Energy Chain Systems®

Triflex® R Energy Tubes

Multi-DimensionalMovementEnergy Chains® ForRobotic Applications

8.2

Tri�ex ® R Seriesig

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Tri�ex ® R

A modular, multi-axis, energy-supply protection system Tri�ex R: A modular, multi-axis energy-supply protection system that allows greater movement while protecting cables and hoses.

Tri�ex R is designed to guide, protect and extend the service life of cables and hoses on automated machinery. Like all igus Energy ChainSystems, Tri�ex R ensures optimal cable performance by preventing cables from bending beyond the minimum bendradius. The modual design enables cables and hoses to be segmented, therefore optimizing service life andmaintenance time on robotic applications.

The igus approach: Less is More – Smaller cable and hose segments equals Less risk of failure and More availability tooptimize movement, service life and maintenance time on robotic applications.

Procedure:Cable Segment # 1• Strain Relief cables on the moving end (6th axis) with a 1-

2 ft. service loop• Protect cables and hoses with Tri�ex R from the 6th axis to

the 3rd axis• Segment cables at the 3rd axis (install a junction box or

connectors) allowing for quick diagnostic and replacementof cables

Cable Segment # 2 - If needed• Strain relief cables on the 3rd axis with a 1-2 ft service loop• Install Tri�ex R Light (Low Cost Lower Duty Product) from

the 3rd axis to the 2nd axis• Segment cables at the 2nd axis (install junction box or

connectors) allowing for quick diagnostic and replacementof cables

Cable Segment # 3 - If needed• Strain relief cables on the 2nd with a service 1-2 ft. loop • Install Twister Chain or Reverse Bend igus Engery Chain to

protect and guide cables and hoses rotating around therobot

• Segment cables at 1st axis (install junction box orconnectors) allowing for quick diagnostic and replacementof cables

Bene�ts• Cable protection up to the 6th axis decreasing down time• Modular design for on the �oor adjustments• Three versions available to meet your application needs• Multiple accessories to attach cables and hoses to the robot• Several support systems to keep your cables and hoses out of the work area• Easy access to your cables and hoses for scheduled maintenance• Rotates 380 degrees to move at the full work envelope of the robot• No mechanical components to increase mean time between failures and minimize part requirements

Three Tri�ex ® R versions to protect and guide cables and hoses for your application

thgiL - LRTsseccA ZE - ERT dradnatS - CRTFully enclosed Enables easy cable access Provides cost savings

8.3

Tri�ex ® R: Installation Systems Tri�ex ® R

Igus® has created several installation options designed to optimize your robotic movements. These options were createdwith distinctive accessories to bene�t your application.

Standard Installation SystemThe standard system is designed for basic light duty movements around the robotarm and applications requiring no accessories or additional support.

Bene�ts:• Easy installation to the robot• Easy access to cables• On the �oor adjustments are possible

Possible Applications:• Pick and place• Material handling• Palletizing

Interior Support SystemThis system is designed to support the carrier parallel to the 4th axis of the roboteliminating the need for excess carrier.

Bene�ts:• Avoid excess cables• Increase cable life• Includes Universal Installation Kit• Versatile positioning of cables

Possible Applications:• Clean room applications• Spot welding applications• Grinding applications

Exterior Support SystemThis system is designed for demanding applications and will pull Tri�ex® R out of thework area.

Bene�ts:• Designed for multi-functional robots• High tensile force for demanding movements• Low cost Tri�ex® R available

Possible Applications:• Multi-task robots• Welding applications• Foundry robots

Tri�ex ® RS SystemThis system is designed to be compact and universal. By using an interior support ithas the ability to spring the Tri�ex® R back to its original position without anymechanical parts.

Bene�ts:• One piece to install• Compact design• Guidance to the end of the arming tool

Possible Applications:• Welding in tight areas• Multiple tool applications• Material handling applications• Deburring applications

8.4

Tri�ex ® R: Standard Installation Systemig

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Tri�ex ® R

This system is designed for robotics applications that do not have extreme work envelopes and have the room for cable movement withinthe work area. The system is attached to the robot with intermediate and integrated strain relief brackets. See page 8.9 for details.

