250cc (LT-Z250 AJ4AA 2004-2006) Suzuki ATV Parts List

  • Upload
    mark

  • View
    416

  • Download
    4

Embed Size (px)

Citation preview

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Gasket Set . Gasket, Cylinder Head . Gasket, Cylinder . Gasket Clutch Cover (na) . Gasket, Magneto Cover (na) . Gasket, Tensioner Adjuster . Gasket, Exhaust Pipe . Connector, Muffler . Gasket (12.1x16.2x3.7) . O Ring (d:1.9,id:13.0) . O Ring (d:3.0,id:29.5) . O Ring (d:3.1,id:32.7) . O Ring (d:2.1,id:34.7) . O Ring (d:2.4,id:52.6)

Page: 1 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG1

GASKET SETRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No 11402-19811 11141-19B00 11241-18A20 11482-05G01 11483-05G00 12837-19B10 14181-42A00 14771-19B00 09168-12002 09280-13004 09280-30001 09280-33004 09280-35005 09280-54001

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Head Assy, Cylinder . Ring, Valve Guide . Pin . Bolt . Bolt Guide, Valve (os:0.3) Gasket, Cylinder Head Pin Gasket Nut Nut Gasket Spark Plug (ngk,dr7ea) Spark Plug (denso,x22esr-u) Spark Plug (ngk,dr8ea) Spark Plug (denso,x24ers-u) Spark Plug (ngk,dr9ea) Spark Plug (denso,x27esr-u) Cap, Inspection O Ring (d:3.0,id:29.5) Plug, Head Pipe, Intake Gasket, Intake Pipe Insulator, Intake Pipe O Ring (d:2.1,id:34.7) Bolt Clamp

Page: 2 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG2

CYLINDER HEADRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 13 13 14 15 16 17 18 19 20 21 22 Part No 11100-05G00 09381-10004 09206-08001 01550-06353 01550-06603 11115-05270 11141-19B00 04211-11169 09168-06023 09159-08049 08316-10083 09168-08021 09482-00398 09482-00222 09482-00399 09482-00223 09482-00400 09482-00224 11175-18900 09280-30001 09241-22002 13110-21G00 13118-05G00 13117-05G00 09280-35005 07120-06203 09402-48208

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Cylinder Stud Bolt (l:160) Stud Bolt (l:167) Stud Bolt Stud Bolt Nut Gasket, Cylinder Pin

Page: 3 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG3

CYLINDERRef No 1 2 3 4 5 6 7 8 Part No 11210-05G00-0F0 09108-08195 09108-08184 01421-06253 01421-06253 08316-10063 11241-18A20 04211-11149

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Crankcase Set . Pin (10.4x13x18) . Bolt . Bolt . Bolt . Pin, Sec Case . Bolt, Sec Case . Bolt, Sec Case . Bolt, Sec Case . Bolt, Sec Case . Bolt, Sec Case Jet, Oil Gallery Mission Plug, Oil Gallery Gasket Plug, Oil Gallery Gasket Plug, Tdc Gasket Plug, Oil Drain Gasket Bolt Bush, Engine Mtg Nut

Page: 4 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG4

CRANKCASERef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No 11301-05820 04211-11189 01547-06403 01547-06553 01547-06653 04211-11189 01547-06303 01547-06403 01550-08503 01550-08603 01550-08703 11329-09410 01550-06103 09168-06018 01550-10163 09168-10002 09247-14015 09168-14002 09247-12104 09168-12002 09103-10278 11651-05G01 09159-10058

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Cover, Clutch Gasket, Clutch Cover Pin Bolt Plug, Oil Gallery Gasket Cap, Clutch Release Adjust O Ring (d:3.1,id:26.4) Gauge, Oil Level O Ring Cover, Magneto Gasket, Magneto Cover Pin (10.4x13x18) Bolt

Page: 5 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG5

CRANKCASE COVERRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No 11341-05G10 11482-05G01 04211-11189 01547-06403 01550-06103 09168-06018 09259-36016-20H 09280-33004 11971-05G00 09280-17003 11351-05G10 11483-05G00 04211-11189 01547-06403

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Crankshaft Assy . Rod, Connecting . Pin, Crank . Bearing (30x39x18) . Crankshaft, Rh . Crankshaft, Lh Bearing, Rh (15x35x11) Bearing, Mdl (28x68x18) Bearing, Lh (35x72x17) Gear, Oil Pump Drive (nt:30) Pin Piston Ring Set, Piston (std) Ring Set, Piston (os:0.5) Piston Set (os:0.5) Pin, Piston Circlip

Page: 6 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG6

CRANKSHAFTRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 Part No 12200-21G01 12161-19B02 12210-21G00 09263-30033-0B0 12220-21G01 12261-21G00 09262-15033 09262-28014 09262-35073 16321-19B00 04221-04089 12111-05G00-0F0 12140-05G00 12140-05G00-050 12100-05G00-050 12151-22A02 09381-16004

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Gear, Starter Idle (nt:13/49) Pin Spacer Clutch Set, Starter . Bearing (25x31x19) Bolt (8x16)

Page: 7 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG7

STARTER CLUTCHRef No 1 2 3 4 5 6 Part No 12611-19B02 09206-13016 09180-13009 12600-16830 09263-25049 09106-08095

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Cam Shaft Sprocket (nt:32) Pin Washer Bolt (6x10.5) C Ring Arm, Valve Rocker, In . Screw . Nut Shaft, Rocker Arm O Ring (d:1.9,id:8.6) Washer Gasket Bolt Valve, Intake Valve, Exhaust Spring, Valve Retainer, Spring Cotter, Valve Seat, Spring Oil Seal (5.5x11x8.2)

Page: 8 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG8

CAM SHAFT/VALVERef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part No 12711-18A00 12741-21G00 09261-05005 12747-05201 09111-06032 09390-22002 12850-25C00 12842-32411 12843-32400 12861-05201 09280-09005 09164-12021 09168-06023 02162-06253 12911-05G00 12912-18A00 12921-21G00 12931-19B00 12932-24400 12933-19B00 09289-05015

