29036 assembly checks FAW JILIN .doc

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    Fagor Arrasate Koop. E.

    CHECKS TO BE MADE

    IN FAGOR ARRASATE

    CHECKS :

    * MECHANICALS x* ELCTRICALS

    * HYDROPNEUMATICS AND LUBRICATION

    Correct No apply

    Project : 29036Custom

    er :FAW JILIN

    Machie:

    SE4-1000-4600-2400

    Pre!are" #$ :Si%ature :

    Date ::

    Iker Apraiz 03/10/2011

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    ASSEMBLY CHECKS2/15

    Checks: GEOMETRICAL MOTOR-FLYHEEL

    MEAS!REME"TMEAS!REME"T

    A##ARAT!SMEAS!REME"T I"STR!CTIO"S

    S#ECIFIE$%AL!E

    ACT!AL%AL!E

    Distance et!een"#$!%ee# an& '(t(rp)##e$ *&i'ensi(n Aacc(r&in+ t( &ra!in+,

    ernierca##iper

    .sin+ a r)#er restin+ (n t%e "#$!%ee# taket%e &istance in&icate& in t%e &ra!in+ as&i'ensi(n A

    1

    &'(& '' ''

    ara##e#is' et!een!%ee# an& '(t(r p)##e$*&i'ensi(n A inacc(r&ance !it%&ra!in+,

    ernierca##iper

    .sin+ a r)#er restin+ (n t%e "#$!%ee# taket%e &istance in&icate& in t%e &ra!in+ as&i'ensi(n A in t%e t%ree p(ints

    ai')'&i""erenceet!eenp(ints A 12350 ''

    ''

    CHECKE$ BY : CHECK $ATE : A##RO%AL :

    FS7 83-2 r($ect529036 E&5 11-02

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    ASSEMBLY CHECKS3/15

    Checks: GEOMETRICAL ) CRO"

    MEAS!REME"TMEAS!REME"T

    A##ARAT!S MEAS!REME"T I"STR!CTIO"SS#ECIFIE$

    %AL!EACT!AL%AL!E

    (ta# p#a$ et!een s%a"tan& )s%in+ (nc(nnectin+ r(& %ea&s

    Eterna#'icr('eter (rc('paris(n

    +a)+e

    Wit% t%e c(nnectin+ r(& "itte& t( t%eeccentric !%ee# 'eas)re t%e p#a$et!een t%e s%a"t an& )s%in+ insertin+t%e +a)+e a#(n+ t%e !%(#e #en+t%

    (ta# p#a$

    A

    *(&+-*(,& ''

    A

    -Frot Le/t

    ''

    +-Back Le/t

    ''

    '-Back R0ght

    ''

    1-Frot R0ght

    ''

    Latera# p#a$ et!eenc(nnectin+ r(&)s%in+ an& r)&er ar

    N:E5 ark t%eeccentric an&c(nnectin+ r(&s !it%c(rresp(n&in+n)'er

    7a)+es eas)re t%e p#a$ si&e (n eac% si&eet!een t%e )s%in+ an& t%e

    eccentric pr(;ecti(n an t%e st(p parts%e

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    ASSEMBLY CHECKS4/15

    MEAS!REME"TMEAS!REME"T

    A##ARAT!SMEAS!REME"T I"STR!CTIO"S

    S#ECIFIE$%AL!E

    ACT!AL%AL!E

    (ta# p#a$ et!eens%a"t an& )s%in+ int%e seats (" inter'e&iate an&eccentric s%a"ts

    =('paris(n+a)+e(r+a)+es

    Wit% t%e s%a"ts "itte& in t%e cr(!n'eas)re t%e p#a$ et!een s%a"t an&)s%in+ insertin+ t%e +a)+e a#(n+t%e !%(#e #en+t%

    (ta# p#a$

    Eccetr0c Sha/ts

    *(+*-*('& ''

    Sha/t +

    *(+*-*('& ''

    Sha/t '

    *(,-*('+& ''

    (ta# p#a$

    Eccetr0c Sha/ts-:Frot Le/t

    ''