The Standard System includes:• A length of Tri�ex® R based on your speci�cations• Mounting bracket without a tiewrap plate to support the carrier on the 3rd axis• Mounting bracket with integrated tiewrap plate to strain relieve the cable package on the 6th axis

Installation Tips• Ball portion of the Tri�ex® R towards the 6th axis• Attach the bracket with the integrated tiewrap plate to the

moving end (6th axis)• Always strain relieve one end of the cable and hoses

8.5

Tri�ex ® R: Interior Support System Tri�ex ® R

This system is designed to support the carrier parallel to the 4th axis of the robot, eliminating the need for excess carrier or a cable loop.See page 8.11 for details.

The Interior Support System includes:• A �ber rod assembly, comprised of two �ber rods installed in a speci�ed length of Tri�ex® R• A Universal Installation Kit• A length of free moving links to rotate around the 6th axis

Sections join together using theball-and-socket design, whichenables movements in all axis.

Fiber rods

Installation Tips• Attach the Universal Installation Kit to the predetermined

holes on the robot• Install the mounting bracket with the integrated tiewrap plate

to the 6th axis• Join the free moving links to the �ber rod assembly• Install the �ber rod assembly to the brackets on the Universal

Installation Kit• Position the ball portion of the Tri�ex® R towards the 6th axis• Always strain relieve the one end of the cables and hoses

8.6

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Tri�ex ® R: Exterior Support SystemTri�ex ® R

This system is designed for extreme robotic applications with a wide range of motion and reach. The exterior support (FlexBar) is made ofa high-tech composite material and can be mounted in various positions using the Universal Installation Kit. The high pull back forceprevents the formation of excecss cable loops on the 6th axis. See page 8.12 for details.

The Exterior Support System includes:• Universal Installation Kit• Exterior support (FlexBar)• Mounting bracket without integrated strain relief suspended from the FlexBar

Installation Tips• Attach the Universal Installation Kit to the predetermined

holes on the robot• Place the FlexBar in the provided clamp• Adjust the angle of the FlexBar to the desired pretension• Place the free moving Tri�ex® R in the mounting bracket sus-

pended from the FlexBar• Attach Tri�ex® R to the 3rd axis of the robot

8.7

Tri�ex ® R: Tri�ex ® RS System

This system is designed for robotic applications with limited space and small work areas at the end of arm tooling. Tri�ex RS is equippedwith an integrated �ber rod that retracts the Tri�ex R chain, keeping cables and hoses close to the 4th axis of the robot and away from thework area. The Tri�ex RS System is shipped and installed in one piece for easy installation. See page 8.13 for details.

The Tri�ex ® RS System includes:• Sheet metal mounting plate• Three integrated mounting brackets• Two pretension links• Predetermined �ber rod assembly (attached)

Installation Tips• Attach the one-piece sheet metal to the 3rd axis of the robot• Determine the length of the free moving Tri�ex® R and attach the link after the

protection link together• Attach the mounting bracket with an integrated tiewrap plate to the 6th axis• Install free moving links to the 6th axis bracket

Tri�ex ® R

Series Inner width Outer width Bending radii Maximum Cable Ø PitchPer Chamber

Bi 1 Ba R d1in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)

TRL-40-058-0 .59 (15.0) 1.69 (43.0) 2.28 (58.0) .51 (13.0) .56 (14.3)

TRL-60-087-0 .89 (23.0) 2.55 (65.0) 3.43 (87.0) .81 (21.0) .84 (21.4)

TRL-70-110-0 1.10 (28.0) 3.19 (81.0) 4.33 (110.0) 1.02 (26.0) 1.06 (26.8)

TRL-100-145-0 1.48 (38.0) 4.25 (108.0) 5.71 (145.0) 1.40 (36.0) 1.41 (35.7)

hctiPØ elbaC mumixaM iidar gnidneBhtdiw retuOhtdiw rennIseireSPer Chamber

Bi 1 Bi 2 Bi Ba R d1 d2in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)

TRC-30-050-0 .47 (12.0) .39 (10) 1.20 (30.5) 1.36 (34.5) 1.97 (50) .39 (10) .31 (8) (11.5)

TRC-40-058-0 .59 (15.0) .51 (13.0) 1.50 (38.0) 1.69 (43.0) 2.28 (58) .51 (13.0) .43 (11.0) .56 (13.9)

TRC-60-087-0 .89 (22.5) .77 (19.5) 2.24 (57.0) 2.55 (65.0) 3.43 (87) .81 (20.5) .69 (17.5) .84 (20.4)

