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    DL-3620

    Operation Manual

    English Dec, 2011

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    Copyright 2011 Shanghai DOLI photographic equipment co., Ltd

    All rights reserved

    The contents of this manual are subject to change without notice.

    DOLI and are registered trademarks of Shanghai Doli photographic equipment co.,

    Ltd. Pakon is registered trademarks of Pakon Inc.

    www.doli.com.cn

    http://www.doli.com.cn/http://www.doli.com.cn/
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    Note: This is an evaluation version; this manual is not final.

    We are committed to provide comprehensive after-sales support to assure the ongoing

    success of our customers.For support, please contact:

    E-mail: [email protected]

    Hotline: 0086 57648008

    Fax: 0086 57648025

    mailto:[email protected]:[email protected]
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    Index

    INDEX............................................................................................................................................... 1

    OVERVIEW ...................................................................................................................................... 1

    CHAPTER 1 CAUTION................................................................................................................... 2

    1.1 FOR SAFE OPERATION .............................................................................................................. 2

    1.2 COUNTERMEASURE FOR STATIC ELECTRICITY WHEN REPLACING AND MAINTAINING THE

    ELECTRICAL PARTS ......................................................................................................................... 2

    1.3 HANDLING CHEMICALS.............................................................................................................. 3

    1.4 STORAGE ................................................................................................................................. 3

    CHAPTER 2 WORK SPACE REQUIREMENT............................................................................. 5

    2.1 INSTALLATION REQUIREMENT.................................................................................................... 5

    2.2 START MACHINE FOR THE FIRST TIME........................................................................................ 5

    2.3 SHUT DOWN MACHINE.............................................................................................................. 6

    CHAPTER 3 STRUCTURE AND CHARACTERISTICS.............................................................. 7

    3.1 EXTERIOR VIEW........................................................................................................................ 7

    3.2 OUTLINE................................................................................................................................... 9

    3.3 TANKS .................................................................................................................................... 10

    3.4 PAPER MAGAZINE ................................................................................................................... 12

    3.5 WARNING LABEL.....................................................................................................................13

    3.6 CHARACTERISTICS ................................................................................................................. 14

    CHAPTER 4 PREPARATIONS .................................................................................................... 15

    4.1 CHEMICAL PREPARATION ........................................................................................................ 15

    4.2 REPLENISHING TANK............................................................................................................... 15

    4.3 WASTE TANK OPERATION INSTRUCTION ..................................................................................16

    4.4 DRAW AIR FROM REPLENISHING PUMP ....................................................................................17

    4.5 CHECK THE WORKING STATUS OF CIRCULATING PUMP............................................................ 18

    4.6 CHECK THE PUMP FLUX .......................................................................................................... 19

    CHAPTER 5 PROMPTS OF MACHINE STATUS ...................................................................... 20

    5.1 PROMPTS OF MINILAB STATUS................................................................................................ 20

    5.2 MAIN MENU OF LINUX LCDPANEL .......................................................................................... 21

    CHAPTER 6 LOADING OF PAPER MAGAZINE....................................................................... 22

    6.1 PAPER MAGAZINE INTRODUCTION ........................................................................................... 22

    6.2 LOADING OF PAPER ................................................................................................................ 23

    6.2.1 Loading and unloading for #4 paper magazine.......................................................... 26

    6.2.2 Loading and unloading for #1 (2, 3) paper magazine................................................ 27

    6.2.3 Paper magazine code definition ..................................................................................29

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    CHAPTER 7 ASSEMBLY AND DISASSEMBLY OF COLLECTING PLATE...........................31

    CHAPTER 8 DAILY SETUP AND INSPECTION........................................................................ 32

    8.1 DAILY MAINTENANCE.............................................................................................................. 32

    8.2 DAILY SETUP.......................................................................................................................... 37

    8.3 WEEKLY MAINTENANCE: ......................................................................................................... 37

    8.4 MONTHLY MAINTENANCE: ....................................................................................................... 39

    CHAPTER 9 PHOTOSMART PRINT PROGRAM...................................................................... 41

    9.1 PRIMARY INTERFACE .............................................................................................................. 41

    9.2 TITLE BAR............................................................................................................................... 41

    9.3 MENU BAR.............................................................................................................................. 42

    9.4 IMAGE-EDITING AREA.............................................................................................................. 44

    9.5 TOOL BAR............................................................................................................................... 48

    9.6 STATUS BAR ........................................................................................................................... 50

    9.7 IDPHOTO EDITION ..................................................................................................................52

    9.8 INDEX PHOTO .........................................................................................................................56

    9.9 RED EYE REMOVAL ................................................................................................................. 59

    9.10 SETTING............................................................................................................................... 59

    CHAPTER 10 MAINTENANCE.................................................................................................... 66

    10.1 CORRECTION ITEMS ............................................................................................................. 66

    10.1.1 Motor step calibration................................................................................................. 66

    10.1.2 Center.........................................................................................................................68

    10.1.3 Color calibration......................................................................................................... 69

    10.1.4 Grid calibration ........................................................................................................... 70

    10.1.5 Lens calibration .......................................................................................................... 71

    10.2 CONFIG ITEMS...................................................................................................................... 72

    10.2.1 Format.........................................................................................................................72

    10.2.2 Back print....................................................................................................................74

    10.2.3 Paper roll installation.................................................................................................. 75

    10.2.4 Setup regeneration dosage and temperature .......................................................... 76

    10.2.5 Time setting................................................................................................................ 77

    10.3 PROGRAM CONTROL............................................................................................................ 78

    10.3.1 System ........................................................................................................................ 78

    10.3.2 Counter.......................................................................................................................79

    APPENDIX..................................................................................................................................... 80

    PAPER MAGAZINE FACTORY SETTINGS:.........................................................................................80

    HAZARD AND PREVENTION OF COMPUTER VIRUS ......................................................................... 80

    DECLARATION.............................................................................................................................. 80

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    Overview

    1

    Overview

    Read the manual carefully before your operationThis machine is designed specifically for digital printing.