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Chain, Cam (104le) Guide, Cam Chain Tensioner, Cam Chain Bolt Washer Adjuster Assy, Tensioner . Spring . Plug . Bar . O Ring Gasket, Adjuster Bolt

Page: 9 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG9

CAM CHAINRef No 1 2 3 4 5 6 7 8 9 10 11 12 Part No 12760-21G00 12771-21G00 12811-21G00 12812-32410 09168-08016 12830-19B02 12833-19B00 12834-19B00 12835-19B00 12832-02A00 12837-19B10 07130-06203

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Carburetor Assy Carburetor Assy . Diaphragm Cover . Piston Valve . Diaphragm . Ring . Spring . Holder . O Ring . Spring . Washer . Washer . E Ring . Ring . Needle, Jet . Jet, Needle . Holder, Jet . Jet, Main . Holder . Screw . Screw . Float Assy . Pin . Cap . Plug . O Ring . Washer . Spring . Adjuster . Jet, Pilot . Jet, Main . Screw . Plunger Assy . Spring . O Ring . Holder, Guide . Cap . Adjust Screw Assy . Spring . Washer . Cable Guide . Nut . Cover . O Ring . Screw . O Ring . Screw . Screw . Hose . Screw . Hose . Hose . Cover Assy

Page: 10 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG10

CARBURETORRef No 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 48 49 50 52 53 Part No 13200-21G00 13200-21G10 13502-20B00 13501-13E20 13507-05G00 13504-16E00 13573-13E20 13418-33E00 09280-05004 13481-13F00 13291-29FA0 13382-19E00 13394-17E60 13387-13F00 13383-21G00 13341-19E60 13342-21G10 09491-25010 13387-08G00 02112-04083 13602-05A10 13250-04F00 13254-01010 13282-21G00 13281-05A00 13295-29900 13291-29900 13268-48700 13279-21G00 09492-20024 09491-57003 13247-33E00 13411-39D20 13417-07F00 13278-47090 13418-07F00 13681-04010 13267-07G00 13268-03110 13615-05G00 13579-05G00 13607-98410 13502-02C10 13673-20B00 02112-04063 13258-04F00 02112-04107 13247-13A00 13684-21G00 02112-05107 13683-21G00 09352-50903-600 13502-10F00

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription . Diaphragm Assy . Spring . Screw . Jet, Pilot Air . Needle Valve Assy

Page: 11 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG10

CARBURETORRef No 54 55 56 57 58 Part No 13480-055A0 13271-13F00 13601-04148 09493-34003 13370-21G00

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Cleaner Assy, Air . Filter Assy . Holder, Filter . Stopper, Holder . Screw . Tube, Outlet . Tube, Breather . Joint . Jet, Breather . Clip . Clamp (cleaner Side) . Clamp (carburetor Side) . Trap, Flame . Plug, Drain . Clip . Cap, Air Cleaner . Gasket . Guard Inlet

Page: 12 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG11

AIR CLEANERRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No 13700-21G00 13780-05G00 13791-05G01 13792-05G00 02142-06163 13881-21G00 13853-05G00 13858-14D20 13859-05G00 09401-14301 09402-98208 09402-58208 13810-05G00 13878-09F00 09401-14301 13741-21G00 13746-05G00 13896-21G00

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Gasket, Exhaust Pipe Stud Bolt Nut Pipe, Exhaust Cover, Exhaust Pipe Washer, Exhaust Pipe Cover Spacer, Exhaust Pipe Cover Screw, Exhaust Pipe Cover Cushion, Exhaust Pipe Cover Muffler Bolt, Muffler Support Washer, Muffler Support Spacer, Muffler Support Cushion, Muffler Support Bolt, Muffler Connector Connector, Muffler Nut

Page: 13 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG12

MUFFLERRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No 14181-42A00 01421-08253 08319-31083 14150-21G00 14180-21G00 14184-07G00 14185-07G00 09139-06109 09320-08069 14310-21G00 07120-08453 09160-08503 09180-08152 09320-12071 07120-08253 14771-19B00 08319-31083

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Pump, Engine Oil Gear, Driven (nt:47) Washer, Pump Driven Gear Pin Circlip Screw Strainer, Engine Oil Filter, Engine Oil O Ring (d:1.9,id:13) Cap, Oil Filter Plug, Oil Check Gasket O Ring (d:2.4,id:52.6) Spring Stud Bolt Stud Bolt

Page: 14 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG13

OIL PUMPRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No 16400-01412 16331-05G00 09181-08186 09261-02001 08332-11063 02112-06203 16520-30A00 16510-25C00 09280-13004 16512-05G10 01550-08123 09168-08029 09280-54001 09440-18002 01547-06203 01547-06803

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Gear, Primary Drive (nt:21) Race, Inner Clutch, One Way Clutch Assy Nut Lock Washer (id:20.1) Lock Washer (id:18.3) Gear Assy, Primary (nt:64) Spacer (22x28x23) Washer (22x36x1.0) Hub, Clutch Nut Washer Plate, Drive Plate, Drive No.2 Plate, Driven (t:2.0) Disc, Pressure Spring Bolt Plate, Release Piece, Push Bearing (12x28x8) Guide, Ball Outer Guide, Ball Inner Ball, Release Screw, Adjuster Nut, Adjuster Arm, Release Washer, Clutch Rlse Arm Circlip, Cl Rlse Arm Bolt Nut Seal, Bolt

Page: 15 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG14

CLUTCHRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14a 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Part No 21110-21G00 21631-19B11 21273-19B10 21500-05G10 09140-18012 09164-20007 09164-18007 21200-21G00 09180-22035 09181-22251 21410-05G00 09140-20019 08211-20323 21441-22A01 21441-29B01 21451-36200 21462-24501 09440-19017 01550-06203 21465-24500 23121-05G00 09262-12001 23231-05G21 23211-05G21 23250-31003 09134-08009 09140-08021 23220-05G20 08211-10243 08331-31146 09119-06103 08313-20063 09168-06023

