7133 Training Operator 2014

Embed Size (px)

Citation preview

  • 7/25/2019 7133 Training Operator 2014

    1/59

    GB7133

    OPERATOR

  • 7/25/2019 7133 Training Operator 2014

    2/59

    GB7133

    OPERATOR CONTROLS

    MACHINE INTRODUCTION

    MONITORING SYSTEM

    DAILY MAINTENANCE

  • 7/25/2019 7133 Training Operator 2014

    3/59

    GB7133

    MACHINE INTRODUCTION

  • 7/25/2019 7133 Training Operator 2014

    4/59

    GB7133

    VIEW OF MACHINE

    Cross Conveyor

  • 7/25/2019 7133 Training Operator 2014

    5/59

    GB7133

    Main dimensions

    Length A 9900

    Overhang B 2250

    Wheel centres C 4000Overhang front D 3650

    Height E 3950

    Discharge height

    a!i" # 4200

    ini" 3$00

    Height %a!& ' (500

    Wi)th H 3500

    Fluid capacities

    #"el 650 litres

    H*)ra"lic oil 400 litres

    Hopper capacity

    +ol"e ,4-43

    Weight of .eans 4000/5000g %a11ro!&

    Weights%on the roa)& gs

    #ront a!le $620

    ear a!le (4$0

    otal %a11ro!& ,6,00

    SPECIFICATIONS

  • 7/25/2019 7133 Training Operator 2014

    6/59

    GB7133

    Engine

    ae #

    *1e 6(E

    o7er rating ,9, W

    Ca1acit* 6(00 litres

    Transmission

    *1e H*)rostatic

    "1 8a"er/Danfoss

    90,00 ccrevotors %front& oclain 8,$

    otors %rear& oclain 8,$

    otor )is1laceent ,(4(69$cc

    Vehicle speeds

    oa) 25 1h

    #iel) 9-$ 1h

    SPECIFICATIONS

    Tyres

    ichelin (506526

    E'A:B;B

    8tatic loa)e) ra)i"s 0-(25

    olling circ"ference 4-$,,

    ress"re 2-0 .ar

  • 7/25/2019 7133 Training Operator 2014

    7/59GB7133

    OPERATOR CONTROLS

  • 7/25/2019 7133 Training Operator 2014

    8/59GB7133

    DRIVERS CONSOLE (1of 2)

    4

    ,- 87itch / #iel) oller < #ront BeltBr"shes OO##

    2- 87itch = icing reel OnO##

    3- 87itch =Ho11er e!tension

    4- Harvest #"nctions 8tart8to1 B"tton5- ar Brae s7itch

    ,

    2

    3

    5

  • 7/25/2019 7133 Training Operator 2014

    9/59GB7133

    DRIVERS CONSOLE (2of 2)

    6- ;n)icator La1 = oa) 81ee) #iel) 81ee)

    (- 8elector 87itch / oa) 81ee) #iel) 81ee)

    $ 8elector 87itch / Engine 81ee)

    9- Warning La1s = E Engine anageent s*ste,0- Ho11er E!tension 87itch

    6 (

    $

    9

    ,0

  • 7/25/2019 7133 Training Operator 2014

    10/59GB7133

    DRIVERS CONSOLE SWITCHES

    Engine 81ee) selector 87itch"rn the s7itch to the re>"ire) engine s1ee) setting-

    Han) .rae selector s7itch

    #iel) oa) s1ee) selector s7itch

  • 7/25/2019 7133 Training Operator 2014

    11/59GB7133

    EN!"E A## $E"ONNE# A"E C#EA" %EFO"E O$E"ATIN&'

    (O NOT O$E"ATE IN CONFINE( $ACE

    DRIVERS CONSOLE SWITCHES

    #iel) oller an) #ront BeltBr"shes OO##

    #iel) oller O O##

    Ho11er E!tension 87itch

  • 7/25/2019 7133 Training Operator 2014

    12/59GB7133

    HARVEST FUNCTIONS-

    STARTING/STOPPING

    CONVEYORS, FANS, PICKING REEL AND BEATERS WILL

    CONTINUE TO ROTATE FOR A SHORT PERIOD AFTER THE

    STOP BUTTON HAS BEEN PRESSED.