    To use the machine most effectively, please master this operation manual.

    Keep this manual in your work area for convenience.

    Avoid installing this machine where ground is not leveled or wet, nor under direct

    sunlight.

    Follow the manual strictly. Do not perform any alteration, which may cause damage to

    the machine.

    Shut down the power supply when repair or maintenance is performed.

    Do not remove the warning signs from the machine. If the warning signs are damaged,

    please replace them.

    Strictly speaking, we should call Air Switch on the machine as Power Leakage

    Protector which protects the machine from being damaged. It is not suggested to be

    used to switch on/off the machine. Otherwise, it may shorten this protector s lifespan. If

    user needs to cut off the power to the machine, a breaker to the machine should be

    used.

    To avoid damage to the LCD caused by sudden power failure, all machines are equipped

    with a UPS to supply power to computer monitor. Please switch off the machine in the

    case of sudden power-off. (Before the operation of UPS power supply, please carefully

    read its operation manual).

    Power Leakage Protector should be tested every six (6) month by pressing the button T

    (Test) to check if it functions properly.

    This machine has been fully tested in the factory. Please note the points below:

    Do not use a fuse that is not within appointed standard.

    Do not alter any electrical system.

    Do not use any replacement parts that are not designed for this machine.

    Note that the wire should not be too tight when connecting to an outlet.

    Do not install wires in a cluttered space.

    Clean it immediately when chemical is splashed onto the machine.

    Abbreviations for processing solutions

    The names of the processing solution in this manual are indicated as below. Some of

    types of processing solutions may have other names.

    Processing solutions Abbreviations

    Color developer CD

    Bleach Fixer BF

    Stabilizer STB

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    Chapter 1 Caution

    2

    Chapter 1 Caution

    1.1 For safe operation

    General precautions

    Prior to any part replacement or mechanical adjustment, be sure the air brake is

    switched off.

    Note:

    Ground wires (green and yellow) are connected to the covers and units of the

    machine. For reassembly, be sure to connect the ground wires as they were.

    Be sure to perform an operation check after replacing or adjusting any parts (or

    units).

    Precaution against electric shock

    If any case you have to take care of wiring for the power such as moving the

    machine, ask a qualified professional electrician to do so. Do not forget to

    ground the machine.

    Pay attention to avoid shocks when performing troubleshooting, wiring checking,

    or voltage/current measurement.

    When replacing a fuse or PCB, be sure to switch off the air brake.

    Precaution for operating rotary section

    Be careful with your hands, hair, clothes, etc., not to be caught under the gear,

    chain, belt, roller, fan and other rotating parts.

    Do not remove the cover unless it is specified.

    If your hand or the like is caught and you can not move, ask someone around

    you to turn off the air brake at once.

    1.2 Countermeasure for static electricity when

    replacing and maintaining the electrical parts

    If an electronically charged human body touches electronic parts like PCBs, it may

    adversely affect the electronic parts.

    When handling the electronic parts, be sure to use static-dissipative conductive gloves to

    prevent the components on the PCB from being damaged due to static electricity.

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    Chapter 1 Caution

    3

    The static-dissipative conductive gloves are included in the spare parts of your machine.

    Note: When using the static-dissipative conductive gloves, be sure to turn off the air

    brake and wait 15 seconds to carry out operation.

    1.3 Handling chemicals

    The work with the machine involves the handling of slightly poisonous, irritating and

    etching substances, to apart from these; the user must ensure sufficient aeration. The air

    in industrial workrooms should be exchanged at least 8 to 10 times per hour.

    All photographic developers contain substances which may irritate the skin, the mucous

    membrane and the eyes and which may cause allergic skin reactions affecting very

    sensitive persons. For this reason, avoid long or repeated skin contact, especially with

    developer solutions.

    For all jobs where photographic processing solutions may splash, e.g. preparing and

    filling in chemical solutions, cleaning processing racks etc.:

    Wear protective gloves; rinse all solutions that get on the skin with plenty of

    running water.

    Wear industrial glasses.

    Wash with soap and rinse with lots of water after completion of work.

    Store chemicals and processing solutions in a safe place.

    If a processing solution has been ingested accidentally, immediately rinse mouth with

    water, and drink 2 or more cups of water and induce vomiting. Contact a physician as

    soon as possible, and follow physician s instructions.

    If processing solution gets into eyes, immediately rinse them under running water for at

    least 15 minutes, and then contact a physician.

    Processing solution stains on your clothing may result in discoloration or fading, when

    handling processing solutions, wear clothing for work wear.

    Photochemical are not allowed to be drained off into the public sewage system! Please

    obtain the information about the regulations in force about the handling and correct

    disposal of chemistry from the country s authorities in charge.

    1.4 Storage

    The chemicals should be stored and prepared according to the manufacture s

    information and advice.

    All Color papers must always be stored in a cool and dry place.

    The best storage temperature is between 2 and 10 .

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    Chapter 1 Caution

    4

    Opened packages have to be stored at a relative humidity of 20-60%.

    Storage at 20 over several days is possible without problems.

    Storage temperatures above 30 should be avoided because that will cause papervisible alterations after only a few days.

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    Chapter 2 Work Space Requirement

    5

    Chapter 2 Work Space Requirement

    Temperature:Ambient temperature should be 15-30 .

    Humidity: 30% 65% RH

    Ventilation:Air-vent should be positioned near the machine. The amount of input air

    should be over 4.2m3/min, and output air should be over 4.8m3/min.

    Light: 500 (LUX) or less.

    Reference: Illumination of two 40-watt fluorescent lamps in 1-meter distance is about

    500 LUX.

    If above requirement cannot be met, it is suggested that air-conditioner, ventilating

    device and illuminating device should be installed to ensure proper operation of the

    machine and a good working environment for the operator.

    Safety: Chemical usage instruction from manufacture should be complied strictly.

    Machine must be attended while running. Make sure electric cable is in good condition

    before connecting to power.