    -+:Back Le/t

    ''

    -':Back R0ght

    ''

    -1:Frot R0ght

    ''

    Sha/t +

    +-:Frot

    ''

    +-+:Back

    ''

    Sha/t '

    '-

    ''

    CHECKE$ BY : CHECK $ATE : A##RO%AL :

    FS7 83-2 r($ect529036 E&5 11-02

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    ASSEMBLY CHECKS5/15

    MEAS!REME"TMEAS!REME"T

    A##ARAT!SMEAS!REME"T I"STR!CTIO"S

    S#ECIFIE$%AL!E

    ACT!AL%AL!E

    J)'p in "ast s%a"t S)pp(rt an&c('paris(n

    +a)+e

    #ace c('paris(n +a)+e s)pp(rt (n"#$!%ee# s)pp(rt *')s%r((', an&r(tate t%e s%a"t (ne t)rn

    >ec(r& t%e 'ai')' &i""erences%(!n (n t%e +a)+e

    a &i"

    010'' ''

    =(ncentricit$ et!een"ast s%a"t an&"#$!%ee# s)pp(rt*')s%r((',

    Wit% t%e s%a"t in a "ie& p(siti(n'eas)re t%e &istance et!een t%es)pp(rt an& t%e s%a"t at "()r p(intsas s%(!n in t%e &ia+ra'

    >ec(r& t%e &i""erence et!een t%e(pp(site p(ints5 1-2 an& 3-4

    ? &i"

    020'' 1-2 ''

    3-4 ''

    CHECKE$ BY : CHECK $ATE : A##RO%AL :

    FS7 83-2 r($ect529036 E&5 11-02

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    ASSEMBLY CHECKS6/15

    @INEAI= =AIN

    ASSEBLC=E@IN7:FE==EN>I=7EA>IN=>:WN

    Wit% t%e eccentric +ears in BD= c%eck t%e a#i+n'ent (" +ear center !it% eccentric center an&+ear t((t% re"erence

    =:>>E=

    Le"t

    >i+%t

    CHECKE$ BY : CHECK $ATE : A##RO%AL :

    FS7 83-2 r($ect529036 E&5 11-02

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    ASSEMBLY CHECKS7/15

    MEAS!REME"TMEAS!REME"T

    A##ARAT!SMEAS!REME"T I"STR!CTIO"S

    S#ECIFIE$%AL!E

    ACT!AL%AL!E

    #a$ et!een t%e"#anks (" t%e teet% int%e eccentric !%ee#&ri

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    ASSEMBLY CHECKS8/15

    Checks: GEOMETRICAL ) CO!"TERBALA"CER

    ABSEN=E :F AI> LEA@A7E

    =%eckin+ instr)cti(ns5

    Insta# a &istance t)e (r si'i#ar *see &!+, (" a #en+t% t%at +)arantees a sa"et$ &istance *&i'ensi(n A,

    (" 100 ''

    Fit t( c()ntera#ancer c%a'er air at t%e !(rkin+ press)re in&icate& in t%e &ra!in+ t%r()+%

    t%e press)re re+)#at(r :nce reac%e& t%e press)re c#(se t%e air "ee& an& c%eck a"ter 30'in)tes t%at t%e press)re %as n(t &escen&e& '(re t%an 10

    CORRECT

    =:.NE>BALAN=E> NG 1

    =:.NE>BALAN=E> NG 2

    CHECKE$ BY : CHECK $ATE : A##RO%AL :

    FS7 83-2 r($ect529036 E&5 11-02

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    ASSEMBLY CHECKS9/15

    Checks: LOCKI"G SCRES4"!TS

    Ispect0o o/ the 5ock0g o/ scre6s a7 8ts 9 ".A. +1-*,0

    Cro6:

    Scre!s/n)ts t%at nee& t( e #(ck !it% #(ckin+ #iH)i&*L:=IE,

    Scre!s/n)ts t%at nee& t( e #(ck !it% stee# !ire

    Se#"-#(ckin+ n)ts

    L(ckin+ !as%ers

    S507e:

    Scre!s/n)ts t%at nee& t( e #(ck !it% #(ckin+ #iH)i&*L:=IE,

    Scre!s/n)ts t%at nee& t( e #(ck !it% stee# !ire

    Se#"-#(ckin+ n)ts

    L(ckin+ !as%ers

    =:>>E=:

    Coect0g /0tt0gs o/ o05 p0pes

    A"ter ti+%tenin+ a## t%e c(nnectin+ "ittin+s "(r t%e #)ricati(n (" t%e %ea& (#tspaint a&;)stin+ si+na#s acc(r&in+ t( &ra!in+

    CHECKE$ BY : CHECK $ATE : A##RO%AL :

    FS7 83-2 r($ect529036 E&5 11-02

    REGISTRATIO" MARKS :

    T0ght Loose

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    ASSEMBLY CHECKS10/15

    Checks: GEOMETRICAL - SLI$E

    MEAS!REME"TMEAS!REME"T

    A##ARAT!S MEAS!REME"T I"STR!CTIO"SS#ECIFIE$

    %AL!EACT!AL%AL!E

    #a$ et!een t%e "#anks(" t%e teet% in !(r''ec%anis's "(r s#i&ea&;)st'ent

    =('paris(n+a)+e

    Insert t%e !(r' int( t%e cr(!n s)pp(rte&(n )s%in+ 1 an& 2 !%ic% rep#ace t%eearin+s App#$ t%e pr(e t( (ne (" t%een&s (" t%e !(r' an& keepin+ t%e cr(!nsti## '(

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    ASSEMBLY CHECKS11/15

    MEAS!REME"TMEAS!REME"T

    A##ARAT!SMEAS!REME"T I"STR!CTIO"S

    S#ECIFIE$%AL!E

    ACT!AL%AL!E

    Latera# p#a$ ("a&;)st'ent'ec%anis' cr(!n inits %()sin+

    7a)+es eas)re t%e p#a$ et!een t%e t(pc(

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    ASSEMBLY CHECKS12/15

    MEAS!REME"TMEAS!REME"T

    A##ARAT!SMEAS!REME"T I"STR!CTIO"S

    S#ECIFIE$%AL!E

    ACT!AL%AL!E

    (ta# p#a$ in t%ec(nnecti(n N)t p#)sscre!

    =('paris(n+a)+e

    #ace t%e c('paris(n +a)+e (n t%ec(nnecti(n scre! an& #(cate t%eneee (n t%e casin+ .se a crane t(esta#is% t%e c(nnecti(n p#a$ p)##in+)p (n t%e scre! %e c('paris(n+a)+e !i## in&icate t%e t(ta# p#a$

    043 06 '' NG1 Fr(nt #e"t

    ''

    NG2 Back #e"t

    ''

    NG3 Back ri+%t

    ''

    NG4 Fr(nt ri+%t

    ''

    Anti-(

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    ASSEMBLY CHECKS13/15

    - N( #eaka+e in c(nnecti(n c%a'er L(a& press)re 320 k+/c'2

    A"ter 4 %()rs c%eck n( #eaka+e (" (i#in %$&ra)#ic c$#in&er

    Fr(nt ri+%t

    Back #e"t

    Fr(nt #e"t

    Back ri+%t

    N:E5 %e ri+%t #e"t "r(nt an& ack p(siti(ns 'enti(ne& in t%e s#i&e c%ecks are taken #((kin+ at t%epress "r(' t%e "r(nt

    =%eck t%at t%e (i# c(##ecti(n tank (" #)ricati(n is c#ean

    CHECKE$ BY : CHECK $ATE : A##RO%AL :

    FS7 83-2 r($ect529036 E&5 11-02

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    ASSEMBLY CHECKS14/15

    Checks: GE"ERAL ) MO%I"G BOLSTER

    Mo;0g Bo5ster C5a

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    ASSEMBLY CHECKS15/15

    Checks: GE"ERAL ) MO%I"G BOLSTER

    @eep t%e !%ee#s t)rnin+ at n( #(a& "(r 30 an& c%eck5

    - S()n& #e