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Countershaft (nt:12) Gear, 2nd Drive (nt:15) Gear, 3rd Drive (nt:18) Gear, 4th Drive (nt:21) Washer, 4th Drive Circlip, 4th/5th Gear, 5th Drive (nt:23) Bush, 5th Drive Washer (22x28x1.0) Washer Washer, 5th Drive, Rh Bearing, Rh (22x50x14) Retainer Screw (6x12) Bearing, Lh (17x30x14) Drive Shaft Gear, 1st Driven (nt:37) Bush, 1st/3rd Lock Washer, 1st/3rd Circlip, 1st/2nd/3rd Gear, 2nd Driven (nt:29) Bush, 2nd Driven Washer, 2nd Driven Gear, 3rd Driven (nt:25) Gear, 4th Driven (nt:23) Gear, 5th Driven (nt:21) Gear, Reverse Driven (nt:34) Washer, Reverse Rh Washer, Reverse Lh Dog, Reverse Bearing, Rh (17x35x10) Bearing, Lh (25x62x17) Retainer, Drive Shaft Screw (6x12) Gear, Sec Drive Bevel (nt:15) Shim Set, Sec Drive Bevel Gr Nut Washer (20x32x1.0) Shaft, Reverse Idle Gear, Reverse Idle (nt:29) Bush Washer (17x28x1.0) Circlip

Page: 16 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG15

TRANSMISSIONRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Part No 24121-05G00 24221-18A00 24231-05G00 24241-05G00 09167-22011 09380-22006 24251-05G00 24252-05G00 09181-22139 09164-26002 08211-22425 09262-22018 24741-05G00 09126-06011 09263-17026 24131-05G00 24311-05G00 24332-24510 09167-25016 09380-25003 24321-05G00 09300-25020 08211-25351 24331-19B01 24341-05G00 24351-05G00 24570-05G00 09181-17195 09181-20167 24581-05G00 09262-17026 09262-25073 24741-21A00 09125-06110 24911-21G00 24935-19810 09140-20012 09181-20223 24551-05G00 24561-05G01 24562-05G00 09181-17195 08331-31176

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Gear, Sec Driven Bevel Shaft, Sec Driven Output Rr Yoke, Rear Drive Output Shaft, Propeller Boot, Propeller Shaft Boot, Propeller Shaft Boot, Rear Output Joint Joint Set, Universal Rr . Circlip Collar, Output Oil Seal Nut, Sec Driven Washer, Sec Driven Shim, Sec Driven Gear Shim, Sec Driven Gear Shim, Sec Driven Gear Shim, Sec Driven Gear Shim, Sec Driven Gear Shim, Sec Driven Gear Shim, Sec Driven Gear Shim, Sec Driven Gear Shim, Sec Driven Gear Shim, Sec Driven Gear Shim, Sec Driven Gear Shim, Sec Driven Gear Shim, Sec Driven Gear Bearing, Secondary Rr O Ring (d:1.9,id:24.5) Seal, Oil (35x62x10) Spring, Propeller Shaft Bearing, Secondary Rr Circlip, Output Shaft

Page: 17 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG16

SECONDARY DRIVERef No 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 13 13 13 13 13 13 13 13 13 14 15 16 17 18 19 Part No 24921-21G00 24971-05G00 27140-03G00 27151-05G10 27153-03G00 27153-05G00 27153-05G10 27200-19810 09380-20016 27590-05G00 09140-20012 09181-20223 09181-25051 09181-25052 09181-25053 09181-25054 09181-25055 09181-25056 09181-25057 09181-25058 09181-25059 09181-25060 09181-25061 09181-25062 09181-25063 09262-25135 09280-25005 09283-35008 09440-12038 08173-63050 08331-31246

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Fork, Gear Shifting, No.1 Fork, Gear Shifting, No.2 Fork, Gear Shifting, No.3 Shaft, Gear Shift Fork No.2 Shaft, Gear Shift Fork No.1 Arm, Shift Cam Lock Retainer, Gear Shift Cam Screw, Cam Bearing (6x12) Cam, Gear Shift . Pin Shaft, Shift Cam Lock Retainer, Gear Shift Cam Spring, Shift Cam Lock Plate, Gear Shift Cam . Pin, Stopper Bolt, Shift Cam (6x25) Washer, Shift Cam (12x20x1.0) Bearing, Gear Shift (25x47x8) Oil Seal (12x22x9) Bolt, Shift Cam Stopper, Gear Shift Cam Spring, Gear Shift Cam Bolt, Gear Shift (6x14.3) Washer Shaft, Gear Shift Arm, Gear Shift No.2 . Spring . E Ring Arm, Gear Shift Link Stopper, Gear Shift Arm Bolt, Gear Shift Roller, Gear Shift Oil Seal (14x22x6) Spring Washer Arm, Gear Shift Link . Cover Dust Rod, Gear Shift Link Lever Assy, Gear Shift . Rubber . Cover Dust Plate, Shift Support Nut Washer (12x20x1.0) O Ring (d:2.4,id:11.8) Bolt Nut Circlip, Gear Shift Lever Plug, Spdom Hole Bolt, Spdom (6x10) Washer, Spdom (6.2x11x1.2) O Ring (d:1.9,id:16.6) Label, Gear Shift Pattern

Page: 18 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG17

GEAR SHIFTINGRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Part No 25211-05G00 25221-05G00 25231-19B00 25411-14331 25411-24501 23271-49100 24741-20A00 09126-06011 25310-05G01 04221-04089 25320-05G02 25322-05G00 25328-05G00 25380-05G00 09261-04002 09103-06084 09181-12167 09262-25006 09285-12006 01550-06203 25350-24B00 25355-05G00 09111-06041 08211-06141 25510-05G20 25520-05G00 25527-05G00 08332-11073 25540-05G20 25671-38B00 09103-08193 09180-07014 09283-14006 09444-26025 08211-08201 25520-21G00 25526-47000 25525-12C10 25600-21G00 25652-49300 25526-47000 25670-05G20 09140-06025 09181-12167 09280-12012 01550-06203 08310-00067 08331-31126 26442-21G00 09135-06013 09168-06004 09280-17004 68392-05G00

