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27 January 2010
Immanuel Gfall (HEPHY Vienna)
Belle II SVD Mechanics and Cooling
DEPFET Meeting Prag
Belle II SVD Mechanics and Cooling
2Immanuel Gfall (HEPHY Vienna)27 January 2010
Origami Concept• Thinned readout chips (APV25)
on sensor• Strips of bottom side are
connected by flex fanouts wrapped around the edge
• All readout chips are aligned single cooling pipe
• Shortest possible connections high signal-to-noise ratio
• Total material budget: 0.58% X0
3-layer kapton hybrid
DSSD
Single-layer fanouts Rohacell
APV25
Cooling Pipe
Belle II SVD Mechanics and Cooling
Mechanical Structure
• Composite sandwich rib design• Gravitational sag <100 µm• Sag is equal in horizontal and vertical sensor
position
3Immanuel Gfall (HEPHY Vienna)27 January 2010
Composite ribs
Sensor mounting points
DSSD
Origami Sensors
Endring Mount
Belle II SVD Mechanics and Cooling
Assembled Barrel
4Immanuel Gfall (HEPHY Vienna)27 January 2010
Cooling Loop Outlets
Capillary Evaporators
Layer 6,5,4
Endring Mounts
Belle II SVD Mechanics and Cooling
Space Issue Forward Region
• Slanted sensor design strongly limits available space
• Cables density• Hybridboards need
space• Coolingpipes space
problem
5Immanuel Gfall (HEPHY Vienna)27 January 2010
Cooling pipe loops
Ø Layer 4: 7.6 cm Ø Layer 5: 12.2 cm
Ø Layer 6: 15.6 cm
Belle II SVD Mechanics and Cooling
Thermal Conditions
# of Origamis/Ladder Number of ladders Number of APV25‘s
Layer 6 3 18 540
Layer 5 2 14 280
Layer 4 1 10 100
6Immanuel Gfall (HEPHY Vienna)27 January 2010
• Power dissipation/APV: 0.4 W• 1 Origami sensor features 10 APV‘s
• Total Origami power dissipation: 368 W• Total SVD power dissipation: 761 W• 393 W dissipated at the endrings
Belle II SVD Mechanics and Cooling
Observations
• Little power dissipation• Heat distribution focused on
small strips• Cooling pipes are sufficient,
no heatspreaders needed
• Heat transport is ensured by any solution (singlephase and dualphase)
• Relative SNR improvement of ~20% @ -8°C
7Immanuel Gfall (HEPHY Vienna)27 January 2010
Belle II SVD Mechanics and Cooling
Requirements for Cooling the SVD
• Low temperature ~ -20°C
• Dry air / nitrogen environment
• Air / Gasflow through SVD not necessary for cooling
• Exchange of gas at a slow rate is welcome (< 1 m/s)
• Temperature stability
• Warm supplylines to avoid water condensation
8Immanuel Gfall (HEPHY Vienna)27 January 2010
Belle II SVD Mechanics and Cooling
The CO2 Solution
• Requirements are met by CO2
• Warm supplylines @ ~ +20°C
• CO2 Radiationhard gas
• Low cost dualphase system
• Technology successfuly proven (LHCb-VELO)
• Existing experience from industrial solutions
• It is a „green“ solution
9Immanuel Gfall (HEPHY Vienna)27 January 2010
Belle II SVD Mechanics and Cooling
The CO2 Problems„Pressure Issue“
• High pressure in supplylines (~70 bar)
• High pressure in evaporator (~20 bar)
• Pressurelines and connectors are tested to over 100 bar : no problem!
• Complex system requires skilled engineering and human resources
10Immanuel Gfall (HEPHY Vienna)27 January 2010
Belle II SVD Mechanics and Cooling
Engineering Challenges
• Calculation of the capillary evaporator or finding/ building a suitable expansion valve
• Calculation of pressuredrop in the circuit
• Compensating pressure bending of the pipes
• Fitting the cooling circuit into the SVD volume
• Developing a monitoring and regulation system
• Subcooling the fluid state CO2 at expansion valve
11Immanuel Gfall (HEPHY Vienna)27 January 2010
Belle II SVD Mechanics and Cooling
Design Study Layer 6
12Immanuel Gfall (HEPHY Vienna)27 January 2010
Coolingloop Outlet (Detachable)
Outlet Circular Line
Evaporator (Dummy) Detachable
Inlet Circular Line
Source (Liquid)
Drain (~70% Gas)
Belle II SVD Mechanics and Cooling
Cooling Plant
13Immanuel Gfall (HEPHY Vienna)27 January 2010
• Sanyo unit with 900 W output available• Evaporating temperature adjustable between -
30°C and -5°C• Small package outline (630x520x245 mm)• Relatively cheap unit • Several different units from CERN and Italy
available but more expensive
Belle II SVD Mechanics and Cooling
Outlook
• Obtaining a cooling unit and evaluating it
• Calculating pressure drop and thermodynamical parameters for the coolingcircuit
• Building the unit
• Testing
• Tuning
14Immanuel Gfall (HEPHY Vienna)27 January 2010