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ELECTRICITY AUTHORITY OF CYPRUS
VASILIKOS POWER PLANT PROJECT
PHASE III, UNIT 4
03 28/09/10 AS BUILT C. BOZZACCO V. LANDI
01 16.11.2009 AS BUILT C. BOZZACCO V. LANDI
01 12.03.2008 Issued for order I.Colombo C.Bozzacco
00 04.10.2007 First Issue BOZZACCO SPADA
REV. DATE DESIGNATION PREPARED APPROVED
TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE
FORBIDDEN WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER
ΑΡΧΗ
ΗΛΕΚΤΡΙΣΜΟΥ
ΚΥΠΡΟΥ
ELECTRICITY
AUTHORITY
OF CYPRUS
VASILIKOS POWER PLANT PROJECT
PHASE III – UNIT NO. 4
EAC DOCUMENT NO.
PROJECT DOCUMENT NO. 61649-73-IC-DS-00201
DOCUMENT TITLE
DESALINATION UNIT 3
Differential Pressure Transmitters
Data Sheet
1-APPROVED, NO COMMENTS DATE NAME
2-REVIEWED, NO COMMENTS PREPARED 16.11.2009 C. BOZZACCO
3-REVIEWED WITH COMMENTS APPROVED 16.11.2009 A. SPADA
4-UNSATISFACTORY, RESUBMIT PAGE 1 of 2
CATEGORIES
5-FOR INFORMATION, NOT
REVIEWED SWS Doc. No.: JS-500-I201
DESALINATION UNIT 3
Differential Pressure Transmitters Data Sheet
Date Prepared by Approved by Document No. Rev. Page
04.10.2007 C.BOZZACCO A. SPADA 61649-73-IC-DS-00201 00 2 of 3 Client: J&P AVAX Doc. N. JS-500-I201 Job: 11-500 Project: Vasilikos power plant Phase III – Unit 4 Issued by C.BOZZACCO Date 04.10.07 Sign.
Plant: Desalination unit 3 - MED 900 m 3/day Approved by A.SPADA Date 04.10.07 Sign.
DIFFERENTIAL PRESSURE TRANSMITTER
Manufacturer ABB s.p.a Model 264 DS Area description Safe Required Nr 4
Type DIFFERENTIAL PRESSURE TRANSMITTERS
Hausing ALUMINIUM ALLOY Sockets and wetted parts SS 316L
Element DIAPHRAGM - SS 316L Filling Material SILICONE OIL Materials
Bolting SS 316 Gaskets PTFE
Waterprfoof IP67 Explosion proof NO Accuracy 0.075% ON FULL SCALE Electrical connections: ½” NPT F Power supply 24 V dc - 2 wires Output signal : 4...20 mA (2 Wires) Max load impedance 10,5 mA Process connection ½” NPT F Mounting Local on pipe – Carbon Steel Brackets Intrinsecal safety system NO Preamplifier NO
Spe
cific
atio
ns
Local indicator YES: Digital LCD integral display
OPERATING CONDITIONS
Pressure (Bar g) Pos.
Equipo N° Servicio Range (mbar)
Calibration (mmH2O) fluid
mín. oper. máx. Temperature
°C Accesorios Notes
1 FI-61GDK31CF001 Thermocompressor motive steam
0-650 2500 LS 10.4 20 300 B-SQR 0-6 t/h
2 FIA- -61GDK31CF003 Seawater to evaporator 0-650 2500 SW 0.1 60 B-SQR 0-130t/h
3 FICA-61GDKCF006 Seawater to evaporator 0-650 2500 SW 0.1 60 B-SQR 0-130t/h 4 FIR61GDK31CF004 Distillate Outlet 0-650 2500 DW 1.2 5 50 B-SQR 0-50 t/h
A – Air set with output gauge C – Pulsation dampener SQR - Square extractor
Accessories B – Local indicator D – Zero elevator
Tropicalization YES Humidity % 80 Temp. Envir. Mín [°C] 0 Máx [°C] 40
NOTAS: Legend: SW : seawater; DW: distillate water; VS: vapo ur. Notes: Complete of five way manifold (AISI 316) Static pressure 210 bar
DESALINATION UNIT 3
Differential Pressure Transmitters Data Sheet
Date Prepared by Approved by Document No. Rev. Page
04.10.2007 C.BOZZACCO A. SPADA 61649-73-IC-DS-00201 00 3 of 3 Client: J&P AVAX Doc. N. JS-500-I201 Job: 11-500 Project: Vasilikos power plant Phase III – Unit 4 Issued by C.BOZZACCO Date 04.10.07 Sign.
Plant: Desalination unit 3 - MED 900 m 3/day Approved by A.SPADA Date 04.10.07 Sign.
FLOWMETERS
Manufacturer SIEMENS Model MAG 5100W Area description Safe Required Nr 4
Type ELECTORMAGNETIC FLOWMETERS
Hausing Carbon Steel Ebonite Lined Waterprfoof IP67
Mounting ON LINE
Bolting SS 316
Model 7ME6520-3MJ12-2AA-1 Pipe Size 3” ANSI 150# Electordes Hastelloy C Accuracy 0.4% ON FULL SCALE S
enso
r
Electrical connections: ½” NPT F Model 7ME6910-1AA30-1AAO Accuracy 0.2% ± 1 mm/s ON FULL SCALE Power supply 230 V AC Communication HART T
rasm
itter
Local indicator Digital LCD integral display
OPERATING CONDITIONS
Pressure (Bar g) Pos.
Equipo N° Servicio Calibration (kg/s) fluid
mín. oper. máx. Temperature
°C Accesorios Notes
1 61GDK31CF007 Seawater 1st effect 1200 SW 1 2.5 7 60 2 61GDK31CF008 Seawater 2nd effect 1200 SW 1 2.5 7 60
3 61GDK31CF009 Seawater 3rd effect 1200 SW 1 2.5 7 60 4 61GDK31CF010 Seawater 4th effect 1200 SW 1 2.5 7 60
Tropicalization YES Humidity % 80 Temp. Envir. Mín [°C] 0 Máx [°C] 40
NOTAS: Legend: SW : seawater; Notes:
- 1 -
Operating instructionIM/262_4D_9
2600T Series Pressure Transmitters
Models 262B/D/V/PModels 264B/D/V/P
- 2 -
Health and SafetyTo ensure that our products are safe and without risk to health, the following points must be noted:
1. The relevant sections of these instructions must be read carefully before proceeding.
2. Warning labels on containers and packages must be observed.
3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with theinformation given. Any deviation from these instructions, will transfer the complete liability to the user.
4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of highpressure and/or temperature.
5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handlingprocedures must be used.
6. When disposing of chemicals ensure that no two chemicals are mixed.
Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) maybe obtained from the Company address on the back cover, together with servicing and spares information.
The Company
We are an established world force in the design and manufacture ofinstrumentation for industrial process control, flow measurement, gas andliquid analysis and environmental applications.
As a part of ABB, a world leader in process automation technology, we offercustomers application expertise, service and support worldwide.
We are committed to teamwork, high quality manufacturing, advancedtechnology and unrivalled service and support.
The quality, accuracy and performance of the Company’s products result fromover 100 years experience, combined with a continuous program of innovativedesign and development to incorporate the latest technology.
The NAMAS Calibration Laboratory No. 0255(B) is just one of the ten flowcalibration plants operated by the Company, and is indicative of our dedicationto quality and accuracy.
Use of Instructions
Warning.An instruction that draws attention to the risk of injury ordeath.
Caution.An instruction that draws attention to the risk of damageto the product, process or surroundings.
Although Warning hazards are related to personal injury, and Caution hazards are associated with equipment or propertydamage, it must be understood that operation of damaged equipment could, under certain operational conditions, result indegraded process system performance leading to personal injury or death. Therefore, comply fully with all Warning andCaution notices.
Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manualfor any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approvalof Technical Communications Department, ABB.
Note.Clarification of an instruction or additional information.
Information.Further reference for more detailed information ortechnical details.
ABB
EN ISO 9001: 1994
Cert. No. Q5907
ISO 9001: 2000
Cert. No. 9/90A
Cert. No. 02550255
- 3 -
Section Page
INTRODUCTION............................................................ 3TRANSPORT, STORAGE, HANDLING ANDPRODUCT IDENTIFICATION ........................................ 4PRINCIPLE OF OPERATION ........................................ 5INSTALLATION.............................................................. 7ELECTRICAL CONNECTIONS ..................................... 8ELECTRICAL REQUIREMENTS ................................ 10RANGE AND SPAN CONSIDERATION ...................... 10CALIBRATION ............................................................. 11DISMANTLING AND REASSEMBLY .......................... 13SIMPLE FAULT FINDING ............................................ 16RETURNING FORM .................................................... 17ADDENDUM FOR "METERS" OPTION OFTHE TRANSMITTERS ................................................. 18ADDENDUM FOR COMETER - ANALOG LCDINDICATOR WITH HART PROGRAMMINGCAPABILITY AND PROMETERPROGRAMMABLE INDICATOR.................................. 25ADDENDUM FOR PV-SCALING OPERATION ........... 30ADDENDUM FOR "SURGE PROTECTOR" OPTIONOF THE TRANSMITTERS ........................................... 31ADDENDUM USE OF HARDWARE LINKSON THE SECONDARY ELECTRONICS ..................... 34ADDENDUM FOR DIFFERENTIAL PRESSURETRANSMITTERS : SELECTABLE OUTPUTFUNCTIONS ................................................................ 36ADDENDUM FOR FLANGE-MOUNTEDTRANSMITTERS ......................................................... 42ADDENDUM FOR 3A SANITARY STANDARDAPPLICATIONS ........................................................... 46ADDENDUM FOR "EX SAFETY" ASPECTSAND "IP" PROTECTION .............................................. 47
CONTENTS INTRODUCTION
The 2600T series is a modular range of field mounted, micro-processor based electronic transmitters, using a uniqueinductive sensing element. Accurate and reliablemeasurement of differential pressure, gauge and absolutepressure, flow and liquid level is provided, in the even mostdifficult and hazardous industrial environments.
The 2600T Smart series transmitter now includes an AnalogVersion plus HART digital communication, a Profibus DP-PAand a Fieldbus FOUNDATION version.
Digital communication protocols allow remote re-ranging,calibration and diagnostics.
With respect to HART, the bidirectional digital communicationdoes not have any interference with the standard 4-20 mAanalog output signal.
Profibus has a complete digital only communication, as well asfor Fieldbus FOUNDATION.
This manual describes the features, the installation andcalibration procedures related to the 2600T Series Transmitterwith HART Communication Protocol.
The 2600T series also gives the opportunity to utilizecapacitive and piezo-resistive sensing element for certainmodels and applications.
SUPPLEMENTARY DOCUMENTATION
Reference information on remote seals and configuration ofthe transmitter can be found in the following documents:
SS/S264x Remote Seal Specification
SS/264xx Data Sheets
SL/2600T Spare Part List
IM / 691HT Hand-Held Communicator
Online HELP SMART VISION Configuration Program
- 4 -
Important - The instrument serial number must always be quoted when making enquiries.
PRODUCT IDENTIFICATIONThe instrument is identified by the data plates shown inFigure 1.The Nameplate (ref.A) provides information concerning thecode number, maximum process working pressure, range andspan limits, power supply and output signal. See code/specification sheet for detailed information. This plate alsoshows the transmitter serial number.Please refer to this number when making enquiries.A dedicated label (ref. B) is welded as standard to the primaryunit, carrying specific details of the transducer (diaphragmsmaterial, fill fluid, range limit and identification number).A Safety Marking plate ( ref. C) is fitted when the transmitteris required to comply with hazardous area regulations, e.g.flameproof, intrinsic safety or both protection type combined.Additionally Tag plate (ref. D) provides the customer tagnumber and calibrated range, maximum process workingpressure (PS) and temperature (TS).The instrument may be used as a safety accessory (categoryIV) as defined by the Pressure Equipment Directive 97/23/EC.In this case, near the CE mark, there is the number of thenotified body (0474) that verified the compliance.
Fig. 1 - Product identification
Ref. B
Primary Unit
Ref. A
TRANSPORTAfter final calibration, the instrument is packed in a carton(Type 2 to ANSI/ASME N45.2.2-1978), intended to provideprotection from physical damage.
STORAGEThe instrument does not require any special treatment ifstored as despatched and within the specified ambientconditions level (Type 2 to ANSI/ASME N45.2.2-1978).There is no limit to the storage period, although the terms ofguarantee remain as agreed with the Company and as givenin the order acknowledgement.
HANDLINGThe instrument does not require any special precautionsduring handling although normal good practice should beobserved.
Ref. C
Ref. D
Ref. D
Ref. A
DIN TYPEHOUSING
BARREL TYPEHOUSING
SERIALNUMBER
URL
DIAPHRAGMMATERIAL
FILLFLUID
0474 yyyy
- 5 -
The instrument consists of two functional units:- Primary Unit- Secondary Unit
The Primary Unit includes the process interface and thesensor, the Secondary Unit includes the electronics, the terminalblock and the housing. The two units are mechanically coupledby a threaded joint. The Electronics of Secondary Unit is basedon custom integrated components (Application SpecificIntegrated Circuit - ASIC).The principle of operation of the Primary Unit is as follows. Theprocess fluid ( liquid, gas or vapour ) exerts pressure on to thesensor diaphragm via flexible, corrosion-resistant isolatingdiaphragms and capillary tubing containing the fill fluid (seeFig. 2a). This is for inductive principle.
As the sensor diaphragm deflects in response to differentialpressure changes, it simultaneously produces variations in thegap between two fixed magnetic circuits (comprising coil andferrite core) positioned on both sides of the measuringdiaphragm. As a result, the inductance of each coil changes.The two inductance values L1 and L2, and the sensortemperature ST are combined in the primary electronics toprovide a proprietary standardized signal.In the manufacturing process the sensor output characteristicsare compared with reference pressures and temperatures: the"mapped" parameters are then stored in the memory of Primaryelectronics.
