

KYZ Pulse Inc.KYZ Pulse WidthProjected DmndRMS Averaging

Sample RateDate Format

DateTime

Scroll Rate

Configuration Menu

(5) In Program Mode, this entry becomes Clear Accumulated Time.

Level 2

Min/Max Log (cont.)

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4-8 General Operation

Configuration Items Basic

Table 4.1 displays the Basic Configuration items for Powermonitor 3000.

Table 4.1 Basic Configuration

Parameter Description Range Default UserSetting

Wiring Mode Determines the system wiring configuration. When in Demo mode, internal values are displayed for training purposes.See Chapter 2 for Wiring Diagrams.

0 = Delta 3 CT1 = Delta 2 CT2 = Direct Delta 3 CT3 = Direct Delta 2 CT4 = Open Delta 3 CT5 = Open Delta 2 CT6 = Wye7 = Single Phase8 = Demo

6 = Wye

PT Primary The first value for the PT ratio (xxx: xxx) indicating the voltage at the high end of the transformer.

1 to 10,000,000 480

PT Secondary For systems with a line-to-line voltage of 600 volts or less, voltage connections can be made directly without the use of PT’s. In this situation both PT primary and secondary should be set to the line voltage for proper scaling. Example: A 600 VL-L (347 VL-N) direct-connect system would be configured with a PT ratio of 347:347.

1 to 600 480

CT Primary The first value for the CT ratio (xxx: xxx) indicating the current at the high end of the transformer.

1 to 10,000,000 5

CT Secondary The second value for the CT ratio (xxx: xxx) indicating the current at the low end of the transformer.

1 to 5 5

I4 Primary The first value for the CT ratio (xxx: xxx) indicating the current at the high end of the transformer.

1 to 10,000,000 5

I4 Secondary The second value for the CT ratio (xxx: xxx) indicating the current at the low end of the transformer.

1 to 5 5

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General Operation 4-9

Advanced

Table 4.2 displays the Advanced Configuration items for Powermonitor 3000

Table 4.2 Advanced ConfigurationParameter Description Range Default User

SettingNew Password Used to change the password needed for modifying parameter values.

A (-1) when using the Native Communication Port indicates no change to the password.

-1 to 9999 0000

Demand Period Length Specifies the desired period for demand measurement. 1 to 99 The internal clock is used to measure the period(in minutes) for both the actual and projected demand values. When set to 0 an external pulse connected to Status Input #2 is required to define the period for the actual demand values while disabling the projected demand values. -1 to -99 An External pulse connected to Status Input #2 is required to define the period for the actual demand values while using the internal clock for the projected demand values.

-99 to 99 1

Number of Demand Periods

Specifies the number of demand periods to average for demand measurement.

1 to 15 1

Relay Pulse Parameter Indicates which parameter is used to control the Relay Pulse Output. DisabledWh ForwardWh ReverseVARh ForwardVARh ReverseVahAh

Disabled

Relay Pulse Increment Defines how many increments of the specified energy parameter must occur before the output is pulsed or transitions. For example, if "Wh" is the selected as the "Relay Pulse Output Parameter", a selection of "1" causes a pulse every 1 Wh (setting 1000 causes a pulse every 1 kWh, ect.)

1 to 32767 10

Relay Pulse Width Set as 40 to 2000 to indicate the duration of the pulse in milliseconds, or set to 0 for KYZ-style transition output.

0, 40 to 2000 0

KYZ Pulse Parameter Indicates which parameter is used to control the KYZ Pulse Output. DisabledWh ForwardWh ReverseVARh ForwardVARh ReverseVahAh

Disabled

KYZ Pulse Increment Defines how many increments of the specified energy parameter must occur before the output is pulsed or transitions. For example, if "Wh" is the selected as the "KYZ Pulse Output Parameter", a selection of "1" causes a pulse every 1 Wh (setting 1000 causes a pulse every 1 kWh, ect.)

1 to 32767 10

KYZ Pulse Width Set as 1 to 2000 to indicate the duration of the pulse in milliseconds, or set to 0 for KYZ-style transition output.

0 to 2000 0

Projected Demand Type Indicates the type of projected demand calculation that is performed. Instantaneous1st Order2nd Order

Instant

RMS Averaging No averaging provides for faster update rates. Averaging provides a more "steady" reading.

YesNo

Yes

RMS Sample Rate Normal provides faster update rates. High provides more accurate RMS results when significant level of harmonics are present.

NormalHigh

High

Date Format The format of the date that is displayed on the Display Module MM/DD/YYYY DD/MM/YYYY

MM/DD /YYYY

Date: Year The year of the present date. 1998 to 2097 1999Date: Month The month of the present date. 1 to 12 1Date: Day The day of the present date. 1 to 31 1

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4-10 General Operation

Commands

Table 4.3 displays the commands for Powermonitor 3000

Table 4.3 Commands

Time: Hour The hour of the present time. 0 to 23 0Time: Minutes The minutes of the present time. 0 to 59 0Time: Seconds The seconds of the present time. 0 to 59 0Scroll Speed The display rate of scrolling text. Fast Slow Fast

Parameter Description Range Default UserSetting

Parameter Description RangeForce Relay Forces relay to a known state in which the relay

remains at that state until the force is removed.De-energize EnergizeNo Force

Force KYZ Forces KYZ to a known state in which the relay remains at that state until the force is removed.

De-energize EnergizeNo Force

Clear Min/Max Log Resets the Min/Max log with the current real time metering information.

YesNo

Clear kWh Counter Resets the kWh net counter to zero. YesNo

Clear kVARh Counter Resets the kVARh net counter to zero. YesNo

Clear kVAh Counter Resets the kVAh net counter to zero. YesNo

Clear Ah Counter Resets the Ah net counter to zero. YesNo

Clear All Energy Counters Resets all cumulative energy counter to zero. YesNo

Clear S1 Counter Resets Status 1 counter to zero. YesNo

Clear S2 Counter Resets Status 2 counter to zero. YesNo

Restore Defaults Settings Restores all settings to factory default. YesNo

Clear Setpoint Timers Clears the time accumulated in each setpoint timer. YesNo

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General Operation 4-11

Metering Voltage/Current

Table 4.4 displays the Voltage and Current Metering information provided by the Powermonitor 3000.

Table 4.4 Voltage and Current Metering

Parameter Description Range UnitsPhase 1 L-N Voltage RMS line to neutral voltage of phase 1. 0 to 999.9x1022 Volts

Phase 2 L-N Voltage RMS line to neutral voltage of phase 2. 0 to 999.9x1022 Volts

Phase 3 L-N Voltage RMS line to neutral voltage of phase 3. 0 to 999.9x1022 Volts

3-Phase Average L-N Voltage Average RMS line to neutral voltage of phase 1, 2, and 3. 0 to 999.9x1022 Volts

Phase 1 L-L Voltage RMS line to line voltage between phase 1 and 2. 0 to 999.9x1022 Volts

Phase 2 L-L Voltage RMS line to line voltage between phase 2 and 3. 0 to 999.9x1022 Volts

Phase 3 L-L Voltage RMS line to line voltage between phase 3 and 1. 0 to 999.9x1022 Volts

3-Phase L-L Voltage Average RMS line to line voltage between phase 1, 2, and 3. 0 to 999.9x1022 Volts

Phase 1 Current RMS current of phase 1. 0 to 999.9x1022 Amps

Phase 2 Current RMS current of phase 2. 0 to 999.9x1022 Amps

Phase 3 Current RMS current of phase 3. 0 to 999.9x1022 Amps

3-Phase Average Current Average RMS current of phase 1, 2, and 3. 0 to 999.9x1022 Amps

Phase 4 (Neutral) Current RMS current of phase 4, also known as neutral current. 0 to 999.9x1022 Amps

Frequency The frequency of the voltage. 0 to 132 HertzPhase Rotation The phase rotation of a 3-phase system None

ABCACB

N/A

Voltage Positive Sequence Magnitude of positive sequence voltage in a 3-phase system. 0 to 999.9x1022 Volts

Voltage Negative Sequence Magnitude of negative sequence voltage in a 3-phase system. 0 to 999.9x1022 Volts

Current Positive Sequence Magnitude of positive sequence current in a 3-phase system. 0 to 999.9x1022 Amps

Current Negative Sequence Magnitude of negative sequence current in a 3-phase system. 0 to 999.9x1022 Amps

Voltage Unbalance The ratio between the negative and positive voltage sequence in a 3-phase system.

0 to 100 Percent

Current Unbalance The ratio between the negative and positive current sequence in a 3-phase system.

0 to 100 Percent

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4-12 General Operation

Power

Table 4.5 displays the Power Metering information provided by the Powermonitor 3000.

The power quantities (kW, kWH, kVAR, kVARH, and power factor) measured by the Powermonitor 3000 are four-quadrant measurements. This allows the user to individually determine the magnitude and direction of both the real power flow and the reactive power flow. Figure 4.3 indicates the relationship between these quantities and the numeric signs used by the Powermonitor 3000 to convey the information.