    Seat:Operator should have suitable seating. Eyes should line with monitor s center.

    Operator requirement:Basic photographic knowledge, basic Windows operating skill,

    and should be trained at Doli.

    2.1 Installation requirement

    The machine is a daylight type print processor. The floor should be leveled and solidenough to ensure the safety of the machine.

    There should be dedicated power supply for the machine. Leakage protection switch,

    breaker, fuse holder and power socket up to 8.5KW should be installed.

    Power supply should be 220V-230V, 50/60Hz, 30A Other electric voltage for

    exporting to different countries should be made to order . Surge protector should be

    used.

    Good ground connector is a must. Power socket should be near the machine.

    Caution Power must be cut off when connecting or disconnecting the connectors on

    PCB.

    2.2 Start machine for the first time

    When the above requirements are met, unpack the machine, install the bottom screws

    and washers, and then level the machine on the floor. Remove all anti-shock stuffing,

    check if machine is in good condition. Screw each tanks drainage valve tightly and add

    water in a sequence of STB3, STB2, STB1, BF and CD. Check for leakage.

    Place power plug into socket. Close electric box cover. Turn air switch (see picture below)

    to ON.

    Press DriveStartbutton to turn on the machine.

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    Chapter 2 Work Space Requirement

    6

    Turn on the server computer by pressing LinuxPC Startbutton.

    2.3 Shut down machine

    Turn off operator PC first,

    Turn off Linux PC from the Linux screen second,

    Switch off the machine by pressing DriveStartbutton.

    Turn the air switch to OFFto cut off power supply to the machine. Maintenance can now

    be performed on the machine.

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    Chapter 3 Structure and Characteristics

    7

    Chapter 3 Structure and

    Characteristics

    3.1 Exterior view

    Collecting plate

    ServerComputer

    LinuxPC Start button

    Exposure

    Platform

    #4Paper magazine

    Waste tank

    Replenishing tank

    Exposure head

    Air switch (right),

    Drive start button (left)

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    Chapter 3 Structure and Characteristics

    8

    Back cover (lower)

    Back upper

    cover

    Paper magazine From

    top to bottom, they are

    #1, #2, and #3

    respectively

    Internet access

    Back cover (middle)

    Motor door

    Left side cover

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    Chapter 3 Structure and Characteristics

    9

    3.2 Outline

    (DL-3620)

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    Chapter 3 Structure and Characteristics

    10

    3.3 Tanks

    CD Tank

    BF TankSTB1 Tank

    STB2 Tank

    STB3 Tank

    Replenishing

    pump

    Circulation

    pump

    Working

    tank cover

    Test strip inlet

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    Chapter 3 Structure and Characteristics

    11

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    Chapter 3 Structure and Characteristics

    12

    3.4 Paper magazine

    Label (define by user)

    Handle

    Paper

    outlet

    Remaining paper

    indicatorLeader

    Paper

    magazine

    code table

    Magnet

    Buckle

    Paper

    loading gear

    Damp roller

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    Chapter 3 Structure and Characteristics

    13

    3.5 Warning label

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    Chapter 3 Structure and Characteristics

    14

    3.6 Characteristics

    Type Day-light digital minilab

    Acceptable file

    formatBMP, JPG, TIFF

    Paper advance 127mm 914mm

    Paper load/unwind load and rewind automatically

    Max. print size 24 1/2 36 inch 622mm 914mm (DL-3620)

    Process CD 30 sec. (DL-3020), CD 45 sec. (DL-3620)

    Process time 3 45

    Paper magazine 4 paper magazines onboard, switch automatically

    Light source RGB LED matrix

    Imaging unit High-resolution LCD panel

    Print resolution 540 dpi for 8 inch print, 210 dpi for 36 inch print

    Operation System Windows 7

    Network Protocol TCP/IP

    Back print Back print with date, document name or commercial log

    Photo typeIndex photo, color photo etc.

    8-36inch

    Operation Message Operation prompt and error messages.

    Color calibration Professional densitometer

    Replenishment Automatically

    Tank volumeCD 23L; BF 23L;

    STB1 10.5L; STB2 10.5L; STB3 10.5L

    Replenishing tank

    volume

    CD 10L, BF 10L, STB 10L

    Dimensions 3035mm 950mm 1988mm L W H

    Weight 942 kg (without chemical)

    Voltage AC 220V-230V, 50/60HZ

    Current 16A (min) 30A (max)

    Power Maximum 8.5 KW

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    Chapter 4 Preparations

    15

    Chapter 4 Preparations

    4.1 Chemical preparation

    Prepare the chemical solution according to manufacture s specification. Fill the solution

    to each tank from stabilizer 3 (SB 3) to developer (CD).

    Note: Cover CD tank before filling bleach solution to avoid splashing into developer tank.

    4.2 Replenishing tank

    Open the replenishing tank to fill respective replenishing solution. The volume of each

    tank is 10L.

    Make sure there is no bleacher solution splashing into developer tank.

    Working solution

    Manual work pump

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    Chapter 4 Preparations

    16

    4.3 Waste tank operation instruction

    There are two waste tanks in the machine: CD waste tank and BF waste tank. There is a

    switch that controls the pump to pump out the waste solution when the waste tank is full.Connect the waste pump to waste tank before running the machine.

    Waste pump switch CD BF

    CD Replenishing tank

    BF Replenishing tank

    STB Replenishing tank

    BF waste tank CD waste tank

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    Chapter 4 Preparations

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    Empty waste tank: Place the empty barrel next to the waste tank, take out the respective

    waste pipe, remove the piston from the pipe, put the pipe mouth into the empty barrel

    and switch on the waste pump. Switch off the waste pump after drawing out the air, then

    plug in the piston and conserve the waste pipe.

    Piston

    Caution If the pump stops working, remove cover of the waste tank and draw waste

    solution by drawing pipe.

    4.4 Draw air from replenishing pump

    New pumps may have air remaining inside, which must be exhausted before the

    pump filled with chemicals. Observe the following procedure to achieve:

    1. Turn on the terminal switch, and then turn on the master computer and user

    computer.