Resin potting
Primary ElectronicsPrinted Circuit
Sensor Diaphragmwith Ferrite Disks
Processchamber
Capillary tubing
Inductance Coils& Magnetic
Cores
Isolatingdiaphragm
Fig. 2a - Primary Unit
PRINCIPLE OF OPERATION
While maintaining the modular construction, it may be adopteda sensor module different then the inductive one. The sensorcan be piezoresistive. The completely welded sensor moduleis a twin-chamber system with an integral overload diaphragm,an internal absolute pressure sensor and a silicon differentialpressure sensor.The absolute pressure sensor, which is only exposed to thepressure at the high pressure side, acts as a reference valueto compensate for the static pressure.The differential pressure sensor is connected via a capillarytube to the negative side / the reference vacuum of the sensormodule. The applied differential pressure (dp) / absolutepressure (pabs) is transferred via the separating diaphragmand the fill fluid to the diaphragms of the silicon differentialpressure sensor.A minimal deflection of the silicon diaphragm changes theoutput voltage of the pick-up system. This output voltage,proportional to the pressure, is converted by the matching unitand the amplifier into an electrical signal.Depending on the model, the transmitter is connected to theprocess by means of oval flanges with fixing threads accordingto DIN 19213 (M10/M12) or 7/16 - 20 UNF, 1/4 - 18 NPT Femalethread or remote seal.
The measured values and the sensor parameters are transferredto the Secondary Unit, where a microprocessor computesprecise primary output linearisation, compensating for thecombined effects of sensor non linearity, of static pressure andtemperature changes. In the secondary electronics permanentmemory are stored the transmitter specific information:- non modifiable data such as the serial number, the UID
(Unique Identifier), the manufacturer's name and device type,the hardware and software version of the electronics.
- the modifiable data such as the final trimming and calibration,in other words, all data that can be changed by the userthrough the configuration devices.
Capillary tubing
Processchamber
Isolatingdiaphragm
Fig. 2b - Piezoresistive sensorfor differential pressure
Microprocessor-basedelectronics
Matching
Isolating diaphragm
dp - sensor
Pabs - sensor
Filling liquid
Process connection
Overload diaphragm
Sensor body
MODELS: 262/264 D-V-P
MODELS 262/264 B
With secondary electronics analog+HART, it is to be considerthat different communication protocols exist for configurationand maintenance operations. Here follows a brief descriptionon the matter; please refer to appropriate technical specificationfor additional deeper explanations on the communicationaspects.
The HART protocol is based on the standard Bell 202 FSK(Frequency Shift Keying ) with a ±0.5 mA signal modulationsuperimposed on the 4 to 20 mA analog signal. As the energybalance added to the current loop is virtually zero and thefrequency is very high compared to that of the process dynamic,the analog process signal remains undisturbed.
. . . PRINCIPLE OF OPERATION
Internal Serial BusParallel Bus
SENSORINTERFACE
DIGITALCONVERTER
123456789012345678123456789012345678123456789012345678123456789012345678123456789012345678
MICROCONTROLLER
EXT. ADJINTERFACE MEMORY
4 to 20 mACONVERSION
MEMORY
Primary electronics(located in thePrimary Unit)
Sensors
Internal bus
Fig. 3 - Functional Block Diagram
MODEM FSKCOUPLER
Zero
Span
Secondary Electronics(located in the
Secondary Unit)
4 to 20 mAOutput
The microprocessor receives data from the internal modem, in order to provide bidirectional digital communication with theconfiguration device, i.e. the Hand Held terminal "Communicator" or P.C. based "Configurator".
Using a configuration device it is then possible to remotelymodify the configuration of the transmitter, e.g. the measuringrange.It is also possible to read other transmitter data and diagnosticinformation. Limited rezeroing and respanning, comparable tothat conventional analog transmitters is possible using theoptional calibration device. Refer to Fig. 3 for a complete viewof the Functional Block Diagram.
The sensor and all electronic parts are galvanically isolatedfrom the transmitter body.
- 6 -
External Zero/Spanadjustments
Fig. 2d - Secondary Unit
Output meter(option)
Surge protector(option)
Terminalblock
Housing Electronics
Integral meter(option)
RFI filter
INSTALLATION
- 7 -
Fig. 5 - Mounting on 2" horizontal pipe
CAUTION - Proper location of the transmitterwith respect to the process pipe will depend upon the servicefor which the instrument is used. Care should be exercisedto identify correct process connections.
Fig. 6 - Dimensional drawings (Differential pressure transmitter) with process connections
Fig. 4 - Mounting on 2" vertical pipe
Note: High side may be marked H or +Low side may be marked L or -
WARNING - For installation in Hazardous Areas, i.e.areas with dangerous concentrations of e.g. gases ordusts that may explode if ignited, the installation must becarried out in accordance with relative standards either EN60079-14 or IEC 79-14 and/or with local authorityregulations, for the relevant type of protection adopted.Together with safety information here and after enclosedsee also the Addendum for "Ex Safety" aspects which ispart of this instruction manual.
WARNING - In order to ensure operator safety andplant safety it is essential that installation is carried out bysuitably trained personnel according to the technical dataprovided in the Data Sheet for the relevant model includedin the supplementary documentation, in particular in the"Operative limits" section.
The transmitter may be mounted on a vertical or horizontal 2-inch pipe (figg. 4 and 5) by means of the same mounting bracket.
Note: for other installation details see the relevantAddendum.
WARNING: The transmitter when installed inaccordance with this instruction manual will not besubjected to mechanical stresses.
WARNING: the transmitter should not be installedwhere it may be subjected to mechanical and thermalstresses. ABB cannot guarantee that a constructionmaterial is suited to a particular process fluid under allpossible process conditions. Therefore it is the userresponsibility the selection of suitable wetted partsmaterials and filling fluid.
The secondary unit of the transmitter may be rotated through360° approx. with respect to the primary unit without degradingperformance or damaging the internal wiring. Do not force theprimary unit to rotate; use the 2 mm Allen key supplied to unlockand lock the tang grub screw (see Fig. 7). This feature, obtainedby unscrewing (one turn is sufficient) the Allen screw, isparticularly useful for reaching optimum access to the electricalconnections and visibility of the output indicator.
135
(5.3
1)
127 (5.00)17
(0.67)26
(1.02)17
(0.67)36
(1.42)
+
11 (
0.43
)
102 (4.02)
84 (3.31)
41.3
(1.
63)
63 (
2.48
)
167
(6.5
7)
S
NOSSTIUCRIC
SEL
NOI
NETS
OST U
RREV
UOCE
LRE
DRAG
TNE' MEF NE BELCI
QUAT
E
ALSTIUCRI
C
IVE
H
COPE
EK
VERTIGT
E
H
WN
!
86 (3.39)
Process connections
Note: dimensions are expressed in mm. (Between parenthesis the same dimensions expressed in inches).
- 8 -
M
TEST COMM
WARNING - For installation in Hazardous Areas, i.e.areas with danger of fire and/or explosion, prior to makingelectrical connections, ensure compliance with safetyinformation on the Safety Marking plate. Failure to complywith this warning can result in fire or explosion.
Signal terminals are located in a separate compartment of thesecondary unit housing. The housing incorporates two con-nection ports for cable glands or conduit fittings. They areprotected with a temporary plastic plug for transit purposewhich should be replaced with a suitable permanent plug in theunused port. Connections can be made by removing the cover(indicated in Fig. 7); first screw down the locking screw locatedbelow the cover, using a 3 mm Allen Key.
WARNING - For Hazardous Areas installations,theconnection of cables and conduits to the transmitter shallbe made in accordance with the requirements of therelevant type of protection. Cables and cable-glands mustbe in accordance with the type of protection.Unused openings for connection shall be closed withblanking elements suitable for the relevant type ofprotection. With the exception of intrinsically safetransmitters, the means provided for this shall be suchthat the blanking element can be removed only with theaid of tools. The blanking elements must be certified forthe type of protection. See standards either EN 60079-14or IEC 79-14. The transmitter connections must alsoguarantee the degree of protection of the transmitterenclosure, e.g. IPxx according to EN 60529 standard (orIEC529). See also the Addendum for "IP" protection (andEx Safety) which is part of this instruction manual.
The signal cable should be connected to the terminals markedrespectively (+) and (-). If an internal output meter - either withanalog or digital indication - is installed, it should be removedin order to make the connection, simply by pulling it out from itssocket. After the connections have been made, reinstall theoutput meter. Refer to the Meters Option addendum fordetails.
Fig. 7 - Location of the locking screws and terminals
Grubscrew
ELECTRICAL CONNECTIONS
The power to the transmitter is supplied over the signal wiringand no additional wiring is required.The signal wiring does notneed to be shielded but the use of a twisted pair is highlyrecommended. The cable shield should be grounded in oneside only, to avoid dangerous earth paths.
WARNING - For Hazardous Areas installations,when the ambient temperature is higher than 70°C, thecable used for the connections must be suitable for 5°Cabove the ambient temperature.
Normal practice is to ground in the control room side, in whichcase the field side of the screen should be adequatelyprotected to avoid contact with metallic objects. Signal wiringmay be ungrounded (floating) or grounded at any place in thesignal loop, but for intrinsically safe installations the wiring andgrounding must follow the specific rules for this technique. Thetransmitter case may be grounded or ungrounded: a groundconnection is provided internally (in the terminal compartment)and externally.
Do not run the signal wiring in close proximity to power cableor high power equipment; use dedicated conduits or trays forsignal wiring.
CAUTION - Do not connect the powered signalwiring to the mA signal testing terminals as this coulddamage the by-pass diode.
After the connections have been completed check the integrityof the cover O-ring, screw down the cover and secure it byunscrewing the safety screw.
CAUTION - Unless absolutely necessary, avoid theremoval on site of the protective cover which gives accessto the electronic circuitry. Although the electronics are fullytropicalized they should not be subjected to humidity forlong periods.
WARNING - For Hazardous Areas installations, atleast eight (8) threads on each cover must be engaged inorder for the transmitter to meet (flameproof - explosion-proof) requirements.
Secondary Unit
Cover lockingscrews (in the
positionindicated bythe arrows)
PrimaryUnit
Removethis coverto accessterminals
Hand Held CommunicatorTerminals
Test Terminals
OutputMeterSocket
Ground TerminalSignal Terminals
Fig. 8a - Terminals arrangements
Shortcircuit link
- 9 -
. . . ELECTRICAL CONNECTIONS
WARNING : DO NOT ATTEMPT TO CONNECTAN AMPEROMETER BETWEEN A "TEST" TERMINALAND A "COMM" TERMINAL. THE RESULT TO THEPOWER SUPPLY IS A SHORT WHICH WILL BLOWFUSES AND POSSIBLY DAMAGE YOUR EQUIPMENT,ALSO CAUSING TO INTERRUPT FUNCTION OFOTHER DEVICES POWERED FROM SAME SUPPLY.
NOTE: If the use of the Hand Held Communicator isforeseen, a resistance of 250 ohms minimum must beincluded in the current loop, between the power supply andthe connection point of the Hand Held Terminal, forcommunication purpose.
Here below is given an explanation regarding the possibleconnection of the terminal block to the power supply and arepresentation of the connection in case of remote indicatorpresence.
Fig. 8b - Electrical connections
Fig. 8c - Electrical connections with remote indicator
+
+
-
-
++
--
Line load
GND
Hand-heldcommunicator
Powersource
Optional
Receiver
Test points4-20 mA
250 ohm min
Internal groundtermination point
691HT
A B C
1
D E F
2
G H I
3
J K L
4
M N O
5
P Q R
6
S T U
7
V W X
8
Y Z #
9
@ % & /
0
+-
PV
REVIEW SERIALLINK
TRIM
F1 F2 F3 F4
CONF
External groundtermination point
M
TEST COMM
+
+
-
-
++
--
Line load
GND
Hand-heldcommunicator
Powersource
Optional
Receiver
Test points4-20 mA
250 ohm min
Internal groundtermination point
Remote indicator
691HT
A B C
1
D E F
2
G H I
3
J K L
4
M N O
5
P Q R
6
S T U
7
V W X
8
Y Z #
9
@ % & /
0
+-
PV
REVIEW SERIALLINK
TRIM
F1 F2 F3 F4
CONF
External groundtermination point
M
Kent-Taylor
0
43
56 7 8
9
1020
40
0
60
100%
2 80
M+
-
TEST COMM
Model 691HT Communicatormay be connected at any wiringtermination point in the loop,providing the minimumresistance is 250 ohm.If this is less than 250 ohm,additional resistance should beadded to allow communications.
- 10 -
The 2600T Transmitter Specification Sheets provide allinformation concerning the Range and Span limits in relation tothe model and the sensor code.
The terminology currently used to define the variousparameters is as follows:
URL : Upper Range Limit of a specific sensor. The highestvalue of the measured value that the transmitter can beadjusted to measure.
LRL : Lower Range Limit of a specific sensor. The lowest valueof the measured value that the transmitter can be adjusted tomeasure.
URV : Upper Range Value. The highest value of the measuredvalue to which the transmitter is calibrated.
LRV : Lower Range Value. The lowest value of the measuredvalue to which the transmitter is calibrated.
SPAN : The algebric difference between the Upper and LowerRange Values. The minimum span is the minimum value thatcan be used without degradation of the specified performance.
TURN DOWN RATIO : is the ratio between the maximum spanand the calibrated span.
The transmitter can be calibrated with any range between theLRL and the URL with the following limitations:
LRL ≤ LRV ≤ (URL - CAL SPAN)CAL SPAN ≥ MIN SPAN
URV ≤ URL
RANGE AND SPAN CONSIDERATION
The total loop resistance is the sum of the resistance of allelements of the loop, including wiring, conditioning resistor,safety barriers and additional indicators (excluding theequivalent resistance of the transmitter).
Where a configuration device (HART), such as the Hand HeldCommunicator or a Modem is likely to be used, a resistance of250 ohm minimum should be present between the powersupply and the point of insertion of these devices, to allowcommunication.
Several types of safety barriers, either passive or active, can besatisfactorily used in conjunction with the Smart 2600Ttransmitter. Nevertheless, in case of use of active barriers,check with the supplier if the model is suitable for use withsmart transmitters allowing the connection of the configurationdevices in the "safe" or non-hazardous area.
Note - For models 262B and 264B the frequencyimmunity between 150 kHz and 2 MHz with direct couplingand unshielded line is 3 V; with direct coupling andshielded line is 10 V.
WARNING - The transmitter may be used as asafety accessory (as defined by the Pressure EquipmentDirective 97/23/EC) i.e. as part of a shutdown system.In this case it is recommended to select the correct fail safemode for the 4-20 mA signal (as per Namur NE43recommendation).See also the instructions relevant to fail safe selection (Up/Down scale mode) in the addendum to the instructionmanual on "Use of hardware links on the secondaryelectronics" .