Figure 4.9 Explanation of Power Factor Values

Table 4.5 Power Metering

I

IV

II

III

Pf = 0+kVAR (Import)kVARHR-F (Forward)

(Power Factor Lagging)(-)

Pf = 100%+kW (Import)kWH-F (Forward)

(Power Factor Leading)(+)

Pf = 0-kVAR (Export)kVARHR-R(Reverse)

(Power Factor Lagging)(-)

Pf = 100%-kW(Export)kWH-R (Reverse)

(Power Factor Leading)(+)

90°

270°

0°180°

Parameter Description Range UnitsPhase 1 Power Power of phase 1 signed to show direction. 0 to 999.9x1022 Watts

Phase 2 Power Power of phase 2 signed to show direction. 0 to 999.9x1022 Watts

Phase 3 Power Power of phase 3 signed to show direction. 0 to 999.9x1022 Watts

3-Phase Total Power Total power of phase 1, 2, and 3 signed to show direction. 0 to 999.9x1022 Watts

Phase 1 Reactive Power Reactive power of phase 1 signed to show direction. 0 to 999.9x1022 Vars

Phase 2 Reactive Power Reactive power of phase 2 signed to show direction. 0 to 999.9x1022 Vars

Phase 3 Reactive Power Reactive power of phase 3 signed to show direction. 0 to 999.9x1022 Vars

3-Phase Total Reactive Power Total reactive power of phase 1, 2, and 3 signed to show direction. 0 to 999.9x1022 Vars

Phase 1 Apparent Power Apparent power of phase 1. 0 to 999.9x1022 VA

Phase 2 Apparent Power Apparent power of phase 2. 0 to 999.9x1022 VA

Phase 3 Apparent Power Apparent power of phase 3. 0 to 999.9x1022 VA

3-Phase Total Apparent Power Total apparent power of phase 1, 2, and 3. 0 to 999.9x1022 VA

Phase 1 True Power Factor The ratio between the power and apparent power for phase 1; this value is signed to show lead (+) or lag (-).

-100 to 100 Percent

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General Operation 4-13

Phase 2 True Power Factor The ratio between the power and apparent power for phase 2; this value is signed to show lead (+) or lag (-).

-100 to 100 Percent

Phase 3 True Power Factor The ratio between the power and apparent power for phase 3; this value is signed to show lead (+) or lag (-).

-100 to 100 Percent

Total True Power Factor The ratio between the power and apparent power for phase 1, 2, and 3; this value is signed to show lead (+) or lag (-).

-100 to 100 Percent

Phase 1 Distortion Power Factor The ratio between the magnitude of the fundamental and the sum of the magnitudes for all of the current harmonics for phase 1.

0 to 100 Percent

Phase 2 Distortion Power Factor The ratio between the magnitude of the fundamental and the sum of the magnitudes for all of the current harmonics for phase 2.

0 to 100 Percent

Phase 3 Distortion Power Factor The ratio between the magnitude of the fundamental and the sum of the magnitudes for all of the current harmonics for phase 3.

0 to 100 Percent

Total Distortion Power Factor The ratio between the magnitude of the fundamental and the sum of the magnitudes for all of the current harmonics for phase 1, 2, and 3.

0 to 100 Percent

Phase 1 Displacement Power Factor The cosine of the difference between the phase angle of the fundamental voltage and current for phase 1; this value is signed to show lead (+) or lag (-).

-100 to 100 Percent

Phase 2 Displacement Power Factor The cosine of the difference between the phase angle of the fundamental voltage and current for phase 2; this value is signed to show lead (+) or lag (-).

-100 to 100 Percent

Phase 3 Displacement Power Factor The cosine of the difference between the phase angle of the fundamental voltage and current for phase 3; this value is signed to show lead (+) or lag (-).

-100 to 100 Percent

Total Displacement Power Factor The cosine of the difference between the phase angle of the fundamental voltage and current for phase 1, 2, and 3; this value is signed to show lead (+) or lag (-).

-100 to 100 Percent

Parameter Description Range Units

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4-14 General Operation

Cumulative Power

Table 4.6 displays the Cumulative Power Metering information provided by the Powermonitor 3000.

Table 4.6 Cumulative Power

Parameter Description Range UnitsKilo-Watt Hours Forward The total forward (+) power consumed. 0 to 1.0x1012 kWh

Kilo-Watt Hours Reversed The total reverse (-) power consumed. 0 to 1.0x1012 kWh

Kilo-Watt Hours Net The total forward and reverse power consumed. 0 to 1.0x1012 kWh

Kilo-VAR Hours Forward The total forward (+) reactive power consumed. 0 to 1.0x1012 kVARh

Kilo-VAR Hours Reversed The total reverse (-) reactive power consumed. 0 to 1.0x1012 kVARh

Kilo-VAR Hours Net The total forward and reverse reactive power consumed. 0 to 1.0x1012 kVARh

Kilo-VA Hours Net The total apparent power consumed 0 to 1.0x1012 kVAh

Amp Hours Net Accumulated amp-hours consumed. 0 to 1.0x1012 Ah

Demand Current The calculated demand for average current. 0 to 999.9x1021 Amps

MAX Demand Current The MAX(Peak) demand for current. Min/Max Log item. 0 to 999.9x1021 Amps

Demand Watts The calculated demand for total power. 0 to 999.9x1021 kWatts

MAX Demand Watts The MAX(Peak) demand for watts. Min/Max Log item. 0 to 999.9x1021 kWatts

Demand VARS The calculated demand for reactive power. 0 to 999.9x1021 kVARS

MAX Demand VARS The MAX(Peak) demand for reactive power. Min/Max Log item. 0 to 999.9x1021 kVARS

Demand VA The calculated demand for apparent power. 0 to 999.9x1021 kVA

MAX Demand VA The MAX(Peak) demand for apparent power. Min/Max Log item. 0 to 999.9x1021 kVA

Projected Current Demand #1 The instantaneous demand for average current. 0 to 999.9x1021 Amps

Projected Watt Demand #1 The instantaneous demand for total power. 0 to 999.9x1021 Watts

Projected VAR Demand #1 The instantaneous demand for reactive power. 0 to 999.9x1021 VARS

Projected VA Demand #1 The instantaneous demand for apparent power. 0 to 999.9x1021 VA

Projected Current Demand #2 The first order projected demand for average current. 0 to 999.9x1021 Amps

Projected Watt Demand #2 The first order projected demand for total power 0 to 999.9x1021 Watts

Projected VAR Demand #2 The first order projected demand for reactive power. 0 to 999.9x1021 VARS

Projected VA Demand #2 The first order projected demand for apparent power. 0 to 999.9x1021 VA

Projected Current Demand #3 The second order projected demand for average current. 0 to 999.9x1021 Amps

Projected Watt Demand #3 The second order projected demand for total power. 0 to 999.9x1021 Watts

Projected VAR Demand #3 The second order projected demand for reactive power. 0 to 999.9x1021 Amps

Projected VA Demand #3 The second order projected demand for apparent power. 0 to 999.9x1021 Watts

NOTE The projected items in Table 4.6 can only be read through system software, they are not a Display Module feature.

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General Operation 4-15

an , it

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ged

Setpoints Theory of Setpoint Operation

The Powermonitor 3000 is capable of monitoring many parameters (simultaneously), generating alarms, controlling relays, and triggering other internal actions. Setpoints are used to perform this function. The Powermonitor 3000 supports 10 simultaneous setpoints. A setpoint consists of eight parameters: setpoint number, type, evaluation condition, high limit, low limit, action delay, release delay, and action type. These parameters are described in Table 4.7.

Setpoints evaluate data based on six different conditions: over forward, over reverse, under forward, under reverse, equal, and not equal.

Over Forward Setpoint

An over forward setpoint becomes active when the magnitude of the parameter being monitored goes over the “Setpoint High Limit” in the positive direction (and stays over the limit) for a period of time greater ththe “Setpoint Action Delay” parameter. When a setpoint becomes activecauses an action identified by “Setpoint Action Type” to occur and log toccurrence in the Event log as a time-stamped event. If this action is toenergize a relay, or set an alarm bit, that action remains true until the setpoint becomes inactive. An over forward setpoint becomes inactive wthe magnitude of the parameter being monitored falls below the “SetpoLow Limit” (and stays below the limit) for a period of time greater than th“Setpoint Release Delay.” The change from active to inactive is also login the Event log as a time-stamped event.

Figure 4.10 Over Forward

Parameter Value

Setpoint High Limit

Setpoint Low Limit

≥Setpoint Action Delay<Setpoint Release Delay

≥Setpoint Release Delay

Time (s)

Setpoint Activated

<Setpont Action Delay

0

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4-16 General Operation

t

or

ow f

Over Reverse Setpoint

An over reverse setpoint is the same as an over forward setpoint, except the magnitude of the parameter being monitored must go over the “SetpoinHigh Limit” in the negative direction.

