PT. PROWELL ENERGI INDONESIA

BASIC WELL TESTING TRAINING

WELL TEST EQUIPMENT:BOOM, OIL BURNER

&GAS FLARE

PT. PROWELL ENERGI INDONESIA

BASIC WELL TESTING TRAINING

Lecture Objectives Applications Operations Specifications

BURNERS

BURNERS

Lecture Objectives:

By the end of this lecture, YOU should be able to: Understand the different atomization systems,

circuits and pilot ignition Describe the various burners types Identify most important technical characteristics

Dispose of the oil at the surface during a well test. Avoid oil storage and pollution problems. Limit heat radiation on rigs.

Burners are installed on long booms to keep them a safe

distance from the rig.

BURNERS

• Principle: Atomization of well effluent -> reduction in fine droplets

• Needs: - propane for pilots

- electricity for lodge boxes (spark plug)

- air compressors (do not use rig air)

- water mainly to prevent heat radiation

• Classified by number of combustion heads: determines maximum oil flow rate

BURNERS

BURNERS - Atomization processHigh Efficiency Sea Dragon (Green Dragon)

• Combustion achieved with atomizers.

• Air and oil combined before ignition

by pilots

• Nozzle combination: - 11mm for oil

- 22mm for air

• Refer to datasheets for burner

capabilities

• Refer to FOH for efficient burning guidelines

Features: Hearth to guide air

Water ring for better

combustion

Ball valves on air & oil line

to select number of heads

Pilot light

Swivel joint

Air & oil check valvesSwivel joint

Rotation system

Oil check valve

frame

Ball valve

Pilot light

atomizerWater nozzlehearthWater ring

Air check valve

water

air

oil

BURNERS

Features:

Gas pilot light Locate below the atomizer

Small propane burner & spark plug

lit by sending high voltage from a

remote control box (lodge box) oil

BURNERS

Features:

Swivel joint Acts as a pivot to support the whole

burner

Allows the burner to be positioned

up to 75 degrees on either side of

the horizontal axis

BURNERS

Never use rig air supply: Always use

compressors

A check valve is mounted on the air line

upstream the atomizers to prevent the

oil/effluent from entering into the air line

and compressor’s engine.

Fit compressor air outlet with an extra check

valve.

2” air LP (300psi WP) hose, ended with

weco-union to booms inlet.

BURNERS – Air Supply

A check valve is mounted on the oil

line upstream the atomizers to

prevent air passing from the

atomizer into the oil line.

A typical situation in which this might

occur is during the start up

procedure for the burners because

air is sent to the atomizers before

the oil is sent.

BURNERS – Oil Circuit

“SPITFIRE”: light burner

Service: General

Capacity: 4000 bopd at 300psi

BURNERS – Equipment

High Efficiency Seadragon or “GREENDRAGON”:

Service: General or H2S

Capacity: 7000 bopd at 300psi (3heads)9000 bopd at 300psi (4 heads)

It includes pneumatic actuators on the oil air valves

BURNERS – Equipment

3-headed MUD BURNER :

Heads: 1 top oil-mix + 2 bottom diesel

Service: General or H2S

Capacity: 5000 bpd (mud/diesel oil)

BURNERS – Equipment

“EVERGREEN” or Sunflower : -1 Head with 12 nozzles

Service: H2S

Capacity: 15000 bopd at 360psi

BURNERS – Equipment

“EVERGREEN” or

Sunflower :

The 180º rotating mounting makes

the nozzles readily accessible for maintenance

BURNERS – Equipment

“EVERGREEN” or Sunflower :

- The most efficient clean burner today

- Pneumatic atomization & enhanced air induction

- No water injection into the flame is required

- Required 85ft heavy-duty boom

(significant heat radiation to rig)

- Winner of Chairman’s award 2000Nozzle schematic

BURNERS – Equipment

BURNERS RECAP

1 Head

SPIFIRE

3 Heads (or 4, or 6)

SEA DRAGON

3 Heads (or 4)

GREEN DRAGON

3 Heads (1top+2bottom)

MUD BURNER

12 Heads

EVERGREEN

Max.flow @ press

(bpd @ psi)

6000 @ 465 12000 @ 465 8500 @ 465 top: 5000 @ 600

bott.: 1500/head @ 150

HRK: 15000 @ 480

LRK: 4000 @ 360

Min.flow @ min.back press

(bpd @ psi)

