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540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

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Page 1: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

540-541

GEARMOTORS FOR INDUSTRIAL

SECTIONAL DOORS

540-541

GEARMOTORS FOR INDUSTRIAL

SECTIONAL DOORS

Page 2: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

DescriptionDescription“Three-dimension” securing

plate (optional item)

Limit-switch unit

Fixing bracket

540BPR control board (mod.540)

Chain winch (mod. 540/541V)

“Cord-operated” rapid release device

Page 3: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

Overall viewOverall view

Page 4: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

SpecificationsSpecifications Single-phase induction motor 230 W - (4 poles-1450 rpm) Power supply 230 Vac/1ph - 50 Hz Reduction ratio 1:58 Power take-off revs: 23 rpm Power take-off for through shaft dia 25.4mm (1”) Rated torque 50 Nm Use frequency 40% (S3) Protection class IP 54 (indoor and outdoor) Overall dimensions 420 x 250 x 92 mm (depth x height x width) Single-stage non-reversing reduction gear in oil-bath Bronze crown gear with cast iron core Die-cast aluminium body Emergency rapid release device as standard item

Single-phase induction motor 230 W - (4 poles-1450 rpm) Power supply 230 Vac/1ph - 50 Hz Reduction ratio 1:58 Power take-off revs: 23 rpm Power take-off for through shaft dia 25.4mm (1”) Rated torque 50 Nm Use frequency 40% (S3) Protection class IP 54 (indoor and outdoor) Overall dimensions 420 x 250 x 92 mm (depth x height x width) Single-stage non-reversing reduction gear in oil-bath Bronze crown gear with cast iron core Die-cast aluminium body Emergency rapid release device as standard item

Page 5: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

The rangeThe range

GEARMOTORS FOR SECTIONAL DOORS WITH “DEAD MAN” CONTROL WITH CHAIN WINCH

540 X with plug in 540 BPR board no release

540 V with plug in 540 BPR board

NOTE: The installation in the BPR kit is completed with a pre wired keyboard with 8 meters cable

GEARMOTORS FOR SECTIONAL DOORS WITH “DEAD MAN” CONTROL WITH CHAIN WINCH

540 X with plug in 540 BPR board no release

540 V with plug in 540 BPR board

NOTE: The installation in the BPR kit is completed with a pre wired keyboard with 8 meters cable

Page 6: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

The rangeThe range

Gearmotors for sectional doors with “Automatic/semiautomatic logics” control

541 with “on-board” ENCODER designed for operation with remote 578 D control board

541 V with “on-board” ENCODER designed for operation with remote 578 D control board

with chain winch (instal. max. height 4.5 m)

NOTE: The installation has to be completed with an off-the-shelf “Up/Down” button-board or with control push-

buttons housed in the enclosureMod. E-L-LM

Gearmotors for sectional doors with “Automatic/semiautomatic logics” control

541 with “on-board” ENCODER designed for operation with remote 578 D control board

541 V with “on-board” ENCODER designed for operation with remote 578 D control board

with chain winch (instal. max. height 4.5 m)

NOTE: The installation has to be completed with an off-the-shelf “Up/Down” button-board or with control push-

buttons housed in the enclosureMod. E-L-LM

Page 7: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

The rangeThe range

• 540 BPR CONTROL BOARD

• Board built into 540 X and 540 V models

• Interlocked commands (OPEN/CLOSED) on low voltage with “push-button”

• Low-voltage FCC/FCA limit switches

• 540 BPR CONTROL BOARD

• Board built into 540 X and 540 V models

• Interlocked commands (OPEN/CLOSED) on low voltage with “push-button”

• Low-voltage FCC/FCA limit switches

Page 8: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

The rangeThe range

• 578 D CONTROL BOARD (“REMOTE” INSTALLATION)

• On-display programming board for 541 and 541V gearmotors

• Automatic/semiautomatic logics

• Electronic programming of travel-limit positions

• Travel limit decelerations

• Can be connected with any pulse generator and safety device

• Can be housed in enclosures Mod. E-L-LM

• 578 D CONTROL BOARD (“REMOTE” INSTALLATION)

• On-display programming board for 541 and 541V gearmotors

• Automatic/semiautomatic logics

• Electronic programming of travel-limit positions

• Travel limit decelerations

• Can be connected with any pulse generator and safety device

• Can be housed in enclosures Mod. E-L-LM

Page 9: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

La gammaLa gammaThe rangeThe range

• RAPID RELEASE EXTENSION KITfor installations at max height of 8m

• WINCH AND RAPID RELEASE EXTENSION KIT for installations at max height of 8m

• SECURING PLATE FOR “THREE DIMENSION” ADJUSTMENT

• “OFF-AXIS” INSTALLATION KIT including pinion for gearmotor (z20), transmission chain and pinion for shaft (z30/1:1.5 or z40/1:2), cover

• RAPID RELEASE EXTENSION KITfor installations at max height of 8m

• WINCH AND RAPID RELEASE EXTENSION KIT for installations at max height of 8m

• SECURING PLATE FOR “THREE DIMENSION” ADJUSTMENT

• “OFF-AXIS” INSTALLATION KIT including pinion for gearmotor (z20), transmission chain and pinion for shaft (z30/1:1.5 or z40/1:2), cover

Page 10: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

ApplicationApplication

The most common application is direct fitting on transmission shaft (diameter 1’’)

«Chain transmission» application is used in the following cases :

1. Shaft diameter other than 1’’

2. No side space available for motor positioning

3. Door shaft too short for motor «positioning»

4. Door requiring a lifting torque of over 50Nm

The most common application is direct fitting on transmission shaft (diameter 1’’)

«Chain transmission» application is used in the following cases :

1. Shaft diameter other than 1’’

2. No side space available for motor positioning

3. Door shaft too short for motor «positioning»

4. Door requiring a lifting torque of over 50Nm

Page 11: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

CAMPI D'APPLICAZIONE (SENZA/CON KIT RINVIO)

0

20

40

60

80

100

120

140

160

180

100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250

Dt[mm]

F[d

aN]

Rinvio 1:2

Rinvio 1:1,5

Appl. diretta

APPLICATION FIELDS (WITHOUT/WITH TRANSMISSION KIT)

0

20

40

60

80

100

120

140

160

180

100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250

Dt[mm]

F[d

aN]

Rinvio 1:2Rinvio 1:1,5Appl. diretta Dt= Drum

diameter

F=Max force required to move the door (can be found in the door manual or determined directly on the structure)

Page 12: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

TRANSMISSION KIT (1:1,5 – 1:2)TRANSMISSION KIT (1:1,5 – 1:2)

AXIS PINION

TRANSMISSION KIT PLATEPINION FOR 540

CHAIN TENSIONING ADJUSTMENT

Page 13: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

Rapid release deviceRapid release device

Page 14: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

Limit-switch unitLimit-switch unit

Page 15: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

Limit-switch unit Limit-switch unit

Page 16: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

Securing plateSecuring plate

Page 17: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

WINCH

Page 18: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

Winch (safety microswitch)

Page 19: 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS 540-541 GEARMOTORS FOR INDUSTRIAL SECTIONAL DOORS

“Classic” chain link made in steel or

plastic

“Classic” chain link made in steel or

plastic