    2. Remove the cover of developer replenishing tank

    3. Activate the developer pump manually.

    Press Function Select key for pumpsto enter its sub-menu.

    Press Function Select key for regenerationsto enter its sub-menu.

    Waste hose

    Empty barrel

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    Chapter 4 Preparations

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    Press Function Select key for developerto activate the developer pump.

    4. Activate CD pump continuously until no more air bubbles appearing in chemical

    hose.

    5. Pursue the same job for BF pump and STB pump.

    Tip: Method 1: The replenisher pump will work until 30 second for every activate

    action in regerations menu.

    Method 2: The replenisher pump will work continuously for every activate action

    in pump out menu until you press stop key.

    4.5 Check the working status of circulating pump

    Open the rack cover first.

    Solution surface

    Observe the solution surface of a tank. If solution flow is obvious, it indicates the

    circulating pump works well.

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    Chapter 4 Preparations

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    4.6 Check the pump flux

    DL3620 printer is equipped with an automatic system for replenishing. You need to

    measure the efficiency of the replenishing pump to ensure the system is working

    properly.

    1. Open the cover of replenishing pump; place the developer hose into a cylinder (100ml)

    2. Follow the operation instructions (item 3 in Chapter 4.4), and activate the CD

    Replenishing Pump.

    3. Read and record the solution volume in the cylinder after the replenishing pump stops.

    Test three times to obtain an average value, and input it in the pump flux option in the

    maintenance menu.

    4. Measure and record the efficiency of bleacher and stabilizer in the same manner.

    Replenishing hose

    Graduate cylinder

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    Chapter 5 Prompts of Machine Status

    20

    Chapter 5 Prompts of Machine Status

    5.1 Prompts of minilab status

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    Chapter 5 Prompts of Machine Status

    21

    5.2 Main menu of Linux LCD panel

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    Chapter 6 Loading of Paper Magazine

    22

    Chapter 6 Loading of Paper Magazine

    6.1 Paper magazine introduction

    Four paper magazines are equipped in DL-3620 (#1 paper magazine, #2 paper

    magazine, #3 paper magazine and #4 paper magazine)

    #4 Paper Magazine

    #2 Paper Magazine#1 Paper Magazine

    #3 Paper Magazine

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    Chapter 6 Loading of Paper Magazine

    23

    6.2 Loading of paper

    Before loading paper, you should adjust the position between the two lead blocks that

    are located at paper outlet, according to the paper width that you are going to use.

    1. Paper loading for single lane paper magazine

    1. Handle 2. Lead block 3. Guide

    Notice Paper format can be set at the paper outlet. For 8 paper, there is no need to use

    the lead blocks.Adjust the two baffle plates to the appropriate position after you have adjusted the lead

    blocks.

    When adjusting the baffle position, you should press down the switching fixer on the

    baffle plate. See picture below:

    1

    2

    3

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    Chapter 6 Loading of Paper Magazine

    24

    It should be performed in dark when loading or unloading paper. Remove one side of

    baffle plate to load paper.

    Load paper and fix the baffle plate. Then advance the paper into paper-leading gears,

    Paper

    Switching fixer

    Baffle plate

    Paper-loading shaft

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    Chapter 6 Loading of Paper Magazine

    25

    Buckle

    and rotate the knob to check if the paper can move smoothly.

    At last, close the cover of paper magazine; fasten the two buckles alongside the paper

    magazine.

    Caution: Loading or unloading paper should be performed in a dark room or a

    dark bag. When fixing paper onto its device, make sure the two baffle plates are

    locked into the slot to prevent any movement. Pay attention to the paper direction.

    The emulsion side (smooth side) should face up when it comes out of paper

    magazine.

    Knob

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    Chapter 6 Loading of Paper Magazine

    26

    Magnet position

    Paper magazine holder

    Loading or unloading paper magazine

    Paper magazine loaded with paper is ready to be placed into machine. Machine

    recognizes the paper magazine code by its magnet position. You need to check the

    magnet position first to make sure that it is set to the paper magazine code that you want.(Please refer to chapter 6.3 for details of paper magazine code definition.)

    6.2.1 Loading and unloading for #4 paper magazine

    After determine the paper magazine code, open the paper magazine compartment door

    and pull out the paper magazine holder. Place the paper magazine snugly into the holder,

    move the holder back and forth to exam if it can move smoothly. If not, take the paper

    magazine out and perform the about action again. Otherwise, push the holder into the

    machine and close the compartment door.

    When unloading the paper magazine, open the door to pull out the magazine holder from

    the machine, hold the handle on the paper magazine to lift the paper magazine out of the

    holder.

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    Chapter 6 Loading of Paper Magazine

    27

    Paper magazine compartment door

    #1 Paper magazine

    #2 Paper magazine

    #3 Pa er ma azine

    6.2.2 Loading and unloading for #1 (2, 3) paper magazine

    Open the paper magazine compartment door which is in the back of the machine

    (Please refer to the following drawing).

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    Chapter 6 Loading of Paper Magazine

    28

    Load # 1 (2, 3) paper magazine:After determine the paper magazine code, open the door to pull out the paper magazine

    holder.

    Place the paper magazine snugly into the holder.

    Move the holder back and forth to exam if it can move smoothly. If not, take the paper

    magazine out and put it back into the holder again. Otherwise, push the holder into the

    machine while releasing the latches. Close the door.

    Unload # 1 (2, 3) paper magazine:

    Paper magazine holder

    Latch

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    Chapter 6 Loading of Paper Magazine

    29

    Open the door to pull out the holder from the machine while releasing the latch. Lift the

    paper magazine from the holder.

    Note:After the paper magazine is placed in the machine, the screen of IbnLab0.2.0 will show

    the accordant paper magazine code. If no information on the screen, then no paper has

    been loaded in the machine correctly. In such case, pull out the holder and reload it into

    the machine. The machine will automatically roll the paper into cutter-device.