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Label, Gear Shift Pattern Base Assy, Gear Shift Contact O Ring (d:2.4,id:26.2) Clamp (l:80) Bolt Spring, Gear Shift

Page: 19 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG17

GEAR SHIFTINGRef No 53 54 55 56 57 58 59 Part No 68392-05G10 37720-21G00 09209-05011 09280-26005 09404-06433 07120-05163 09440-04010

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Case Assy, Rear Final Gear . Oil Seal (35x69x8) . Bearing (30x62x16) . Bearing (30x62x16) . Bearing (15x23x16) . Bearing (45x52x20) . Oil Seal (45x55x7) . C Ring (24x1.0) . Bearing (45x75x16) . Oil Seal (42x62x7) . Oil Seal (30x62x7) . Bolt . Plug . Gasket . Shim Set, Final Drive . Shim Set, Final Driven . Stopper, Bearing . Plate, Output Oil Seal . O Ring (d:2.0,id:25.5) . Shaft, Joint . Case, Final Gear Lh . Case, Final Gear Rh . Gear, Final Driven Bevel . Gear, Final Driven Bevel . Circlip . O Ring (d:3.5,id:130) . Bolt, Oil Check . Gasket, Oil Check Case, Breather Clamp, Breather Case

Page: 20 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG18

FINAL BEVEL GEARRef No 1 2 3 3a 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part No 27400-05G02 27406-05GA0 27405-05GA0 27405-05GE0 27405-05GB0 27405-05GC0 27406-05GB0 27403-05GA1 27405-05GD0 27406-05GC0 27406-05GD0 27401-05GC0 27409-05GA0 27407-05GA0 27407-05810 27407-05820 27312-05GA0 27592-05GA0 27406-05GE0 27591-05GA1 27461-05GA1 27450-05GA1 27321-05GA0 27311-05GA0 27403-05GB0 27406-05GF0 27401-05GB0 27407-05GD0 27491-38F00 09401-08411

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Motor Assy, Starting . Brush Terminal Set . Brush Holder Set .. Spring, Brush . O Ring . Bolt Set .. O Ring . Washer Set . O Ring . O Ring (d:3.1,id:24.4) Bolt Nut

Page: 21 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG19

STARTING MOTORRef No 1 2 3 4 5 6 7 8 9 10 11 12 Part No 31100-02C10 31130-13E00 31132-33E00 31135-31300 31143-49040 31280-19F00 31156-13E00 31170-19B10 31264-13E00 09280-25002 01547-06253 08361-35068

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Stator Assy Rotor Bolt, Magneto Stator Bolt, Sensor Nut, Magneto Rotor Key

Page: 22 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG20

MAGNETORef No 1 2 3 4 5 6 Part No 32101-05G00 32102-05G00 07130-05253 07130-05103 31792-18A00 09420-04008

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription C.d.i Unit Relay, Starting Motor . Cover . Fuse (20a) Screw (6x8) Coil Assy, Ignition Bolt Cap, Spark Plug Seal, Spark Plug Seal, High Tension Cord Rectifier Assy Bolt

Page: 23 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG21

ELECTRICALRef No 1 2 3 4 5 6 7 8 9 10 11 12 Part No 32900-05G10 31800-47E00 31861-47E00 09481-20102 09128-06013 33410-05G00 01550-06163 33510-43010 33541-47D00 33542-38B00 32800-05F10 02162-06253

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Battery Assy (xtx12-bs,12v 8ah) Protector (20x50x8) Protector, Battery Protector (40x20x3) Protector (27x80x3) Wire, Starter Motor . Cap, Starter Motor Wire, Battery Plus . Cap, Battery Plus Wire, Battery Minus

Page: 24 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG22

BATTERYRef No 1 2 3 4 5 6 7 8 9 10 Part No 33610-32C10 33652-35400 33652-07G00 33652-01A10 33652-41B00 33810-21G00 31861-48B10 33820-21G00 33624-10D00 33860-21G00

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Headlamp Assy . Nut Bulb (14v40/40w) Screw, Headlamp Cushion Bolt, Adjust Reflex Reflector Assy, Fr Bracket, Rh Bracket, Lh Nut

Page: 25 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG23

HEADLAMPRef No 1 2 3 4 5 6 7 10 11 12 Part No 35100-21G00-999 35157-05G60 09471-12217 09139-06118 09320-10501 02162-06163 35950-14A00 35956-21G01 35957-21G01 08316-10053

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Lamp Assy, Rear Comb . Socket & Cord Assy . Bulb (12v,21/5w) Cushion (20x10x5) Cushion (40x20x5) Cushion (10x100x10) Washer (5.5x16x1.2) Spacer (5.5x8x10.5) Cushion Cushion Screw Reflector Assy, Rear Side Bracket, Rear Side Rr Rh Nut Bracket, Rear Comb Nut Screw Reflector Assy, Rear Bracket, Rear Comb Nut, Bracket Screw Nut

Page: 26 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG24

REAR COMBINATIONRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No 35710-03G30 35718-03G30 09471-12083 33652-21G00 33652-21G10 33652-21G20 09160-05037 09180-05048 09320-06023 09320-08501 03541-05253 35970-14A10 35975-07G00 08316-10053 35974-21G10 09148-05020 03541-05163 35970-07F00 35974-21G00 09148-05020 03541-05163 08316-10053

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Lamp Assy, Pilot . Socket . Ring . Lens, Neutral (green) . Lens, Reverse (red) . Bulb (14v,3w,t6.5)

Page: 27 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG25

PILOT LAMPRef No 1 2 3 4 5 6 Part No 36380-05G00 34173-26F00 34178-26F00 36321-05G00 36329-05G00 09471-12103