When the magnitude of the parameter being monitored goes over the “Setpoint High Limit” in the negative direction (and stays over the limit) fa period of time greater than the “Setpoint Action Delay,” the setpoint becomes active. An over reverse setpoint becomes inactive when the magnitude of the parameter being monitored falls below the “Setpoint LLimit” in the negative direction (and stays below the limit) for a period otime greater than the “Setpoint Release Delay.”

Figure 4.11 Over Reverse

Parameter Value

Setpoint Low Limit

≥Setpoint Action Delay <Setpoint Release Delay

≥ Setpoint Release Delay

Time (s)

Setpoint Activated

<Setpoint Action Delay

Setpoint Deactivated

Setpoint High Limit

0

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General Operation 4-17

t h

cept

) t h

Under Forward Setpoint

An under forward setpoint is the same as an over forward setpoint, except the “Setpoint High Limit” and the “Setpoint Low Limit” are reversed.

When the magnitude of the parameter being monitored falls below the “Setpoint Low Limit” in the positive direction (and stays below the limit) for a period of time greater than the “Setpoint Action Delay,” the setpoinbecomes active. An under forward setpoint becomes inactive when themagnitude of the parameter being monitored exceeds the “Setpoint HigLimit” (and stays over the limit) for a period of time greater than the “Setpoint Release Delay.”

Figure 4.12 Under Forward

Under Reverse Setpoint

An under reverse setpoint is the same as an under forward setpoint, exthe magnitude of the parameter being monitored must fall below the “Setpoint Low Limit” in the negative direction.

When the magnitude of the parameter being monitored falls below the “Setpoint Low Limit” in the negative direction (and stays below the limitfor a period of time greater than the “Setpoint Action Delay,” the setpoinbecomes active. An under forward setpoint becomes inactive when themagnitude of the parameter being monitored exceeds the “Setpoint HigLimit” in the negative direction (and stays over the limit) for a period of time greater than the “Setpoint Release Delay.”

Parameter Value

Setpoint High Limit

Setpoint Low Limit

≥Setpoint Action Delay

<Setpoint Release Delay

≥ Setpoint Release Delay

Time (s)

Setpoint Activated Setpoint Deactivated

0

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4-18 General Operation

a

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red n en

hase

Figure 4.13 Under Reverse

Equal Setpoint

An equal setpoint becomes active when the parameter being monitored equals the “Setpoint High Limit” for a period of time greater than the “Setpoint Action Delay.” An equal setpoint becomes inactive when the parameter being monitored does not equal the “Setpoint High Limit” forperiod of time greater than the “Setpoint Release Delay.” The “SetpointLow Limit” is not used for equal setpoints.

The equal setpoint is most useful for non-numeric values, such as phasrotation and status input states.

Not Equal Setpoint

A not equal setpoint becomes active when the parameter being monitodoes not equal the “Setpoint High Limit” for a period of time greater thathe “Setpoint Action Delay.” An not equal setpoint becomes inactive whthe parameter being monitored equals the “Setpoint High Limit” for a period of time greater than the “Setpoint Release Delay.” The “SetpointLow Limit” is not used for not equal setpoints.

The not equal setpoint is most useful for non-numeric values, such as protation and status input states.

Parameter Value

Setpoint Low Limit

Setpoint High Limit

≥Setpoint Action Delay

<Setpoint Release Delay

≥ Setpoint Release Delay

Time (s)

Setpoint Activated Setpoint Deactivated

0

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General Operation 4-19

Table 4.7 Setpoint Configuration

Parameter Name Parameter Description Range DefaultSetpoint Number The number of the setpoint being configured. 1 - 10 N/ASetpoint Type The parameter value to be evaluated by the setpoint. 0 - 37 (see details in Table 4.8) 0Setpoint Evaluation Condition The operator used to evaluate the parameter value. 0 = Over forward (+)

1 = Over reverse (-)2 = Under forward (+)3 = Under reverse (-)4 = Equal (=)5 = Not equal (<>)

0

Setpoint High Limit The value being used as a reference to activate the setpoint for over comparisons, or to deactivate the setpoint for under comparisons.Note: This parameter is non-numeric when viewed via the Display Module, and the Setpoint Type is Phase Rotation or Status input.

0 - 1,000,000 0

Setpoint Low Limit The value being used as a reference to deactivate the setpoint for over comparisons, or to activate the setpoint for under comparisons.

0 - 1,000,000 0

Setpoint Action Delay The minimum time in seconds that the setpoint limit must be exceeded continuously before the setpoint will trigger.

0 - 9999 0

Setpoint Release Delay The minimum time in seconds that the setpoint limit must not be exceeded continuously before the setpoint releases.

0 - 9999 0

Setpoint Action Type The action that occurs when the setpoint is triggered. 0 - 32 (see details in Table 4.9) 0

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4-20 General Operation

Table 4.8 Setpoint Type

SetpointType

Description SetpointType

Description

0 Not used (inactive) 19 Type 1 projected demand VA

1 Voltage (any 1 of three phases, L-N in Single Phase/Wye Modes, L-L in Delta/Open-Delta Modes)

20 Type 2 projected demand A

2 Current (any 1 of three phases) 21 Type 2 projected demand W

3 Voltage unbalance 22 Type 2 projected demand VAR

4 Current unbalance 23 Type 2 projected demand VA

5 Neutral (I4) current 24 Type 3 projected demand A

6 Total kW 25 Type 3 projected demand W

7 Total kVAR 26 Type 3 projected demand VAR

8 Total kVA 27 Type 3 projected demand VA

9 Total true power factor 28 Frequency

10 Total displacement power factor 29 Phase rotation

11 Total distortion power factor 30 IEEE THD: voltage (any 1 of three phases)

12 KW demand 31 IEEE THD: current (any 1 of three phases)

13 KVAR demand 32 IEEE THD: neutral current

14 KVA demand 33 IEC THD: voltage (any 1 of three phases)

15 Current demand 34 IEC THD: current (any 1 of three phases)

16 Type 1 projected demand A 35 Status input #1

17 Type 1 projected demand W 36 Status input #2

18 Type 1 projected demand VAR 37 Any status input

Table 4.9 Setpoint Action Type

Setpoint Action Type

Description Setpoint Action Type

Description

0 No action 17 Perform snapshot

1 Energize relay1 and set alarm flag1 18 Clear kWh power counter

2 Energize relay2 and set alarm flag2 19 Clear kVARh power counter

3 Set alarm flag3 20 Clear kVah power counter

4 Set alarm flag4 21 Clear AL counter

5 Set alarm flag5 22 Clear all counters

6 Set alarm flag6 23 Accumulated timer 01

7 Set alarm flag7 24 Accumulated timer 02

8 Set alarm flag8 25 Accumulated timer 03

9 Set alarm flag9 26 Accumulated timer 04

10 Set alarm flag10 27 Accumulated timer 05

11 Set alarm flag11 28 Accumulated timer 06

12 Set alarm flag12 29 Accumulated timer 07

13 Set alarm flag13 30 Accumulated timer 08

14 Set alarm flag14 31 Accumulated timer 09

15 Set alarm flag15 32 Accumulated timer 10

16 Set alarm flag16

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General Operation 4-21

Examples of Setpoint Operation

Setpoint Example 1 - Over kW Forward (+)

If you want the setpoint 1 to energize relay 1 when kW exceeds +100 kW for more than one second and de-energize relay 1 when kW falls below +90 kW for more than two seconds, use the following settings.

Setpoint Example 2 - Under kW Forward (+)

If you want the setpoint 1 to energize relay 1 when kW is below +100 kW for more than one second and de-energize relay 1 when kW exceeds +150 kW for more than two seconds, use the following settings.

Setpoint Example 3 - Over kW Reverse (-)

If you want the setpoint 1 to energize relay 1 when kW exceeds -100 kW for more than one second and de-energize relay 1 when kW falls below -90 kW for more than two seconds, use the following settings.

Setpoint type kWSetpoint direction Over Forward (+)Setpoint high limit 100Setpoint low limit 90Setpoint action delay 1 secondSetpoint release delay 2 secondsSetpoint action type Energize relay 1

Setpoint type kWSetpoint direction Under Forward (+)Setpoint high limit 150Setpoint low limit 100Setpoint action delay 1 secondSetpoint release delay 2 secondsSetpoint action type Energize relay 1

Setpoint type kWSetpoint direction Over Reverse (-)Setpoint high limit 100Setpoint low limit 90Setpoint action delay 1 secondSetpoint release delay 2 secondsSetpoint action type Energize relay 1

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4-22 General Operation

urs

Setpoint Example 4 - Under kW Reverse (-)

If you want the setpoint 1 to energize relay 1 when kW is below -100 kW for more than one second and de-energize relay 1 when kW exceeds -150 kW for more than two seconds, use the following settings.

Relay Operation The Powermonitor 3000 has two outputs. One output is an electromechnical relay rated at 10 amps, 240Vac/250Vdc with a minimum rated life of 100,000 operations at rated load. The other is a solid-state relay rated at 80 milliamps, 240Vac - 300Vdc. Solid-state relays are typically capable of billions of operations and are the preferred choice for applications requiring frequent switching. The two relays operate independently and their functionality is dependent on the configuration of the product. Operation of these outputs is controlled by one of three mechanisms.