ELECTRICAL REQUIREMENTS
The transmitter operates on a minimum voltage of 10.5 Vdc toa maximum of 42 Vdc and is protected against polarityinversion.
Note - The transmitter operates from 10.5 to 42Vdc with no load (additional load allows operationover 42 Vdc). For EEx ia and intrinsically safe (FM,CSA and SAA) approval power supply must notexceed 30 Vdc.In some countries the maximumpower supply voltage is limited to a lower value.
Installing optional devices the minimum voltage increases to:- 10.5 Vdc with no option or with integral digital display- 10.7 Vdc with output analog indicator- 12.5 Vdc with LCD ProMeter- 12.3 Vdc with surge protection- 13.3 Vdc with LCD CoMeter- 15.3 Vdc with no link on output indicator plug
The total loop resistance is indicated in the expression below.
R (kΩ) =Supply voltage - min. operating voltage (Vdc)
22.5
- 11 -
CALIBRATION
Unlike conventional electronic transmitters, the use of amicroprocessor and the presence of serial communicationsbetween the transmitter and the configuration device, allows theuse of several different approaches in calibration and servicing.Different methods can be used to calibrate the Smart transmitter:
i) using the local keys in the transmitter secondary unit.ii) using zero/span raise/lower on transmitter electronics
links.iii)using the Hand Held Communicator.iv)using the Personal Computer Configuration Software
Package.
This chapter describes the first method; the others aredescribed next or in the relevant Instruction Manuals ofconfiguration tools.In the addendum (use of hardware links on the secondaryelectronics) there is an explanation of the raise/lower operationfor ZERO and SPAN, which can be done if - and + buttons arepresent. It is also possible to apply a scaling to the reading ofthe transmitter. The operation is called PV-scaling and is usedto align the "zero" of the process with the "zero" reading of thetransmitter. See the description in the Addendum for PVscaling operation.
Note: Unless otherwise specified the instrument isfactory calibrated at maximum span with the LRV set to truezero. Instruments adjusted and tagged for a specific rangewill not require recalibration. Rezeroing of the transmittermay be required in order to compensate for zero shiftarising from the installation.
Preliminary operation
Before commencing calibration ensure that:i) the required span, the upper and lower range value (URV &
LRV) are within the span and range limits (URL & LRL)indicated on the nameplate (please refer to "Range andSpan" consideration on the previous page).
ii) the transmitter is properly powered and the electricalconnections correctly made.
iii) the write protect link, located on the electronics module is inposition OFF (write allowed). Access to the link is gained byunscrewing the secondary unit housing cover at the oppositeend to the terminal cover, then removing the display if fitted.
iv) the Upscale/Downscale link is positioned to the requiredfunction: ON for Downscale OFF for Upscale (see Fig. 9).
v) make the electrical connections, as indicated in Fig. 10.Connect a precision milliammeter as shown and remove theshort circuit link.
PrecisionMilliameter
Power Supply10.5 to 42 V. d.c.
Short circuit link
Fig. 10 - Calibration electrical connections
Set up an appropriate test rig in accordance with the requiredcalibration. Figure 11 shows a complete test rig that can beselectively used to suit the calibration.
M1
HL
A
M2
Pressure Generator orDead Weight Calibrator
M1/M2 - Pressure gauge
V.G.
V.P.
BC
V.G. - Vacuum GaugeV.P. - Vacuum Pump
Fig. 11 - Calibration pressure connections
Note that calibration accuracy is strictly related to the accuracyof the test equipment: the use of a dead weight tester is highlyrecommended.
The local adjustment keys are located behind the Nameplate.To gain access slacken the nameplate screw and rotate 90°;proceed in the reverse mode when the calibration procedurehas been completed. Fig. 12 shows the keys: they provide twolarge plastic heads that can be pushed, with spring return tonormal. The local adjustment can be removed after the calibra-tion, to avoid improper use by inserting a screwdriver bladebelow the plastic flange and pulling out.
M
TEST COMM
Fig. 12 - Top view of the local adjustment keys
Fig. 9 Location of the links on the electronicsand the integral digital display
Write/Write Protect link
Upscale/Downscale link
- 12 -
. . . . CALIBRATION
Zero and span - true zero procedureDifferential pressure,gauge and level.
- Switch on the power supply.
- With no pressure applied to the transmitters, the value readon the digital milliammeter should be 4 mA ; if it is not 4 mA pressthe zero screw for at least 1 second. After this operation thereading should move to 4 mA: if no change occurs repeat theoperation.
- Apply to the H ( high ) connection a pressure equal to the upperrange value (URV) and allow time for the pressure to stabilize.
- Press the span screw for at least 1 second: after this operationthe reading on digital milliammeter should be 20 mA and thecalibration procedure is complete. If no change occurs eitherthe calibration procedure was not correctly performed or thespan exceeds the limit; correct and repeat the operation.
Absolute pressure
- Switch on the power supply.
- Connect a vacuum source to the process connection anddraw the maximum possible vacuum obtainable. The valueread on the digital milliammeter should be 4 mA ; if it is not pressthe zero screw for at least 1 second. After this operation thereading should move to 4 mA : if no change occurs repeat theoperation.
- If the value of the calibration span (URV) is less than theatmospheric pressure gently open the vent valve so increasingthe pressure to the Upper Range Value. If the calibration span(URV) is greater than the atmospheric pressure then connectthe pressure connection to a pressure source and generate apressure corresponding to the URV. Allow time for the pressureto stabilize.
- Press the span screw for at least 1 second: after this operationthe reading on digital milliammeter should be 20 mA and thecalibration procedure is complete. If no change occurs thecalibration procedure was not correctly performed or the spanexceeds the limit; apply the correction and repeat the operation.
Zero suppression procedureDifferential pressure,gauge and level.
Two different methods (a) or (b) can be used :
a) After completion of the zero and span procedure above,apply to the H ( high ) connection a pressure equal to thepressure to be suppressed. Allow time for pressure stabilizationand then press the zero screw for at least 1 second. After thisoperation the digital milliammeter reading should be 4mA andthe Upper Range Value automatically moved to a value equalto the sum of the pressure to be suppressed and the previouscalibrated span.
b) Use the zero and span procedure above but apply pressuresequal to the Lower Range Value (LRV) and then to UpperRange Value (URV), and pressing, for at least 1 second, thezero and span screws respectively.
Absolute pressure
Use the zero and span procedure as previously described, butapply to the process connection absolute pressures equal tothe Lower Range Value (LRV) and then to the Upper RangeValue (URV), pressing, for at least 1 second, the zero and spanscrews respectively.
Zero elevation procedureDifferential pressure and level
Two different methods (a) or (b) can be used :
a) After completion of the zero and span procedure aboveapply to the L ( low ) connection a pressure equal to thepressure to be elevated. Allow time for pressure stabilizationand then press the zero screw for at least 1 second. After thisoperation the digital milliammeter reading should be 4mA andthe Upper Range Value (URV) is automatically moved to avalue equal to the sum of the pressure to be elevated and theprevious calibrated span.
b) Use the zero and span procedure above but apply pressuresequal to the Lower Range Value (LRV) and then equal to theUpper Range Value (URV) and pressing, for at least 1 second,the zero and span screws respectively. The LRV pressure willbe applied to the L connection whereas the URV will be appliedto the L or to the H connection depending upon the whether therange is all negative or crosses zero.
Gauge pressure
Apply to the process connection, pressures equal to the LRVand then equal to the upper range value (URV) andcorrespondingly press the zero and span screws respectively.
Note - To prevent unauthorized calibration operationrefit the write protection link in position ON (WriteProtect) (Fig. 9).
Note - If during the calibration procedure thereadings on the digital milliammeter are outside itsinherent accuracy, output trimming of the transmittermay be requested. This operation can only be performedusing the Hand Held Terminal Communicator or thePersonal Computer Configurator. If this equipment isnot available the transmitter should be returned to aService Center for recalibration.
In some cases, expecially for tank level measurement, thecalibration can also be obtained automatically by the indicationof the actual output percentage, without any calculation forLRV and URV. The operation is called Output % Rerangingand can be performed using a HART configuration tool (seeOutput % Reranging in the ADDENDUM FOR FLANGE-MOUNTED TRANSMITTER).
- 13 -
DISMANTLING AND REASSEMBLY
WARNING - Process fluids and/or pressure retainedin the transmitter primary unit can cause severe injury anddeath or damage to the equipment. It is the userresponsibility to make sure that no pressure is appliedbefore removing the instrument from service or whendraining or venting.Dangerous fluidsIn case of toxic or otherwise dangerous process fluid, takeany precautions as recommended in the relevant MaterialSafety Data Sheet.
CAUTION - Dismantling and reassembly should notbe carried out on site because of the risk of damage tocomponents and printed circuits as a result of adverseenvironmental conditions such as humidity,dust,etc. Thedismantling and reassembly procedures given belowshould be carried out in the listed order to avoid instrumentdamage.
Required tools
2 mm Allen key3 mm Allen keySmall Phillips screwdriverSmall flat-bladed screwdriver17 mm spanner17 mm torque wrench - (Range > 52 Nm - 39 foot lbs)
Dismantling
a) Screw down completely the cover locking screw, electronicsside, using the 3 mm Allen key
b) Unscrew and remove the coversc) Unscrew the two fixing screws and remove the
secondary electronic assemblyd) Unplug the sensor cablee) Remove the tang grub screw using the 2 mm Allen keyf) Unscrew the housing taking care not to damage the
sensor cable or the connectorg) Loosen and remove the four flange fixing bolts using a
17 mm. spanner.
Reassembly
Check that the "O" rings are not damaged: otherwise replace.
WARNING - Assembling flanges with incorrectfixing bolts and nuts and improper "O rings" can causefracture or overstressing of bolts and release of pressurizedprocess material. Use only official spare parts (*) includedin the supplementary documentation, follow thereassembly procedure herebelow described and do notexceed the specified torque limits. DO NOT REMOVE the"O ring" fitted in the sensor neck: it provides the housinga degree of protection.
a) Refit the flange fixing bolts with a torque of 20 Nm (15 ft lbs)using a 17 mm. torque wrench (52 Nm - 39 ft lbs)Note: 1 Nm is equivalent to 0.738 ft lbs (8.85 in lbs)
b) Insert the sensor cable in its recess at the bottom of thehousing.
c) Screw the housing down completely until the nesting ofhousing/sensor assy is reached, then unscrew by onecomplete turn maximum. Rotate the topwork in thedesired position and lock it with the tang grub screwpreviously removed.
d) Plug the sensor cable to the secondary electronics. Fixthe electronic circuit by its screws.
e) Refit the covers and tighten securely.
WARNING - For Hazardous Location installations,at least eight (8) threads on the cover must be engagedin order to meet the flameproof (explosion-proof)requirements.
f) Unscrew the cover locking screw to secure the covers.This is mandatory to meet "Flameproof requirements"for Hazardous Areas installation.
PRESSURE TEST WARNINGOnce reassembled the process flanges and the transducer,a pressure test is required. At this purpose, apply ahydrostatic pressure of the maximum overrange pressurerating to both process connections simultaneously. Waitfor one minute, then verify that no leakages occurred,otherwise repeat the assembly procedure and the pressuretest.
(*) The spare parts list is available at: www.abb.com- searching for: SL262_4D.pdfor from local ABB representatives.
FOR MODELS 262DS/PS/VS and 264DS/PS/VS (Fig. 13a)
- 14 -
. . . DISMANTLING AND REASSEMBLY
WARNING - Process fluids and/or pressure retainedin the transmitter primary unit can cause severe injury anddeath or damage to the equipment. It is the userresponsibility to make sure that no pressure is appliedbefore removing the instrument from service or whendraining or venting.Dangerous fluidsIn case of toxic or otherwise dangerous process fluid, takeany precautions as recommended in the relevant MaterialSafety Data Sheet.
CAUTION - Dismantling and reassembly should notbe carried out on site because of the risk of damage tocomponents and printed circuits as a result of adverseenvironmental conditions such as humidity,dust,etc. Thedismantling and reassembly procedures given belowshould be carried out in the listed order to avoid instrumentdamage.
Required tools2 mm Allen key3 mm Allen keySmall Phillips screwdriverSmall flat-bladed screwdriver17 mm spanner17 mm torque wrench - (Range > 52 Nm - 39 foot lbs)
Dismantlinga) Screw down completely the cover locking screw, electronics
side, using the 3 mm Allen keyb) Unscrew and remove the coversc) Unscrew the two fixing screws and remove the
secondary electronic assemblyd) Unplug the sensor cablee) Remove the tang grub screw using the 2 mm Allen keyf) Unscrew the housing taking care not to damage the
sensor cable or the connector.
Dismantling the process flangesIf remote seals are fitted do not dismantle the flanges!1. Unscrew the process flange screws diagonally opposite
each other (13mm Allen key for hexagon screw).2. Carefully remove the flanges so as not to damage the
isolating diaphragms.3. Using a soft brush and a suitable solvent thoroughly clean
the isolating diaphragms and, if necessary, the processflanges. Do not use sharp or pointed tools.
Reassembly
Check that the "O" rings are not damaged: otherwise replace.
WARNING - Assembling flanges with incorrectfixing bolts and nuts and improper "O rings" can causefracture or overstressing of bolts and release of pressurizedprocess material. Use only official spare parts (*) includedin the supplementary documentation, follow thereassembly procedure herebelow described and do notexceed the specified torque limits. DO NOT REMOVE the"O ring" fitted in the sensor neck: it provides the housinga degree of protection.
a) Renew the process flange O-rings.(Spare Parts Data Sheet 15-9.01 EN).
b) Fit the process flanges onto the measuring cell. Take carenot to damage the isolating diaphragms.Note: The flange faces of the 2 process flanges must be inone plane and at right angles to the electronic enclosure.
c) Check that the process flange screw thread moves easily:Tighten the nut by hand as far as the screw head.If this is not possible, use new screws and nuts (SpareParts Data Sheet 15-9.01 EN).
d) Lubricate the screw threads and contact faces of thescrewed joint with, for instance "Anti-Seize AS 040 P"(Supplier: P.W. Weidling & Sohn GmbH & Co. KG, An derKleimannbrücke 49, D 48157 Münster).With cleanliness stages, the corresponding regulationsmust be observed, e.g. DIN 25410!
e) Firstly tighten the diagonally opposite flange screws ornuts to the initial torque specified in the table 3 below usinga torque wrench.