    THIS IS NOT AN EMERGENCY STOP

    THE STOP BUTTON DOES NOT STOP THE ENGINE.

    EN!"E A## $E"ONNE# A"E C#EA"

    %EFO"E TA"TIN& HA"VET F!NCTION'

    8O8A 87itch for harvest f"nctions- o engage

    harvest f"nctions lift the *ello7 ."tton? harvest f"nctions

    can onl* .e engage) 7ith the engine at ,250r1- o )is/

    engage harvest f"nctions 1"sh the *ello7 ."tton )o7n-

    e)"ce engine s1ee) to ,250r1 .efore )is/engaging-

  • 7/25/2019 7133 Training Operator 2014

    13/59GB7133

    WARNING LAMP CLUSTER

    Lo7 charge voltage 7arning la1

    Direction in)icators @O 7arning la1

    ain .ea @O 7arning la1

    eaining 7arning la1s are not "se) in this a11lication

  • 7/25/2019 7133 Training Operator 2014

    14/59GB7133

    WARNING LAMPS

    Field Speed lamp illuminated when field speed selected

    Road Speed lamp illuminated when road speed is selected

  • 7/25/2019 7133 Training Operator 2014

    15/59

    GB7133

    MULTIFUNCTION JOYSTICK (1 OF 4)

    he engine 7ill onl* start 7hen the control lever is in the ne"tral

    ;n or)er to ove the lever for7ar) it "st first .e ove) to the left "ntil the sto1 is

    reache)-

    o ove the lever .ac7ar)s it "st first .e ove) to the right again "ntil the sto1 is

    reache)-

    he achine 7ill ove for7ar) 7hen the control is 1"she) for7ar) an) 7ill go in

    reverse 7hen the control is 1"lle) .ac-

    EN!"E A## $E"ONNE#

    A"E C#EA" %EFO"E

    "AIIN& O" #OWE"IN&

    THE $IC)IN& HEA('

  • 7/25/2019 7133 Training Operator 2014

    16/59

    GB7133

    MULTIFUNCTION JOYSTICK (2 OF 4)

    87itch , is "se) for raising an) lo7ering of the icing Hea)- "shing the toggle s7itch "1 7ill raise theicing Hea)- elease the s7itch as soon as the en) of the travel is reache)- "shing the toggle s7itch

    )o7n 7ill lo7er the icing Hea) to the gro"n)-

    87itches %2& an) %3& are for ine height control- "shing s7itch 2 7ill increase the )istance .et7een the

    tines an) the gro"n) an) 1"shing s7itch 3 7ill )ecrease the )istance-

    EN!"E A## $E"ONNE#

    A"E C#EA" %EFO"E

    "AIIN& O" #OWE"IN&

    THE $IC)IN& HEA('

    ,

    2

    3

  • 7/25/2019 7133 Training Operator 2014

    17/59

    GB7133

    MULTIFUNCTION JOYSTICK (3 OF 4)

    87itches %5& an) %6& are for raising an) lo7ering the 1osition of the front cover- ress an) hol) s7itch 5 to

    raise the cover- he cover 7ill contin"e to .e raise) "ntil the s7itch is release)- ress an) hol) s7itch 6 to

    lo7er the cover- he cover 7ill contin"e to .e lo7ere) "ntil the s7itch is release)-

    EN!"E A## $E"ONNE#

    A"E C#EA" %EFO"E

    "AIIN& O" #OWE"IN&

    THE $IC)IN& HEA('

    87itch 4 is not "se)

    4

    5

    6

  • 7/25/2019 7133 Training Operator 2014

    18/59

    GB7133

    MULTIFUNCTION JOYSTICK (4 OF 4)

    (

    87itch %(& on the centre of the front face? is for controlling the cra. steering- he s7itch is a 4/a!is t*1e-