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Harness, Wiring . Diode Clamp (id:20) Clamp (id:25) Wire, Front Brake Sw Lead Wire, Fuse Lead . Fuse (15a) Switch Assy, Ignition . Mascot Switch Assy, Stop Lamp Spring, Stop Lamp Switch Relay Assy, Neutral Start Key, Blank (type:c) Key, Blank (type:d) Key, Blank (type:e) Key, Blank (type:f) Clamp (l:45) Clamp (l:65) Clamp (l:120) Clamp (l:145) Clamp (l:95) Clamp (l:125) Clamp

Page: 28 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG26

WIRING HARNESSRef No 1 2 3 3 4 5 6 7 7a 8 9 10 11 11 11 11 12 12 13 14 15 15 16 Part No 36610-21G00 36611-38A00 09403-20403 09403-25401 36854-21G00 36852-21G00 09481-15101 37110-05G00 37142-19B00 37740-38F01 09443-06012 38740-26E00 37146-19B00 37146-19B10 37146-19B20 37146-19B30 09404-06429 09404-06433 09407-12402 09407-14407 09407-11401 09407-14403 09407-03401

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Frame (blue) Frame (gray) Plate, Engine Mount Rear Rh Bolt Plate, Battery Bolt

Page: 29 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG27

FRAMERef No 1 1 2 3 4 5 Part No 41100-21G10-YBA 41100-21G10-YU8 41980-05G00 07130-08503 41560-21G00 01550-08163

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Pedal, Brake Arm, Brake Pedal O Ring Washer Bolt Cushion Spring, Return Cable, Rear Brake Pin, Front Clip Spring Pin, Rear Nut Clamp

Page: 30 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG28

REAR BRAKERef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No 43110-21G00 43120-21G01 09280-14011 09160-14055 01550-06253 09321-08022 09443-11030 58510-21G10 09200-05001 09385-06012 09440-08042 09209-13006 09150-06015 09403-20403

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Footrest, Front Rh Footrest, Front Lh Bolt, Front Bolt Grip, Front (silver) Bolt Grip, Rear (silver) Bolt, Front Bolt, Rear

Page: 31 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG29

FOOTRESTRef No 1 2 3 4 5 6 7 8 9 Part No 43510-21G00 43520-21G00 09103-10310 01550-08163 43990-21G00-YD8 01550-08163 43980-21G00-YD8 01550-08163 01550-10163

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Tank Assy, Fuel Cap Assy, Fuel Tank Hose, Breather (l:600->90) Cushion, Front Cushion Cushion, Rear Bolt Spacer Cock Assy, Fuel Hose, Fuel Clip Bolt Gasket Hose, Breather Rubber, Cleaner Inlet

Page: 32 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG30

FUEL TANKRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No 44100-05G02 44200-29F00 09352-50823-600 44511-03G00 47451-38A01 44281-03G00 09116-06190 09180-06293 44300-21G00 44420-21G00 09401-11407 01547-06163 09168-06026 44433-21G00 47157-21G00

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Fender, Front (yellow) Fender, Front (white) Fender, Inner Screw Bolt, Lower Spacer Cushion Bracket, Rh Bracket, Lh Bolt Screw Fender, Center (yellow) Fender, Center (white) Clip Cover, Side Rh (yellow) Cover, Side Rh (white) Cover, Side Lh (yellow) Cover, Side Lh (white) Clip, Front Clip Cushion Bracket, Rh Bracket, Lh Cushion Cushion, No.2 Bolt Emblem, "quadsport" Emblem, "quadsport" Emblem, "suzuki" Emblem, "suzuki" Tape, Rh Tape, Rh Tape, Lh Tape, Lh Emblem, "s"

Page: 33 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG31

FRONT FENDER (MODEL K4)Ref No 1 1 2 3 4 5 6 7 8 9 10 11 11 12 13 13 14 14 15 16 17 18 19 20 21 22 23 23 24 24 25 25 26 26 27 Part No 53111-21G00-YU1 53111-21G00-30H 53118-21G00 03541-05163 01550-06253 09169-06074 09320-11008 53210-21G00 53220-21G00 01550-06123 09139-06083 53119-21G00-YU1 53119-21G00-30H 09409-07333 53112-21G00-YU1 53112-21G00-30H 53122-21G00-YU1 53122-21G00-30H 09409-08335 09409-07333 53145-21G00 53113-21G00 53114-21G00 94422-06G00 09320-08071 01550-06123 68151-21G00-KD1 68151-21G00-JV6 68661-29F00-GY8 68661-29F00-8YM 68155-21G00-KD2 68155-21G10-YDS 68156-21G00-KD2 68156-21G10-YDS 68281-07G00

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Fender, Front (yellow) Fender, Front (white) Fender, Inner Nut Screw Cushion, Side Bolt, Lower Spacer Cushion Bracket, Rh Bracket, Lh Bolt Bolt Washer Fender, Center (yellow) Fender, Center (white) Clip Cover, Side Rh (yellow) Cover, Side Rh (white) Cover, Side Lh (yellow) Cover, Side Lh (white) Clip, Front Clip Cushion, No.1 Cushion, No.2 Bracket, Rh Bracket, Lh Cushion Cushion, No.2 Bolt Tape, Side Cover Rh Tape, Side Cover Rh Tape, Side Cover Lh Tape, Side Cover Lh Tape, Front Fender Rh Tape, Front Fender Rh Tape, Front Fender Lh Tape, Front Fender Lh Emblem, "suzuki" Emblem, "suzuki" Emblem, "s" Emblem, "s"