Then tighten fully by continuing to turn each diagonallyopposite screw or nut gradually, as specified in the table 3,through the specified tightening angle.
f) Check for leaks. Apply pressure with max. 1.3 x SWP forthe model 262/264 BS where the pressure has to beapplied simultaneously to both sides of the sensor.
g) Insert the sensor cable in its recess at the bottom of thehousing.
h) Screw the housing down completely until the nesting ofhousing/sensor assy is reached, then unscrew by onecomplete turn maximum. Rotate the topwork in thedesired position and lock it with the tang grub screwpreviously removed.
i) Plug the sensor cable to the secondary electronics. Fixthe electronic circuit by its screws.
j) Refit the covers and tighten securely.
WARNING - For Hazardous Location installations, atleast eight (8) threads on the cover must be engaged inorder to meet the flameproof (explosion-proof)requirements.
k) Unscrew the cover locking screw to secure the covers. Thisis mandatory to meet "Flameproof requirements" forHazardous Areas installation.
PRESSURE TEST WARNINGOnce reassembled the process flanges and the transducer,a pressure test is required. At this purpose, apply ahydrostatic pressure of the maximum overrange pressurerating to both process connections simultaneously. Waitfor one minute, then verify that no leakages occurred,otherwise repeat the assembly procedure and the pressuretest.
(*) The spare parts list is available at: www.abb.com- searching for: SL262_4D.pdfor from local ABB representatives.
FOR MODEL 264BS (Fig. 13b)
Process flange-O-ring materialPerbunanViton EPDM
Initial torque Tightening angle
10 Nm 180° devided into two steps of 90°
Table 3: Initial torque / Tightening angle
- 15 -
Fig. 13a - Transmitter Sectional View for models 262DS/PS/VS and 264DS/PS/VS
Secondary electronics
Electronicsscrew
Blind cover
Flange bolts
Analog or digitaloutput indicator
or CoMeter
Extendedwindowed cover
Blind cover
Windowedcover
Microprocessor drivenintegral display
Tangscrew
Terminal blocksassembly
Sensor assembly
Calibrationscrews
Nameplate
. . . DISMANTLING AND REASSEMBLY
Secondary electronics
Electronicsscrew
Blind cover
Flange bolts
Analog or digitaloutput indicator
or CoMeter
Extendedwindowed cover
Blind cover
Windowedcover
Microprocessor drivenintegral display
Tangscrew
Terminal blocksassembly
Sensor assembly
Calibrationscrews
Nameplate
Fig. 13b - Transmitter Sectional View for model 264BS
- 16 -
Start (power off)
OK
No output
OK
Repair or replacepower supply
Check the transmitterpower supply (*)
Check the transmitterpower supply (*)
Stop
Repair or replacepower supply
High, Low or Irregular Output
Start (power off)
OK
OK
OK
Clean out
Remedy
Faulty
Still faulty
OK
OK
Fit replacementelectronic circuit
Faulty
StopOK
Fit replacementtransducer assembly
Still faulty
Stop
Stop
Stop
StopOK
Clean connectors.Reassemble, switch on andcheck instrument operation
Faulty
Check for trapped gasin liquid lines and liquidin dry lines
Check for sedimentin process flange (**)
Disconnect sensorconnector from theelectronic circuit.Clean connector,Reassemble, switch onand check instrumentoperation
Fit replacementelectronic circuit
Fit replacementtransducer assembly
Stop
Present
Present
Faulty
SIMPLE FAULT FINDING (HART)
This part is applicable only for a quick fault finding in the case that the Hand Held Terminal or the P.C. Configurator Packageare not available.If the transmitter does not appear to be working satisfactory, carry out the following fault finding checks before contacting yournearest Service Centre.If the instrument is to be returned for repair, ensure that it is adequately packed using the original polystyrene box or high densitychip foam: the trouble sheet/returning form should be sent with the instrument, filled in all its parts. If the transmitter needsto be dismantled follow the procedures of the previous section.
WARNING : If the transmitter forms part of a control loop, the plant must be placed under local manualcontrol while the instrument is examined or taken out of service. Take all precautions to avoid damages causedby pressure or dangerous fluids release.
Equipment neededVoltmeter , milliammeter (0 to 100 mA d.c.), solvent contact cleaner.
(*) If the source of the problem is suspected to be the power supply, check it by disconnecting the wires from the transmitterand testing the volts available at the wires.
(**) If there are sediments in process flanges they must be cleaned, if inevitable flanges have to be removed. Before reassemblypay attention to the O-ring: Teflon O-ring probably requires to be substituted. Refer to dismantling and reassembly sectionfor these operations.
WARNING - If the transmitter needs to berepaired, the faulty unit/assembly must be replaced by anequivalent unit/assembly.
- 17 -
- 18 -
Outputpercentage(bargraph)
INTEGRAL DIGITAL DISPLAY MICROPROCESSORDRIVEN
On the Secondary electronics can be fitted an integral digitaldisplay.It can be used, together with local keys, for transmitterconfiguration, as well as for display various type of information,from Process Variable to output percentage.
In addition, also diagnostic information are provided, in the waythat only the highest priority message will appear and when itdisappear, other message, next in priority order, will be given.Here follows a list of error and warning message, in priorityorder:"ELECTRONIC FAIL""SENSOR INVALID""SENSOR FAIL""PV SENS OUTLIM""STATIC PRESS""SENS TEMP""OUT SATUR""OUT FIXED""DAC OUTRANG"
These indication are self explanatory as far as the possiblerepair action is concerned.The integral digital display is an option for the 2600T seriestransmitter. When it is fitted on the transmitter, the latterautomatically detects the presence and allows the use of localkeys for operations with the display.The first message that is given, when the display is fitted or atpower on is: ABB - HART. Then the indication selected and thebargraph appear, as in the next example.
150.00mbar
% l l l l l l l
Value
Unit
Fig. 2 - Display
0 50 100%
ADDENDUM FOR "METERS" OPTION OF THE TRANSMITTERS
GENERAL DESCRIPTION
This option provides four different indications (meters) inside the transmitter housing. Three meters, "output meters", can bemounted on the terminal block (field terminals) side; the first is of "analog" type, the second is of "digital" type (LCD, ProMeter)and the third is the CoMeter. All are operated by the output signal of the transmitter. The fourth meter, "integral digital display",is mounted on the electronics side: it is of "digital" type (LCD, 4-digit), microprocessor driven. The integral digital display has 4different mounting positions. The analog meters can be rotated to exactly match the mounting position of the transmitter.
Fig. 1 - Analog meter
Zero adj.
ANALOG OUTPUT METER
The analog output meter provides a 90° scale indication. It haseither a 0 to 100 linear scale or a 0 to 10 square root scale.
ANALOG OUTPUT METER CALIBRATION
The calibration of the analog type meter only involves zeroing.Fig. 1 shows the analog output meter and the location of thezero adjustment.The calibration is quite simple using one of the followingmethods:- with the loop unpowered adjust the zero screw to read exactly
the true zero mark on the scale (Fig. 1).- with the transmitter transmitting 4 mA adjust the zero screw
to read exactly the live zero of the scale.
0 100
4
%
806040
20
20
128 16mA
- 19 -
. . . ADDENDUM FOR "METERS" OPTION OF THE TRANSMITTERS
Zero key and Span keyfor three secs.
Zero key and Span keyfor only one sec.
VALID
INVALID
Zero key
Span key
Enter MAIN MENU andENTER KEY
ESC key
Message for OK action
Message for actionrejected
NEXT key
LAST key
The available options are:REVIEW: allows the examination of data and parameters
DspConf: allows the selection of parameter to be displayed and the scale definition
DevConf: allows the transmitter configuration
SEE_VAR: allows the display of primary and secondary variables
SIMUL: allows the simulation of the analog output and the output trimming
For the change of the numeric values, the position is initially given by the flashing of the digit that can be increased or decreasedby the NEXT and PREV key.Next is the decimal point that can be selected or removed with the NEXT and PREV key.The ENTER key is used to shift to the next digit, and the ESC key is used to shift to the prev digit.For the change of the units or another parameter single use the NEXT and PREV key.
Refer to the following diagrams for operations.
General notes:To enter the main menu the two local keys must be pressed together, and for at least two/three seconds.The two keys can be then used in the same way (pressed for more than two seconds) to obtain an ENTER key.For the ESCAPE key they must be pressed together for only one second.The use of a single key corresponds to the NEXT and PREV keys and more precisely, the ZERO key for NEXT and SPAN keyfor PREV. The correct execution causes a VALID message to be displayed, otherwise the message is INVALID.The following table summarize the main action and message.
MAIN MENU
7.556KPa
ENTER
REVIEW
ESC
ENTER
DispCnfNEXT PREV
ENTER
DevConfNEXT PREV
ENTER
SIMULNEXT PREV
ESCESCESC
SEE-VAR
ENTER
ESC
NEXT PREV
NEXT PREV
ENTER
- 20 -
REVIEW
. . . ADDENDUM FOR "METERS" OPTION OF THE TRANSMITTERS
REVIEW
ENTER
TAG
ENTER
ABCDEFGH
NEXTPREV
ESC
S/W REV
5S/W REV
ESC ENTER
HD REV
ESC ENTER
DAMPING
2.000DAMPING
ENTER
UP /DOWN
DspModeSENSORTrFunc
TYPE
UNIT
DEG_CUNIT
ESC ENTER
LRV
0.0000LRV
ESC ENTER
URV
100.00URV
ESC ENTER
PARAM
LINEARTYPE
10.000%
ESCENTER
ESCENTER
ESCENTER
ESCENTER
ESCENTER
ESCENTER
ESCENTER
UP /DOWNLSL
USLMinSpanLowTrim
Hi Trim
ES
CE
NT
ER
21.013kPa
ENTER
ESCENTER
OUT mAOUT %
Ing Out
PV
ESC
ESC
ESC ESC ESC ESC ESC ESC
NEXTPREV
NEXTPREV
NEXTPREV
NEXTPREV
NEXTPREV
NEXTPREV
NEXTPREV
ESC ESC ESC ESC
NEXTPREV
NEXTPREV
NEXTPREV
NEXTPREV
ESCENTER
3HD REV
- 21 -
. . . ADDENDUM FOR "METERS" OPTION OF THE TRANSMITTERS
DISPLAY CONFIG
DspConf
SELECT
PV
ENTER
NEXT PREV
ZERO
00.00001.00001.00001.000
01.000
NEXT PREV
ENTER
FULL_SCNEXT PREV
ES
C
UNIT
ESCENTER
KPA
ENTER
TORRATMMPA
IN H2O
KG/CM2
VALID
SETTING
ESCENTER
ESCENTER
ESCENTER
ESCENTER
VALID
OUT %OUT mAING OUT
ESCENTER
NEXT PREV
ESCENTER
VALID
ESCENTER
ESCENTER
20.00025.00025.00025.000
25.000
ENTER
VALID
ESCENTER
ESCENTER
LINEARSQR3/25/2
ENTER
VALID
ESCENTER
TrFunc
POLY1
POLY2
NEXT PREVNEXTPREV
- 22 -
. . . ADDENDUM FOR "METERS" OPTION OF THE TRANSMITTERS
DEVICE CONFIG
DevConf
ESCENTER
PROCESSIN_MAN
ENTER
UNITNEXTPREV
ENTER
LRV
00.00001.00001.00001.00001.000
LRV
NEXT PREV
FACTORY
VALID
ESCENTER
SetZero
01.000%
00.00001.00001.00001.000
VALID
ENTER
NEXT PREV
VALID
ESCENTER
KPATORRATMMPA
IN H2O
KG / CM2
ESCENTER
ESCENTER
ENTER
VALID
ESCENTER
URV
20.00025.00025.00025.00025.000URV
ESCENTER
ENTER
VALID
ESCENTER
NEXT PREVDAMPING
0.00000.20000.20000.20000.2000
DAMPING
ESCENTER
ENTER
VALID
ESCENTER
NEXT PREV
TYPE
LINEARSQR
POLY1POLY23/2 - 5/2
ESCENTER
ESCENTER
VALID
ESCENTER
TrFunc
PARAM
000.00020.00020.00020.00020.00
%
ESCENTER
ESCENTER
VALID
ESCENTER
ESCENTER
ESCENTER
LowTrim
000.00020.00020.00020.00020.00
LowTrim
ESCENTER
ESCENTER
VALID
ESCENTER
HiTrim
000.00020.00020.00020.00020.00HiTrim
ESCENTER
ESCENTER
VALID
ESCENTER
OFFS=0
VALID
ESCENTER
ESCENTER
PVSCALE
VALID
ESCENTER
ESCENTER
PV-TRIM
NEXT PREV
ESCENTER
ESCENTER
NEXT PREV
NEXT PREV NEXT PREV
NEXTPREV
NEXTPREV
NEXTPREV
NEXTPREV
NEXTPREV
NEXTPREV
- 23 -
. . . ADDENDUM FOR "METERS" OPTION OF THE TRANSMITTERS
SEE VARIABLES
SIMULATION
SEE-VAR
PV
ESCENTER
OUT %
OUT mA
IngUnitStaticP
SensTmp
10.690KPa
ESCENTER
ESCENTER
SIMU
PROCESSIN MAN.
ESCENTER
NEXTPREV
ENTER
LOOPTST
ESCENTER
NEXT PREV
10.000
12.000
12.00012.000
12.000OUT mA
OUTTRIM
ESCENTER
04.000
04.000
04.00004.000
04.000OUT mA
NEXT PREV
ENTER
ESCENTER
SET 4mA
4.000OUTmA
ESCENTER
SET 20mA
20.000OUTmA
OTHER
ESCENTER
12.000OUTmA
ENTER
NEXT PREV
SET 4mA
ENTER
20.000
20.000
20.00020.000
20.000OUT mA
SET 20mA
ENTER
SIMUL
NEXTPREV
NEXTPREV
NEXTPREV
NEXTPREV
4.000VALID
20.000VALID
ESCENTER
ESCENTER
20.000VALID
ESCENTER
04.000VALID
ENTER
4.000REF=TX?
ENTER
ESC ENTER
20.000VALID
20.000REF=TX?