    "shing the s7itch to the right 7ill t"rn the front 7heels to the right an) 1"shing the s7itch to the left 7ill t"rn the

    front 7heels to the left- "shing the to1 of the s7itch "1 7ill ret"rn the 7heels to the central 1osition-

    he 1osition of the front 7heels is in)icate) on the harvest screen

    he f"nctions 7ill contin"e to o1erate as long as the s7itches are 1resse)-

  • 7/25/2019 7133 Training Operator 2014

    19/59

    GB7133

    On the rear of the control is a toggle s7itch %$& for a)"sting the .r"sh angle- "shing the toggle s7itch "1 7ill raise

    the .r"sh angle? the .r"sh 7ill contin"e to raise "ntil the s7itch is release) or "ntil the echanical sto1s are reache)-

    elease the s7itch as soon as the en) of the travel is reache)- "shing the toggle s7itch )o7n 7ill lo7er the .r"sh angle-

  • 7/25/2019 7133 Training Operator 2014

    20/59

    GB7133

    ,

    2

    3

    0

    IGNITION SWITCH

    osition 0 = ;gnition Off

    osition , / othing 1o7ere)

    osition 2 / ;gnition On

    osition 3 / Engine starts 7hen e* t"rne) f"ll*

    cloc7ise to this 1osition? release e* as soon as the

    engine starts- 87itch ret"rns to 1osition 2 7hen e*

    release)-

    The engine *ill only start *hen the engine speed is set to +,, rpm - the

    .or*ard / reverse lever must %e in neutral position and the par0ing

    1ra0e must 1e applied

  • 7/25/2019 7133 Training Operator 2014

    21/59

    GB7133

    C"A% TEE"IN& I ON#2 O$E"ATIONA# WHEN

    FIE#( $EE( HA %EEN E#ECTE(

    PARKING BRAKE & FIELD / ROAD SPEED SWITCH

    #iel) < oa) 81ee)- ressing the "11er section of the s7itch

    )o7n 7ill select fiel) s1ee)- he ortoise s*.ol 7ill .e

    ill"inate)

    ressing the lo7er section of the s7itch )o7n 7ill select

    roa) s1ee)- he Hare s*.ol 7ill .e ill"inate)-

    aring Brae- o a11l* the 1aring .rae? 1ress the to1 of

    the s7itch- When the .rae is a11lie) the s7itch is loce) in

    1lace? to release the loc 1ress the .lac ."tton? the s7itch

    can then .e 1resse) )o7n to release the .rae-

  • 7/25/2019 7133 Training Operator 2014

    22/59

    GB7133

    OVERHEAD CONSOLE

    ,ear +ie7 irror A)"stent 87itch- otate the centre

    1art of the s7itch cloc7ise to select H irror a)"stent

    an) anti/cloc7ise to select LH irror a)"stent- "shing

    the s7itch "17ar)s 7ill tilt the to1 of the irror .ac7ar)s?

    1"shing the s7itch to the right 7ill rotate the irror to the

    right? 1"shing the s7itch left 7ill rotate the irror to the left

    an) 1"shing the s7itch )o7n7ar)s 7ill tilt the to1 of the

    irror for7ar)s-

    2Cliate control 1anel- 8ee Claas literat"re for )etails

    3oa) Lights- @0 is the lights off 1osition- ;n 1osition ,

    si)elights are on? in 1osition 2 ain)i11e) .ea is on- ;n

    the thir) 1osition the hea)la1s ear t"rne) off-

    4#iel) Lights- @0 is the lights off 1osition- ;n 1osition , the

    set of fiel) lights o"nte) a.ove the 7in)screen are on

    along 7ith the lights at ca. .ase level? in 1osition 2 the fiel)