• Setpoint control - The outputs can be independently energized or de-energized based on the Setpoint Configuration. Refer to Setpoints on page 4-15.

• Pulsed output control - One of the outputs can be configured to provide a pulsed output based on the measured value for kWh, kVAh, or kVARh. Refer to Advanced Configuration on page 4-9 for additional information on this functionality.

• Forced operation control - The output relay state (energized or de-energized) can be forced via either the network interface or the Display Module. The forced condition is maintained until it is either removed by the user or device power is cycled. Once the forced condition is removed, the Powermonitor 3000 relays revert to normal operation.

The output can be a timed output pulse or a “KYZ” style output that occat user-configured energy consumption increments.

Setpoint type kWSetpoint direction Under Reverse (-)Setpoint high limit 150Setpoint low limit 100Setpoint action delay 1 secondSetpoint release delay 2 secondsSetpoint action type Energize relay 1

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General Operation 4-23

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ld

Figure 4.14 KYZ Pulse OutputKYZ Pulse Output

When a KYZ style output is needed:

1. Configure the desired relay for this functionality.

2. Define the switching action.

3. Select a pulse of configurable duration or a KYZ style transition output.

4. Once the appropriate relay output has been selected, configure the required control parameter (kWh forward, kWh reverse, kVARh forward, kVARh reverse, kVAh forward, or kVAh reverse).

5. Provide the pulse output increment. This configuration item determines the change in magnitude of the control parameter that must be accumulated before an output action occurs. Refer to Output Increment Determination on page 4-24.

There are two different types of KYZ interfaces: a two-wire interface and a three-wire interface. Typically, this is implemented with a Form-C output relay.

A two-wire interface utilizes only one side of the Form-C contact, while the three-wire interface uses all three connections. In both cases, an output event is characterized as a transition from the “open” state to the “closestate of the relay contact.

Powermonitor 3000MASTER MODULE

R14

R11

R12

N/C

Y

K

Z

L1(+)

L2(+)

GRD

S1

S2

SCOM

Powermonitor 3000MASTER MODULE

R14

R11

R12

N/C

Y

K

Z

L1(+)

L2(+)

GRD

S1

S2

SCOM

2-WIREPULSERECEIVER

3-WIREPULSERECEIVER

NOTE If desired, it is possible to use both relay outputs to provide KYZ functionality at the same time. For example, the solid state output could be used to accumulate kWh forward and the mechanical relay coube used to accumulate kWh reverse.

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4-24 General Operation

In a two-wire interface (KY connection), an output event occurs when the relay coil is energized. For a three-wire interface (KYZ connection), an output event occurs at the KY terminals when the relay coil is energized and at the KZ terminals when the coil is de-energized. Therefore, for an equal number of relay transitions, twice as many events occur in a three-wire interface than in a two-wire interface. See Figure 4.15 below for further clarification.

Figure 4.15 KYZ Output Events

Output Increment Determination

For both the pulsed and the KYZ outputs, the output increment must be configured. The output increment specifies the change in the selected control parameter (kWh forward, kWh reverse, kVARh forward, kVARh reverse, kVAh) that must occur in order to cause the output to transition. To calculate the output increment the following steps are required:

1. Determine the maximum value, Pmax, of the selected parameter (kWh forward, kWh reverse, kVARh forward, kVARh reverse, kVAh) that occurs in one hour.

2. Determine the number of pulses per second desired. If a two-wire KYZ output is used, this number should be between two and five. If a three-wire KYZ output or a pulsed output is used, this number should be between two and ten.

3. Convert the selected parameter to the appropriate units per second by dividing Pmax by 3,600 (the number of seconds in one hour).

4. Compute the output increment by dividing the above result by the desired number of pulses per second and rounding the answer to the nearest integer. For a two-wire KYZ interface, multiply the number of pulses per second by two before dividing. This is necessary because the relay must transition twice to create a pulse in this configuration.

KY

KZ

KY output pulse(KY contact closed)

KZ output pulse(KZ contact closed)

Y

K

Z

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General Operation 4-25

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e

here tatus ms

The following example illustrates the process for a system in which the maximum forward power to be metered is 1,200 kWh and the desired output pulse rate for a three-wire “KYZ” output is four pulses per secon

1. Pmax = 1,200 kWh

2. Four pulses per second desired

3. Divide Pmax by 3,600 to compute Wh per second Pmax = 333.33 Wh per second

4. Output increment = 333.33 Wh per second divided by four pulsessecondOutput increment = 83.3333 Wh per pulseRound output increment to nearest integer → Output increment = 83 Wh per pulse

(The appropriate number for a two-wire KYZ interface would be 42 Wh ppulse.)

Data Logging The Powermonitor 3000 maintains 3 types of data logs:

• Event log

• Min/Max log

• Configurable Trend log

Every record logged is date and time stamped down to the hundredth osecond. Information collected by the logs is stored in non-volatile FLASmemory indefinitely in the event of a loss of control power.

Event Log

The Event log consists of the 50 most recent events that occurred in thPowermonitor 3000. Some actions which are recorded in the event log include: configuration data change, setpoint action, force of the relay orsolid-state output, a transition on one of the status inputs, power-down,power-up, and clearing of one of the energy counters. In applications wthe status input changes frequently, the user can disable recording of sinput changes into the event log. Table 4.10 shows a complete list of itethat can be recorded in the event log.

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4-26 General Operation

Table 4.10 Event Codes

Table 4.11 Status Error Codes

Event Type Name Event Type Displayed by Display Module

Event Type Number

Event Command Code

No Event No Evnt 0 0Setpoint Activated Set##A(1) 1 Setpoint Number (1-10)

Setpoint Deactivated Set##D(1) 2 Setpoint Number (1-10)

Relay Forced Energized Rly# F1(1) 3 Relay Number (1-2)

Relay Forced De-energized Rly# F0(1) 4 Relay Number (1-2)

Relay No Force Option Rly# NF(1) 5 Relay Number (1-2)

Status Input Set S# On(1) 6 Status Input Number(1-2)

Status Input Cleared S# Off(1) 7 Status Input Number(1-2)

kWh Counter Set Wh Set 8 1kVARh Counter Set Varh Set 8 2kVAh Counter Set kVAh Set 8 3Ah Counter Set kAh Set 8 4All Energy Counters Set All Power Set 8 5Trend Log Clear Trend Clr 8 6Min/Max Log Set M/M Clr 8 7Factory Defaults Restored FactCfg 8 8Status Input Counter 1 Cleared S1 Clr 8 9Status Input Counter 2 Cleared S2 Clr 8 10Reserved for Future Enhancement 11Single Setpoint Timer Clear Single SP Set 12All Setpoint Timers Clear All SP Set 13Power Up Pwf On 9 0Power Down Pwf Off 10 0Self-test Error ST ####(1) 11 Hexadecimal Status Error Code (See Table 4.11)

Time Set TimeSet 12 0Device Reconfigured New Cfg 13 0Setpoint Reconfigured Set Cfg 14 0NVRAM Set NVRAM Set 15 0

(1) Number indicates a numeric digit.

Bits Hex Descriptionbit 0 0001h Master Module code flash statusbit 1 0002h Master Module data flash statusbit 2 0004h Master Module RAM Statusbit 3 0008h Reserved for factory usebit 4 0010h Master Module NVRAM statusbit 5 0020h Master Module data acquisition statusbit 6 0040h Master Module real time clock statusbit 7 0080h Reserved for factory usebit 8 0100h Reserved for factory usebit 9 0200h Display Module statusbit 10 0400h Master Module watchdog timer statusbit 11 0800h Master Module optional communications statusbit 12-15 1000h –

8000hReserved for factory use

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General Operation 4-27

‘fill

og r.

s, s

tain d can

mber d is can

Whenever a setpoint event occurs, the setpoint setup information is also logged. This information is viewed via the Display Module by pressing the Enter key (↵) when the setpoint event is displayed. This information can also be retrieved via the communication port.

Configurable Trend Log

The configurable trend log allows the user to periodically record the value of one or more parameters over a long period of time. Configuration of the trend log is accomplished through system communications and software, it is not a Display Module feature. The log operates in one of two modes; and hold’ mode or ‘overwrite’ mode.

• When configured as ‘fill and hold’, record logging stops when the lis full. Record logging resumes once the log is cleared by the use

• When configured as ‘overwrite’ mode, the log first fills with recordand then each new record overwrites the oldest record. Since this‘first in first out’ record logging continues indefinitely, the log alwaycontains the most recent history of records.

The user can configure the number of parameters to be logged in eachrecord and how often to log a record. A record can be configured to con1 to 16 parameters. The record interval is programmable in seconds anrange from once a second to once an hour.

The maximum number of records that can be logged depends on the nuof parameters in each record. The number of records that can be loggecalculated from equation #1. If you know the desired record depth, youdetermine the maximum number of parameters using equation #2.

All results should be truncated to an integer value.

