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16 Oct 03 UNCLASSIFIED 1
COL William A. GuinnCommander, Letterkenny Army DepotCOL William A. GuinnCommander, Letterkenny Army Depot
Defense Acquisition UniversityLean Aerospace Initiative (LAI) Education Network
Defense Acquisition UniversityLean Aerospace Initiative (LAI) Education Network
16 October 200316 October 2003
16 Oct 03 UNCLASSIFIED 2
300 miles
100 miles
200 miles
Where We Are …
120 miles north of Ft Belvoir, VA
65 miles south of Harrisburg, PA
International Airport
Vicinity Chambersburg, PA - 4 miles off I-81
16 Oct 03 UNCLASSIFIED 3
Bldg. 370
296K sq. ft.
Bldg. 350
318K sq. ft.
Bldg. 320
66K sq. ft.
17,950 Acres 798 K sq.ft. Industrial Shop Space Test Track
Missile System Test Site Storage/Staging Areas Secured Site
Major Item Overhaul Forward Field Support System Integration
Our Facilities …
16 Oct 03 UNCLASSIFIED 4
Depot Wide Quality CertificationDepot Wide Quality Certification
Pursuing Certification for
ISO 9001-2000 & ISO 14000
Public/Private partnershipsPublic/Private partnerships
Army RecapitalizationArmy Recapitalization
Letterkenny… a Model Depot
16 Oct 03 UNCLASSIFIED 5
190 Female
43 Minority
4 Disability0
200
400
600
800
1000
1200
Total OBS Female Minorities Disabilitites
190 Female
43 Minority
4 Disability0
200
400
600
800
1000
1200
Total OBS Female Minorities Disabilitites
Average Age 49Average Age 49
Who We Are …
35%GS
65%WG
WG - 701 GS - 381
35%GS
65%WG
WG - 701 GS - 381
Average Years of Service 22.5Average Years of Service 22.5
93%Non- Supv
7%Supv
Non Supervisory - 1008 Supervisory - 74
93%Non- Supv
7%Supv
Non Supervisory - 1008 Supervisory - 74
On Board StrengthLEAD = 1092
Contractors = 117
16 Oct 03 UNCLASSIFIED 6
Where We Are At …Supporting Logistics Power Projection
AMC Field Support Centers (AFSC) provide Capability Forward
AFSCKorea
AFSCGermany
AFSCFt. Bliss
LEAD
16 Oct 03 UNCLASSIFIED 7
JPBDS Trailer
BIDSBIDS M31A1
Soldier Biological & Chemical Command
MLRS
HAWK
Avenger
TOW
PATRIOT RECAP
Aviation & Missile Command
HellfireSECONDARY ITEM REPAIR
ATACMs
Navy DEVGRPArmy SFGMV
RESET
Special Operations Command
Army Ranger Navy WARCOM
MKT
Containerized Chapel Force Provider
Tank-automotive & Armaments Command
What We Do … Customers
16 Oct 03 UNCLASSIFIED 8
Customer Focused,Eliminating Waste, Adding Value and Giving Back to the Customer
Lean Is … Transforming The Depot
16 Oct 03 UNCLASSIFIED 9
LEAD Lean Methodology
Plan to Lean in all areas Maintenance, Support and Administrative
Educate Workforce Core Team w/M&S Training Workforce Lean 101 Learn By Doing
Overcome Inertia Direct Command Involvement Select & Empower Change Agent Obtain Results-Oriented Lean Consultant
just do it!!!just do it!!!
Execute for Success Key Metrics:
Productivity & Safety Quality On-time Delivery
Flexible Event Schedules
16 Oct 03 UNCLASSIFIED 10
348 employees (32%) have engaged in Lean events.
Cost Savings for FY04 – FY09 Estimated at $25.3 million.
Approximately 43,149 square foot of interior and 41,963 square foot of exterior space has been identified for new business.
Union on Board
Letterkenny Army Depot Chambersburg, PA 17201
Pay to PATRIOT LTPO
$1,200,000 The sum of one million two hundred
thousand dollars For: LEAN Savings
COL William A. Guinn Commander, Letterkenny Army Depot
Date 1 October 2003
• 69 Lean Events completed.• 5 Events In-process, 89 planned thru Aug 04.• Just started ‘walking’.
Lean Progress
16 Oct 03 UNCLASSIFIED 11
… Backlog for Receiving …
Process time reduced thru Lean efforts and new technology.
050
100150200250300350400450500
Jul'02
Nov'02
Mar'03
May'03
Jun'03
Jul'03
No. of LinesLEANed
SUPPLY AND TRANSPORTATIONInternal Value …
While Transportation Mission for FY03 increased 63.5% over FY02 with a Jan-Mar 03
surge of 99.5% over Oct-Dec 02 …
16 Oct 03 UNCLASSIFIED 12
Original Turn Around Time Reduced from 10
weeks to 3 weeks. Further reduced to 8.8 days during
surge. 24 vehicles per week during surge
GMVs - Nov 02 to present 233 - Special Forces 72 – Rangers 16 – East Coast Seals 10 – West Coast Seals
72 mod kits – Special Forces
1500 hours under cost FLOOR SPACE
75,000 sq feet reduced to 48,000 sq feet
Operation Iraqi FreedomCustomer Value …
16 Oct 03 UNCLASSIFIED 13
Operation Iraqi Freedom GMV Production Video Clip
Lean At Work …
16 Oct 03 UNCLASSIFIED 14
16 Oct 03 UNCLASSIFIED 15
Questions …Questions …