Page: 34 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG31A

FRONT FENDER (MODEL K5)Ref No 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 16 17 17 18 19 20 21 22 23 24 25 26 27 27 28 28 29 29 30 30 31 31 32 32 Part No 53111-21G01-YU1 53111-21G01-30H 53118-21G00 09148-05038 03541-05163 53147-21G00 01550-06253 09169-06074 09320-11008 53210-21G00 53220-21G00 09103-06083 01547-06163 09169-06071 53119-21G01-YU1 53119-21G01-30H 09409-07333 53112-21G01-YU1 53112-21G01-30H 53122-21G01-YU1 53122-21G01-30H 09409-08335 09409-07333 53145-05G00 53146-21G00 53113-21G00 53114-21G00 94422-06G00 09320-08071 01550-06123 68155-21G20-BHV 68155-21G20-BHW 68156-21G20-BHV 68156-21G20-BHW 68155-21G30-BHY 68155-21G30-BHZ 68156-21G30-BHY 68156-21G30-BHZ 68661-29F00-8YM 68661-29F00-GY8 68151-37F00-BJA 68151-37F00-AZT

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Fender, Front (yellow) Fender, Front (white) Fender, Inner Nut Screw Cushion, Side Bolt, Lower Spacer Cushion Bracket, Rh Bracket, Lh Bolt Bolt Washer Fender, Center (yellow) Fender, Center (white) Clip Cover, Side Rh (yellow) Cover, Side Rh (white) Cover, Side Lh (yellow) Cover, Side Lh (white) Clip, Front Clip Cushion, No.1 Cushion, No.2 Bracket, Rh Bracket, Lh Cushion Cushion, No.2 Bolt Tape, Side Cover Rh Tape, Side Cover Rh Tape, Side Cover Lh Tape, Side Cover Lh Tape, Front Fender Rh Tape, Front Fender Rh Tape, Front Fender Lh Tape, Front Fender Lh Emblem, "suzuki" Emblem, "suzuki" Emblem, "s"

Page: 35 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG31B

FRONT FENDER (MODEL K6)Ref No 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 16 17 17 18 19 20 21 22 23 24 25 26 27 27 28 28 29 29 30 30 31 31 32 Part No 53111-21G01-YU1 53111-21G01-30H 53118-21G00 09148-05038 03541-05163 53147-21G00 01550-06253 09169-06074 09320-11008 53210-21G00 53220-21G00 09103-06083 01547-06163 09169-06071 53119-21G01-YU1 53119-21G01-30H 09409-07333 53112-21G01-YU1 53112-21G01-30H 53122-21G01-YU1 53122-21G01-30H 09409-08335 09409-07333 53145-05G00 53146-21G00 53113-21G00 53114-21G00 94422-06G00 09320-08071 01550-06123 68155-21G40-CHJ 68155-21G40-CET 68156-21G40-CHJ 68156-21G40-CET 68155-21G50-CHG 68155-21G50-CEZ 68156-21G50-CHJ 68156-21G50-CET 68661-29F00-8YM 68661-29F00-CFL 68151-07G10-YCF

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Handle Bar Cover, Head Cover, Head . Emblem . Emblem . Emblem . Emblem Bracket, Cover Rh Clip (black) Bracket, Head Cover Screw Cable Assy, Throttle Cable, Starter Cable, Parking Brake Spring Pin Nut Clamp Guide, Cable Clamp Clamp Cushion, Bracket

Page: 36 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG32

HANDLE BARRef No 1 2 2 3 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No 56111-21G00 56170-05G01-GY8 56170-05G01-8YM 68721-05D00-GY8 68721-05D00-8YM 68721-05D00-BJB 68721-05D00-CFL 56411-21G00 09409-06314-5PK 56180-05G00 03541-05123 58300-21G10 58410-21G00 58810-21G00 09440-08042 09209-13006 09150-06012 09403-10405 58620-21G00 09403-08407 09403-20403 09320-08018

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Grip Case Assy, Throttle . Cap . Gasket . Screw . Screw . Nut . Holder . Bolt Lever, Front Brake Bolt, Pivot Nut Switch Assy, Stop . Screw Grip Switch Assy, Lh . Lever, Choke . Cover, Choke . Screw . Screw Stopper, Lever Lever Assy, Rear Brake . Lever Set, Brake . Bolt, Pivot . Nut . Adjuster, Cable . Lock Nut . Bolt Cover, Brake

Page: 37 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG33

HANDLE LEVER (MODEL K4)Ref No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part No 57211-21G00 57100-07G00 57121-07G00 57157-07G00 57128-07G00 02112-05203 08310-00053 57126-07G00 57127-07G00 57421-39D20 57431-04F00 57433-09F00 57460-17C00 57465-17C00 57211-21G00 37400-09F00 37571-19B01 37576-19B01 02112-05457 02112-05407 57790-38FA0 57500-38FB0 57620-21820 57431-09F00 08319-21063 57441-08C00 57442-08C00 01547-06203 57541-38FA0

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Grip Case Assy, Throttle . Cap . Gasket . Screw . Screw . Nut . Holder . Bolt Lever, Front Brake Bolt, Pivot Nut Switch Assy, Stop . Screw Grip Switch Assy, Lh . Lever, Choke . Cover, Choke . Screw . Screw Stopper, Lever Lever Assy, Rear Brake . Lever Set, Brake . Bolt, Pivot . Nut . Adjuster, Cable . Lock Nut . Bolt Cover, Brake

Page: 38 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG33A

HANDLE LEVER (MODEL K5/K6)Ref No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part No 57211-21G00 57100-38F60 57121-38F50 57157-38F50 57128-07G00 02112-05203 08310-00053 57126-07G00 57127-07G00 57421-39D20 57431-04F00 57433-09F00 57460-17C11 57465-17C00 57211-21G00 37400-09F00 37571-19B01 37576-19B01 02112-05457 02112-05407 57790-38FA0 57500-38FB1 57620-21821 57431-09F00 08319-21063 57441-08C00 57442-08C00 01547-06203 57541-38FA0

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Knob Set, Reverse Lock Bracket Screw, Knob Nut Screw, Fender Nut, Bracket Pin Clip Guide, Reverse Cable Bolt

Page: 39 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG34

REVERSE LOCKRef No 1 2 3 4 5 6 7 8 9 10 Part No 57900-21820 57941-21G00 02142-05203 08316-10053 03541-05203 09148-05038 09200-06004 09385-06012 58871-05G00 01547-06123