Figure 4.16 Equation #1 Log DepthWhere:

D = the Depth of the trend log in records

F = the trend log Fill type; range 0 to 1 (0=‘fill and hold’ mode, and 1=’overwrite’ mode)

P = the desired number of Parameters per record; range = 1 to 16

Figure 4.17 Equation #2 Number of Parameters per Record

D7 F–( ) 65524×

P 4×( ) 6+--------------------------------------=

P7 F–( ) 16381×

D--------------------------------------= 1.5–

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4-28 General Operation

ion

l nd

t, each

n the

20 ds

the

ta)ays

s in a

Here are a few examples using the above formulas:

Example #1

Question: I want to log kW every 15 minutes. What is the maximum number of records I can log, and what span of time will it cover?

Answer: We’ll use equation #1 above since we are looking for the log depth. Here are the values to insert into the equation:

Figure 4.18 Example #1F = 0 (‘fill and hold’ mode allows the greatest number of records to be logged)P = 1 (1 parameter per record)

Therefore, using the equation in Figure 4.18:D = 45,866.8 (truncating to an integer number, we get 45,866 records)

Since a record is logged every 15 minutes, this particular log configuratcan hold 15.8 months of kW data.

Example #2

Question: I would like to setup the Powermonitor 3000 to record severaparameters every 10 seconds indefinitely. Within a week following the eof each month, I will fetch the data from the Powermonitor 3000, save iand create a trend graph on my PC. How many parameters can I log inrecord?

Answer: First we need to determine the required record depth, based olog interval and total duration

31+7 days = 38days * 24 hours per day * 60 seconds per minute = 54,7seconds; if logged every 10 seconds, the log would require 5,472 recor

Now that we have the log depth, equation #2 can be used to determinemaximum number of parameters that can be recorded per record.

Figure 4.19 Example #2F = 1 (‘overwrite’ mode allows the log to be read without loosing any daD = 5,472 records required at 1 record every 10 seconds to collect 38 dworth of data

Therefore, using the equation in Figure 4.19:

P = 16.4 (16 parameters)

The trend log can record the values for 16 parameters every 10 second38 day sliding window.

D7 0–( ) 65524×

1 4×( ) 6+--------------------------------------=

P7 1–( ) 16381×

5472--------------------------------------= 1.5–

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General Operation 4-29

Table 4.12 Configurable Trend Log Parameters

Parameter Description Range DefaultPhase 1 L-N Voltage RMS line to neutral voltage of phase 1. 0 to 999.9x1022 Volts

Phase 2 L-N Voltage RMS line to neutral voltage of phase 2. 0 to 999.9x1022 Volts

Phase 3 L-N Voltage RMS line to neutral voltage of phase 3. 0 to 999.9x1022 Volts

3-Phase Average L-N Voltage Average RMS voltage of phase 1, 2, and 3. 0 to 999.9x1022 Volts

Phase 1 L-L Voltage RMS line to line voltage between phase 1 and 2. 0 to 999.9x1022 Volts

Phase 2 L-L Voltage RMS line to line voltage between phase 2 and 3. 0 to 999.9x1022 Volts

Phase 3 L-L Voltage RMS line to line voltage between phase 3 and 1. 0 to 999.9x1022 Volts

3-Phase L-L Voltage Average RMS line to line voltage between phase 1, 2, and 3. 0 to 999.9x1022 Volts

Phase 1 Current RMS current of phase 1. 0 to 999.9x1022 Amps

Phase 1 Current RMS current of phase 2. 0 to 999.9x1022 Amps

Phase 1 Current RMS current of phase 3. 0 to 999.9x1022 Amps

3-Phase Average Current Average RMS current of phase 1, 2, and 3. 0 to 999.9x1022 Amps

Phase 4 (Neutral) Current RMS current of phase 4, also known as neutral current. 0 to 999.9x1022 Amps

Frequency The frequency of the voltage. 0 to 132 HertzPhase Rotation The phase rotation of a 3-phase system 0 = None

1 = ABC2 = ACB

N/A

Voltage Positive Sequence Magnitude of positive sequence voltage in a 3-phase system. 0 to 999.9x1022 Volts

Voltage Negative Sequence Magnitude of negative sequence voltage in a 3-phase system. 0 to 999.9x1022 Volts

Current Positive Sequence Magnitude of positive sequence current in a 3-phase system. 0 to 999.9x1022 Amps

Current Negative Sequence Magnitude of negative sequence current in a 3-phase system. 0 to 999.9x1022 Amps

Voltage Unbalance The ratio between the negative and positive sequence voltage in a 3-phase system.

0 to 100 Percent

Current Unbalance The ratio between the negative and positive sequence current in a 3-phase system.

0 to 100 Percent

Phase 1 Power Power of phase 1 signed to show direction. 0 to 999.9x1022 Watts

Phase 2 Power Power of phase 2 signed to show direction. 0 to 999.9x1022 Watts

Phase 3 Power Power of phase 3 signed to show direction. 0 to 999.9x1022 Watts

3-Phase Total Power Total power of phase 1, 2, and 3 signed to show direction. 0 to 999.9x1022 Watts

Phase 1 Reactive Power Reactive power of phase 1 signed to show direction. 0 to 999.9x1022 Vars

Phase 2 Reactive Power Reactive power of phase 2 signed to show direction. 0 to 999.9x1022 Vars

Phase 3 Reactive Power Reactive power of phase 3 signed to show direction. 0 to 999.9x1022 Vars

3-Phase Total Reactive Power Total reactive power of phase 1, 2, and 3 signed to show direction. 0 to 999.9x1022 Vars

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4-30 General Operation

Min/Max Log The Min/Max Log records the minimum value, when the minimum value occurred, maximum value, and when the maximum value occurred for 62 metering parameters. The Min/Max log can be cleared using the Display Module or via communications. Date and time of the last Min/Max log clear is maintained as part of the Min/Max log results. Retrieving Min/Max log results can be done using the Display Module or via communications. See Table 4.13 for a complete list of parameters that are recorded in the Min/Max log.

Table 4.13 The Parameter Listing for the Min/Max Log

Parameter Number Parameter Description Parameter Number Parameter Description1 Phase 1 Current 32 Total Apparent Power

2 Phase 2 Current 33 Phase 1 True Power Factor

3 Phase 3 Current 34 Phase 2 True Power Factor

4 Phase 4 Current 35 Phase 3 True Power Factor

5 Average Current 36 Total True Power Factor

6 Positive Sequence Current 37 Phase 1 Displacement Power Factor

7 Negative Sequence Current 38 Phase 2 Displacement Power Factor

8 Current Unbalance 39 Phase 3 Displacement Power Factor

9 Phase 1 L-L Voltage 40 Total Displacement Power Factor

10 Phase 2 L-L Voltage 41 Phase 1 Distortion Power Factor

11 Phase 3 L-L Voltage 42 Phase 2 Distortion Power Factor

12 Average L-L Voltage 43 Phase 3 Distortion Power Factor

13 Positive Sequence Voltage 44 Total Distortion Power Factor

14 Negative Sequence Voltage 45 Current Demand

15 Voltage Unbalance 46 Real Power Demand

16 Phase 1 L-N Voltage 47 Reactive Power Demand

17 Phase 2 L-N Voltage 48 Apparent Power Demand

18 Phase 3 L-N Voltage 49 Phase 1 Voltage IEEE THD

19 Average L-N Voltage 50 Phase 1 Voltage IEC THD

20 Frequency 51 Phase 1 Current IEC THD

21 Phase 1 Real Power 52 Phase 1 Current TIF

22 Phase 2 Real Power 53 Phase 2 Voltage IEEE THD

23 Phase 3 Real Power 54 Phase 2 Voltage IEC THD

24 Total Real Power 55 Phase 2 Current IEEE THD

25 Phase 1 Reactive Power 56 Phase 2 Current IEC THD

26 Phase 2 Reactive Power 57 Phase 3 Voltage IEEE THD

27 Phase 3 Reactive Power 58 Phase 3 Voltage IEC THD

28 Total Reactive Power 59 Phase 3 Current IEEE THD

29 Phase 1 Apparent Power 60 Phase 3 Current IEC THD

30 Phase 2 Apparent Power 61 Phase 4 Current IEEE THD

31 Phase 3 Apparent Power 62 Phase 4 Current IEC THD

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General Operation 4-31

Self-Test/Diagnostic Information

The Powermonitor 3000 and its accessories have an extensive array of internal self-tests. Complete self-tests are executed at device power-up and critical tests are continuously run during operation of the device. The results of these self-tests are used to insure the integrity of the information provided by Powermonitor 3000 and its accessories. Improper self-test results cause the device to cease normal operation.

Bulletin Number

For the Powermonitor 3000, this parameter returns 1404, the catalog number, and the series.

Master Module WIN Number

The Warranty Identification Number (WIN) is the serial number which identifies the unit as being unique. It is used for all warranty purposes.

Master Module Hardware Revision Numbers

Three parameters are included with this information about the hardware in the unit. The parameters are the digital printed circuit board revision, analog printed circuit board revision and the ASIC chip version.