TRC-70-110-0 1.10 (28.0) .94 (24.0) 2.81 (71.5) 3.19 (81.0) 4.33 (110) 1.02 (26.0) .87 (22.0) 1.06 (25.6)

TRC-85-135-0 1.29 (33.0) 1.10 (28.0) 3.26 (83.0) 3.72 (94.5) 5.31 (135) 1.22 (31.0) 1.02 (26.0) 1.23 (31.2)

TRC-100-145-0 1.48 (37.5) 1.28 (32.5) 3.75 (95.3) 4.25 (108.0) 5.71 (145) 1.40 (35.5) 1.20 (30.5) 1.41 (34.5)

Product range and installation dimensions

Ba Ø

Bi

Bi 1

Bi 2

TRC - Closed design, chip resistant

hctiPØ elbaC mumixaM iidar gnidneBhtdiw retuOhtdiw rennIseireSPer Chamber

Bi 1 Bi 2 Bi Ba R d1 d2in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)

TRC-30-050-0 .47 (12.0) .39 (10) 1.20 (30.5) 1.36 (34.5) 1.97 (50) .39 (10) .31 (8) (11.5)

TRE-40-058-0 .59 (15.0) .51 (13.0) 1.50 (38.0) 1.69 (43.0) 2.28 (58.0) .51 (13.0) .43 (11.0) .56 (14.3)

TRE-60-087-0 .89 (22.5) .77 (19.5) 2.24 (57.0) 2.55 (65.0) 3.43 (87.0) .81 (20.5) .69 (17.5) .84 (21.4)

TRE-70-110-0 1.10 (28.0) .94 (24.0) 2.81 (71.5) 3.19 (81.0) 4.33 (110.0) 1.02 (26.0) .87 (22.0) 1.06 (26.8)

TRE-86-135-0 1.29 (33.0) 1.10 (28.0) 3.26 (83.0) 3.72 (94.5) 5.31 (135) 1.22 (31.0) 1.02 (26.0) 1.23 (31.2)

TRE-100-145-0 1.48 (37.5) 1.28 (32.5) 3.75 (95.3) 4.25 (108.0) 5.71 (145.0) 1.40 (35.5) 1.20 (30.5) 1.41 (35.7)

Ba Ø

Bi

Bi 1

Bi 2

TRE - E-Z design, Fast installation of cables

8.8

Tri�ex ® R: TRC & TRE - Closed and E-Z Stylesig

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Tri�ex ® R

Ba Ø

Bi 1

TRL - 3-Chamber system“Light” design - simply press cable in

8.9

Tri�ex ® R: Mounting BracketsStandard Mounting Brackets

Standard mounting brackets are designed with a snap-lock mechanism which enables fast removal and easy maintenance when installingor replacing Tri�ex® R.

Tri�ex ® R

With Without a b c d e fStrain Relief Strain Relief

in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)

TR-30-01 TR-30-02 — — — — — —

TR-40-01 TR-40-02 .70 (17.8) .83 (21) .53 (13.5) 1.06 (27) 3.35 (85) .26 (6.5)

TR-60-01 TR-60-02 .98 (25) 1.38 (35) .79 (20) 1.57 (40) 4.96 (126) .35 (9)

TR-70-01 TR-70-02 .98 (25) 1.38 (35) .79 (20) 1.57 (40) 4.96 (126) .35 (9)

TR-85-01 TR-85-02 1.57 (40) 1.38 (35) .79 (20) 1.57 (40) 6.02 (153) .35 (9)

TR-100-01 TR-100-02 1.50 (38) 1.38 (35) .79 (20) 1.57 (40) 6.02 (153) .35 (9)

• Quick assembly with snap-lock mechanism• Adapter bores for standard robot styles• Strain relief elements available• Can be attached at the ends or anywhere in between

1 Mounting Bracket with strain relief

2 Mounting bracket attached anywhere along the chain

3 Self-aligning bearing attachment also available

1

3

2

6.02

(153

)

TR-100-XX

ø5.98(152)

.16

(4)

ø.24 (6)

2.36 (60)

6.02

(153

)

TR-85-XX TR-70-XX

ø4.83(122.6)4.