    When paper is used up, the display for paper length will show 0 on the control board

    screen that means you need to change a new roll of paper.

    Hold the handle on the paper magazine and lift when unloading paper. If you want to

    change to a new paper format but there is still paper remaining, you need to rewind the

    current paper from the paper outlet first, and then hold the handle and lift the paper

    magazine.

    Warning:

    When small format paper in the paper magazine is used up, however the current printing

    job is not finished, you need to replenish the paper magazine with small format paper

    and finish the remaining order. Do not switch to a paper magazine loaded with large

    format paper, which action can cause paper jam.

    6.2.3 Paper magazine code definition

    Paper magazine codes are from 1 to15.

    Code list as below loading magnet no loading magnet

    Magnet 1 Magnet 2 Magnet 3 Magnet 4 Paper magazine code

    0

    1

    2

    3

    4

    5

    1 2 4 8 1 2 4 81 2 4 8

    4

    2

    1

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    Chapter 6 Loading of Paper Magazine

    30

    Magnet 1 Magnet 2 Magnet 3 Magnet 4 Paper magazine code

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    Note: Do not duplicate paper magazine number. Do not assign 0 to magazine.

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    Chapter 7 Assembly and Disassembly of Collecting Plate

    31

    Chapter 7 Assembly and Disassembly

    of Collecting Plate

    The print exit of DL-3620 is consisted of a collecting plate, a backboard and a sorter

    (Large format prints are received by collecting plate while small format prints are

    received by sorter). Please refer to the following picture:

    Disassemble the collecting plate lifting it up and take it apart from the hook, and then it

    can be taken off from the machine.

    Assemble the collecting plate by hitching it to the hook.

    Collecting plateBack board

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    Exam the running status of the circulating pump:

    Open the rack cover and observe the surface of working tank. When the printer is started,

    the solution should flow obviously, which indicates the circulating pump is working

    properly.

    Check the proper installment of crossovers:

    3 2 1

    1. CD crossover Blue 2. BF crossover Red 3. STB crossover White

    Notice: The crossovers should be assembled according to the color code. Do not mix

    them up. Do not use them in reverse direction.

    Make sure the rack cover is tightly closed to avoid light leakage.

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    Check if any tank needs to be replenished.

    Check if the waste tank needs to be emptied.

    CDBFSTB

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    After this pre-work daily maintenance, you may start to operate the machine.

    Warning: Be sure to activate the ventilation system during your operation.

    Maintenance after work

    Remove each crossover and wash them carefully.

    Wash the outside of the racks with distilled water.

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    Cover the rack when all inspection is completed. Install the sorter as following:

    Rack cover

    Caution: If there is malfunction in electrical component, please shut down the machine

    and restart. If the trouble still remains, please ask for help from Doli service department.

    Collecting plate

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    8.2 Daily setup

    Please refer to the above Maintenance before work section. Once the machine starts

    running properly, approach to the next steps.

    Run PhotoSmartsoftware and click Maintenance menu.

    Choose Color calibrationand then press Start

    Press Yes button to confirm, the machine will send a test strip. Use densitometer to

    measure the test strip, repeat until the measurement matches the requirement.

    8.3 Weekly maintenance:

    1. Check the work efficiency of replenishing pump.

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    2. Wash the racks and crossovers.

    3. Wash each filter core of the tank.

    Caution: Wash CD tank separately!

    Filter core

    Graduate

    cylinder

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    8.4 Monthly maintenance:

    1. Replace the filter core.

    2. Empty chemical solution; wash the tanks and racks, refill the solution into the tank.

    3. Remove the cover, clean the fan and pumps. Remove dust and solution stains.

    4. Turn off the machine, clean the dust on PCB.

    Check CD tank temperature with a thermometer.

    Clean the paper magazine by vacuuming.

    Thermometer

    Vacuum

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    Warning!

    The power supply must be shut down during your maintenance unless you are checking

    the working status and efficiency of the pumps.

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    Chapter 9 PhotoSmart Print Program

    9.1 Primary interface

    Double click

    The primary interface is as follows:

    As you can see, the primary interface is clear and simple. It is made up of Title bar,

    Menu bar, Image-editing area, Tool bar and Status bar.

    9.2 Title bar

    Go to top left corner

    Title bar indicates names, version, server IP address machine model and printing

    task priority of Photo smart software.

    Go to top right side

    Minimize and shutdown button. Click Minimize button to minimize the primary

    interface and click shutdown button to exit Photo Smartsoftware

    Title bar

    Menu bar

    Task tab

    Image-edit

    ing area

    Tool bar

    Status bar

    Picture/Page

    scroll

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    9.3 Menu bar

    1) Select format: Click this button to select format of

    images to print from a drop-down list. Formats in green are available and

    those in grey are not registered.

    2)

    3) Open: Click this button and you can select the path to the image

    that you want (similar to Explorer in Windows). The images will be

    displayed in the window on the right side if the path is correct

    (Images other than BMP, JPG and TIFF format will not be

    displayed). Go to the image you want and double click to load it.

    If you want to load more than one image, you can refer to the following methods:

    Method 1: Press Ctrl (Do not release it) and click the image you want;

    Click New to add an Image-editing area. You can add at most 5

    areas. You can group your images by editing different images in

    different image-editing areas.

    Task tab

    Image-editing area: When you are in an image-editing area,

    its task bar is green with a lock icon. Click the icon, it will

    turn red, which means the area is locked and you can't edit

    any image in this area. Click lock icon again to unlock the

    area (The icon will turn green).

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    Method 2: With Shift and mouse, you can select a group of consecutive images;

    Method 3: Select all images with hot key Ctrl + A. Click Open, images loaded will be

    displayed one by one in Image-editing area.

    4)

    5)

    6)

    7)

    8)

    9)

    10)

    Right click Send to select the IP address of output device

    Click Restore to restore the images edited

    Click Delete to delete images selected in image-editing area

    Click ID photo frame to edit images selected in image-editing area.