    lights are on along 7ith the achine 7oring lights- ;n the

    thir) 1osition the a1ron 7oring lights are t"rne) on along

    7ith all of the lights 1revio"sl* entione)-

    5 otating Beacon OnOff s7itch-

    ,

    2

    3 4 5

  • 7/25/2019 7133 Training Operator 2014

    23/59

    GB7133

    3' Multi4 .unction lever

    Horn

    Win)screen Washer

    Win)screen Wi1er

    Direction ;n)icators

    ain Di1 Bean Hea)lights

    STEERING COLUMN CONTROLS & ADJUSTMENT

    5' teering Column Height Ad6ustment

    nloc an) raise or lo7er col"n to o.tain

    a coforta.le )riving 1osition- Loc in

    1osition once a)"stent has .een a)e-

    7' teering Column Angle Ad6ustment

    nloc an) tilt col"n to o.tain acoforta.le )riving 1osition- Loc in

    1osition once a)"stent has .een a)e-

    4- teering Column Angle Ad6ustment

    nloc an) ove col"n to o.tain a

    coforta.le )riving 1osition- Loc in

    1osition once a)"stent has .een a)e

    DO O AD8 HE HE;'H O O8;;O O# HE 8EE;' COL

    WH;L8 HE ACH;E ;8 O+;'-

  • 7/25/2019 7133 Training Operator 2014

    24/59

    GB7133

    E

    A

    BC

    D

    #

    MULTI8FUNCTION LEVER

    A = "sh ."tton on the en) of the lever to so"n) the horn

    B = Lift lever to s7itch .et7een Di11e) an) ain .ea hea)lights-#"ll* lifting the lever 7ill flash the hea)lights-

    C = oving the lever in )irection of arro7 C to in)icate for a H t"rn

    D = oving the lever in )irection of arro7 D to in)icate for a LH t"rn

    E = ove collar in )irection of arro7 E for 7in)screen 7ash-

    # = Win)screen 7i1ers- "rn to first 1osition for interittent 7i1e? secon) 1osition for contin"o"s 7i1e-

  • 7/25/2019 7133 Training Operator 2014

    25/59

    GB7133

    EMERGENCY EXIT

    ,

    he right/han) 7in)o7 is the eergenc*

    e!it-

    he 7in)o7 is o1ene) "sing the catch %,&1rovi)e)-

    he catch has an intere)iate 1osition that

    hol)s the 7in)o7 o1en-

    ;n the event of an eergenc* the 7in)o7

    can .e f"ll* o1ene) .* forcing the catch

    si)e7a*s to "nhoo the retaining 1in-

  • 7/25/2019 7133 Training Operator 2014

    26/59

    GB7133

    BRAKES

    ;erse) )isc .raes are fitte) to all fo"r7heelotors- When the 1aring .rae is a11lie) a

    7arning s*.ol is )is1la*e) on the HVt.An a")i.le

    7arning is given if the achine is ove) 7ith the

    1aring .rae a11lie)- he 1aring .raes are @fail

    safe- his eans that 7hen the engine is s7itche) off

    the .raes are a"toaticall* a11lie) .* eans of a

    s1ring 7asher 7ithin the 7heelotor- Al7a*s a11l*

    the 1aring .rae .* eans of the selector s7itch? )o

    not "st let the @fail safe s*ste a11l* the .rae

    .eca"se 7hen the engine is re/starte) the .raes 7ill

    .e release) 7hich co"l) ena.le the achine to ove-

    he fiel)roa) s1ee) control is "se) to change the

    a!i" s1ee) an) the )rive tor>"e of the achine-

    ;n fiel) s1ee) the achine is lo7 s1ee) 7ith high

    tor>"e? in roa) s1ee) it is higher s1ee) %0/25h& 7ith

    lo7 tor>"e- #iel) s1ee) can also .e "se) 7hen

    anoe"vring the achine in confine) s1aces- ;t is

    recoen)e) onl* to change the )is1laceent control

    7hen the achine is stationar*-

  • 7/25/2019 7133 Training Operator 2014

    27/59

    GB7133

    FOOTBRAKE

    ;n noral )riving con)itions the achine

    can .e slo7e) )o7n or sto11e) .* "sing

    the for7ar) an) reverse control? ho7ever a

    foot .rae is also 1rovi)e)- he foot.rae

    is o1erate) .* "sing the foot 1e)al ite ,

    sit"ate) in front of? an) to the H si)e of

    the o1erator- he .rae circ"it has an

    acc""lator in it 7hich stores energ* foreergenc* "se sho"l) the engine sto1-

    3

    $!M$IN& OF THE FOOT %"A)E $E(A#

    WHEN THE EN&INE HA TO$$E( WI##

    E9HA!T THE ACC!M!#ATO"