ENTER
ESC ENTER
ENTER
- 24 -
ANALOG OR DIGITAL OUTPUT METER
To install (or to replace) the meter, use the following procedure:1) If the transmitter is part of a control loop, put the loop in
manual.2) Remove the cover on the terminal block side; inside of
which is affixed the label shown in Fig. 3.3) Remove the link shown on the label by pushing down at its
left extremity and then its right . Alternatively it can beremoved on the left side only in preparation for a furtherrefit.
4) Plug the meter into the socket. The digital indication metercan rotate, for easy viewing, in 15° steps, 90° degreeclockwise and 255° counterclockwise.Further rotation causes damage to the meter stops or to the"banana" connections and should be avoided. Note thatconsiderable effort must be applied for 15° rotation. Theanalog output meter can also rotate for easy viewing.
5) Check that the cover O-ring gasket is properly in place,screw on the extended windowed cover and tighten properly.
To remove the meter simply pull it out from the socket and fita replacement following the above procedure.
CAUTION - If the meter is removed, ensure that it isreplaced immediately by another one or with the proper linkprovided. This operation is important for I.S. loopoperation.
. . . ADDENDUM FOR "METERS" OPTION OF THE TRANSMITTERS
INTEGRAL DIGITAL DISPLAY MICROPROCESSOR DRIVEN
The Microprocessor Driven Integral Display can be installedsimply by plugging it into the connector provided in the secondaryelectronics and replacing the blind cover with a windowed one.To provide an easy view, the indicator can be installed in 4different positions, in steps of 90°. The indicator is providedwith 4 female connectors, equally spaced at 90°, while thesecondary electronics is provided with one female connector,marked "METER". An 8 pin insert, supplied with the meter,should be positioned in order to connect the two femaleconnectors with the indicator in the required position.
Proceed as follows:
1) Switch Off the transmitter power supply2) Remove the blind cover in the electronics side.
Verify the correct position of the hardware links (Refer tothe proper ADDENDUM).
3) Fit the insert in to the electronics connector, place theindicator in the required position, check that the connectorsmatch, and push, with both thumbs, until the two parts hooktogether.
4) Screw on the windowed cover.5) Switch on the transmitter power supply
To replace a Microprocessor Driven Integral Displayproceed as follows:
1) Switch Off the transmitter power supply2) Remove the windowed cover in the electronics side.
Lift gently the 4 plastic hooks and disengage the displayfrom the secondary electronics.
Proceed now as indicated at point 3) to 5) above and don'tforget to adjust the hardware links on the display.
METER INSTALLATION OR REPLACEMENT
WARNING - If the transmitter is not certified as IntrinsicSafety type, DO NOT REMOVE ANY COVER in areasclassified as "HAZARDOUS LOCATIONS: CAN RESULTSIN HAZARD OF FIRE AND EXPLOSION". Contact yourSafety Dpt. in order to establish correct installation procedure.
Fig. 3 - Cover Internal label
- 25 -
12.000 *0% / - - - - - / 100%
mA
CoMeter
The name CoMeter is an acronym for COMMUNICATINGMETER. The name ProMeter stands for PROGRAMMABLEMETER.It can be connected, plug & play, into the standard terminalblock of the 2600T Series Pressure Transmitter.It is capable to provide both reading and configurationoperations, when used in connection with the analog-onlyversion, the ProMeter is only indicator.The LCD display has three lines; the first one is used for 5numeric characters, up to 99999, plus a minus (-) sign on theleft and a star (*) sign, up on the right, to indicate HARTcommunication is in progress; the second line is a 10 segmentsbargraph used to show the output, from 0% to 100% in 10%steps;
ADDENDUM FOR COMETER - ANALOG LCD INDICATOR WITH HARTPROGRAMMING CAPABILITY AND PROMETER - PROGRAMMABLE INDICATOR
the third line is used for seven alphanumeric characters todisplay units or messages.In addition to the display the plastic membrane has 4 pushbuttons used for programming and for menus navigation.And more precisely, they are:
top left position: ESCAPE key
top right position: ENTER key
bottom left position: NEXT key
bottom right position: PREVIOUS key
The normal operating condition for the CoMeter is to displaythe analog output signal of the transmitter, expressed inmilliAmpere (this is the default setting), or in percentage or inengineering unit, with all the units available as for the HARTCommunication Protocol.In addition to the indicator functionality, the CoMeter can beused as a configuration tool, where both the CoMeter itself andthe transmitter can be configured.In the CoMeter, in fact, two are the main menu : "ConFMETER" and "ConF XMTR".
ACCESS TO CONFIGURATION
To enter these menù, in both configurators, the keys PREV andNEXT must be pressed simultaneously for 3 seconds, then theuser can switch between the XMTR and the METERconfiguration using the NEXT and the PREV key. In theProMeter entry is directly in Manual Configuration, as shown inthe next page.
NOTE: when the Configuration action is finished,remember to press the ESC key to return to display theprevious selected value.
ConF METER - METER CONFIGURATION
PASSWORDThe access to the configuration menus can be protected by a5 digits numeric password.It is under the ConF METER menu that the password can bedefined and enabled.See figure 5 for the access to the "ConF PASSWORD" menu.Once you have entered the "ConF PASSWORD" menu thecursor is blinking on the most significant digit.Press ENTER, if you want to change the digits, initially set tozero (0).Use the NEXT and PREV key to increase or decrease the valueof the single digit, use the ENTER key to move the cursor to thenext digit, use the ESC key to move back to the previous digit.When the string "UPDATE?" appears on the display you canuse the ENTER key to accept the new password or the ESCkey to abort the password definition.When all digits are set to zero, the password is disabled.
ESC key
Bargraph foranalog output indication
NEXT key
ENTER key
Sign for HARTcommunication(CoMeter only)
PREV key
Fig. 4 - CoMeter and ProMeter
- 26 -
Fig. 5 - ConF METER menu
The other options under ConF METER menu are:
ConF AUTOBy selecting this option, the CoMeter is automatically updatedwith the LRV, URV and Unit of the HART transmitter connected.Before accepting the transmitter configuration by pressingENTER at the request "ConF UPDATE?", it is possible to viewthe LRV (ZERO), the URV (FULL SC) and the UNIT.If the output transfer function of the transmitter is not linear,ProMeter and CoMeter show the message: ConF NO_LINand the user cannot update the configuration.It is necessary to change the output transfer function of thetransmitter to linear.See Fig. 5 - "ConF METER" menu, for ConF AUTO procedure.
ConF MANUALThe selection of MANUAL configuration allows the user todefine manually CoMeter and ProMeter configuration, i.e.define the LRV (ZERO), the URV (FULL SC), and the UNIT, aswell as to decide for a LINEAR on SQR output function. LRVand URV can have a value between -99999 and +99999.Refer to Fig. 5 - ConF METER menu for detail on the procedure.For having the CoMeter to display the analog output current orthe output percentage, select respectively:
ConF CURRENT and ConF PERCENT
UPDATE ZERO,FULL-SCALE
AND UNIT
SET 4÷20 mAINDICATION
SET 0÷100% INDICATION(WITH OR WITHOUT
SQUARE ROOT)
UPDATE NEWPASSWORD
ConFMETER
ENTER
ConFAUTO
ESC
ENTER
ESC
. . . *LOADING
NEXTPREV
ENTER
NEXTPREV
ConFUPDATE?
ConFVIEW ?
ESC
ESC
ESC
0.000ZERO
40.000FULL SC
KPA
ConFMANUAL
OUTPUT
LINEARSQR
ESC ENTER
NEXTPREV
NE
XT
PR
EV
4000ZERO
0400004000040000000000000ZERO
20000FULL SC
20000FULL SC
20000200002000020000
NEXTPREV
NEXTPREV
ENTER
ES
C EN
TE
R
ESC ENTER ESC ENTER
EN
TE
R
ES
C
ENTER
ESCENTER
UNITS
NE
XT
PR
EV
KPATORRATMMPA
IN H2O
KG / CM2
ENTER
NEXT PREVNEXT PREV
ENTER
ENTER
NEXTPREV
NEXTPREV
NEXTPREV
ENTER
ConFCURRENT
ConFUPDATE?
ConFPERCENT
ESC ENTER
ENTER
ConFPASSWD
NEXTPREV
NEXTPREV
ESC ENTER
LINEAR
ConFUPDATE ?
SQR
ESC ENTER
NE
XT
PR
EV
01234PASSWD
00000010000120001230 E
NT
ER
ES
C
UPDATE?
ESC ENTER
ESC ENTER
ENTER
ENTER
NEXTPREVNEXT
PREV
ESC
ConFOK
ENTER
ESC
NEXTPREV
NEXTPREV
ADDENDUM FOR COMETER - ANALOG LCD INDICATOR WITH HART PROGRAMMINGCAPABILITY AND PROMETER - PROGRAMMABLE INDICATOR
COMETER ONLY COMETER and PROMETER
- 27 -
Use PREV or NEXT key to scroll through the options and ENTER key to change or view the values.The procedure to change the numeric value remains the one already explained for PASSWORD operation, i.e., the cursor startsblinking on the most significant digit, then use the NEXT and PREV key to increase or decrease the value of the single digit (theminus sign(-)automatically appears or disappears when the value increases above 9 or decreases below 0, as well as for thedecimal point(.). Use the ENTER key to move the cursor to the next digit, use the ESC key to move back to the previous digit.An ENTER on the last digit will cause the value to be sent to the transmitter.Refer to figures 6, 7, 8 and 9 for details.
Fig. 6 - CONF menu
Under ConF PERCENT option, the user can decide for linearor SQR output. When SQR output is selected, the output islinear from 0 to 20% (to 4% of input).Refer to Fig. 5 - ConF METER for details on the procedures.
ConF XMTR - TRANSMITTER CONFIGURATION(CoMeter only)Four are the operations under the ConF XMTR menu:CONF, TRIM, REVIEW and PV.By pressing ENTER on the ConF XMTR menu, the stringLOADING appears on the display, with the blinking star (*)indicating communication activity, i.e. the CoMeter is readingthe transmitter information.
See below a list of the available operation under the selected option:
CONF menu TRIM menu REVIEW menu PV menu
Change LRV Reranging (RERANG.) TAG 8 Primary variable (PRIMARY)Change URV Loop test (LOOPTST) Final Assembly Nr. (XMTR N.) Secondary variable (2ND)Change DAMPING Output trim (OUTTRIM) Sensor Serial Nr. (SENS N.) Tertiary variable (3RD)Change UNITS Zero adjustment (SNSZERO) Up/Down scale (UP/DOWN) Fourth variable (4TH)Change OUTPUT UNITS
LRVURVLRL (See Sensor Units)URL (See Sensor Units)DAMPINGOUTPUT
Then the CONF option appears.Using PREV or NEXT key, the user can select CONF, TRIM,REVIEW or PV option, and with the ENTER key he moves intothe menu.When entering CONF and TRIM menu a message "LOOPIN_MAN" appears to remind that a modification can changethe transmitter output, so for security the loop should be put inManual.
ADDENDUM FOR COMETER - ANALOG LCD INDICATOR WITH HART PROGRAMMINGCAPABILITY AND PROMETER - PROGRAMMABLE INDICATOR
NEXT PREVTO MODIFY DIGIT,DECIMAL POINT,
MINUS SIGN
NEXT PREVTO MODIFY DIGIT,DECIMAL POINT,
MINUS SIGN
NEXT PREVTO MODIFY DIGIT,DECIMAL POINT,
MINUS SIGN
CONF
LOOPIN_MAN.
ESC ENTER
NEXTPREV
ESC ENTER
0.000LRV
ESC ENTER
00.00001.00001.00001.000
01.000LRV
ES
C EN
TE
R
NEXT PREV 20.000URV
ESC ENTER
20.00025.00025.00025.000
25.000URV
ES
C EN
TE
R
NEXT PREV 0.0000DAMPING
ESC ENTER
0.00000.20000.20000.2000
0.2000DMP SEC
ES
C EN
TE
R
NEXT PREV
ENTER
UNITS
ENTER
KPA
NE
XT
PR
EV
ENTER
ESC
TORRATMMPA
IN H2O
KG/CM2
OUTPUT
ENTER
LINEAR
ESC
SQR
NEXT PREV
NE
XT
PR
EV
ES
C
ES
C
ES
C
ES
C
ENTER ENTER
NEXTPREV
- 28 -
Fig. 7 - TRIM menu
NEXT PREVTO MODIFY DIGIT,DECIMAL POINT,
MINUS SIGN
NEXT PREV TO MODIFY DIGIT,DECIMAL POINT, MINUS SIGN
NEXT PREV TO MODIFY DIGIT,DECIMAL POINT, MINUS SIGN
TRIM
LOOPIN_MAN.
ESC ENTER
NEXTPREV
ESC ENTER
RERANG.
ESC ENTER
0.000SET 4 mA
NEXT PREV
LOOPTST
ESC ENTER
4 mA
ES
C
NEXT PREV
20 mA
ESC ENTER
20.000OUT mA
NEXTPREV
OUTTRIM
ENTER
SNSZERO
ENTER
APPLY PV
ESC
NEXT PREV
ES
CENTER
40.000SET 20 mA
ENTERESC ENTER
4.000OUT mA
NEXTPREV OTHER
ESC
10.000
ENTER
12.00012.00012.00012.000
SEL OUT
ES
C
EN
TE
R
12000OUT mA
ENTER
MANUAL
ENTER
SET 4mA
ENTER
04.00004.00004.000
ES
C
EN
TE
R
04.000
04.000REF VAL
4.000REF - TX?
ENTER
SET20 mA
ENTER
ENTER
20.00020.00020.000
ES
C
EN
TE
R
20.000
20.000REF VAL
20.000REF = TX?
ENTER
ENTER
AUTO
SET 4mA
4.001TRIM ?
ENTER
ENTER
NEXT PREV
ENTER
ENTER
ENTER
0.050 KPA
ESC
ENTER
ESC
NEXTPREV
ESC
ESC
ESC
ESC
ESC
ESC
NEXT PREV
SET 20mA
20.000TRIM ?