    (No available on DL-3620)

    Click ID photo to send ID photos to print or right click it to edit ID

    photos (No available on DL-3620)

    Click Additional to activate Index setting (refer to Section 9.8 for more

    detail)

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    11)

    12)

    13)

    14)

    9.4 Image-editing area

    At most 600 images can be loaded to a task bar.

    Display the images after being edited.

    In task bar, select images to edit and right click them to open main menu, which

    includes three submenus. You can edit images by using main menu (see thefollowing figure).

    Click Red eye removal to remove red eye (refer to Section 9.9 for

    detail)

    Click Settingto set parameters for PhotoSmart

    Right click Maintenance to show three options: User mode,

    Factory mode and Guide mode. Most customers select User

    mode (refer to Section 9.11 for detail)

    Right click Priority to show five selections for printing:

    Immediately, Quick, Normally, Idle and Off

    Right click History to show the current printing history, you can

    choose the task that you sent to print before.

    Figure 1

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    Note

    You can edit images by using: Menu bar and Tool bar or In Image-editing are,

    right click to open main menu (Figure 1) and edit pictures with the functions in the

    menu. You can choose either of the above method.

    1) Picture Adjust

    Click Picture Adjust to open the submenu

    (See Figure 2)

    The three options in the first block are used to rotate the

    photo in different ways, such as clockwise 900

    or

    counter-clockwise 900

    or 1800.

    The 14 items in the second block are used to perform color

    adjustment of pictures. You can adjust color by:

    I Picture Adjust submenu

    II Tool bar

    III Hot keys (Hot keys are displayed on the right side)

    We recommend that you use the later two methods, which

    are faster and easier.

    The two items, Zoom In and Zoom Out, of the third block have corresponding options in

    Tool bar and have their hot keys.

    The options in the fourth block are used to move pictures. You can also move pictures by

    using Shiftkey: press Shift key and hold, then move

    mouse onto the picture. The cursor will become a

    moveable icon,

    with left key of mouse you can drag discretionarily to

    move pictures until satisfied.

    2) Edit

    Click Edit to open its submenu (Figure 3)

    There are four options in the first block. Copy is to

    duplicate the correction values. For instance, when

    copying the data of one photo and use Paste command to apply the duplicated data onto

    the selected photo.

    The duplicated data includes correction values of contrast, saturation, sharpness and

    gamma correction (D, Y, M and C).

    Select All will select all the images displayed on screen and all the images can be

    Figure 2

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    Margin mode

    In Image-editing area, right click to open edit menu. Select Margin mode ( will appear

    before the selection). All images in this area will have borders (You can set border color

    and width in Frame settingof Setting).

    Only images selected will be printed

    Before AfterClick Marginmode again to exit.

    Show date

    In Image-editing area, select the target picture and right click it to open edit menu.

    Click Show date will appear before the selection. Output date will be displayed in the

    lower right corner on all images (You can set the color and font of date in Frame setting

    of Setting).

    Figure 5

    Before cropping

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    If you do not want date shown, click Show dateagain to turn it off.

    9.5 Tool bar

    Density calibration: Adjustment scope: -60~60. Hot key: click numeric

    key to 1 to decrease and click shift + 1 to increase

    Yellow calibration: Adjustment scope: -60~60. Hot key: click numeric

    key 2 to decrease and click Shift + 2 to increase.

    Magenta calibration: Adjustment scope: -60~60. Hot key: click 3 to

    decrease and click Shift + 3 to increase

    Cyan calibration: Adjustment scope: -60~60. Hot key: click 4 to

    decrease and click Shift + 4 to increase

    Contrast calibration: Adjustment scope: -9~9. Hot key: click 5 to

    decrease and click Shift + 5 to increase

    Saturation calibration: Adjustment scope: -9~9. Hot key: click 6 to

    decrease and click Shift+6 to increase.

    Output date

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    Sharpness calibration: Adjustment scope: 0~2. Hot key: click 7 to

    decrease and click Shift + 7 to increase

    Zoom calibration: Adjustment scope: 20~50. Hot key: click 8 to

    decrease and click Shift + 8 to increase

    Cropping: Processing maximal prints (White border is not acceptable)

    Shortcut keys: Shift+9.

    Global: Processing maximal prints (White border is acceptable).

    Shortcut keys: Shift+9.

    Color: Color mode

    Sepia: Sepia mode

    Black & White: Black and white mode.

    Rotate: In image-editing area, right click selected image once to rotate 1o

    clockwise and left click once to rotate 1o

    anti-clockwise (in

    single-image mode, press key shift + to rotate 90o

    clockwise and shift

    + to rotate 90oanti-clockwise)

    Quantity: Input range is 0 ~ 99. Shortcut keys: Ctrl + number of print.

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    Grey level: Click here to adjust Black and White and gamma

    level

    Mode: Switch among multi-image mode, six-image mode and

    single-image mode. Shortcut keys: Ctrl + Enter.

    Page frame: The sequence number of first line in the current

    page/total page number (in multi-image and six-image mode); the

    sequence number of image/total image number (in single-imagemode).

    9.6 Status bar

    1) 0, 1, 2 and 3 is the number of cassettes. Green is the current cassette. Grey is

    switchable. Dark grey is cassette not switchable.

    2) Cassette number is registered ID code of current magazine.

    3) Paper width means paper width in current paper magazine.

    4) Paper material means the type of paper surface. It can be glossy, matte etc.

    5) Paper type means the brand of paper. It can be Kodak, Fuji, or Lucky etc.

    You can modify the above four parameters in Cassette parameter setting.

    Click Load paper to load paper automatically

    Click Rewind paper to unload paper automatically

    Click Cut paper to cut the paper once automatically

    Queue monitor interface (put the cursor in the progress strip to open the interface)

    Status indicator: It indicates current working status. Green means

    normal; yellow is prompt for attention (e.g. temperature low); red

    means warning and the corresponding prompt displays below (e.g.