96 (1

26)

4.96

(126

)

TR-60-XX

ø4.83(122.6)

TR-40-XX

ø3.23(82)

.10

(2.5

) ø.12 (3)

1.57 (40)

3.35

(85)

TR-30-02*

1.89

(48) ø1.28

(32.4)

1.77 (45)

ø .26 (6.5)

.79

(20)

ø5.98(152)

.16

(4)

.16

(4)

.16

(4)

ø.24 (6)ø.24 (6) ø.24 (6)

2.36 (60)2.36 (60) 2.36 (60)

.58

(14.

8)

8.10

Tri�ex ® R: Standard Mounting Bracketsig

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Tri�ex ® R

Pivoting Mounting BracketAvailable for standard mounting brackets onlyThe pivoting brackets are designed with a maintenance free igubal �ange bearing. The igubal sphericalbearing improves the motion of Tri�ex® R and can compensate for extreme twisting and bending.

• Available in 2 designs, with or without strain relief. • Minimization critical bending radii of cables

With Without A B C D E F G*Strain Relief Strain Relief

in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)TR-40-03 TR-40-04 4.13 (105) 3.50 (89) 1.85 (47) .33 (8.4) .19 (4.1) 2.56 (65) 2.05 (52)TR-60-03 TR-60-04 5.98 (152) 4.65 (118) 2.56 (65) .41 (10.5) .24 (5.5) 3.44 (87.5) 2.89 (73.5)TR-70-03 TR-70-04 5.98 (152) 4.65 (118) 2.56 (65) .41 (10.5) .24 (5.5) 3.44 (87.5) 2.89 (73.5)TR-85-03 TR-85-04 7.05 (179) 4.65 (118) 2.56 (65) .41 (10.5) .24 (5.5) 3.44 (87.5) 3.46 (88)TR-100-03 TR-100-04 7.05 (179) 4.65 (118) 2.56 (65) .41 (10.5) .24 (5.5) 3.44 (87.5) 3.46 (88)

C

BA ø D

2.20

(56)

2.36 (60)1.97 (50)

2.28

(58)

3.15

(80)

3.31 (84)

TL-100

3.54 (90)

3.94

(100

)

5.12

(130

)

5.28 (134)

2.76 (70)

2.76

(70)

3.78

(96)

4.13 (105)

TL-70 TL-60 TL-40

For SeriesDCBA.oN traPelytS

in. (mm) in. (mm) in. (mm) in. (mm

TRE/TRC/TRL-40 Without Tiewraps TL-40-01-Z0 — .55 (14) 1.42 (36) .23 (5.8)

With Standard Tiewraps TL-40-01-Z1 .49 (12.5) .55 (14) 1.42 (36) .23 (5.8)

With Elongated Tiewraps TL-40-01-Z2 .79 (20) .55 (14) 1.42 (36) .23 (5.8)

TRE/TRC/TRL-60 Without Tiewraps TL-60-01-Z0 — .79 (20) 1.89 (48) .23 (5.8)

With Standard Tiewraps TL-60-01-Z1 .67 (17) .79 (20) 1.89 (48) .23 (5.8)

With Elongated Tiewraps TL-60-01-Z2 1.06 (27) .79 (20) 1.89 (48) .23 (5.8)

TRE/TRC/TRL-70 Without Tiewraps TL-70-01-Z0 — 1.06 (27) 2.52 (64) .26 (6.5)

With Standard Tiewraps TL-70-01-Z1 .69 (17.5) 1.06 (27) 2.52 (64) .26 (6.5)

With Elongated Tiewraps TL-70-01-Z2 1.08 (27.5) 1.06 (27) 2.52 (64) .26 (6.5)

TRE/TRC/TRL-100 Without Tiewraps TL-100-01-Z0 — 1.18 (30) 2.52 (64) .26 (6.5)

With Standard Tiewraps TL-100-01-Z1 .89 (22.5) 1.18 (30) 2.52 (64) .26 (6.5)

With Elongated Tiewraps TL-100-01-Z2 1.67 (42.5) 1.18 (30) 2.52 (64) .26 (6.5)

Light Duty Mounting BracketsLight duty mounting brackets are designed for light loads and simple robotic movements. The bracket is a two-piece design, lowering thecost from the standard bracket.• Standard and light brackets compatible with all Tri�ex® R versions• Strain relief elements available• Can be attached at the ends or anywhere in between

8.11

Tri�ex ® R: Fiber Rod Assembly Tri�ex ® R

Fiber rods In some applications a high degree of �exibility is not required. In this case �berrods can be used to mount Tri�ex® R in a �xed position. This can reduce torsionor it can create pre-tension in speci�c target areas to keep Tri�ex® R out of workareas.Delivery comes as a preassembled unit, consisting of Tri�ex® R, installed �berrods.• Full or partial mounting• Speci�c pre-tension possible• Will not catch on the exterior of the robot and and provides smooth movement

of the Tri�ex® R in extreme applications.• Automatic repositioning of Tri�ex® R to the initial position.