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Fender, Rear (yellow) Fender, Rear (white) Shield, Rear Fender Side Shield, Rear Fender Front Bolt, Side Washer Cover, Rear Fender Cap Clip Grommet Mud Guard, Footrest Rh (black) Mud Guard, Footrest Lh (black) Bolt, Lower Washer Clip Screw, Upper Washer Nut Tool Assy Clamp, Wrench Gauge, Air Cushion, Fender Front Emblem

Page: 40 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG35

REAR FENDERRef No 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No 63111-21G01-YU1 63111-21G01-30H 63261-21G00 63262-21G00 01570-06203 09169-06045 63121-05G00 09250-08007 09409-08329 09409-08330 63331-21G00-291 63341-21G00-291 01547-06163 09169-06071 09409-08335 02142-05203 09160-05046 09159-05019 09800-21044 09822-00004 96200-18A02 33652-03G00 68721-29F00-8YM

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Label, Tire Label, Tire (french) Label, Gear Shifting Label, Gear Shifting Label, Warning Label, Warning (french) Label, Age16 Label, Age16 (french) Label, Manual Notice Rivet Washer Manual, Owner's Manual, Owner's

Page: 41 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG36

LABELRef No 1 1 2 2 3 3 4 4 5 6 7 8 8 Part No 68332-21G00 68332-21G10 68366-21G00 68366-21G10 68921-09F00 68366-20B60 68931-09F00 68367-04640 68353-26E02 68929-09F00 68928-09F00 99011-21G52-03A 99011-21G52-28B

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Seat Assy . Cushion . Cushion Cushion, Seat Mount Front Cushion, Seat Mount Center Cushion, Seat Mount Rear

Page: 42 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG37

SEATRef No 1 2 3 4 5 6 Part No 45100-21G00-T3Y 45149-21G00 09321-10011 45141-21G00 45141-07G00 09320-09017

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Tie Rod, Steering Knuckle, Steering Rh Knuckle, Steering Lh Rod, End Rh Rod, End Lh Nut, Tie Rod Rh Nut, Rod End Nut, Tie Rod Lh Cotter Pin, Rod End Washer, Knuckle End Nut, Knuckle End Cotter Pin, Knuckle End Washer, Knuckle End

Page: 43 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG38

STEERING KNUCKLERef No 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No 51281-21G00 51230-21G00 51240-21G00 51260-21G00 51270-21G00 09140-10043 08314-40103 09140-10027 04111-20208 09162-10008 08314-40103 04111-25308 08321-01103

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Shaft, Steering Dust Seal, Steering Holder (27x38x8.5) Holder, Steering Shaft Bolt O Ring (d:3.1,id:16.8) Bush, Steering Shaft Lower (17x26x36.9) Dust Seal, Steering Shaft (30x40x16) Dust Seal, Steering Lower (12.2x38x12) Washer (12.5x32x2.3) Nut Cotter Pin Clamp, Handlebar Lower (black) Holder, Handlebar Bolt

Page: 44 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG39

STEERING SHAFTRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No 51650-21G00 51678-24500 51670-24500 01550-08753 09280-17003 51661-09F00 51662-05G00 51663-05G00 09160-12073 08319-31123 04111-20208 56211-21G00-291 56211-27200-291 01550-08553

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Absorber Assy, Front Shock (yellow) Absorber Assy, Front Shock (white) Absorber Assy, Front Shock (red) Bolt, Upper Bolt, Lower Nut Arm Set, Suspension Lower Rh . Bush (10x35.1x38) Arm Set, Suspension Lower Lh . Bush (10x35.1x38) Arm Set, Suspension Upper Rh . Bush (10x35.1x38) Arm Set, Suspension Upper Lh . Bush (10x35.1x38) Bolt (10x60) Nut

Page: 45 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG40

SUSPENSION ARMRef No 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No 52100-21G00-163 52100-21G00-28W 52100-21G00-YKS 09103-10351 09103-10126 09159-10058 52410-21811-YD8 09319-10055 52420-21811-YD8 09319-10055 52430-21811-YD8 09319-10055 52440-21811-YD8 09319-10055 09103-10301 09159-10058

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Hub, Front Wheel Bearing, Front Hub Inner Bearing, Front Hub Outer Dust Seal Inner Dust Seal Outer Spacer, Front Hub Bearing Rim, Front Wheel (10x5.5at) Nut Washer Nut, Hub Pin, Cotter Spacer, Front Axle Spacer, Fr Axle No.2 Disc, Front Brake Bolt, Brake Disc Cover, Front Disc Bolt Tire, Front Valve Assy, Wheel Rim (tr412) Plate, Front Hub

Page: 46 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG41

FRONT WHEELRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part No 54110-07G00-019 08120-60047 09262-15024 09284-26002 09284-21001 54731-07G00 55310-07G00 09140-10021 08322-01143 08314-40143 04111-30308 09180-15068 09180-20119 59211-07G00 09106-08160 59231-07G20 09103-06083 55110-21G00 43130-24A00 54138-07G00

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Caliper Assy, Front Rh Caliper Assy, Front Lh . Piston Set .. Seal Set, Piston . Spring, Pad . Boot . Pin . Washer . Pin, Slide . Spring . Plug, Dust . Boot . Pin . Bracket, Rh . Bracket, Lh . Bleeder . Cap Pad & Shim Set, R Pad & Shim Set, L . Shim, Rh . Shim, Lh Bolt

Page: 47 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG42

FRONT CALIPERRef No 1 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 16 17 17 18 Part No 59100-38F30-999 59300-38F30-999 59100-38850 59100-38860 59315-13A00 59386-13A00 59382-13A00 59314-13A00 59105-38F00 59306-13A00 59384-13A00 59303-13A00 59345-00B20 59151-38F00 59351-38F00 59121-01A00 59122-01A00 59300-42860 59300-42870 59371-13A00 69372-00B20 09106-08174