ENTER
ENTER
ESC
ESC
ADDENDUM FOR COMETER - ANALOG LCD INDICATOR WITH HART PROGRAMMINGCAPABILITY AND PROMETER - PROGRAMMABLE INDICATOR
- 29 -
Fig. 8 - REVIEW menu
Fig. 9 - PV menu
REVIEW
ENTER
TAG 8
ESC
ENTER
ABCDEFG
NEXTPREV
NEXT PREV
(SCROLL)
ESC
XMTR N'
1234567
ESC ENTER
NEXT PREV
(SCROLL)
ESC
SENS N'
1234567
ESC ENTER
NEXT PREV
(SCROLL)
ESC
UP/DOWN
UP
ESC ENTER
ESC
UNITS
KPA
ESC ENTER
ESC
0.000LRV
ESC
40.000URV
ESC
-40.000LRL
ESC
40.000URL
ESC
1.0000DAMPING
ESC
OUTPUT
LIN
ESC ENTER
ESC
NEXTPREV
NEXT PREV
ENG.UNITS
PV
ENTER
PRIMARY
ESC
ENTER
10 sec. 10.690KPA
NEXTPREV
or
8.280mA
2ND
27.000DEG.C
NEXT PREV
ENTER
or
26.750%
3RD
10.000MPA
NEXT PREV
ENTER
4TH
200Lt/min
NEXT PREV
ENTER
NEXT PREV
ESCESCESC
10 sec.
10 sec.
ANALOGOUTPUT
OUTPUT%
10 sec. 10 sec.10 sec.
ADDENDUM FOR COMETER - ANALOG LCD INDICATOR WITH HART PROGRAMMINGCAPABILITY AND PROMETER - PROGRAMMABLE INDICATOR
- 30 -
PV-scaling operation can be used to align the "zero" of theprocess with the "zero" reading of the transmitter. A configurationtool must be use to perform this operation through digitalcommunication.
There are two different ways to perform a PV-scaling.Method 1: apply to the transmitter a pressure that corresponds
to the scaling value (offset) you have to apply to thereading and perform the operation using theconfiguration tools. The operation is called SET PVZERO (see example 1).
Method 2: calculate the scaling value (offset) and apply it to thetransmitter following the operation available on theconfiguration tool. With this method it is possible toperform a scaling operation even for a value differentthen zero. The operation is called SET PV VALUE(see example 2).
Effect of the PV-scaling operation:An example can better explain the effect of the scaling action.
Example n° 1the transmitter is calibrated at:
LRV = 0 mbarURV = 200 mbar
the transmitter model has the following limits of operation:LRL = -400 mbarURL = +400 mbar
For the effect of a transmitter's capillary, connected to a tank,there is a pressure of 80 mbar when the tank is empty, i.e. thetransmitter's reading is 80 mbar.In order to eliminate the pressure caused by the fluid inside thecapillary, you can perform a PV scaling for compensating/scaling the reading for these 80 mbar. The result of thisoperation is:
the transmitter's reading is now 0 mbar.offset is -80 mbar and must be considered that while thelimits of the transmitter remains:
LRL = -400 mbarURL = +400 mbar
and the calibration does not changeLRV = 0 mbarURV = 200 mbar
The configuration tools allows you to evaluate the newoperative limits:
operative LRL = -480 mbaroperative URL = +320 mbar
ADDENDUM FOR PV-SCALING OPERATION
Example n° 2the transmitter is calibrated at:
LRV = 0 mbarURV = 200 mbar
the transmitter model has the following limits of operation:LRL = -400 mbarURL = +400 mbar
the transmitter is reading:PV = 100 mbar
and you know the process value is 50 mbar.
You can apply this 50 mbar for your PV scaling operation, withsimilar effect as per the previous example:
PV reading = 50 mbaroffset = 50 mbar so that while the limits of thetransmitter remains:
LRL = -400 mbarURL = +400 mbar
with no change for the calibration, the configurationtools allows you to display the new operative limits:
operative LRL = -450 mbaroperative URL = +350 mbar
When requested it is possible to reset the value actuallyapplied as offset.When an offset is defined, the trimming operations aredisabled and can be rehabilitated only by eliminating thescaling, i.e. setting the offset to 0.
- 31 -
ADDENDUM FOR "SURGE PROTECTION" OPTION OF THE TRANSMITTERS
WARNING - Note for Hazardous Area InstallationFor the Pressure Transmitter with surge protector must be additional considered:1 The transmitter has to be supplied from a voltage source which is safely separated from mains (galvanic separation).2 The potential equalization for the entire cable link must be guaranteed since the intrinsic safety circuit of the transmitter
is grounded.
GENERAL DESCRIPTION
This option provides a built-in surge protection circuit.The surge protector is designed to dissipate large quantities of electrical energy which have been induced in a transmission line.The option is suitable to protect up to 2500 V (5 kA discharge current) of 8µs rise time/20µs decay to half value.These large quantities of energy can be induced in the signal transmission line by lightning discharge in the area or by nearbyelectrical equipment.The dissipation of this energy prevents damage to transmitter circuitry connected to the transmission line.
The surge protector will not protect the instrument in case of a direct lightning strike.
The surge protector board is located inside the terminal block of the transmitter (see drawing).The circuit is designed to operate and recover automatically. It does not require periodic testing or adjustment.
FITTING PROCEDURE ( See Fig. 1)
CAUTION : This procedure should not be carried out on the field site.
a) Remove the transmitter cover of the field connections side.b) Unplug the built-in indicator, if present.c) Unscrew the two Phillips screws (M 4 x 18 mm) which secure the terminal block and pull it off the housing.d) Unweld the + and - wires which connect the two RF (radio frequency) filters, on the back of the terminal block.e) Fit properly the surge protector p.c. board and secure it by a self-tapping screw (M 2.9 x 6mm)f) Secure the two +/- eyelet terminals to +/- holes on the back of the terminal block, by a welding operation.g) Secure the two +/- wire eyelet terminals of the RF filters to the +/- bushes of the p.c. board by a welding operation.h) Connect the wire eyelet terminal of the Surge Protector to the dedicated ground connection below terminal block, using a
provided self tapping screw M4x8 mm and relevant washers.i) Reinstall the terminal block and stick on the notice label in the proper position.l) Plug the built-in indicator, if used.m) Refit the cover.
Refer to Fig. 1 and also follows the indication in the figures 2a and 2b.In the first one (2a) you can see the terminal block connection when there is no surge protector applied.In the latter (2b) you can see the terminal block connection when surge protector is in!
NOTE - The Surge Protector is suitably provided with the necessary installation screws and the notice label.Adding the unit to an existing transmitter will affect the power supply requirement for a minimum added operating voltageof 1.6 V d.c.
- 32 -
. . . ADDENDUM FOR "SURGE PROTECTION" OPTION OF THE TRANSMITTERS
Fig. 1 - SURGE PROTECTOR
Stuck on label to disclose thepresence of the surge protector
Two holes for M4x18 mm
fixing screws
+/- Terminals
Socket forbuilt-in indicator
TERMINAL BLOCK(Side Sect. View)
Terminals to be weldedinto the specified holes
TERMINAL BLOCK(Front view)
SURGE PROTECTOR(P.C. Board)
TERMINAL BLOCK(Back view)
Self-tapping screw M2.9x6 mm to securethe surge prot. p.c. board
Terminal holes tobe used for welding
the +/- eyeletterminals of the
"RF" Filter wires.
Two notches on the extplastic case wall
to lodge the surge prot.p.c. board
Self-tapping screwM2.9x6mm
- 33 -
. . . ADDENDUM FOR "SURGE PROTECTION" OPTION OF THE TRANSMITTERS
Red Black
Fig. 2aConnection for terminal block and housing.
Note: Before to fix the terminal block to the housing put thetwo wires in the position as shown above, in order to avoidany damages.
Fig. 2bConnection for terminal block and housing, with surgeprotection.
Note: Before to fix the terminal block to the housing put thetwo wires in the position as shown above, in order to avoidany damages.
+ -
Black
Red
Green
- 34 -
The two possible secondary electronics are shown in the figures.There are 6 dip switches located on the secondary electronics as indicated below; they are used for settings when integral digitaldisplay is not available.
Switch 1 and 2 are used for Snap Calibration, Zero and Span Raise/Lower and also for Damping step.
Switches 3 and 4 are used for Electronics or Transducer replace
Switch 5 is for Write Protect mode selection
Switch 6 is for Up/Down Scale selection
Now follows a description of the operations, remarking that functionalities related to usage of - and + buttons can be done only
if secondary electronics is fitted with them.
ADDENDUM USE OF HARDWARE LINKS ON THE SECONDARYELECTRONICS
ZERO / SPAN SNAP CALIBRATION
With switches 1 and 2 down in position, ZERO and SPAN local adjustment, locatedbelow the nameplate of the transmitter housing can be used for ZERO (4-mA point),and SPAN (20 mA point), adjustment, i.e. range calibration.
ZERO / SPAN - RAISE / LOWER
When switch 1 is moved on in "1" position, ZERO/SPAN Raise/Lower is active.The usage of - and + buttons on the secondary electronics causes respectively anincrement and a decrement of the SPAN value (URV); ZERO and SPAN localadjustment under the nameplate allows ZERO value (LRV) increment or decrement.
DAMPING RAISE / LOWER
With switch 2 up in "1" position, DAMPING Raise/Lower is active.Use - button and + button if present on the secondary electronics to respectivelydecrement and increment the damping value.Acceptable values for damping are: 0 - 0,25 - 0,5 - 1 - 2 - 4 - 8 and 16.For secondary electronics without - and + buttons the damping can be changed usingPC tools or hand held terminal.
ZERO / DAMPING - RAISE / LOWER
When switches 1 and 2 are up in "1" position, both ZERO and DAMPING Raise/Lowercan be performed.Use - button and + button on the secondary electronics to respectively decrement andincrement the damping value.Use ZERO and SPAN local adjustment under the nameplate for ZERO value (LRV)increment or decrement.
1 2 3 4 5 6
1
0
1 2
1
0
1 2
1
0
1 2
1
0
1 2
1
0
- 35 -
. . . ADDENDUM USE OF HARDWARE LINKS ON THE SECONDARY ELECTRONICS
REPLACE
Usually switches 3 and 4 are down in "0" position.They are moved when a replace operation is required.
Switch 3 up in "1" position is required before power up the transmitter,when a replace is being performed. Switch 4 down in "0" position allowsthe replace of the transducer.
Switch 4 up in "1" position allows the replace of the secondary electronics.It must be moved in this position, when electronics replace is beingperformed, before power up the transmitter.
3 4
1
0
WRITE PROTECT mode
With the switch 5 up in ON position the write protect mode is active.It is a way to protect the device from any change:configuration data and parameters cannot be modified.
UP/DOWN SCALE mode
The switch 6 defines the fail safe output condition in case of transmitterfailure:
- In the ON position the output is Down (below 4 mA and more precisely 3,7 mA);- In the OFF position the output is UP (above 20 mA and more precisely 22 mA)
5 6
1
0
5 6
1
0
NOTE: The message WRITE DISABLE appears on the integral digital display when Write Protect Link is in Protectposition. The message ZERO DSBL or SPAN DSBL appears on the integral digital display when ZERO and SPAN localadjustment are disable. Zero and Span can be disabled using a HART configuration software.
NOTE: Typically the Up/Down scale mode is activated when there is a failure in the physical elements of the sensorand on the electronics of the device, and more precisely:1) Values in the sensor database are corrupted;2) EEprom of Primary Electronic (sensor) is failed;3) Values of Primary variables are out of limits;4) Digital to analog converter (DAC) circuit is out of range.5) ASIC - (Integrated circuit) of sensor is failed.6) ASIC - (Integrated circuit) of electronics is failed.
These failure will cause diagnostic messages to appear on the integral digital display:1) ELECTRONIC FAIL2) SENSOR FAIL3) SENSOR INVALID4) DAC OUTRANG
3 4
1
0
3 4
1
0
AFTER ANY REPLACE OPERATION IT IS RECOMMENDED TOMOVE DOWN IN "0" POSITION THE RELEVANT SWITCHES.
- 36 -
ADDENDUM FOR DIFFERENTIAL PRESSURE TRANSMITTERS:SELECTABLE OUTPUT FUNCTIONS
GENERAL DESCRIPTION
The 2600T Series Differential Pressure Transmitter provides a selection of output functions, as follows:
Linear for differential pressure or level measurementsSq. Root (x) for flow measurements using restriction type primary element, like orifice plate,
integral orifice, Venturi or Dall tube and similar.Sq. Root (x3) for open channel flow measurements using rectangular or trapezoidal weirSq. Root (x5) for open channel flow measurements using V-notch (triangular) weir.Polynomial for input linearization using a 5th-order polynomial function
for input linearization using 2 polynomial functions of 2nd orderCostant current for loop or associated equipment test.
where |x| and output are in the range 0 to 1 (0% to 100%).
Figure 1 shows the Input/output relationships with the different Square Root Options applied.
These output functions can be activated using a Configuration Tool like the Hand Held Communicator, a HART UniversalCommunicator or a Personal Computer, carrying the Smart Configuration Program, connected to the transmitter via a Bell 202modem (see the relevant Operating Instructions).
The output of the transmitter is actually the analog signal 4 to 20 mA and the digital signal read in engineering units on the integraldisplay.
0 0.1 0.3 0.5 0.7 0.9
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0.2 0.4 0.6 0.8 1
Differential Pressure %/100
Flow %/100
Sq.Root x
Sq.Root x^3
Sq.Root x^5
Fig. 1
- 37 -
1.0 LINEAR
Using this function, the relationship between the input (measured value), expressed in % of the calibrated span and the outputis linear, e.g. at 0% input, corresponds 0% output (4mA), at 50% input corresponds 50% output (12mA) and at 100% inputcorresponds 100% output (20mA).
2.0 SQUARE ROOT (X)
Using this function, the output (in % of the span) is proportional to the square root of the input signal in % of the calibrated span:the instrument, e.g., gives an analog output proportional to the rate of flow.To avoid the extremely high gain with the input approaching zero, the transmitter output is linear with the input up to 4%,programmable in order to ensure a more stable output near zero. This also allows an easier zero adjustment and performs areduced zero error for ambient temperature variations.An explanation is given in fig. 2. For an input variation from 0 to 0.5% the output varies linearly. For input variation greater then0.5% up to a value programmable from 1 to 4%, the output still varies linearly. Then at input values greater then 4% the outputfollows the applied transfer function. In the figure it is also indicated the default selection.To convert from a pressure value within the calibrated span to a percent of flow, first express the pressure as a percent of calibratedspan, then take the square root of this pressure percentage and multiply by 10.Example : Transmitter calibrated 0÷400 mbar - with 196 mbar, pressure input, the percentage of flow is determined as follows:
196
400
√ 49 x 10 = 70% of calibrated flow
To convert from a percentage of the calibrated flow to the equivalent output current (see figure), first divide the percentage of flowby 100, then multiply this figure by the 16 mA adding also the live zero 4 mA.