Master Module Firmware Revision Number

This parameter returns the firmware revision number of the Master Module. This value is returned through the Native Communication Port as an integer such that 1.00 is represented as 100.

Master Module Device ID

This parameter returns the factory pre-programmed value which is used as the default serial address for RS-232 and RS-485 communications. The value is within the range 0 to 255 inclusive. The factory default value is the Unit ID number that is listed on the product nameplate.

Display Module Firmware Revision Number

This parameter returns the firmware revision number of the respective Display Module connected. This value is returned through the Native Communication Port as an integer such that 1.00 is represented as 100.

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4-32 General Operation

Overall Status

The overall status word is a summary of the individual self-test summary status bits. This allows the user to check a single word to determine the device status.

Master Module Code Flash Status

NOTE The overall status word is logged in the event log when a self-test is not successful and the Module Status LED is red. The event is logged into the Event Log and is shown on the Display Module using the code ST####, where #### is a four-digit hexadecimal number consisting of a combination of all the non-zero status bits to one value in the overall status word.

Bits Hex Description

bit 0 0001h Master Module code flash status

bit 1 0002h Master Module data flash status

bit 2 0004h Master Module RAM Status

bit 3 0008h Reserved for factory use

bit 4 0010h Master Module NVRAM status

bit 5 0020h Master Module data acquisition status

bit 6 0040h Master Module real time clock status

bit 7 0080h Reserved for factory use

bit 8 0100h Reserved for factory use

bit 9 0200h Display Module status

bit 10 0400h Master Module watchdog timer status

bit 11 0800h Master Module optional communications status

bit 12-15 1000h to8000h

Reserved for factory use

Bits Hex Description

bit 0 0001h Summary status

bit 1 0002h Boot sector checksum status

bit 2 0004h Code sector checksum status

bit 3 0008h Calibration data sector checksum status

bit 4-15 0010h to8000h

Reserved for factory use

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General Operation 4-33

Master Module Data Flash Status

Master Module RAM Status

Master Module NVRAM Status

Master Module Data Acquisition Status

Bits Hex Descriptionbit 0 0001h Summary statusbit 1 0002h Bad device ID statusbit 2 0004h Bad record statusbit 3 0008h Bad logical sector statusbit 4 0010h Bad physical sector statusbit 5-7 0020h to

0080hReserved for factory use

bit 8-11 0100h to0800h

Bad sector status

bit 12-15 1000h to8000h

Reserved for factory use

Bits Hex Descriptionbit 0 0001h Summary statusbit 1 0002h Read/write statusbit 2-15 0004h to

8000hReserved for factory use

Bits Hex Descriptionbit 0 0001h Summary statusbit 1 0002h NVRAM checksum statusbit 2-15 0004h to

8000hReserved for factory use

Bits Hex Descriptionbit 0 0001h Summary statusbit 1 0002h VCO lock failure statusbit 2 0004h Data bus fault statusbit 3 0008h Address bus fault statusbit 4-6 0010h to

0040hAnalog board revision number

bit 7 0050h Reserved for factory usebit 8-15 0100h to

8000hASIC build version

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4-34 General Operation

Master Module Real Time Clock Status

Display Module Status

Master Module Watchdog Timer Status

Master Module Optional Communications Status

Master Module Alarm Output Word Status

Bits Hex Descriptionbit 0 0001h Summary statusbit 1 0002h Accuracy failure statusbit 2-15 0004h to

8000hReserved for factory use

Bits Hex Descriptionbit 0 0001h Summary statusbit 1 0002h Display Module 1 statusbit 2-15 0004h to

8000hReserved for factory use

Bits Hex Descriptionbit 0 0001h Summary statusbit 1 0002h Reserved for factory usebit 2 0004h Watchdog fired statusbit 3 0008h Reserved for factory use

Bits Hex Descriptionbit 0 0001h Summary statusbit 1-15 0002h to

8000hReserved for factory use

Bits Hex Descriptionbit 0 0001h Relay Status

0 = Relay De-energized1 = Relay Energized

bit 1 0002h KYZ Status0 = KYZ De-energized1 = KYZ Energized

bit 2-7 0004h to0080h

Alarm outputs #3 - #80 = Inactive1 = Active

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Appendix A

Catalog Number Explanation

Master Module

Display Module

1404 - M4 05 A - DNT

Bulletin Number Type of Device Power Supply

1404 = Power Monitoring, Protection, and Management Products

M4 = Master Module with 3-phase metering, pulse input conversion, setpoints, I/O, and data logging.

A = 120V-240V ac 50-60 Hz or 125V-250V dc

000 = None232 = RS-232 SerialDNT = DeviceNetRIO = Remote I/OCNT = ControlNet(2)

ENT = Ethernet(2)

Current Inputs

05 = 5 Amps

Communications Options(1)

(1) In addition to Native DF1 via RS-485 port.(2) Contact your Rockwell Automation Representative for availability.

1404 - DM

Bulletin Number Type of Device

1404 = Power Monitoring, Protection, and Management Products

DM = Display Module with 3 Meter Cable

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A-2 Catalog Number Explanation

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Appendix B

Dimension Drawings

Figure B.1 Master Module Dimensions

Powermonitor 3000

14.66(0.577)

114.30(4.50)85.0

(3.346)Mounting

4.57 (0.180)4 Places

10.43(0.411)5.35

(0.211)

125.0(4.921)

Mounting

114.30(4.50)

135.15(5.321)

5.46(0.215)

DANGER

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B-2 Dimension Drawings

Figure B.2 Master Module Height Dimensions

Figure B.3 Multiple Master Module Spacings within an Enclosure

Powermonitor 3000Powermonitor 3000 Powermonitor 3000 Powermonitor 3000

203.2 (8.000)Used Withor Without

Display Module

184.15 (7.250)Used With

Display Module

184.15 (7.250)Used With

Display Module

184.15 (7.250)Used With

Display Module

163.17 (6.424)Used Without

Display Module

163.17 (6.424)Used Without

Display Module

163.17 (6.424)Used Without

Display Module

Master Module

With Remote I/OCommunications

With DeviceNetCommunications

With RS-232Communications

Powermonitor 3000Powermonitor 3000

Powermonitor 3000 Powermonitor 3000

50.8(2.00)

50.8(2.00)

50.8 (2.00)Minimum

(See Note 3)

50.8 (2.00)Minimum

(See Note 3)

101.6 (4.00)(See Note 2)

101.6 (4.00)(See Note 2)

215.9 (8.50)(See Note 1)

215.9 (8.50)(See Note 1)

General Notes:1. Recommended module spacings provide

adequate reasonable wiring clearance.2. Maintain approximately 102 mm (4.00 in.) clearance

between master modules and other electricalequipment mounted within the same enclosure.

3. Do not block cooling vents. All wiring and otherobstructions must be 50 mm (2.00 in.) minimumfrom cooling air inlet and outlet.

4. Conventional mounting orientation (as shown)provides optimum free convection cooling.

5. Ambient Temperature within the enclosure must be in the range of -20 degrees C to 60 degrees C.

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Dimension Drawings B-3

Figure B.4 Display Module Dimensions

Figure B.5 Display Module Panel Cutouts/Mounting

Powermonitor 3000

85.73(3.375)

85.73(3.375)

20.64(0.813)

20.64(0.813)

22.8(0.898)

16.0(0.630)

Shoulder ofMounting Stud

20.74(0.816)

9.82(0.387)

127.00(5.00)

127.00(5.00)

85.73±0.25(3.375±0.010)

85.73±0.25(3.375±0.010)

42.88±0.25(1.688±0.010)

42.88±0.25(1.688±0.010)

4.78±0.12(0.188±0.005)

4 Mounting Holes101.60

+1.52-0.76

(4.000+0.060-0.030)

Cutout

Preferred Mounting PanelCutout DimensionsFor Bulletin 1404

Powermonitor 3000 Display Module

Mounting theBulletin 1404

Powermonitor 3000 Display Moduleto the Panel.

Display Module

Gasket

Protective Enclosure Front Panel(Up to 6.35 mm (0.25 in) Max. Thickness)

Flat WasherQty. 4

M4 Nut/Lockwasher AssemblyQty. 4

Torque to 0.9 to 1.1 Nm (8 to 10 In-Lbs)

NOTE: Illustration is not to scale.

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B-4 Dimension Drawings

Figure B.6 Alternate Display Module Panel Cutouts/Mounting

Figure B.7 Display Module Multiple Module Spacings within an Enclosure

Alternate Mounting PanelCutout Dimensions ForBulletin 1404 Powermonitor 3000Display ModuleNOTE: Nameplate is not visible after installation.

85.73±0.25(3.375±0.010)

85.73±0.25(3.375±0.010)

42.86±0.76(1.688±0.030)

31.48±0.76(1.240±0.030)

4.78±0.12(0.188±0.005)4 Mounting Holes34.59

(1.362)Minimum Cutout(0.25 mm (1") Conduit Knockout)

Alternate Mounting PanelCutout Dimensions ForBulletin 1404 Powermonitor 3000Display ModuleNOTE: Nameplate is not visible after installation.

