(2) - PrawnFeed_Rev3 (TPMC)

8/3/2019 (2) - PrawnFeed_Rev3 (TPMC)

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1

COMMERCIALISATION OF

OMEGA-3 ENRICHED ANIMAL FEED

( PRAWN FEED )


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3

Computer Integrated Farming ( Year 2002 )


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The feedmilling industry in Malaysia is highlydependent on imported raw materials thus

necessitating the search for alternative feed

sources from new materials and agricultural by-products.

Animal and Aquaculture Feed

IMPORT OF ANIMAL FEEDING STUFF, MALAYSIA

916.1866.6 885.6

938.0871.9

1,029.3

0.0

200.0

400.0

600.0

800.0

1,000.0

1,200.0

1,400.0

1999 2000 2001Year

ImportVo

lume('000mT)

0.0

200.0

400.0

600.0

800.0

1,000.0

1,200.0

Value(R

MMillion)

Import Volume ('000 mT) C.I.F. Value (RM Million )

Source: Department of Statistics, Malaysia


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44

Aquaculture ProductionAquaculture Production-- in tonsin tons --

0

10,000,000

20,000,000

30,000,000

40,000,000

50,000,000

1950 1954 1958 1962 1966 1970 1974 1978 1982 1986 1990 1994 1998 2002

Developing countries or areas

Developed countries or areas

Source: FAO

FAO Fisheries Industry Division, 2004


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Fishmeal Major World Importers

Year 2003 ( million tons )

0

0.1

0.2

0.30.4

0.5

0.6

0.7

0.8

0.9

1

EU China Japan Taiwan

* Source: Oil World 2003


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The Research

Technology Park Malaysia has produced a high quality

alternative protein source for fishmeal at competitive

cost through our high density aquaculture research.

The species, Clarias Gariepinus (keli), was chosen due

to its:

high growth rate

tolerance to low dissolved oxygen and high

ammonia concentration.


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The Research ( Summary )

PRODUCTSHIGH DENSITY KELI-FARMING

KELIMEAL

KELI OIL

Process

Fatty Acids

analysis

Poultry,

Prawn,

Fish,

Ruminant

FeedAmino Acids,

Vitamin, Minerals,

Protein analyses

0.00

5.00

10.00

15.00

20.00

25.00

30.00

35.00

40.00

45.00

50.00

0 2 4 6 810

12

14

16

18

20

22

24

26

28

30

32

34

36

38

40

42

44

46

48

50

52

WEEK(S)

LENGTH(cm)

0.00

200.00

400.00

600.00

800.00

1000.00

1200.00

WEIGHT(g)

Length (cm)

Weight (g)

Growth Rate

measurement

Omega-3,

Biofuel


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Fish Growth Comparison ( Weight )

0

2 5

5 0

7 5

1 0 0

1 2 5

1 5 0

1 7 5

2 0 0

1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4

TIME (WEEK)

WEIGHT(g)

Keli Weight (g) Patin Weight (g) Tilapia Weight (g)Linear (Keli Weight (g)) Linear (Patin Weight (g)) Linear (Tilapia Weight (g))


10/2910

Fish Growth Comparison ( Length )

0

5

1 0

1 5

2 0

2 5

3 0

3 5

4 0

4 5

1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4

TIME (WEEK)

LENGTH(cm)

Keli length (cm) Patin Length (cm) Tilapia Length (cm)

Linear (Keli length (cm)) Linear (Patin Length (cm)) Linear (Tilapia Length (cm))


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Growth ofKeliIn TPMs Experiment

y = 0.4087x + 2.3932

0.00

5.00

10.00

15.00

20.00

25.00

30.00

35.00

40.00

45.00

50.00

0 2 4 6 810

12

14

16

18

20

22

24

26

28

30

32

34

36

38

40

42

44

46

48

50

52

WEEK(S)

LENGTH(cm)or

WEIGHT/LENGTHRATIO(g/cm)

0.00

200.00

400.00

600.00

800.00

1000.00

1200.00

W

EIGHT(g)

Length (cm)

W/L Ratio

Weight (g)

Linear (W/L Ratio)

At 52 weeks, average

weight = 1021.6g and

length = 48.5cm

Initial average

weight = 1.51g andlength = 5.53cm


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12

Comparison of Proximate Analysis

Feed Ingredient Kelimeal Fishmeal Soyabean meal

% Moisture 4.3 9.3 11.8

% Protein 66.0 63.8 51.7% Total Fat 22.8 6.4 2.0

% Ash, C.Fiber, Others 6.9 20.5 34.5


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13

Comparison of Essential Amino Acids

Composition ( for Prawn )

Feed Ingredients Kelimeal Fishmeal Soyabean meal

% Arginine 3.5 3.8 3.5% Histidine 1.1 1.3 1.3

% Isoleucine 2.7 2.2 2.0

% Leucine 3.3 3.3 3.5

% Lysine 6.3 4.3 2.9% Methionine 2.1 1.9 0.7

% Phenylalanine 2.1 2.4 2.0

% Threonine 2.1 2.4 1.8

% Valine 3.0 2.7 2.2


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14

Gas Chromatogram of Fatty Acids

Composition in Clarias gariepinus (Keli)

% Fatty Acids Omega-6

C18:2n6 C18:3n3 C20:5n3 C22:6n3Keli 11.12 0.07 0.08 0.38

Omega-3


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15

Production ofOmega-3 Enriched Prawn Feed

by TPM

Our prawn feedreplaces fishmeal with

omega-3 enriched

kelimeal in theformulation.