Application with pre-assembled �ber rods.

Recommended lengths of the �ber rod modules)mm( tf .xaMseireS

TRE/TRC-40 2.62 (800)

TRE/TRC-60 3.28 (1000)

TRE/TRC-70 3.93 (1200)

TRE/TRC-85 3.93 (1200)

TRE/TRC-100 4.59 (1400)

Ba Ø

Bi

Bi 1

Bi 2

Openings for �ber rods

Fixed End

Tapered end of rodDetail X

NOTE: Fiber rod segments are intended to supportTri�ex ® R links. Fiber rods will break if minimum bendradius or maximum weight are exceeded. Always useadditional links after a �ber rod segment.

TRC/TRE with Fiber Rod Length Max. Weightmounted �ber rods in. (mm) lbs/ft (kg/m)

Tri�ex ® R 40 SeriesTRCF/TREF-40-1000-1 39.37 (1000) .26 (0.4)TRCF/TREF-40-0900-1 35.43 (900) .33 (0.5)TRCF/TREF-40-0800-1 31.50 (800) .40 (0.6)TRCF/TREF-40-0700-1 27.56 (700) .46 (0.7)TRCF/TREF-40-0600-1 23.62 (600) .53 (0.8)TRCF/TREF-40-0500-1 19.69 (500) .60 (0.9)TRCF/TREF-40-0400-1 15.75 (400) .67 (1.0)

Tri�ex ® R 60 SeriesTRCF/TREF-60-1400-1 55.12 (1400) .67 (1.0)TRCF/TREF-60-1200-1 47.24 (1200) .80 (1.2)TRCF/TREF-60-1000-1 39.37 (1000) .93 (1.4)TRCF/TREF-60-0800-1 31.50 (800) 1.07 (1.6)TRCF/TREF-60-0600-1 23.62 (600) 1.18 (1.8)TRCF/TREF-60-0400-1 15.75 (400) 1.34 (2.0)

Tri�ex ® R 70 SeriesTRCF/TREF-70-1800-1 70.87 (1800) .93 (1.4)TRCF/TREF-70-1600-1 62.99 (1600) 1.07 (1.6)TRCF/TREF-70-1400-1 55.12 (1400) 1.18 (1.8)TRCF/TREF-70-1200-1 47.24 (1200) 1.34 (2.0)TRCF/TREF-70-1000-1 39.37 (1000) 1.47 (2.2)TRCF/TREF-70-0800-1 31.50 (800) 1.61 (2.4)

Tri�ex ® R 85 SeriesTRCF/TREF-85-2000-1 78.74 (2000) .94 (1.4)TRCF/TREF-85-1800-1 70.87 (1800) 1.14 (1.7)TRCF/TREF-85-1600-1 70.87 (1600) 1.28 (1.9)TRCF/TREF-85-1400-1 55.12 (1400) 1.41 (2.1)TRCF/TREF-85-1200-1 47.24 (1200) 1.55 (2.3)TRCF/TREF-85-1000-1 39.37 (1000) 1.75 (2.6)TRCF/TREF-85-0800-1 31.50 (800) 2.02 (3.0)

Tri�ex ® R 100 SeriesTRCF/TREF-100-2000-1 78.74 (2000) 1.07 (1.6)TRCF/TREF-100-1800-1 70.87 (1800) 1.34 (2.0)TRCF/TREF-100-1400-1 55.12 (1400) 1.61 (2.4)TRCF/TREF-100-1200-1 47.24 (1200) 1.74 (2.6)TRCF/TREF-100-1000-1 39.37 (1000) 2.01 (3.0)

8.12

Tri�ex ® R: FlexBar Assemblyig

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Tri�ex ® R

FlexBarExtreme robotic applications with di�erent motion sequences now can be implementedwith a universal assembly kit with Tri�ex® R FlexBar. FlexBar is made of high-techcomposite material and can be freely mounted anywhere. At the same time, theextremely high retraction force avoids the formation of loops on the robot’s wrist.