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Bolt Washer (10x15x1.5) Hose, Front Brake No.1 Hose, Front Brake No.2 Clamp, Hose No.2 Rh Clamp, Hose No.2 Lh Bolt Pipe, Front Brake Bolt

Page: 48 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG43

FRONT BRAKE HOSERef No 1 2 3 4 5 6 7 8 9 Part No 09360-10042 09161-10009 59480-21G00 59240-21G00 59261-21G00 59271-21G00 01550-06103 59250-21G00 01547-06163

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Cylinder Assy, Front Master . Piston/cup Set .. Boot . Diaphragm . Cap . Screw, Cap . Holder . Bolt . Separator . Plate

Page: 49 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG44

FRONT MASTER CYLINDERRef No 1 2 3 4 5 6 7 8 9 10 Part No 59600-31D00 59600-04810 59666-44300 59667-44B00 69669-24A01 69689-49300 59671-36500 59675-19C00 59748-15400 59749-15400

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title. Ref No 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 14 15 16 17

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG45

Suzuki Worldwide Motorcycle-ATV REAR SWINGINGARM (MODEL K4/K5)Part No 61100-21841-YD8 09263-20064 61251-21G00 62624-08D00 61300-21G00-YD8 09103-10364 09103-10216 09103-10313 09159-10058 09103-12072 09159-12054 09280-70005 62100-21G21-163 62100-21G21-28W 62100-21G31-163 62100-21G31-28W 09103-10213 09103-12042 09159-10058 08319-31128 Description Swingingarm Set, Rear . Bearing Spacer, Rr Swgarm Pivot Seal, Rr Swgarm Pivot Dust Housing, Rr Axle, R Bolt, Axle Housing Bolt, Rr Swgarm Bracket, R Bolt, Rr Swgarm Bracket, L Nut, Rr Swgarm Bracket Bolt, Pivot Nut, Pivot O Ring, Rr Axle Housing Rear Absorber Assy, Rear Shock (yellow) Absorber Assy, Rear Shock (white) Absorber Assy, Rear Shock (yellow) Absorber Assy, Rear Shock (white) Bolt Bolt Nut Nut

Page: 50 of 54

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Swingingarm Set, Rear . Bearing Spacer, Rr Swgarm Pivot Seal, Rr Swgarm Pivot Dust Housing, Rr Axle, R Bolt, Axle Housing Bolt, Rr Swgarm Bracket, R Bolt, Rr Swgarm Bracket, L Nut, Rr Swgarm Bracket Bolt, Pivot Nut, Pivot O Ring, Rr Axle Housing Rear Absorber Assy, Rear Shock (white) Absorber Assy, Rear Shock (red) Absorber Assy, Rear Shock (white) Absorber Assy, Rear Shock (red) Bolt Bolt Nut Nut

Page: 51 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG45A

REAR SWINGINGARM (MODEL K6)Ref No 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 14 15 16 17 Part No 61100-21841-YD8 09263-20064 61251-21G00 62624-08D00 61300-21G00-YD8 09103-10364 09103-10216 09103-10313 09159-10058 09103-12072 09159-12054 09280-70005 62100-21G40-28W 62100-21G40-YKS 62100-21G50-28W 62100-21G50-YKS 09103-10213 09103-12042 09159-10058 08319-31128

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Hub, Rear Wheel Rh Plate, Rear Hub, R O Ring, Rear Hub Dust Rim, Rear Wheel (9x8.0at) Nut Washer Nut, Hub Cotter Pin Axle, Rear Bearing, Rear Axle Rh Circlip Drum, Brake Washer, Drain Plug Plug, Drain Panel, Brake Anchor O Ring, Panel Union, Panel Shoe Set, Brake Spring, Shoe Cam, Rear Brake Bolt, Panel Nut, Panel O Ring, Panel Cover, Rear Brake Bolt Dust Seal, Drum Cover Guard, Rr Brake Drum O Ring, Cam Washer Plate, Brake Lining Indicator Lever, Brake Cam Bolt Nut Spring, Cam Lever Tire, Rear Valve Assy, Wheel Rim,tr412 Hose, Breather Clip, Hose Clip, Hose & Cable

Page: 52 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG46

RIGHT REAR WHEELRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Part No 64110-21G30-019 64138-21G00 09280-24001 65310-07G00 09140-10021 09164-18004 09141-18010 04111-40408 64711-21G00 09267-30013 08331-41626 64120-05G10 09161-10007 09247-10008 64210-05G01 09280-68008 09364-04004 64400-05820 55421-20E00 64440-05G01 09108-10089 09159-10058 09280-00039 64123-05G00 01547-06123 64124-05G00 64280-21G00 09280-14004 09160-14055 64492-21G00 64451-05G00 01550-06353 08316-10063 64484-05G00 65110-21G00 43130-24A00 09352-40703-00B 09401-06405 09408-00200

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Hub, Rear Wheel Lh Rim, Rear Wheel (9x8.0at) Nut Washer Nut, Hub Cotter Pin Tire, Rear Valve Assy, Wheel Rim,tr412 Protector, Final Case Bolt, Front Bolt, Rear

Page: 53 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG47

LEFT REAR WHEELRef No 1 2 3 4 5 6 7 8 9 10 11 Part No 64110-21G20-019 65310-07G00 09140-10021 09164-18004 09141-18010 04111-40408 65110-21G00 43130-24A00 61391-05G01 61393-09F00 09111-06061

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Thread Lock, Super (1363a) Thread Lock, Super (1342) Thread Lock, Super (1305) Thread Lock, Super (1361a) Thread Lock, Super (1360) Thread Lock Cement Suzuki Bond (1207b)(black) Suzuki Bond (1215) Suzuki Super Grease Suzuki Moly Paste Suzuki Pbc Grease

Page: 54 of 54

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG48

OPTIONALRef No 1 1 1 1 1 2 3 3 4 5 6 Part No 99104-32030 99000-32050 99000-32100 99104-32020 99000-32130 99000-32040 99000-31140 99000-31110 99000-25030 99000-25140 99000-25110

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.