    OF TO"E( ENE"&2'

    IN AN EME"&ENC2 A$$#2 THE FOOT%"A)E AN( MAINTAIN $"E!"E ON

    THE $E(A#'

  • 7/25/2019 7133 Training Operator 2014

    28/59

    GB7133

    OPERATOR:S SEAT

    (O NOT A(;!T EAT WHI#T VEHIC#E I MOVIN&

  • 7/25/2019 7133 Training Operator 2014

    29/59

    GB7133

    HOPPER CONTROLS (1 OF 2)

    WHEN "AIIN& O" TI$$IN& THE HO$$E" EN!"E THE"E I

    !FFICIENT "OOM TO (O O' $A"TIC!#A" ATTENTION HO!#(

    %E &IVEN TO OVE"HEA( CA%#E' EN!"E A## $E"ONNE# A"E

    C#EA" %EFO"E COMMENCIN&'

    MA9IM!M HEI&HT WHEN TI$$IN& I

  • 7/25/2019 7133 Training Operator 2014

    30/59

    GB7133

    HOPPER CONTROLS (2 OF 2)

    he ho11er sho"l) onl* .e "nloa)e) 7hen the achine is not oving- When the ho11er is f"ll the

    harvest f"nctions sho"l) .e s7itche) off an) the achine )riven to a safe 1lace to "nloa) the ho11er-

    Al7a*s a11l* the 1aring .rae .efore ti11ing or raising the ho11er-

    he ho11er controls are sit"ate) ne!t to the "11er 1latfor access la))er 7here there is a clear vie7 for

    the o1erator to see the ho11er "nloa)ing-When the ho11er is either ti11e) or raise) the artic"lation 1ivot is @loce) therefore the achine

    sho"l) never .e )riven 7hen the ho11er is .eing ti11e) or raise)-

    WHEN "AIIN& O" TI$$IN& THE HO$$E" EN!"E THE"E I

    !FFICIENT "OOM TO (O O' $A"TIC!#A" ATTENTION HO!#(

    %E &IVEN TO OVE"HEA( CA%#E' EN!"E A## $E"ONNE# A"E

    C#EA" %EFO"E COMMENCIN&'

    MA9IM!M HEI&HT WHEN TI$$IN& I

  • 7/25/2019 7133 Training Operator 2014

    31/59

    GB7133

    BATTERY ISOLATOR

    (O NOT WITCH OFF IO#ATO" WHEN "E( #AM$ I I##!MINATE(

  • 7/25/2019 7133 Training Operator 2014

    32/59

    GB7133

    ,- '"ar) e*

    2- aster 87itch

    3- Loc

    he harvest f"nctions cannot .e engage) "nless the '"ar)

    e* is in the aster s7itch-

    ;nterlocs are fitte) to the g"ar)s over the E!tractor #an

    )"ct- o .e a.le to o1en these g"ar)s the e* has to .e

    o.taine) fro the aster 87itch in the ca.in- he

    s7itch is o"nte) at the rear of the ca.in .ehin) the

    o1erators seat-

  • 7/25/2019 7133 Training Operator 2014

    33/59

    GB7133

    OPERATOR SAFETY ADVICE

    ,- ea) the O1eratorFs an"al caref"ll*? 1a* 1artic"lar attention to the 8afet* 1aragra1h

    in section ,

    2- Chec t*re 1ress"res )ail*- Ens"re t*res are inflate) to 2 Bar on .oth a!les-

    3- Chec 7heel n"t tor>"es )ail* )"ring the first 7ee of o1eration? thereafter on a