    Paper preparation failure)

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    Queue monitor has the following functions:

    View pending tasks transferred to processor

    Alter priority for any task

    Cancel a task from queue

    Alter paper magazine with task

    Delete all tasks in queue

    Suspend tasks transferred to a processor.

    Right click to open task menu (within red circle)

    1 Delete

    Select the task to delete: right click and select Deletein task menu

    2 Set Priority

    Select the task, right click and select Set Priorityand the priority status in its submenu

    3 On current cassette

    When an order that requests the use of an uninstalled or undefined magazine sent by

    PhotoSmart, this order will not be processed. You can only execute the order using

    current cassette.

    Right click on the task correlating with current magazine and select On current cassette

    option in the task menu.

    4 Suspend all tasks in queue

    Select Pause allin task menu if you want to suspend all tasks in queue. All tasks will be

    suspended until their priority status is changed again.

    5 Cancel all tasks in queue

    Select Delete all option in task menu if you want to cancel all tasks in queue.

    Progress strip

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    The progress strip is for simulating the progress of paper movement. From left to right:

    Raiser rack, CD rack, BF rack, STB rack and Dryer rack.

    9.7 ID photo edition

    1 ID photo frame

    Select images to edit and click , the part to print will be displayed (The part to

    be printed was saved last time in ID photo). Click Send to print if you confirm.

    If you are not satisfied with the size of saved ID photo, you can select the image,

    click ID photo frame and adjust the highlight part (see the highlight part below).

    Raiser rack CD rack BF rack STB rack Dryer rack

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    2 ID photo

    Right click to enter ID photo interface. You can switch from Automatical

    to Manual in the box (see the following figure):

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    (Automatic mode)

    You can adjust the scope and position of the part to print. When you put

    cursor on the white border, it will turn , which means you can adjustthe scope and position using a mouse:

    Select Automaticmode and you can preview ID photo in Print preview.

    Manualmode: Customer can put ID photos of different formats on one print.

    Image adjustment Print adjustment

    (Manual mode)

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    Delete ID photo: click this button to delete the last image in Print preview

    Add ID photo: Click this button to add an image to Print preview

    Delete all: Click this button to delete all images in Print preview

    Click New templateto open Template setting:

    You can set name, width, height and space. When finish, click OK. The name and

    format will be saved in the text box on the left side.

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    Select an ID photo type in the text box on the left side. Click Edit templateto

    modify the width, height and space of the template:

    Select an ID photo type in the text box on the left side. Click Delete templateto

    open a dialogue box. ClickYesto delete it:

    Send picture: Click this button to print images in Print preview.

    Save and exit: Click this button to save the ID photo you edited and then exit

    Exit without saving: Click this button to exit

    9.8 Index photoPrint multi-image index photo (49 images at most)

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    Select images and click Additional Index setting in menu bar to enter the above

    interface (Figure A). You can define title, date etc. in the corresponding box on the left side

    (Figure B).

    The title and date you defined will be displayed on the top of index photo (See

    Figure A).

    Title (defined by customer)

    Figure A

    Figure B

    Indicate

    title and

    date

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    Date: Double click to open calendar. You can select a date from the

    calendar.

    Send number: the number of index photo you want to print.

    Show page: show photo page

    Add LOGO: After selecting this option, click to add logo file that you want

    (theLOGO image needs to be created by Photoshop or similar software. It is 150

    pixel.)

    Send picture: When you confirm to print, click Send picture to print index photo that

    you edited.

    New LOGO

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    9.9 Red eye removal

    Red eye effect is caused by the reflection of light entering the eyes. By applying Red

    eye removal, you can remove red eyes in any images.

    1) Select images with red eyes in tool bar (This function applies only to images in

    single-image mode, not to those in multi-image mode).

    2) In single-image mode, click Red eye removalin menu bar. The cursor will become

    a Zkey; the eye will be magnified. Circle the red area with left key of mouse. Red

    eye removal will only take effect in the area within the circle. If you want to cancel

    selection or redo the editing, click Restoreto restore the image.

    The above right figure shows the effect after applying Red eye removal function

    (The default color is grey).

    9.10 Setting

    Click Settingto open System setting

    There are six options in System setting: Basic setting, Frame setting, Hot key

    setting, Color setting, ICC setting and Sepia setting.

    Basic setting

    (Before applying Red eye removal

    function)

    (After applying Red eye removal

    function)

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    1.

    Basic setting is used to edit multi view mode page. Input row number (input range: 3-6) in

    the box on the right side of Multi view mode rowsand input column number (input

    range: 4-8) on the right side of Multi view mode columns. Click Yes to finish. Restart

    PhotoSmartto let your setting to take effect.

    Note: It is the best to set Multi view mode rows 5andMulti view mode columns 7.

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    2.

    This setting is to set the quality of image to save. Input range is 1 -100.

    3.

    Here cache means a specified folder. In PhotoSmart, if Add to cache?is selected, the

    images (edited or not) processed will be loaded faster next time.

    Note: Export setting: Save the setting in the interface.

    Import setting: restore the saved setting to the interface.

    Frame setting

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    Frame settingis used to set frame of images selected in Image-editing area.

    1. Set frame color

    Click Set frame color to go to color-selecting interface. Color will be displayed in the box

    above Set frame color after your selection.

    2. Frame width

    Input a proper numerical value. Scale: 150 mm

    3. Time format

    Time is displayed in the lower right corner of the image. You can define it.

    4. Date font

    Select date font you prefer from the pull-down selection box

    5. Set date color

    Click Set data colorto enter date-selecting interface. You can select the color of date.

    6. Add frame image?

    Check if you want to fill the frame with some image according to your request. Otherwise,

    the frame will be filled by the pure color that you setup if this option is not selected.

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    Hotkey setting

    You can set hot keys to edit images.

    Note: N means no andYmeans yes.

    Color setting

    Parameters within square aare for color adjustment of images, while parameters within

    square bare for sharpness adjustment of monitor.

    Note: it is recommended that preliminary users do not change parameters

    discretionarily.