85.73±0.25(3.375±0.010)

85.73±0.25(3.375±0.010)

42.86±0.76(1.688±0.030)

31.48±0.76(1.240±0.030)

4.78±0.12(0.188±0.005)4 Mounting Holes34.59

(1.362)Minimum Cutout(0.25 mm (1") Conduit Knockout)

Powermonitor 3000

Powermonitor 3000 Powermonitor 3000

Powermonitor 3000

136.53(5.375)

136.53(5.375)

50.0(2.00)

Minimum Panel Depth

(Replacement Part # W40863-850-01)

9.53(0.375)Typical

9.53(0.375)Typical

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Dimension Drawings B-5

Figure B.8 Preferred Display Module Mounting Template

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B-6 Dimension Drawings

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Dimension Drawings B-7

Figure B.9 Alternate Display Module Mounting Template

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B-8 Dimension Drawings

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Dimension Drawings B-9

Figure B.10 Master Module Mounting Template

Powermonitor 3000

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B-10 Dimension Drawings

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Appendix C

Technical Specifications

Product Approvals UL 508 listed, File E96956, for Industrial Control Equipment and CUL Certified.

CE Certification

If this product bears the CE marking, it is approved for installation within the European Union and EEA regions. It has been designed to meet the following directives.

EMC Directive

This product is tested to meet Council Directive 89/336/EEC Electromagnetic Compatibility (EMC) and the following standards, in whole, documented in a technical construction file:

• EN 50081-2 - Generic Emission Standard, Part 2 - Industrial Environment

• EN 50082-2 - Generic Immunity Standard, Part 2 - Industrial Environment

This product is intended for use in an industrial environment.

Low Voltage Directive

This product is tested to meet Council Directive 73/23/EEC Low Voltage, by applying the safety requirements of IEC 1010-1.

This equipment is classified as open equipment and must be installed (mounted) in an enclosure during operation as a means of providing safety protection.

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C-2 Technical Specifications

International Standard IEC 529 / NEMA / UL 508 Degree of Protection

The Bulletin 1404 Master Module is rated as IP10 degree of protection per International Standard IEC 529. It is considered an open device per NEMA and UL 508.

The Bulletin 1404 Display Module is rated as IP65 degree of protection per International Standard IEC 529. It is rated as Type 4 (Indoor) per NEMA and UL 508.

Follow the recommended installation guidelines to maintain these ratings.

ANSI/IEEE Tested

Meets or exceeds the Surge Withstand Capability (SWC) C37.90.1 - 1989 for protective relays and relay systems on all power connection circuit terminations.

Measurement Accuracy and Range

See table below for the rating of each parameter.

Parameter Accuracy in % of Full Scale at +25°C 50/60 Hz (1404-M4)

Nominal/Range

Voltage Sense Inputs: V1, V2, V3 ±0.2% 0 to 347/0 to 399V L-N RMS0 to 600/0 to 691V L-L RMS

Current Sense Inputs: I1, I2, I3, I4 ±0.2% 5A/0-10.6A RMS

Frequency ±0.05% Hz 40 to 75 Hz

Power Functions: kW, kVA, kVARDemand Functions: kW, kVAEnergy Functions: kWH, kVAH

±0.4%

Power Factor ±0.4% 0 to 100

Metering Update Rates Maximum 50 ms

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Technical Specifications C-3

General Input, Output, and Environmental Ratings

Input and Output Ratings

Control Relay(1)

Relay Life(1)

Control Power 1404 120V-240Vac 50-60 Hz or125V-250Vdc(0.2 Amp maximum loading)

Voltage Sense Inputs: V1, V2, V3

Input Impedance: 1M ohm minimum, 399 Vac maximum; V11, V210 and V3 to N.

Current Sense Inputs: I1, I2, I3, I4

Overload Withstand: 15 Amps Continuous, 200 Amps for one secondBurden: 0.05 VAImpedance: 0.002 ohmsMaximum Crest Factor at 5A is 3

Status Inputs Contact Closure (Internal 24Vdc)Control RelayKYZ Output

(1) ANSI C37.90-1989(1) Solid State KYZ - 80mA at 240Vdc-300Vdc

Rating 50/60 Hz AC rms DCMaximum Resistive Load Switching

10A at 250V(2500VA)

10A at 30V and 0.25A at 250V

Minimum Load Switching 10mA at 24V 10mA at 24VUL 508, CSA 22.2, IEC Rating Class

B300 Q300

Maximum Make Values (Inductive Load)

30A at 120V15A at 240V(3600VA)

0.55A at 125V0.27A at 250V(69VA)

Maximum Break Values (Inductive Load)

3A at 120V1.5A at 240V(360VA)

0.55A at 125V0.27A at 250V(69VA)

Maximum Motor Load Switching

1/3 HP at 125V1/2 HP at 250V

(1) Meets ANSI C37.90-1989.

Parameter Number of OperationsMechanical 5 X 106

Electrical 1 X 105

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C-4 Technical Specifications

General Specifications

DM Cable Assembly Specifications

Use Allen-Bradley Renewal Part Number W40863-850-01 or equivalent

Category 5, shielded, with 4 twisted-pair straight-through (not crossed)

Recommended maximum length: 3m (10 ft)

Dielectric Withstand

Control Power 2000 Volts (Cat. No. 1404xM)Voltage Inputs 2000 VoltsCurrent Inputs 2000 VoltsStatus Inputs 500 VoltsControl Relays 1600 Volts

Terminal Blocks 1404-M4 Power Supply and Voltage inputTerminals

12 AWG (4 mm2) max., 9 lbin (1.02 Nm) Torque.,75°C Copper Wire only

1404-M4 Relay, KYZ outputs, Current input terminals(1)

(1) Recommended Ring lug: AMP part # 320634

14 AWG (2.5 mm2) max., 10.4 lbin (1.18 Nm) Torque.,75°C Copper Wire only

1404-M4 Status inputs, RS485

14 AWG (2.5 mm2) max.,5 lbin (0.56 Nm) Torque

1404-M4 RIO, DNT (When present)

14 AWG (2.5 mm2) max.,5 lbin (0.56 Nm) Torque

Operating Temperature

-20°C to +60°C (-40°F to +140°F) Cat. No. 1404Mx,DM+0°C to +55°C (+32°F to +131°F) RIO, DNet and RS-232 Communication Cards

Storage Temperature

-40°C to +85°C (-40°F to +185°F)

Humidity 5% to 95%, NoncondensingVibration 10 to 500 Hz: 2G Operational (±0.012 in.) Shock 1/2 Sine Pulse, 11 ms duration: 30G Operational and 30G

Nonoperational

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Appendix D

Frequently Asked Questions

Q. Can I program the power monitor through the display?

A. Yes. All programmable attributes can be accessed and programmed through the display module.

Q. Do I need a display module?

A. All features of the monitor can be accessed and programmed through the communication port(s). The display module is optional.

Q. Can I power the power monitor from the source being monitored?

A. Yes, but it’s not advisable. Assuming a voltage match, logging of powoutages and voltage phase loss anomalies would be difficult, if not impossible.

Q. What determines what information I get using RIO block transfers?

A. The word length of the block transfer.

Q. My Volt and Amp readings look good, but why are my power numbeway off?

A. One or more Current/Voltage transformers are wired with reverse polarity or improper phase sequence.

Q. What size fuses do I use for my voltage inputs?

A. Size the fuses to the National Electric Code for the size of the wire beused.

Q. Why do I need shorting terminal blocks for the current transformers?

A. If for any reason, the meter’s current transformer wires are removeddisturbed to cause an open circuit in the Current Transformers seconwhile primary current is applied, a hazardous Voltage will occur, whicmay cause personal injury, death, property damage, or economic los

Q. Can I monitor several loads from one monitor?

A. It is not advisable to switch current transformer inputs. Besides the nfor special current transformer switches, confusion over logged data setpoint activation would also have to be considered.

Q. Can I change communications networks?

A. Unlike the other Allen-Bradley power monitors, the Powermonitor 30ships with a non-interchangeable communications network card.

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D-2 Frequently Asked Questions

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Glossary

ampere A unit of electrical current or rate of flow of electrons. One volt across one ohm of resistance causes a current flow of one ampere. A flow of one coulomb per second equals one amp.

apparent powerThe product of voltage magnitude and current magnitude in a circuit. Units are VA or some multiple thereof.

balanced loadAn alternating, current power system consisting of more than two current carrying conductors in which these current carrying conductors all carry the same current.

billing demand The demand level that a utility uses to calculate the demand charges on the current month’s bill. Various methods may be used to determine the valsuch as minimum demand, peak demand or a ratchet clause. It can be on Watt Demand, VA Demand, VAR Demand or some combination of these. A rate at which a transmission occurs, where one baud equals oper second.

burdenThe electrical load placed on source of VA or the load an instrument or meter places on a current or potential transformer. All current and potentransformers have a rated burden which should not be exceeded or elstransformer transformation accuracy deteriorates.

capacitorA device consisting essentially of two conducting surfaces separated binsulating material or dielectric. A capacitor stores electrical energy, blothe flow of direct current, and permits the flow of alternating current to adegree dependent upon the capacitance and frequency. They may alsoused to adjust the power factor in a system.

connected loadThe total load which a customer can impose on the electrical system if everything was connected at one time. Connected loads can be measuhorsepower, watts or volt-amperes. Some rate schedules establish a minimum demand charge by imposing a fee per unit of connected load.

current transformer (CT)A transformer, intended for measuring or control purposes, designed tohave its primary winding connected in series with a conductor carrying current to be measured or controlled. CT’s step down high currents to lovalues which can be used by measuring instruments.

current transformer ratio The ratio of primary amperes divided by secondary amperes.

