15C 20C MFS

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  • MANUAL

    15C20C

    MFS

    OWNERS

    OB No.003-11090-6

  • ENOM00001-0

    READ THIS MANUAL BEFORE USING THE OUTBOARD MOTOR. FAILURE TO FOLLOW THEINSTRUCTIONS AND SAFETY PRECAUTIONS IN THIS MANUAL CAN RESULT IN SERIOUSINJURY OR DEATH. KEEP THIS MANUAL IN A SAFE LOCATION FOR FUTURE REFERENCE.

    Copyright 2009-2012 Tohatsu Corporation. All rights reserved. No part of this manual may be reproducedor transmitted in any from or by any means without the express written permission of Tohatsu Corporation.

  • 3

    YOUR TOHATSU OUTBOARD MOTORENOM00002-0

    OWNER REGISTRATION AND IDENTIFICATIONUpon purchasing this product, be sure that the WARRANTY CARD is correctly and com-pletely filled out and mailed to the addressee noted there on. This WARRANTY CARDidentifies you as the legal owner of the product and serves as your warranty registration.TO THE EXTENT PERMITTED BY APPLICABLE LAW, YOUR OUTBOARD MOTOR WILLNOT BE COVERED BY THE APPLICABLE LIMITED WARRANTY, IF THIS PROCEDURE ISNOT FOLLOWED.

    ENOM00003-0

    PRE-DELIVERY CHECKBe sure that the product has been checked by an authorized TOHATSU dealer before youtake delivery.

    ENOM00004-0

    Limited WarrantyPlease refer to the TOHATSU outboard motor Limited warranty provided to you with thisproduct, the terms and conditions of which, as amended from time to time, are incorpo-rated by reference into the manual.

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    ENOM00005-0

    Serial NumberIn the space below, please record the outboard motors serial number (indicated both onthe lower motor cover and on the cylinder block). The serial number will be needed in theevent of theft or to quickly identifying the outboard motor type.

    Serial Number:

    ENOM00006-0

    To You, Our CustomerThank you for selecting a TOHATSU outboard motor. You are now the proud owner of anexcellent outboard motor that will service you for many years to come.This manual should be read in its entirety and the inspection and maintenance proceduresdescribed later in this manual should be followed carefully. Should a problem arise with theoutboard motor, please follow the troubleshooting procedures listed at the end of thismanual. If the problem persists, contact an authorized TOHATSU service shop or dealer.

    We hope you will enjoy your outboard motor and wish you good luck in your boatingadventures.

    TOHATSU CORPORATION

  • GENERAL SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102. NAMES OF PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123. LOCATION OF WARNING LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

    1. Mounting the outboard motor on boat . . . . . . . . . . . . . . . . . . . . . . . . . . . 182. Installing the remote control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203. Installing the battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

    5. PRE-OPERATING PREPARATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231. Recommended gasoline types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232. Low permeation fuel hose requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

    EQUIPPED FOR UNITED STATES AND CANADA MODEL

    3. EPA pressurized portable fuel tank requirements . . . . . . . . . . . . . . . . . . . 25EQUIPPED FOR UNITED STATES AND CANADA MODEL

    4. EPA approval Primer valve/hose assembly . . . . . . . . . . . . . . . . . . . . . . . . 25EQUIPPED FOR UNITED STATES AND CANADA MODEL

    5. Recommended engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266. Altitude adjustment kit requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267. Break-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278. Engine oil warning lamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289. ESG (A device preventing over revolution). . . . . . . . . . . . . . . . . . . . . . . . . 28

    6. ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Before starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291. Filling the fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292. Feeding the fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303. Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324. Warming up the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365. Forward and reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376. Stopping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397. Trim angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408. Tilt up, tilt down and shallow water operation . . . . . . . . . . . . . . . . . . . . . . 43

    7. REMOVING AND CARRYING THE OUTBOARD MOTOR. . . . . . . . . . . . . . 481. Removing the outboard motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 482. Carrying the outboard motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 483. Storing the outboard motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

    8. TRAILERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499. ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

    1. Steering friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 512. Throttle grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513. Remote Control Lever Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514. Trim Tab Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

    10. INSPECTION AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531. Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

    CONTENTS

  • 2. Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603. Off-season storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 654. Pre-season check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 665. Motor submerged in water. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 666. Cold weather precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 677. Checking after striking underwater object . . . . . . . . . . . . . . . . . . . . . . . . . 67

    11. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6812. TOOL KIT AND SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7013. OPTIONAL ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7114. PROPELLER TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

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    GENERAL SAFETY INFORMATION

    1. SPECIFICATIONS

    2. NAMES OF PARTS

    3. LOCATION OF WARNING LABELS

    4. INSTALLATION

    5. PRE-OPERATING PREPARATIONS

    6. ENGINE OPERATION

    7. REMOVING AND CARRYING THE OUTBOARD MOTOR

    8. TRAILERING

    9. ADJUSTMENT

    10. INSPECTION AND MAINTENANCE

    11. TROUBLESHOOTING

    12. TOOL KIT AND SPARE PARTS

    13. OPTIONAL ACCESSORIES

    14. PROPELLER TABLE

    INDEX

  • 8

    GENERAL SAFETY INFORMATIONENOM00007-0

    NOTICE: DANGER/WARNING/CAUTION/NoteBefore installing, operating or otherwise handling your outboard motor, be sure to thor-oughly read and understand this Owners Manual and carefully follow all of the instruc-tions. Of particular importance is information preceded by the words DANGER,WARNING, CAUTION, and Note. Always pay special attention to such information toensure safe operation of the outboard motor at all times.ENOW00001-0

    Failure to observe will result in severe personal injury or death, and possibly property dam-age.

    ENOW00002-0

    Failure to observe could result in severe personal injury or death, or property damage.

    ENOW00003-0

    Failure to observe could result in personal injury or property damage.

    ENON00001-0

    Note

    This instruction provides special information to facilitate the use or maintenance of the outboardmotor or to clarify important points.

    ENOM0008-0

    EMERGENCY STOP SWITCHThe Emergency Stop Switch will stall the outboard motor when the stop switch tether ispulled off. This stop switch tether can be attached to the operator of the outboard motorto minimize or prevent injuries from the propeller in case the operator falls overboard.We highly recommend use of the Emergency Stop Switch tether.ENOW00004-0

    Accidental activation of the Emergency Stop Switch (such as the tether being pulled out inheavy seas) could cause passengers to lose their balance and even fall overboard, or itcould result in loss of power in heavy seas, strong currents, or h