    7eel* .asis-

    4- Chec engine oil an) coolant levels? re1lenish as re>"ire)-

    5- Chec h*)ra"lic oil level? re1lenish as re>"ire)-

    6- +isi.l* ins1ect the achine? chec that all g"ar)s are in fi!e) in 1osition? chec for1ossi.le )aage? e-g- to lighting e>"i1ent-

  • 7/25/2019 7133 Training Operator 2014

    34/59

    GB7133

    OPERATOR SAFETY ADVICE

    (- Before starting the engine ens"re the .atter* isolator is s7itche) on-

    $- 8it on the o1eratorFs seat? a)"st seat an) steering col"n to ens"re a safe an)

    coforta.le )riving 1osition-

    9- A)"st rear vie7 irrors if necessar*-

    ,0- 8tart the engine- efer to the ne!t section for )etails-

    ,,- Attach the s"11ort 7ire ro1es to the 1icing hea) an) ens"re the ro1es are taing

    the 7eight of the 1icing hea)-

  • 7/25/2019 7133 Training Operator 2014

    35/59

    GB7133

    STARTING THE ENGINE

    ,- Ens"re that the for7ar) an) reverse control is in the ne"tral? central? 1osition

    2- Ens"re the 1aring .rae is a11lie)

    3- 87itch on the ignition .* t"rning the ;gnition e* cloc7ise .* one clic-

    4- ;t is recoen)e) that the horn is so"n)e) to 7arn 1eo1le aro"n) the achine that

    the engine is going to .e starte)-

    5- 8tart the engine .* t"rning the ignition e* f"ll* cloc7ise? release the e* as

    soon as the engine starts-

    6- Chec the onitoring s*ste an) 7arning light cl"sters for an* 7arnings? sh"t

    )o7n the engine if an* 7arnings are given-

    (- Let the engine 7ar "1 on $50 r1 for , to 2 in"tes .efore increasing engines1ee)-

    $- ;ncrease engine s1ee) .* 1ressing the engine s1ee) control s7itch "ntil the

    re>"ire) s1ee) is reache)? ,250 r1 to engage harvesting f"nctions or ,$00 r1

    to ove the achine-

    ENSURE ALL PERSONNEL ARE CLEAR OF THE

    MACHINE BEFORE STARTING THE ENGINE.

  • 7/25/2019 7133 Training Operator 2014

    36/59

    GB7133

    STOPPING THE ENGINE

    ,- With the engine at ,$00 r1 re)"ce engine s1ee) .* t"rning the selector s7itch

    anticloc7ise control s7itch to the $50 r1 1osition-

    2- Allo7 the engine to i)le in the $50 r1 1osition for a fe7 in"tes-

    3- "rn the ignition e* anti/cloc7ise to the sto1 1osition

    EN!"E THAT THE $A")IN& %"A)E I

    A$$#IE( %EFO"E TO$$IN& THE EN&INE

  • 7/25/2019 7133 Training Operator 2014

    37/59

    GB7133

    MOVING THE MACHINE

    ,- #ollo7 the 1roce)"re for starting the engine- ;ncrease the engine s1ee) to ,$00 r1-

    sing s1ee) selector s7itch? select fiel) s1ee) for fiel) o1eration or 7hen

    anoe"vring in confine) s1aces? select roa) s1ee) for roa) o1eration- he 1aring

    .raes 7ill .e release) 7hen either fiel) or roa) s1ee) is selecte)-

    2- o ove the achine for7ar)? ove the for7ar) < reverse control to the right

    caref"ll* ove the lever for7ar)s? as the lever is ove) for7ar)s the achine 7illove for7ar)- he s1ee) of the achine is controlle) .* the relative 1osition of the

    lever- a!i" s1ee) is o.taine) 7hen the lever in the f"rthest for7ar) 1osition? the

    s1ee) of the achine is infinitel* varia.le .et7een this an) the ne"tral 1osition-