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Glossary 2

demand hoursThe equivalent number of hours in a month during which the peak demand is fully utilized. In other words, if energy consumption for the current month is X kwhr and the peak demand is Y Kw, then the demand hours is equal to X/Y hours. The higher the number of demand hours, the better the demand leveling situation, and the more effectively demand is being used.

demand intervalDemand charges are based on peak demand over a utility specified time interval, not on the instantaneous demand (or connected load) at any given moment. Typical demand intervals are 15, 20, and 30 minutes.

frequencyThe number of recurrences of a periodic phenomenon in a unit of time. In electrical terms, frequency is specified as so many Hertz (Hz) where one Hz equals one cycle per second.

horsepower (hp)A unit of power, or the capacity of a mechanism to do work. It is equivalent to raising 33,000 pounds one foot in one minute. One horsepower equals 746 watts.

impedanceThe total opposition (i.e., resistance and reactance) a circuit offers to the flow of alternating current at a given frequency. It is measured in ohms.

induction motorAn alternating current motor in which the primary winding (usually the stator) is connected to the power source and induces a current into a secondary (usually the rotor).

inductorA device consisting of one or more windings with or without a magnetic core. Motors are largely inductive.

initiator pulsesElectrical impulses generated by pulse-initiator mechanisms installed in utility revenue meters. Each pulse indicates the consumption of a specific number of watts. These pulses can be used to measure energy consumption and demand.

lagging currentThe current flowing in an AC circuit which is mostly inductive. If a circuit contains only inductance the current lags the applied voltage by 90 degrees. Lagging current means lagging power.

leading currentThe current flowing in a circuit which is mostly capacitive. If a circuit contains only capacitance the current leads the applied voltage by 90 degrees. Leading current means leading power factor.

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Glossary 3

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loadAny device or circuit consuming power in an electrical system.

load sheddingThe removal of load from the line to limit load and control demand level.

load restoringThe energization of loads that were previously removed from the line to limit load and control demand level.

neutralThe conductor chosen as the return path for the current from the load to the source. It is also a voltage reference point in a power system.

ohmThe unit of electrical resistance. One ohm is the value of resistance through which a potential difference of one volt will maintain a current flow of one ampere.

peak demandThe highest average load over a utility specified time interval during a billing period. If there is no ratchet clause in the rate schedule, then the peak demand is also the billing demand.

polyphaseHaving or utilizing several phases. A polyphase power circuit has several (typically three) phases of alternating current with a fixed phase angle between phases.

potential transformer (PT)An transformer with the primary winding connected in parallel with the circuit whose voltage is to be measured or controlled. PT’s are normallyused to step down high-voltage potentials to lower levels acceptable tomeasuring instruments. Also known as voltage transformer (VT).

potential transformer ratioThe ratio of primary voltage divided by secondary voltage.

power factorThe ratio of real power in watts of an alternating current circuit to the apparent power in volt-amperes. Also expressed as the cosine of the pangle between the fundamental voltage applied to a load and the currepassing through it.

power factor correctionSteps taken to raise the power factor by closely aligning the current to bphase with the applied voltage. Most frequently this consists of added capacitance to increase the lagging power factor of inductive circuits.

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Glossary 4

power factor penaltyThe charge utilities impose for operating at power factor below some rate schedule-specified level. This level ranges from a lagging power factor of 0.80 to unity. There are innumerable ways by which utilities calculate power factor penalties.

ratchet clauseA rate schedule clause which states that billing demand may be based on current month peak demand or on historical peak demand, depending on relative magnitude. Usually the historical period is the past eleven months, although it can be for the life of the contract. Billing demand is either the current month peak demand or some percentage (75 percent is typical) of the highest historical peak demand, depending on which is largest. It is designed to compensate the electric utility for maintaining equipment not fully utilized.

reactanceThe opposition to the flow of alternating current. Capacitive reactance is the opposition offered by capacitors and inductive reactance is the opposition offered by an inductive load. Both reactances are measured in ohms.

real powerThe component of apparent power that represents real work in an alternating current circuit. It is expressed in watts and is equal to the apparent power times the power factor.

resistanceThe property of a substance which impedes current flow and results in the dissipation of power in the form of heat. The unit of resistance is the ohm. One ohm is the resistance through which a difference of potential of one volt will produce a current of one ampere.

revenue meterA meter used by a utility to generate billing information. Many types of meters fall in this category depending on the rate structure.

root mean square (RMS)The effective value of alternating current or voltage. The RMS values of voltage and current can be used for the accurate computation of power in watts. The RMS value is the same value as if continuous direct current were applied to a pure resistance.

sliding demand intervalA method of calculating average demand by averaging the average demand over several successive short time intervals, advancing one short time interval each time. Updating average demand at short time intervals gives the utility a much better measure of true demand and makes it difficult for the customer to obscure high short-term loads.

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Glossary 5

unbalanced loadA situation existing in a three-phase alternating current system using more than two current carrying conductors where the current is not due to uneven loading of the phases.

volt-ampere (VA)The unit of apparent power. It equals volts times amperes regardless of power factor.

volt-ampere demandWhere peak average demand is measured in volt-amperes rather than watts. The average VA during a predefined interval. The highest average, i.e. Peak VA demand, is sometimes used for billing.

voltage (V)The force which causes current to flow through a conductor. One volt equals the force required to produce a current flow of one ampere through a resistance of one ohm.

watt (W)A measure of real power. The unit of electrical power required to do work at the rate of one joule per second. It is the power expended when one ampere of direct current flows through a resistance of one ohm. Equal to apparent power VA times the power factor.

watt demandPower during a predetermined interval. The highest average, i.e. Peak demand is commonly used for billing.

watt hour (Whr)The number of watts used in one hour. Since the power usage varies, it is necessary to integrate this parameter over time. Power flow can be either forward or reverse.

wattmeterAn instrument for measuring the real power in an electric circuit. Its scale is usually graduated in watts, kilowatts, or megawatts.

volt ampere reactive hours (VARH)The number of VARs used in one hour. Since the value of this parameter varies, it is necessary to integrate it over time. VARs can be either forward or reverse.

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Glossary 6

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Index

Ccalibration 3-1catalog number explanation A-1cleaning instructions 3-1communication connections 2-20communications 1-5configuration items 4-8

basicl 4-8control power 2-3

Ddata logging 4-25

event log 4-25snapshot log 4-27

description 1-2device configuration 1-3diagnostic information 4-31display module

key functions 4-1displays 1-5

Eelectrostatic discharge 2-1, 2-3

Ffeatures 1-3field service considerations 3-2

LLED indicators 2-18

Mmaintenance 3-1master module

chassis grounding 2-2terminal blocks wire sizes and

screw torques 2-2wiring 2-2

measurements 1-4menu parameter structure 4-6metering 4-11

cumulative power 4-14voltage/current 4-11

Minimum Configuration 1-2mounting 2-1, 3-1

display module 2-2

master module 2-1, 3-1

Ooperation 4-1

editing a digital parameter 4-3

Ppower metering 4-12

Rrelay operation 4-22

Sself-test 4-31setpoints 4-15

configuration 4-19equal 4-18not equal 4-18over forward 4-15over reverse 4-16setpoint action type 4-20setpoint type 4-20theory 4-15under forward 4-17under reverse 4-17

software and system integration 1-5PLC configuration 1-6

specifications B-1, C-11control relay C-13general specifications C-14input and output ratings C-13measurement accuracy,

resolution, and range C-12relay life C-13

status inputs 2-17

Vvoltage and current inputs 2-3

Wwiring

chassis grounding 2-2display module 2-19master module 2-2terminal blocks wire sizes and

screw torques 2-2

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I-2

wiring diagram3phase 3wire delta direct connect

with three CTs 2-163phase 3wire delta with three PTs

and three CTs 2-123phase 3wire grounded L2 (B)

phase open delta direct connect with three CTs 2-15

3phase 3wire grounding wye direct connection 2-9

3phase 3wire grounding wye with PTs 2-10

3phase 3wire open delta with three PTs and three CTs 2-13

3phase 3wire open delta with two PTs and two CTs 2-14

3phase 4wire direct connect 2-6single phase direct connection 2-4single phase with PTs 2-5

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Publication 1404-IN001A-US-P - November 1999 PN 40055-198-01(A)© (1999) Rockwell International Corporation. Printed in the U.S.A.