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IMAC-U course 6 th semester Tribology 7. Hydrodynamic Lubrication: Reynolds Equation Assoc. Prof. Takeshi YAMAGUCHI [email protected]

7. Hydrodynamic Lubrication: Reynolds Equation...Boundary lubrication Mixed lubrication Hydrodynamic lubrication Bearing Shaft Lubricating oil Upper fixed surface Lower moving surface

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Page 1: 7. Hydrodynamic Lubrication: Reynolds Equation...Boundary lubrication Mixed lubrication Hydrodynamic lubrication Bearing Shaft Lubricating oil Upper fixed surface Lower moving surface

IMAC-U course 6th semester

Tribology 7. Hydrodynamic Lubrication: Reynolds Equation

Assoc. Prof. Takeshi YAMAGUCHI [email protected]

Page 2: 7. Hydrodynamic Lubrication: Reynolds Equation...Boundary lubrication Mixed lubrication Hydrodynamic lubrication Bearing Shaft Lubricating oil Upper fixed surface Lower moving surface

Stribeck curve Fr

icti

on

co

effi

cie

nt

(Viscosity×velocity)/load (equivalent to fluid film thickness)

Dry friction

Boundary lubrication

Mixed lubrication

Hydrodynamic lubrication

Bearing

Shaft

Lubricating oil

Page 3: 7. Hydrodynamic Lubrication: Reynolds Equation...Boundary lubrication Mixed lubrication Hydrodynamic lubrication Bearing Shaft Lubricating oil Upper fixed surface Lower moving surface

Upper fixed surface

Lower moving surface

U

x

y

dy

dx

t

t+dt

p+dp p

Microelement in fluid

h

dx

dhU

dx

dph

dx

d6

3

h(7.1)

If h=h(x) is known, a distribution of fluid pressure can be obtained.

Reynolds equation

Page 4: 7. Hydrodynamic Lubrication: Reynolds Equation...Boundary lubrication Mixed lubrication Hydrodynamic lubrication Bearing Shaft Lubricating oil Upper fixed surface Lower moving surface

Assumptions

1. Fluid is incompressible Newtonian fluid. 2. Flow in the gap is a laminar flow and viscosity of the

fluid is constant. 3. Inertia force of fluid is negligibly small compared to its

viscous force. 4. Pressure change in the gap direction can be neglected

because the thickness of fluid film is very small.

Page 5: 7. Hydrodynamic Lubrication: Reynolds Equation...Boundary lubrication Mixed lubrication Hydrodynamic lubrication Bearing Shaft Lubricating oil Upper fixed surface Lower moving surface

Derivation of Reynolds Equation (1)

0

dxdy

dy

ddxdydx

dx

dpppdy

ttt (7.2)

(7.3)

Page 6: 7. Hydrodynamic Lubrication: Reynolds Equation...Boundary lubrication Mixed lubrication Hydrodynamic lubrication Bearing Shaft Lubricating oil Upper fixed surface Lower moving surface

dy

d

dx

dp t (7.3)

dy

duht (7.4)

Where h is viscosity of fluid, and u is the flow velocity in the x direction.

(7.5)

Derivation of Reynolds Equation (2)

Page 7: 7. Hydrodynamic Lubrication: Reynolds Equation...Boundary lubrication Mixed lubrication Hydrodynamic lubrication Bearing Shaft Lubricating oil Upper fixed surface Lower moving surface

Derivation of Reynolds Equation (3)

2

2

dy

ud

dx

dph (7.5) (7.6)

2nd integration

Boundary condition: y=0, u= U; y=h, u=0

(7.7)

Page 8: 7. Hydrodynamic Lubrication: Reynolds Equation...Boundary lubrication Mixed lubrication Hydrodynamic lubrication Bearing Shaft Lubricating oil Upper fixed surface Lower moving surface

Couette flow and Piseuille flow

dx

dpyhy

h

yhUu

h2

1

( ) ( )

( ) ( )

(7.7)

Page 9: 7. Hydrodynamic Lubrication: Reynolds Equation...Boundary lubrication Mixed lubrication Hydrodynamic lubrication Bearing Shaft Lubricating oil Upper fixed surface Lower moving surface

Derivation of Reynolds Equation (4)

Flow rate per unit depth length Q:

h

dx

dphUhudyQ

0

2

122 h(7.8) (7.9)

Mass conservation raw

(7.1)

Page 10: 7. Hydrodynamic Lubrication: Reynolds Equation...Boundary lubrication Mixed lubrication Hydrodynamic lubrication Bearing Shaft Lubricating oil Upper fixed surface Lower moving surface

Generalization of Reynolds Equation

Upper moving surface

Lower moving surface U1

x

y

h z

U2

V

W2

W1

u

v

w h

2

2

2

2

y

w

z

p

y

u

x

p

h

h (7.10)

(7.11)

Motion equation of fluid Boundary conditions

y = 0: u = U1, w = W1 = 0

y = h: u = U2, w = W2 = 0 (7.12)

Page 11: 7. Hydrodynamic Lubrication: Reynolds Equation...Boundary lubrication Mixed lubrication Hydrodynamic lubrication Bearing Shaft Lubricating oil Upper fixed surface Lower moving surface

t

hh

x

UUh

x

hUU

z

ph

zx

ph

x

1266 2121

33

hh

Generalization of Reynolds Equation

Upper moving surface

Lower moving surface U1

x

y

h z

U2

V

W2

W1

u

v

w h

(7.13)

Wedge film action Stretch film action Squeeze film action

Page 12: 7. Hydrodynamic Lubrication: Reynolds Equation...Boundary lubrication Mixed lubrication Hydrodynamic lubrication Bearing Shaft Lubricating oil Upper fixed surface Lower moving surface

t

hh

x

UUh

x

hUU

z

ph

zx

ph

x

1266 2121

33

hh

Wedge film action

Wedge film action

U

0

x

hIt requires inclined surfaces to generate a fluid film wedge action that results in a pressure wave. Positive pressure is generated if the film thickness reduces in the x direction.

Page 13: 7. Hydrodynamic Lubrication: Reynolds Equation...Boundary lubrication Mixed lubrication Hydrodynamic lubrication Bearing Shaft Lubricating oil Upper fixed surface Lower moving surface

t

hh

x

UUh

x

hUU

z

ph

zx

ph

x

1266 2121

33

hh

Wedge film action

When the wall velocity reduces in the x direction, negative fluid pressure is generated. This is not usually occurred in normal sliding surfaces.

Stretch film action

0

x

U

Page 14: 7. Hydrodynamic Lubrication: Reynolds Equation...Boundary lubrication Mixed lubrication Hydrodynamic lubrication Bearing Shaft Lubricating oil Upper fixed surface Lower moving surface

t

hh

x

UUh

x

hUU

z

ph

zx

ph

x

1266 2121

33

hh

Wedge film action

C

A positive pressure is generated if the surfaces are approaching each other.

Squeeze film action

-V

0

t

h