100/

head@200

100/head @ 200 60/head @ 225 100/head @ 150 HRK: 4000 @ 360

LRK: 800 @ 360

Air max. (cuft/min @ psi) 350 @ 100 350 @ 100 1050 @ 100 350 @ 100 6000 @ 150

H2O max. (bwpd @ psi) 8000 @ 230 18000 @ 230 5800 @ 225 18000 @ 230 Shield 15000@150

Air nozzle (mm)

Oil nozzle (mm)

20

13

22

11

*

*

* HRK / LRK: High or Low Rate Kit

BASIC WELL TESTING TRAINING

BOOMS Lecture Objectives Applications Specifications Rigging up (animations) Safety aspects

PT. PROWELL ENERGI INDONESIA

BOOMS

Lecture Objectives:

By the end of this lecture, YOU should be able to: Describe the basic functions Identify & Select the different types State the basic goals of rigging up, in terms of

safety

The burner is mounted on a boom to keep it away from the rig To reduce heat radiation and the risk of fire Heat radiation also controlled with water curtains on boom

Provides Gas flare(s) pipe and piping to supply Air, Water, Oil and Propane.

For safe burning in changing winds, two booms are usually installed on opposite sides of a drilling rig.

BOOMS

• Lengths: 60 or 85ft (heat radiation concern)• Structure: -”U”-shape (UBM-F/G) Standard boom

-”V”-shape (UBB-A/B) Heavy-duty boom• Equipment required for

installation: -base plate-king post-horizontal guy-lines-vertical guy-lines

BOOMS

Mounted on the rig with a Rotating Base Plate, to allow horizontal and vertical movements, and Guy Lines.

Horizontal guy lines are used to orient the boom. Vertical guy lines, fixed to the King post or rig structure,

support the boom.

BOOMS

USUALLY but not always:– 60ft boom: up to 10000 bopd– 85ft boom: above 10000 bopd– Standard “U”-booms equipped with 1 gas flare

- optional: 2 flares– Heavy-duty “V”-booms equipped with 2 gas flares

- optional: 3 flares

BOOMS SELECTION

BOOM SELECTION (cont’d)

Standard burner boom

“U” shape: UBM-F/G

4”

(with 6” Flare Tip) All inlet booms

connections are now Figures 602

Figures 206 may be still encountered on the boom itself and between piping & burner

Note: Propane gas inlet connection is ½” NPT

BOOM SELECTION (cont’d)

Heavy-duty burner boom

“V”shape: UBB/A/B

BOOM SELECTION (cont’d)

All inlet booms connections are Figures 602

Figures 206 may be still encountered on the boom itself and between piping & burner

(with 6” Flare Tip)

4”

Note: Propane gas inlet connection is ½” NPT

BOOM SELECTION (cont’d)

BOOMS RIG UP (refer to FOH2 & Animations)

BOOM RIG UP - Hanging off

BOOMS RIG UP - Adjusting

The boom axis should should be placed slightly above the

horizontal axis

BOOM HANG OFF GEOMETRY

Distance A= 22ft minimum (7.5m), angle= 25 degree minimum

Upper attachment point is in line vertically to the base plate

Refer to FOH2, page 2-27 for Reaction forces and distance of

attachments.

GOODWRONG WRONG

BOOMS - Guy-lines and Associated Equipment

refer to:

FOH2 – 1.2.6.6.

BURNERS & BOOMSSAFETY ASPECTS FOR HANGING OFF A BOOM

Standby boat in constant contact with by radio

WT supervisor to get a work permit

Everybody working on the boom wears a life vest

Not compulsory to be attached with a safety harness

Preferably this operation is carried out by daylight

Consider weather situation

Restrict the number of people on boom to TWO max

BASIC WELL TESTING TRAINING

WELL TEST EQUIPMENT:

GAS FLARE

PT. PROWELL ENERGI INDONESIA

GAS FLARE

BURNERS & BOOMSSAFETY ASPECTS FOR HANGING OFF A BOOM

Standby boat in constant contact with by radio

WT supervisor to get a work permit

Everybody working on the boom wears a life vest

Not compulsory to be attached with a safety harness

Preferably this operation is carried out by daylight

Consider weather situation

Restrict the number of people on boom to TWO max

ONSHORE FIXED & MOVABLE FLARE STACK VIEWS

GAS FLARE PIT DESIGN FOR ONSHORE FIELD ( CLOSE WITH AGRICULTURE AREA )

Elevation cut view

GAS FLARE PIT VIEWS

Elevation cut view

ON SHORE GAS FLARE DESIGN

ONSHORE FIXED & MOVABLE FLARE STACK VIEWS

GAS FLARE

THE END