• Adjustable robot attachment made of high-tech composite material• One system for a wide range of applications• High retraction force• No wear• Maintenance-free• Industries: Ideal for free-standing applications and special designs

Tri�ex ® R FlexBar - Installation and universalassembly kit

For Series Part No. X Y M N Din. (mm) in. (mm) in. (mm) in. (mm) in. (mm)

TRC/TRE-60 TR-60-90 1.57 (40) 1.18 (30) 18.70 (475) 12.80 (325) .25 (6.3)

TRC/TRE-70 TR-70-90 2.95 (75) 3.15 (80) 34.45 (875) 22.64 (575) .49 (12.5)

TRC/TRE-85 TR-85-90 2.95 (75) 3.15 (80) 34.45 (875) 22.64 (575) .49 (12.5)

TRC/TRE-100 TR-100-90 2.95 (75) 3.15 (80) 34.45 (875) 22.64 (575) .49 (12.5)

8.13

Tri�ex ® R: RS Assembly Tri�ex ® R

RS AssemblyTri�ex® RS is a very compact universal assembly that is mounted to installationpoints available on the robot. Thanks to the low pro�le and the Tri�ex® R chainguide parallel to the robotic arm, applications with extremely low installation spacecan be achieved. Tri�ex® RS with integrated �ber rods o�ers an excellent potentialto safely implement the energy supply system on the robot’s wrist without cablestress. We would be happy to visit your site and answer your questions regardingyour speci�c application.• One package for all applications, immediately installable• Integrated �ber rods to retrack cables• First choice for robotic applications with narrow installation space• Saves space through low installation height and close routing on the robotic

arm• Excellent service life• Universally applicable

The following properties of Tri�ex ® R are also available in theuniversal module Tri�ex ® RS

• Installation advantages: Tri�ex® R can be extended or shortened, chain link bychain link

• Easy to �ll from the outside (TRE)• Fixed bending radius stop to prevent “cable stress”• High torsionability, up to 360° (TRC-70)• Clean interior separation, due to the two-chamber system• Free from getting stuck in the interfacing edges (TRC)• High tensile strength due to the ball-socket connection (trailer principle)• Maintenance-free, without lubrication• No elaborate guide required

Part No. A B C Max. ftin. (mm) in. (mm) in. (mm) in. (mm)

TRC-RS-40 24.41 (620) 11.85 (301) 3.74 (95) 2.62 (800)

TRC-RS-60 34.84 (885) 20.79 (528) 5.91 (150) 3.28 (1000)

TRC-RS-70 34.84 (885) 21.46 (545) 6.57 (167) 3.93 (1200)

TRC-RS-85 34.84 (885) 22.24 (565) 6.57 (167) 3.93 (1200)

8.14

Tri�ex ® R: Universal Installation Kitig

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Tri�ex ® R

• Allows for attachment of �ber rodassemblies in any given position, relative tothe robotic arm

• Avoids interferring contours and excesscable loops

• Holds Tri�ex® R close to the robotic arm• Quick and easy positioning adjustments• Customized attachments available

Application with Universal Installation Kit

Adapter plate�ts mostcommonrobot styles

Using the universal installation kit, the �ber rod assemblies can be attached inany position, relative to the robotic arm, in order to adjust for perfect retraction.

The Universal Installation Kit was designed to attach Tri�ex® R to any robot without any special hardware. The kit is made of stainless steelso it can be adapted to an applications environment.

The universal installation kit includes:• One 90° stainless steel pipe• Two mounting brackets with elongated holes to attach the pipe to the robot• One double-layered, adjustable attachment with three Tri�ex® R mounting brackets to secure the cable carrier to the kit

For Series Part No. X Y M N Din. (mm) in. (mm) in. (mm) in. (mm) in. (mm)

TRC/TRE-40 TR-40-80 1.57 (40) 1.18 (30) 18.70 (475) 12.80 (325) .25 (6.3)

TRC/TRE-60 TR-60-80 1.57 (40) 1.18 (30) 18.70 (475) 12.80 (325) .25 (6.3)

TRC/TRE-70 TR-70-80 2.95 (75) 3.15 (80) 34.45 (875) 22.64 (575) .49 (12.5)