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    ICC setting

    ICC file is the best color-creating tool, with which user can see the final created image

    (almost the same as that created on paper).

    Sepia setting

    Sepia setting is used to customize sepia.

    1 Color curve

    You can adjust Gamma of R, G and B by inputting numerical values in Color curve.

    2 Set color file

    It is usually set as Default.

    Go to menu bar. Right click Maintenance to open three options: Guide mode, Factory

    mode and User mode.

    Select a mode and click Maintenance to enter.

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    Note: It is recommended that customers select User mode.

    Hereafter we detail Factory mode, which includes all items in User modeand Guide

    mode.Select Factory modeand enter its interface which is comprised of Correction

    items, Setting items and Program control.

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    Chapter 10 Maintenance

    10.1 Correction items

    10.1.1 Motor step calibration

    Select Motor step calibration to go to test interface. We will do the length correction for

    the formats preset in order to ensure the actual size of prints are the same as that of

    pre-set (Usually only do length calibration for the minimal or maximal format).

    Select format that needs to be calibrated in Select formatbox and then click Send test

    to pop up a dialogue box. ClickYesto send and click Noto go back to the previous step.

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    If you clickYes, machine will print the following test print (See the figure below):

    Measure Paper length and Distance between lines (the distance between zig-zag

    lines) and compare the actual numerical values with the standard ones on the right side:

    If they are the same, click Saveto finish correction.

    If they are different, input the actual values into the corresponding box and click

    Save.

    Repeat the above procedure until they are almost the same.

    Platform motor step and Paper transport

    motor step are preset in factory, so it is

    unnecessary for customers to modify them.

    You can do Platform left-right centerwhen prints come out with white border or

    their center are not good.

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    10.1.2 Center

    Centeris to make the image exposed in the middle of both vertical and horizontalposition.

    Every format needs this calibration.

    The formats in the box on the left side are for the current paper magazine. Select

    format to calibrate. Select CUT 01for single lane, CUT 02for double lane and CUT

    03for triple lane. Click Send test print.

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    Read the values of A, B, C and D The deviation should be no more than 2m.

    10.1.3 Color calibration

    Click Startto calibrate to send a test print.

    Use densitometer to measure 8 testing squares.

    Repeat this procedure until all eight squares are

    green (Very good, as seen in the following

    figure).

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    10.1.4 Grid calibration

    Select printing format 24 1/2 X5 in Select format of test print and lens in Select

    lens (lens 002) to expose. Then click Send testto print a test print, observe the

    printed test photo and change the value in LCD Move Steps accordingly. Click

    Save and repeat the above procedures until satisfied.

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    10.1.5 Lens calibration

    Lens calibration

    Click Start to calibrate on the left side. Click Send test to send test

    prints for all 4 lenses (lens 000, lens 001,lens 002 and lens 003, see the

    following figure).

    Click Start to calibrate and measure the test prints with densitometer until

    testing squares are green.

    Magnification adjustment

    Select the lens to be calibrated in Select lens. Magnification, Turntable

    position, Mask file, Number of null exposure and Null exposure delay will be

    displayed in their corresponding boxes (It is suggested that customers do not

    modify at their discretion).

    Select format in accordance with the lens. Click Send test to print the

    following test print:

    Lens calibration

    Magnification

    adjustment

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    Measure the length of the black strip in test print and input the value in

    Length [mm] and click Saveto calculate magnification.

    10.2 Config items

    10.2.1 Format

    You can create, modify or delete formats.

    Delete formats

    Select formats to be deleted in the box and click Deleteto open the dialogue box. Click

    Yesto delete the formats and click Noto cancel.

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    Create or modify

    Click Createor Modifyto enter the following interface

    You can create or modify a format by dragging the square below.

    Unit switch: Unit switch here refers to the switch of format unit between inch and

    millimetre.

    If you check Unit switch, the unit of format you create or modify will be inch,

    otherwise it will be millimetre.

    Automatic name: If you check this option, the format you create or modify will be

    automatically named according to its size; otherwise you can manually name it.

    Current Cassette: If this item is selected, the format you create will be format of

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    current cassette.

    Standard length: If this item is selected, all the formats you create will be

    standard ones.

    HQ: If this item is selected, the biggest DPI value (Twister-16X exposure) will be

    displayed in the Lens DPI box, otherwise default DPI value (Twister-4X exposure)

    will be displayed.

    10.2.2 Back print

    Back printis the setting of text on the back side of a print.

    Back print can be single line, double line or none, depending on different models.

    Back print elements can be customized, but most of them need to be pre-defined.

    Image number and correction value are part of back print elements.

    There are at most 63 characters for each line of back print

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    10.2.3 Paper roll installation

    You need to go to Paper roll installation when you add a paper brand or register a

    cassette number.

    Click Createor Modifyto enter the following interface.

    Select paper type: select it according to the paper you load.

    Cassette no: select the number you want to register (Red is current magazine

    number, grey is the number registered, and g been registered).

    Surface: select it according to the paper you load (Glossy, Matt, Semi-matt and

    Silk)

    Total length: the total length of paper in the magazine

    Cuts: It can be single axis or double axis.

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    10.2.5 Time setting

    Processing time is set in factory and is in accordance with processing

    technique. It is suggested that customers not to do any modification

    unless required.

    Click Synchronize timeo synchronize the display time in Menu bar ofPhoto Smart and client computer time.

    Timer setting: Check the box on the right side of the day you want to set.

    Click Savesetting and shut down the processor. Processor will start at the

    time that you set.

    Max. sorter printsand Sorter time: They are already set at factory. It is

    recommended that the users do not modify unless necessary.

    Processing

    time

    Timer

    startup

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    10.3 Program control

    10.3.1 System

    Systemis the control centre of vital data of Photo Smart. It has been preset in the

    factory. It is recommended that customers do not perform any modification unless

    required.

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    10.3.2 Counter

    Counter: Count number of prints for each format and for all formats.

    If you want to recount the number of prints, click Clear total count.

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