    3- o reverse the achine al7a*s select fiel) s1ee) on the s1ee) selector s7itch- ove

    the for7ar) < reverse control to the left an) then ove the lever .ac7ar)s- he

    a!i" s1ee) in reverse is o.taine) 7ith the lever in the f"rthest .ac7ar) 1osition

    an) is again infinitel* varia.le .et7een this an) ne"tral-

  • 7/25/2019 7133 Training Operator 2014

    38/59

    GB7133

    STOPPING THE MACHINE

    , he transission can .e "se) as a .rae- ;n noral o1eration? 7hether )riving on the

    roa) or in the fiel)? .* oving the lever .ac to the ne"tral 1osition? the .raing

    effect of the transission is s"fficient to sto1 the achine- ;n an eergenc*? the lever

    sho"l) .e ove) .ac to ne"tral an) the foot.raes a11lie)-

    2 When the achine has sto11e) a11l* the 1aring .rae? if sto11ing on an incline

    ens"re 1aring .rae is f"ll* a11lie) .efore leaving the ca.in-

    3 When the achine is stationar* follo7 1roce)"re for sto11ing engine-

    4 ;f the achine is to .e left for a long 1erio) of tie ens"re that the 1icing hea) is

    either s"11orte) .* the 7ire ro1es or lo7ere) onto the gro"n)-

  • 7/25/2019 7133 Training Operator 2014

    39/59

    GB7133

    6.0 Metres 6.0 Metres

    2.0 Metres

    2.0 Metres

    Apart from the controls that are in the cabin there are other controls located around the machine. These are either hydraulicflow control ales or electrical switches that operate remote hydraulic ales. The controls are positioned such that they are

    away from dan!er areas" howeer the field person is still able to see the effect of chan!in! the settin!#s$.

    The dia!ram below shows a theoretical %one around the machine and it is recommended that prior to any person enterin!

    into this area they ta&e a few minutes to consider the tas&s they are !oin! to perform and the ris&s associated with those

    tas&s. 't is also recommended that they ensure the drier of the machines &nows that they are in the area.

    MACHINE SAFETY ADVICE

  • 7/25/2019 7133 Training Operator 2014

    40/59

    GB7133

    MACHINE SAFETY ADVICE

    (nder no circumstances should anyone enter the )an!er Areas whilst the machine is in operation. The dan!er Areas are

    between the front wheels and the pic&in! head" between the centre articulation.

    The )an!er Area e*tends to the width of the machine. See dia!ram below.

  • 7/25/2019 7133 Training Operator 2014

    41/59

    GB7133

    +n!ine 'solator Switchhere is one Eergenc* 8to1 B"tton locate) on the achine? on the rear of the achine in front of the the #"el tan-

    his ."tton is for "se in an eergenc* sit"ation onl*- ressing the ."tton 7ill sto1 the engine an) conse>"entl* all the f"nctions of

    the achine- D"e to the inertia of soe 1arts of the achine the* 7ill not sto1 instantaneo"sl*? therefore ens"re all 1arts are

    sto11e) .efore accessing an* area to )eal 7ith the eergenc*-

  • 7/25/2019 7133 Training Operator 2014

    42/59

    GB7133

    MONITORING SYSTEM

    The ,-St control and monitorin! system fitted to this machine consists of a display" a 0 pin micro controller and a

    2/ pin input e*pansion module.

  • 7/25/2019 7133 Training Operator 2014

    43/59

    GB7133

    Road S!""#

  • 7/25/2019 7133 Training Operator 2014

    44/59

    GB7133

    Ha!$"%& S!""#

  • 7/25/2019 7133 Training Operator 2014

    45/59

  • 7/25/2019 7133 Training Operator 2014

    46/59

    GB7133

    8haft 81ee) Warning 8creen

  • 7/25/2019 7133 Training Operator 2014

    47/59

    GB7133

    elow is a list of the icons representin! the shaft speeds.

    1 this icon is replaced by a belt icon if the machine is f itted with belt .