TRC/TRE-85 TR-85-80 2.95 (75) 3.15 (80) 34.45 (875) 22.64 (575) .49 (12.5)

TRC/TRE-100 TR-100-80 2.95 (75) 3.15 (80) 34.45 (875) 22.64 (575) .49 (12.5)

8.15

Tri�ex ® R: Strain Relief Tri�ex ® R

Clamp Housings

Integrated Strain Relief

Part No. in. (ø mm) B H

CFX12-1 .24-.47 (6 – 12) .63 (16) 2.28 (48)

CFX14-1 .47-.55 (12 – 14) .71 (18) 1.97 (50)

CFX16-1 .55-.63 (14 – 16) .79 (20) 2.05 (52)

CFX18-1 .63-.71 (16 – 18) .87 (22) 2.13 (54)

CFX20-1 .71-.79 (18 – 20) .94 (24) 2.20 (56)

CFX22-1 .79-.87 (20 – 22) 1.02 (26) 2.28 (58)

CFX26-1 .87-1.02 (22 – 26) 1.18 (30) 2.64 (67)

CFX30-1 1.02-1.18 (26 – 30) 1.34 (34) 2.80 (71)

CFX34-1 1.18-1.34 (30 – 34) 1.50 (38) 2.95 (75)

CFX38-1 1.34-1.50 (34 – 38) 1.65 (42) 3.11 (79)

CFX42-1 1.50-1.65 (38 – 42) 1.81 (46) 3.27 (83)

Single clamp housing, including top/bottomsaddle clamps

Robust integrated strain relief

• External strain relief system for large diameter cables; �ts

most common robots

• C-rail adapters available for Tri�ex® R, sizes TRC/TRE70 and

TRC/TRE100

• Two position brackets available for 30mm arm standard with

many robot manufacturers

Igus® recommends strain relieving the mving end of a robotic application.

The dimensions given for H in the table is based on the maximumcable diameter. Cables with smaller diameters may result in loweroverall clamp housing heights.

For Series Part No. A B C ØD Ein. (mm) in. (mm) in. (mm) in. (mm) in. (mm)

TRC/TRE-60 TR-60-20* — — — — —

TRC/TRE-70 TR-70-20 6.34 (161) 8.35 (212) 4.96 (126) 1.18 (30) 4.96 (126)

TRC/TRE-85 TR-85-20 6.34 (161) 8.35 (212) 6.02 (153) 1.18 (30) 6.10 (155)

TRC/TRE-100 TR-100-20 6.34 (161) 8.35 (212) 6.02 (153) 1.18 (30) 6.10 (155)

*on request

Abrasion Protectors

Heat ProtectorsHeat prrotection sleeve for high-temperature or hot chip environments.

8.16

Tri�ex ® R: Protection Elementsig

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Tri�ex ® R

Protectors are available for maximum cycle life in heavy duty applications with hard

impacts and rubbing of Tri�ex® R against the robot.

• Fast and simple installation and replacement

• Shock absorbing

• Lightweight

• Glides smoothly along robot contours

• Attaches to any link

• Protects against weld and metal splatter up to

1082°F (600°C)

• Easy to move or replace using hook and loop tape

• Ends are elasticized for sealing

• Standard length from stock

For Series Part No. A ØDin. (mm) in. (mm)

TRC/TRE-40 TR-40-10 2.20 (56) 1.06 (27)

TRC/TRE-60 TR-60-10 3.31 (84) 1.57 (40)

TRC/TRE-70 TR-70-10 4.13 (105) 1.97 (50)

TRC/TRE-85 TR-85-10 4.65 (118) 2.32 (59)

TRC/TRE-100 TR-100-10 5.24 (133) 2.64 (67)

For Series Part No.XX= Length of the protective cover - choose from the following standard lengths

in. (mm) in. (mm) in. (mm) in. (mm)

TRC/TRE-40 TR-40-15-XX 19.68 (500) 39.37 (1000) 59.06 (1500) 78.74 (2000)

TRC/TRE-60 TR-60-15-XX 19.68 (500) 39.37 (1000) 59.06 (1500) 78.74 (2000)

TRC/TRE-70 TR-70-15-XX 19.68 (500) 39.37 (1000) 59.06 (1500) 78.74 (2000)

TRC/TRE-85 TR-85-15-XX 19.68 (500) 39.37 (1000) 59.06 (1500) 78.74 (2000)