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16

Process Flow in Keli Meal and Keli Oil Production

Input

raw fishDownstream

ProductsKeli oil

Cook

ScrewPress

Stickwater

Concentration

Plant

solid

solidstickwater

vapour

s/w conc.Mix

Dry Mill Bagging

Palletising

*optional

3 Phase

Decanter

liquid oil

Kelimeal

Omega-3,

Biofuel

Poultry,Prawn,

Fish,

Ruminant

Feed


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18

Prawn Feed Formulation ComparisonPrawn Feed Formulation Comparison

40%

5%10%

20%

15%

2%

1%7%

50%

10%

5%

7%

5%

2%

5%

6%

Fish meal Corn gluten mealWheat pollard Soy bean mealShrimp head waste Cassava, tapioca

Fish oil PKCVitamin & mineral premix Kelimeal

Standard( Dept. Of Fisheries, Malaysia )

TPM


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19

Prawn Feed Proximate AnalysisPrawn Feed Proximate Analysis

Moisture Protein Total Fat Ash Crude Fiber NFE

10%

48%6%

20%

6%

10% 8%

51%13%

11%

4%

13%

Standard( Dept. Of Fisheries, Malaysia )

TPM

Requirement for Prawn at Grower Stage ( Source: Tacon 1987 )

Crude Protein = 53% min., Crude Lipid = 10% min., Carbohydrate = 20% max.


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20

Comparison of Essential Amino

Acids Content in Prawn Feed

10

9

87

6

54

3

2

1

1.58

1.78

1.451.43

1.00

2.732.6

1.26

0.82

2.87

Min.Requirement

for Prawn

(Grower stage)*

2.772.65Valine

2.632.20Threonine

2.331.83Tyrosine3.002.59Phenylalanine

1.480.90Methionine

3.082.07Lysine5.294.23Leucine

2.552.22Isoleucine

1.110.81Histidine

4.043.49Arginine

Formulation

with Kelimeal

(%)

Standard

formulation

(%)

Essential

Amino Acid

*Source: Tacon 1987


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21

Source: Globefish 20040416

World Shrimp Aquaculture Production, Feed Consumption

and Value

0.0

500.0

1000.0

1500.0

2000.0

2500.0

3000.0

1999 2000 2001 2002 2003

Year

Qu

antity

(1,0

00mT)

0

500

1000

1500

2000

2500

3000

V

alue

(USD

million)

Shrimp Production Feed Consumption Feed Value


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22

World Major Shrimp Aquaculture Production Countries

& Feed Consumption - Year 2003No. Country *Shrimp Production

(1,000 mT)

Feed Consumption

(1,000 mT)

1 China 390.0 624.02 Thailand 260.0 416.0

3 Vietnam 220.0 352.0

4 Indonesia 160.0 256.0

5 India 155.0 248.06 Brazil 91.0 145.6

7 Ecuador 80.0 128.0

8 Bangladesh 70.0 112.0

9 Mexico 48.0 76.810 Philippines 42.0 67.2

11 Malaysia 32.0 51.2

12 Others 107.8 172.5

Total 1655.8 2649.3

* Source: Globefish 20040416


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23

BROILERS

KELIMEAL

KELI OIL

CHICKEN

PRAWN FEED

FISH FEED

POULTRY FEED

TPMs Integrated Farming

Algae

Chicken

Offals

HIGH DENSITY KELI FARM FISHMEAL PROCESSING PLANUrea in

water


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24

Mass Flow of TPMs Integrated Farming( per 2 hectare pond )

Initial release 6 million

keli

fries

Harvest after 1 year 3000mT

fresh

keli

600mT 2175 mT 195 mTKelimeal with oil liquid oil

1200mT

prawn feed

Chicken offals

Other

Ingredients

Commercial

feed


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25

Omega 3 Enriched Prawn feed

Cash Flow Analysis Forecast for 10 years(RM mil)

(1,000)

-

1,000

2,000

3,000

4,000

Total sales 100.4 291.9 583.8 1,167.7 2,335.4 3,265.7 3,448.1 3,448.1 3,448.1 3,448.1

Total exp 118.0 267.1 531.4 1,060.0 2,122.5 2,648.7 2,726.9 2,738.3 2,749.9 2,761.8

Capital exp (135) (55.0) (106.8) (217.4) (481.6) (224.2) (0.7) - - - -

Cash flow (135) (64.8) (75.9) (157.4) (364.2) 8.0 549.2 633.6 634.1 634.3 634.4

YR0 YR 1 YR 2 YR 3 YR 4 YR 5 YR 6 YR 7 YR 8 YR 9 YR 10


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27

Income Analysis

(10 Year Scenario)

Income contribution (%)

Omega 3 Enriched Prawn feed 44%

Broiler Meat 56%

Total income for 10 years (RM mil)

Omega 3 Enriched Prawn feed 9,393.0(RM3,800/mT)

Broiler Meat 12,143.8(RM3.60/kg)

TOTAL INCOME 21,537.4


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28

Operation Costs Analysis

(10 Year Scenario)

(RM mil.)

Keli farming 1,716.4

Processing centres

Kelimeal 237.

Prawnfeed 2,218.6

Broiler farming 10,215.8


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Capital Expenditure Analysis

(10 Year Scenario)(RM mil)

Infrastructure 430.5 Keli 316.6

Broiler 113.9

Equipment 762.7

Keli rearing 82.1

Chicken rearing 506.5

Fish meal line 39.4

Prawn feed line 134.7

Others 27.5

TOTAL 1,220.7

Documents

(2) - PrawnFeed_Rev3 (TPMC)