    G Br"shes icing eel lant eover eel lant eover Conve*or

    Ho11er Elevator Ho11er Elevator #anDecl"ster Belt

    ain ;nfee) Elevator

    ransfer Elevator Blo7er #an LH Blo7er #an H Cross Conve*or LH Cross Conve*or H

    E!tractor #an LH E!tractor #an H

  • 7/25/2019 7133 Training Operator 2014

    48/59

    GB7133

    en" 8election 8creen

    S

  • 7/25/2019 7133 Training Operator 2014

    49/59

    GB7133

    Machine Trip data Screen

    E ( (& ( S

  • 7/25/2019 7133 Training Operator 2014

    50/59

    GB7133

    E#'(#" )o#(&o!(#' S!""#

  • 7/25/2019 7133 Training Operator 2014

    51/59

    GB7133

    Front %elt>%rush peed

  • 7/25/2019 7133 Training Operator 2014

    52/59

    GB7133

    P(*(#' R""+ S""d

    P(*(#' R""+ S""d

  • 7/25/2019 7133 Training Operator 2014

    53/59

    GB7133

    B+o-"! Fa# S""d

  • 7/25/2019 7133 Training Operator 2014

    54/59

    GB7133

    E&!a&o! Fa# S""d

    W ( I

  • 7/25/2019 7133 Training Operator 2014

    55/59

    GB7133

    Wa!#(#' Io#%

    The warnin! are always on the top area of the screen.

    This area is always isible in all screens.

    All warnin! icons will appear in this area.

    The warnin! icons are !rouped to!ether accordin!

    to importance and how the audible alarm3bu%%er is

    cancelled.

    W ( I

  • 7/25/2019 7133 Training Operator 2014

    56/59

    GB7133

    Wa!#(#' Io#%

    Air Filter loc&ed 4ater leel low 5ow ,ydrostatic oil

    ressure

    ,ydraulic filter bypass ,ydraulic oil leel Steerin! failure

    Footbra&e circuit low

    pressure warnin!ar&in! bra&e warnin! attery char!e

    olta!e lowCoolant e1 High Engine Oil ress"re

    W ( I

  • 7/25/2019 7133 Training Operator 2014

    57/59

    GB7133

    Lo7 #"el Level ,ydrostatic 7ilTemp ,i!h #Amber$

    Wa!#(#' Io#%

    'rease 8*ste #a"lt'rease s*ste

    in o1eration

    ransission ress"re Error

    i / i

  • 7/25/2019 7133 Training Operator 2014

    58/59

    GB7133

    etting (ate / Time

  • 7/25/2019 7133 Training Operator 2014

    59/59

    $ic0ing Head

    Chec height a)"sting echanis is free

    Chec .otto of front cover for straightness

    Chec an) a)"st if necessar* ga1 .et7een front cover an)

    tines is ,0

    Chec front .elt is tracing correctl*

    Chec an) l".ricate chain )rives

    Chec #iel) roller height a)"stent o1erates freel*

    thro"gho"t the range

    $lant E?tractor "eel

    e1lace issing or )aage) tines

    $lant E?tractor Conveyor

    Clean rollers

    Chec .elt alignent

    E?tractor Fans

    Chec cleanness of insi)e of )"ctChec cleanness of fan h".s

    Chec fan .la)es for 7ear

    %lo*er Fan

    Chec cleanness of insi)e of )"ct

    Chec cleanness of area .et7een elevator an) )"ct

    Chec cleanness of fan rotors

    DRIVERS DAILY MAINTENANCE

    "oad *heelsChec t*re 1ress"re

    Chec 7heel n"t tightness

    Cross Conveyor Conveyor

    Clean rollers

    Chec .elt alignent

    Hopper Elevator

    Clean rollersChec si)e seals

    Chec .elt alignent

    Chec vac"" ga"ge

    Engine

    Clean front engine grille an) ra)iator atri!

    ;ns1ect air filter eleent- e1lace or clean as re>"ire)

    Chec engine oil level

    Chec coolant level

    Hydraulic reservoir

    Chec oil level