70% calibrated flow
100
ADDENDUM FOR DIFFERENTIAL PRESSURE TRANSMITTERS:SELECTABLE OUTPUT FUNCTIONS
x 100 = 49% of calibrated pressure
x 16 mA + 4 mA d.c. = 15,2 mA d.c.
Fig. 2
Output4÷20 mA
7.2 mA(20%)
5.6 mA
4.08 mA
4 mA(0%)
Defaultselection Square
root
slope 1
slope 5.57
0 0.5% 1% 4%
programmable
slope 19
TheoreticalSquare Root Curve
Input
- 38 -
Fig. 3a - Rectangular weir Fig. 3b - Trapezoidal weir
. . . ADDENDUM FOR DIFFERENTIAL PRESSURE TRANSMITTERS:SELECTABLE OUTPUT FUNCTIONS
3.0 SQUARE ROOT (X3)
This function, as mentioned before, can be used for open channel flow measurement using ISO 1438 rectangular weirs (HamiltonSmith, Kindsvater-Carter, Rehbock formulas) or trapezoidal weirs (Cippoletti formulas) (see Fig. 3a and 3b) and ISO 1438 Venturiflumes. In these types of devices the relationship between the flow and the developed head h (the differential pressure mesuredby the transmitter) is proportional to h3/2 or square root of h3. Other types of Venturi or Parshall flume do not follow this relationship.
Using this function, the output (in % of the span) is proportional to the square root of the third power of the input signal in % ofthe calibrated span: the instrument, e.g., gives an output proportional to the rate of flow calculated using the above mentionedformulas.
4.0 SQUARE ROOT (X5)
This function can be used for open channel flow measurement using ISO 1438 V-notch (triangular) weirs (see Fig. 4) where therelationship between the flow and the developed head h (the differential pressure measured by the transmitter) is proportionalto h5/2 or square root of h5.
Using this function, the output (in % of the span) is proportional to the square root of the fifth power of the input signal in % ofthe calibrated span: the instrument, e.g., gives an output proportional to the rate of flow calculated using the Kingsvater-Shenformula.
Fig. 4 - V-notch weir
- 39 -
. . . ADDENDUM FOR DIFFERENTIAL PRESSURE TRANSMITTERS:SELECTABLE OUTPUT FUNCTIONS
5.0 POLYNOMIAL 1 (5th order)The polynomial function, applied to the transmitter input (x) expressedin % of the calibrated span, has the following form:
Out = ± A0 ± A1 (x) ± A2 (x2) ± A3 (x
3) ± A4 (x4) ± A5 (x
5)
where (x) and Out should be normalized in the range 0 to 1 forcalculation purpose, with following Out meaning: Out = 0 means Analog out 4 mA Out = 1 means Analog out 20 mAThis function can be used for linearization purpose: the user can plot thecharacteristic curve of the input and find, using a mathematical method,the parameters of the polynomium that better approximate the plottedcurve. Check, after the calculation, if the maximum error is compatiblewith the application.The following are some application examples.
5.1 CYLINDRICAL VESSELUsing the polynomial function applied to a level transmitter installed ina horizontal cylindrical vessel it is possible to transmit the measure oflevel in term of partial volume. Some different cases should beconsidered:
a) Cilindrical vessel with flat ends (not often used. Fig. 5a). Transmittermeasuring the whole vessel heigth.The following polynomium gives the area of the circular section inrelation to the heigth h (heigth of the liquid in the vessel).
Out = - 0.02 + 0.297 h + 2.83 h2 - 4.255 h3 + 3.5525 h4 -1.421 h5
Being both the input h and the output Out normalized, i.e. in the range0 to 1 (or 0% to 100%), the vessel diameter corresponding to a circulararea equal to 1 (100%) will be "normalized" by a "K" factor of thefollowing value : K = 2 • √ 1/ π = 1.12838
The volume of the liquid contained in the vessel, at heigth = h will be V = Out • (d/1.12838)2 • Lwhere d = vessel diameter and L = vessel length.
The non conformity error is within 0.1% between 0.5% and 99.5% of h,0.2% at 0% and 100%.
b) Cilindrical vessel with hemispherical ends (see Fig. 5b). Transmittermeasuring the whole vessel heigth.The same polynomium can be used also for the cylindrical vessel withhemispherical ends. To obtain the volume contained in the vessel canbe used the following empyrical formula: V = Out • (d/1.12838)2 • (L + 2/3 d)
The non conformity error depends on the ratio between diameter andlength of the vessel: for ratio ≥5 to 1 the error is ≤0.25%. Thepolynomium found with mathematical method gives an error of ±0.15%.
c) Cilindrical vessel with elliptical or pseudoelliptical ends (see Fig. 5c).Transmitter measuring the whole vessel heigth.The same polynomium can be used also for the cylindrical vessel withelliptical or pseudoellipticall ends. To obtain the volume contained inthe vessel can be used the following empyrical formula: V = Out • (d/1.12838)2 • (L + 2/3 m)where m is the length of the minor ellipse axis (see Fig.5c)
The non conformity error depends on the ratio between the diameterand the length of the vessel: for ratio ≥5 to 1 the error is ≤0.25%. Thepolynomium found with mathematical method gives an error of ±0.15%.
Fig. 5a
Fig. 5c
Fig. 5b
d
- 40 -
. . . ADDENDUM FOR DIFFERENTIAL PRESSURE TRANSMITTERS:SELECTABLE OUTPUT FUNCTIONS
Fig. 5d
Fig. 6a
5.2 SPHERICAL TANK
Spherical tank (see Fig.5d). Transmitter measuring the whole vesselheight.
The following polynomium gives the volume of the spherical section inrelation to the heigth h of the liquid in the tank. Out = 3 h2 - 2 h3
This formula is geometrical and then his conformity is perfect.
Being both the input h and the output Out normalized, i.e. in the range0 to 1 (or 0% to 100%), the sphere diameter D corresponding to avolume equal to 1 (100%) will be "normalized" by a "K" factor of thefollowing value:
K = 2 • 3 √ 3/ (4 π) = 1.2407
The volume of the liquid contained in the tank, at heigth = h will beV = Out • (D/1.2407)3
where D = sphere diameter .
5.3 CYLINDRICAL VESSEL AND SPHERICAL TANK WITHPARTIAL LEVEL MEASUREMENT
Cases a) to d) but with partial level measurement (Fig. 6a)In these cases two methods can be used:
1) Plot the changes in volume in relation to the level changes and,using a mathematical method, find the relevant polynomium.
2) Use the polynomium coefficients for cases a) to d) and calibrate thetransmitter range to cover the full diameter of the vessel or tank: thechanges in volume for the h changes between h0 and h max will becorrect. Of course the transmitter will transmit, when the level is≤h0, the volume corresponding to h0: the same apply for level ≥hmax.All transmitted volumes are % of the total volume of the vessel.
If it is required the partial volume starting from h0 (i.e. the volume at h0 = 0) then the A0 coefficient should be equal to the polynomiumsolved for h0 with negative sign: for example for h0 = 20%
A0 = - 0.02 + 0.297 • 0.2 + 2.83 • 0.22 - 4.255 • 0.23 + 3.5525 • 0.24 -1.421 • 0.25 = - 0.14179
The polynomium coefficients for the example will be:
A0 A1 A2 A3 A4 A5
Out = - 0.14179 + 0.297 h + 2.83 h2 - 4.255 h3 + 3.5525 h4 -1.421 h5
Note : The accuracy of all above numerical values can not be guaranteed.
General notes for level measurementThe level transmitter calibration is effected by the transmitter installation conditions, i.e. if the reference connection isempty (dry leg) or liquid filled (wet leg). In the first case (dry leg) the calibration in affected by the specific gravity of themeasured liquid and the atmosphere above the liquid at process condition, whereas in the second case (wet leg), it isaffected by the specific gravity of the liquid in the connecting pipe(s).
- 41 -
. . . ADDENDUM FOR DIFFERENTIAL PRESSURE TRANSMITTERS:SELECTABLE OUTPUT FUNCTIONS
6.0 POLYNOMIAL 2 (Two polinomial functions of 2nd order)
Analog Output transfer function can also be defined as a two polinomialfunction. Both polinomials are of 2nd order. So two different polinomialfunctions are used: Out = [± A0 +A1 (x
1) ± A2 (x2)] + [± B0 +B1 (x
1) ± B2 (x2)]
Here the polinomial with A coefficients is used for X from 0 to a K value,and the second one with B coefficients for X greater than the K value.
Ax and Bx terms of the polinomials have to be calculated according tothe shape of the vessel.A PC based software tool is available for polinomial coefficientsdefinition.
7.0 CONSTANT CURRENT (Loop Test)
This output function, activated by a Configuration Tool, can be used totest the transmitter output, the integrity of the transmission loop and thecalibration of associated equipment like receivers, recorders, etc.When this function is activated the transmitter acts like a costant currentgenerator: using the configuration tool the user can specify a fixedoutput current of 4 mA, 20 mA or any value between 4 and 20 mA.
0 K 1
Polinomial withB coefficients
Polinomial withA coefficients
= X
Fig. 6b
TX
2nd
polin
omia
l fun
ctio
n1s
t pol
inom
ial
func
tion
- 42 -
DANGER - For installation in HazardousAreas, i.e. areas with danger of fire and/or explosion,irrespective of the protection mode used, theinstallation must carried out in accordance withlocal regulations. Ensure also that the temperatureof the transmitter does not exceed the valueindicated in the Safety Marking plate. In thisconnection, consider that process temperatureabove 85°C (185°F) requires derating the ambientlimits by 1.5:1 ratio.
Tank
Tank Nozzle
2" or 3" Tank nozzle
Extended diaphragm Flush diaphragm
2" or 3" Tank nozzle
Figure 2 - Liquid level transmitter - Diaphragm options
Figure 1 - Liquid level transmitter - Installation
Flange-mounted transmitters are suitable for open or closed tank service.The process fluid may, or may not, be corrosive, viscous, dirty and with suspended solids; each case requires a proper transmitter.2600T Series provides a model for tank service.They includes two main application variants: one is dedicated to liquid level measurement and the other is marketed as differentialpressure transmitter but it is particularly suitable for liquid level measurement.
Liquid level transmitter is mounted to a tank as shown in Figure 1.The ambient temperature of the transmitter mounting location must be between -40°C and +85°C (-40 and +185°F).The process temperature can instead be between -40°C and +320°C (-40 and +608°F). The process interface and fill fluid of thetransmitter must be selected amongst the various options provided according to the specific range of temperature.
ADDENDUM FOR FLANGE-MOUNTED TRANSMITTERS
The liquid level transmitter has been designed to connect to a flanged tank nozzle, or similar ANSI (DIN) fitting. Standardconnections for 2/3-inch Class 150/300/600 flanges, and equivalent DIN, are available.
Flush and extended diaphragm options are also available,Figure 2.The flush diaphragm is suitable for applications where theprocess is free of suspended solids.The extended diaphragm eliminates the pocket at the transmitterconnection and is typically used for slurries and viscous liquids.
It is recommended that the liquid level transmitter be mounted with the process diaphragm vertical and with the housing abovethe primary transducer as described in the pictures.Operation is not affected by mounting in other positions, however, some rezeroing may be required.The transmitter is insensitive to level changes over the lower half of the diaphragm, so it is important to locate the transmitter datumline with the center line of the tank nozzle. The nozzle also must be located so that the minimum level is always at or above thedatum line.The liquid level transmitter can be used to measure liquid level in either open or closed (pressurized) tanks.
S
NOSSTIUCRIC
SEL
NOI
NETS
OST U
RREV
UOCE
LRE
DRAG
TNE' M
EF NE BELCI
QUAT
E
ALSTIU
CRIC
IVE
H
COPE
EK
VERTIGT
E
H
WN
!
S
NOSSTIUCRIC
SEL
NOI
NETS
OST U
RREV
UOCE
LRE
DRAG
TNE' M
EF NE BELCI
QUAT
E
ALSTIUCRI
C
IVE
H
COPE
EK
VERTIGT
E
H
WN
!
S
NOSSTIUCRIC
SEL
NOI
NETS
OST U
RREV
UOCE
LRE
DRAG
TNE' MEF NE BELCI
QUAT
E
ALSTIUCRI
C
IVE
H
COPE
EK
VERTIGT
E
H
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!
- 43 -
Max level
Minimumlevel
Low side vented
Transmitter datumMinimum level must be at or above this datum
Span = H1*G1, in inches w.g. if H1 is in inches
G1 = specific gravity of the process liquid
Lower range value = [H2*G1], in inches w.g. if H2 is in inches
Upper range value = Lower range value + span
For a better understanding, three applications of liquid level measure are shown, as follows:
Application n° 1 : Liquid Level - Open Tank Using a Flange-Mounted Transmitter
Max. level
Min. level
Datumline
Dry leg
Gate valve
Condensate trap(optional)
Wet leg
Gate valve
Datumline
Min. level
Max. level
Filling tee
Figure 4 - Liquid level transmitter in closed tank installation
INSTALLATION WITH DRY LEG INSTALLATION WITH WET LEG
In the closed tank application, Figure 4, the effect of tank pressure is canceled by connecting the HI side and LO side of the primarytransducer to the tank. The HI side connection is made by mounting the transmitter on the tank nozzle. A compensating legconnects to the LO side near the top of the tank. It is important to ensure that this leg is either completely free of liquid (dry leg)or completely filled to a constant level (wet leg).
In open tank applications, mounting the transmitter on the tanknozzle provides the HI side process connection, with the LOside being vented to atmosphere. The hydraulic head pressureacting against the process diaphragm is a direct measurementof the liquid level. The effect of atmospheric pressure iscanceled because this pressure is applied to both sides of thetransmitter.A recommended open tank installation is shown in Figure 3.
. . . ADDENDUM FOR FLANGE-MOUNTED TRANSMITTERS
Figure 3 - Liquid level transmitterin Open tank installation
Max. level
Datum
line
Min. level
S
NOSSTIUCRIC
SEL
NOI
NETS
OST U
RREV
UOCE
LRE
DRAG
TNE' M
EF NE BELCI
QUAT
E
ALSTIU
CRIC
IVE
H
COPE
EK
VERTIGT
E
H
WN
!