TRC/TRE-100 TR-100-15-XX 19.68 (500) 39.37 (1000) 59.06 (1500) 78.74 (2000)

Series Usable Cross Section

TRC/TRE-30 .48 inch2 (313.0 mm2)

TRC/TRE-40 .78 inch2 (508.0 mm2)

TRC/TRE-60 1.77 inch2 (1144.6 mm2)

TRC/TRE-70 2.77 inch2 (1788.0 mm2)

TRC/TRE-85 3.77 inch2 (2431.0 mm2)

TRC/TRE-100 4.92 inch2 (3177.0 mm2)

8.17

Tri�ex ® R: Selection and Filling Tri�ex ® R

Example:Cross Section Calculation

Filling Example: TRC-70

Space-saving integrated strain relief at the connection point

Filling Example: TRC-40

666

6 66 6

6

66

6

6

TRC.40

When �lling Tri�ex® R, su�cient clearance needs tobe provided for all electric cables, pneumatic andmedia hoses, in order to compensate for forcesfrom relative motion between the cables and hoses.

As a rule of thumb, the following values apply:• The total of cable/hose diameters must not

exceed 60% of the available cross section oftheir Tri�ex® R component.

• A clearance of at least 10% (min. 1 mm) betweenany two cables/hoses

• Cables/hoses need to be able to move freelyinside the Tri�exr R.

Please refer to the chart on this page for an overviewof available cross sections for Tri�ex® R.

The smaller the relation betweenusable cross section and the total ofcable/hose diameters, the less thestress of the cables.

Aconduit = d2 x ∏______4

Examples:A1 = 10 mm x 10 mm x π/4

= 78.5 mm2 x 7 (number of conduits)

= 549.50 mm 2

A2 = 18 mm x 18 mm x π/4= 254.34 mm 2

A3 = 22 mm x 22 mm x π/4= 379.94 mm 2

Aconduit = A1 + A2 + A3 = 1183.7 mm 2

8.18

Tri�ex ® R: Assembly Instructionsig

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Hold two pieces together at the inner radius and move the socket up against the ball’s wedged end.Push until a clicking sound indicates a secure �t of the socket onto the ball.

Assembling - TRE-30, TRE-40, TRE-60, TRE-70, TRE-85, TRE-100

Hold two pieces together at the inner radius and move the socket up against the ball’s wedged end.

Assembling - TRC-30, TRC-40, TRC-60, TRC-70, TRC-85, TRC-100

Very easy to assemble - simply press the ball into the socket!

AssemblING - TRL-40, TRL-60, TRL-70, TRL-100

8.19

Tri�ex ® R: Disassembly Instructions Tri�ex ® R

Separating - TRC-30, TRC-40

Bend the cable carrier into it’s radius and twist apart, counter clockwise.

Separating - TRC-60, TRC-70, TRC-85, TRC-100

Insert a screwdriver into the opening of the socket from the top. Then twist apart, counterclockwise.

Insert a screwdriver into the opening of the socket from the top. Then twist apart, counter-clockwise.

Bend the cable carrier into it’s radius and twist apart, counterclockwise.

Separating - TRE-30, TRE-40

Separating - TRE-60, TRE-70, TRE-85, TRE-100

Separating - TRL-60, TRL-70, TRL-100

Just twist the ball slightly to remove it from it’s socket.

8.20

Tri�ex ® R - ReadyChain and Application Examplesig

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Tri�ex ® R - Chain�ex ® Robot cable packageRobot cables and other conduits are delivered as harnessed kits.

Tri�ex ® R - Application Examples

Tri�ex® R - ReadyChain - Chain�ex® cable/hose PackagesTurnkey harnessed ReadyChain cable and hose packages, equipped with Chain�ex®

cables for use on robots. Delivered complete with cables, hoses, connectors and accessories. ReadyChain minimizes setup time and reduces down time. Cable and hose packages for robotic applications can be customized with Chain�ex® products or other special items.Robot cables and other conduits are delivered as complete harnessed systems.Under the igus® CF Robot range, control, data, servo- and motor cables are available.

LSW, Bremen - TRC-100-145-0 with cable handlingpackage

Laser cutting machine TU Darmstadt Project“Advocat”.

Handling robot for the glass industry

Tri�ex ® R in the pharmaceuticalindustry