S
NOSSTIUCRIC
SEL
NOI
NETS
OST U
RREV
UOCE
LRE
DRAG
TNE' M
EF NE BELCI
QUAT
E
ALSTIU
CRIC
IVE
H
COPE
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VERTIGT
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H
WN
!
S
NOSSTIUCRIC
SEL
NOI
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OST U
RREV
UOCE
LRE
DRAG
TNE' M
EF NE BELCI
QUAT
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- 44 -
Minimumlevel
Transmitter datum
Filling tee
Impulse lines filledwith stable liquidMax level
Minimum level must be ator above this datum
Application n° 2 : Liquid Level - Closed Tank Using a Flange-Mounted Transmitter(No Condensable Vapors)
. . . ADDENDUM FOR FLANGE-MOUNTED TRANSMITTERS
Span = H1*G1, in inches w.g. if H1 is in inches
Lower range value = [H2*G1]-[H4*Gw], in inches w.g. if H2 and H4 are in inches
Upper range value = Lower range value + span
G1 = specific gravity of process liquid
Gw = specific gravity of liquid in wet leg
Transmitter datumMinimum level must notbe below this datum
Max level
Minimumlevel
Span = H1*G1, in inches w.g. if H1 is in inches
G1 = specific gravity of the process liquid
Lower range value = [H2*G1], in inches w.g. if H2 is in inches
Upper range value = Lower range value + span
Application n° 3 : Liquid Level - Closed Tank Using a Flange-Mounted Transmitter and a Wet Leg (With Condensable Vapors)
- 45 -
Sensor trimmingIf a sensor trimming operation is requested for level transmitters, follow the relevant procedure of the Hand Held Communicatorand PC Software instructions.If the result is not satisfactory after having carried out either the ZERO TRIMMING or the FULL TRIMMING, the operation mustbe repeated with a special variation for these transmitters.This special procedure dedicated to the level transmitters is as follows:
a) LOW TRIM (low value) for FULL TRIM operation, or ZERO TRIM, only.A standard operation must be performed according to the procedure. If the result is not satisfactory the operation must berepeated with a similar procedure but with a new value which has to be entered. This value must be calculated, as follows,taking in consideration the error with reversed sign:
new V entered = V applied - ( V displayed - V applied)* (*) error
- 1st Example: Trimming at 10 mbar (applied value)If the displayed value (via HART) after the first operation, is 10.2 mbar, then the error is +0.2 (10.2 - 10).The new value to be therefore entered is 9.8 mbar (10 - 0.2).
- 2nd Example: Trimming at true zero (0 mbar)If the displayed value (via HART) after the first operation, is -0.5 mbar, the operation must be repeated entering + 0.5 mbar.
Note: The LOW TRIM and ZERO TRIM operations affect the span as they do not change the upperrange value previously set. So a high trimming operation according to point b, is highly recommended.
b) HIGH TRIM (high value) for FULL TRIM operation.A standard operation must be performed according to the procedure. If the result is not satisfactory the operation must berepeated with a procedure similar to that shown at point a above.(new calculated value with error taken with reversed sign).
Output % RerangingSometimes, in case of tank level measurement, it becomes difficult to calculate the LRV or the URV of the transmitter, or to emptythe tank for zero adjustment. So, not only with flange-mounted, but also with differential pressure transmitters using remote seals,the Output % Reranging operation helps the user during transmitter calibration.When it is knows the level of the tank, expressed in percentage, the liquid level, it is possible to input this percentage thatautomatically the transmitter recalculates its LRV and URV according to the new percentage value.This can be done using a HART configuration tool on a 2600T Transmitter.Two options are available as Output % Reranging operation:1) OP Range Low where both LRV and URV are adjusted2) OP Range High where only URV is change in accordance with the new input percentage
As example:
. . . ADDENDUM FOR FLANGE-MOUNTED TRANSMITTERS
+
Actual level measured by the transmitter:Transmitter output = 27%Calibration : LRV = -125 mbar
URV = +340 mbar
a) New input level measurement (Option 1) = 30%New calibration : LRV = -139.5 mbar
URV = +325.5 mbarThe transmitter output is now = 30%
Starting again from the initial settings:Transmitter output = 27%Calibration : LRV = -125 mbar
URV = +340 mbar
b) New input level measurement (Option 2) = 30%New calibration : LRV = -125 mbar
URV = +291.5 mbarThe transmitter output is now = 30%
- 46 -
ADDENDUM FOR 3A SANITARY STANDARD APPLICATIONS
NOTE (3A requirements)
ALL sanitary S264S remote diaphragm seals and other associated direct mount sanitary diaphragm seals must be mounted insuch a way as to allow for drainage of all process fluids.Tank spud fittings must be mounted with the leak detection hole located at the bottom for proper drainage by gravity.Sanitary applications must be performed so that all welding surfaces are smooth in order to prevent dirt from lodging insidesurface irregularities.
Welding surface
Welding surface
Leak detection hole
- 47 -
ADDENDUM FOR "EX SAFETY" ASPECTS AND "IP" PROTECTION(EUROPE)
According to ATEX Directive (European Directive 94/9/EC of 23 March 1994) and relative European Standards which canassure compliance with Essential Safety Requirements, i.e., EN 50014 (General requirements) EN 50018 (Flameproof enclosures“d”) EN 50020 (Intrinsic safety “i”) EN 50284 (Equipments, group II, category 1G) EN 50281 (Apparatus for use with combustibledusts), the pressure transmitters of the 2600T SERIES have been certified for the following group, categories, media of dangerousatmosphere, temperature classes, types of protection. Examples of application are also shown below by simple sketches.
a) Certificate ATEX II 1 GD T50°C, EEx ia IIC T6 (-40°C ≤ Ta ≤+40°C) respectively, GD T95°C, EEx ia IIC T4 (-40°C ≤ Ta ≤+85°C)
ZELM certificate number ZELM 02 ATEX 0081The meaning of ATEX code is as follows:
II : Group for surface areas (not mines)1 : CategoryG : Gas (dangerous media)D: Dust (dangerous media)
T50°C: Maximum surface temperature of the transmitter enclosure with a Ta (ambient temperature)+40°C for Dust (not Gas) with a dust layer up to 50 mm depth.
T95°C: As before for Dust for a Ta +85°C(Note: the number close to the CE marking of the transmitter safety label identifies the Notified Body which has responsibilityfor the surveillance of the production)
The other marking refers to the protection type used according to relevant EN standards:EEx ia : Intrinsic safety, protection level “a”
IIC : Gas groupT6 : Temperature class of the transmitter (which corresponds to 85°C max)
with a Ta (ambient temperature) +40°CT4 : Temperature class of the transmitter (which corresponds to 135°C max)
with a Ta (ambient temperature) +85°CAbout the applications, this transmitter can be used in “Zone 0” (Gas) and "Zone 20" (Dust) classified areas (continuoushazard) as it is shown on the following sketch:
Zone "0"
2600T Txcategory 1G
EEx ia
Note: the transmitter must be connected to a supply(associated apparatus) certified [EEx ia]
Zone "20"
2600T Txcategory 1D
IP6x(EEx ia)
Application with Gas Application with Dust
+ +
Note: the protection is mainly assured by the "IP degree"associated to the low power from the supply.This can either be [ia] or [ib]
APPLICATION FOR PRESSURE TRANSMITTER EEx ia CATEGORY 1GD
- 48 -
ADDENDUM FOR "EX SAFETY" ASPECTS AND "IP" PROTECTION (EUROPE)
b) Certificate ATEX II 1/2 GD T50°C, EEx ia IIC T6 (-40°C ≤ Ta ≤+40°C) respectively, GD T95°C, EEx ia IIC T4 (-40°C ≤ Ta ≤+85°C)
ZELM certificate number ZELM 02 ATEX 0081
Note: this ATEX Category depends on the application (see below) and also on the intrinsic safety level of the transmittersupply (associated apparatus) which can sometimes suitably be [ib] instead of [ia]. As it is well known, the level of anintrinsic safety system is determined by the lowest level of the various apparatus used, i.e., in the case of [ib] supply, thesystem takes over this level of protection.
The meaning of ATEX code is as follows:II : Group for surface areas (not mines)
1/2 : Category - It means that only a part of the transmitter complies with category 1 and asecond part complies with category 2 (see next application sketch)
G : Gas (dangerous media)D : Dust (dangerous media)
T50°C: Maximum surface temperature of the transmitter enclosure with a Ta (ambient temperature)+40°C for Dust (not Gas) with a dust layer up to 50 mm depth.
T95°C: As before for Dust for a Ta +85°C(Note: the number close to the CE marking of the transmitter safety label identifies the Notified Body which has responsibilityfor the surveillance of the production)
The other marking refers to the protection type used according to relevant EN standards:EEx ia : Intrinsic safety, protection level “a”
IIC : Gas groupT6 : Temperature class of the transmitter (which corresponds to 85°C max)
with a Ta (ambient temperature) +40°CT4 : Temperature class of the transmitter (which corresponds to 135°C max)
with a Ta (ambient temperature) +85°C
About the applications, this transmitter can be used in Zone “0” (Gas) classified areas (continuous hazard) with its “processpart” only, whereas the remaining part of the transmitter, i.e. its enclosure, can be used in Zone 1 (Gas), only (see sketchbelow). Reason of this is the process part of the transmitter (normally called primary transducer) that provides inside separationelements to seal off the electrical sensor from the continuously hazardous process, according to the EN50284 and EN50018.About Dust application, the transmitter is suitable for "Zone 21" according to the EN 50281 as it is shown on the relevant part ofthe sketch:
APPLICATION FOR PRESSURE TRANSMITTER EEx ia CATEGORY 1/2 GD
+
Zone "0"
dangerousmedium
(process)
Tank2600T Txcategory 1/2 G
EEx ia
Zone 0 / Zone 1Separation elements
Zone "1"
Primary transducer(Note: see thecertificate forexception )
Zone "20"
dangerousmedium
(process)
Silo2600T Tx
category 1/2DIP6x
(EEx ia)
Zone "21"
Application with Gas Application with Dust
+
Note: the transmitter can be connected toeither [ib] or [ia] supply (associated apparatus)
Note: the protection is mainly assured by the "IPdegree" associated to the low power from the supply.This can either be [ib] or [ia]
- 49 -
ADDENDUM FOR "EX SAFETY" ASPECTS AND "IP" PROTECTION (EUROPE)
c) Certificate ATEX II 1/2 G Ex d IIC T4÷T6 and orATEX II 1/2 D Ex tD A21 IP67 T85°C (-50°C ≤ Ta ≤+75°C)
CESI Certificate number CESI 02ATEX 027The meaning of ATEX code is as follows:
II : Group for surface areas (not mines)1/2 : Category - It means that only a part of the transmitter complies with category 1 and a
second part complies with category 2 (see next application sketch)G : Gas (dangerous media)D : Dust (dangerous media)
T85°C: Maximum surface temperature of the transmitter enclosure with a Ta (ambient temperature) +75°Cfor Dust (not Gas) with a dust layer up to 50 mm depth.
(Note: the number close to the CE marking of the transmitter safety label identifies the Notified Body which hasresponsibility for the Surveillance of the production)
The other marking refers to the protection type used according to relevant EN Standards:Ex d: Explosion proofIIC : Gas groupT6 : Temperature class of the transmitter (which corresponds to 85°C max) with a Ta (ambient temperature) +75°C.
About the applications, this transmitter can be used in Zone “0” (Gas) classified areas (continuous hazard) with its “process part”only, whereas the remaining part of the transmitter, i.e. its enclosure, can be used in Zone 1 (Gas), only (see sketch below). Reasonof this is the process part of the transmitter (normally called primary transducer) that provides inside separation elements to seal offthe electrical sensor from the continuously hazardous process, according to the EN 60079-26 and EN 60079-1.About Dust application, the transmitter is suitable for "Zone 21" according to the EN 61241-1 as it is shown on the relevant partof the sketch:
APPLICATION FOR PRESSURE TRANSMITTER Ex d CATEGORY 1/2 GD
+
Zone "0"
dangerousmedium
(process)
Tank
IP codeAbout the degree of protection provided by the enclosure of the pressure transmitter, the 2600T SERIES has been certified IP67according to EN 60529 standard.The first characteristic numeral indicates the protection of the inside electronics against ingress of solid forein objects includingdusts. The assigned “6” means an enclosure dust-tight (no ingress of dust).The second characteristic numeral indicates the protection of the inside electronics against ingress of water. The assigned “7”means an enclosure water-protected against a temporary immersion in water under standardized conditions of pressure and time.
2600T Txcategory
1/2G Ex d
Zone 0 / Zone 1Separationelements
Zone "1"
primarytransducer
Zone "20"
dangerousmedium
(process)
Silo2600T Tx
category 1/2DIP6x
(Ex d)
Zone "21"
Application with Gas Application with Dust
+
Note: the protection is mainly assured by the "IPdegree" associated to the low power from the supply.
Zone 20 / Zone 21Separation elements
primarytransducer
- 50 -
ADDENDUM FOR "EX SAFETY" ASPECTS (EUROPE)
According to ATEX Directive (European Directive 94/9/EC of 23 March 1994) and relative Standards which can assure compliancewith Essential Safety Requirements, i.e., EN 50014 (General requirements) EN 50021 (Specification for electrical apparatuswith type of protection "n") EN 50281 (Apparatus for use with combustible dusts), the pressure transmitters of the 2600TSERIES have been certified for the following group, categories, media of dangerous atmosphere, temperature classes, typesof protection. Examples of application are also shown below by simple sketches.
d) Certificate ATEX II 3 GD T50°C, EEx nL IIC T6 (-40°C ≤ Ta ≤+40°C) respectively, GD T95°C, EEx nL IIC T4 (-40°C ≤ Ta ≤+85°C)
ZELM "Conformity Statement" number ZELM 02 ATEX 3088(Note: It is the technical support for the ABB Declaration of Conformity)The meaning of ATEX code is as follows:
II : Group for surface areas (not mines)3 : CategoryG : Gas (dangerous media)D : Dust (dangerous media)
T50°C: Maximum surface temperature of the transmitter enclosure with a Ta (ambient temperature)+40°C for Dust (not Gas) with a dust layer up to 50 mm depth.
T95°C: As before for Dust for a Ta +85°C
The other marking refers to the protection type used according to the standards:EEx nL : Type of protection "n" with "energy limitation" technique
IIC : Gas groupT6 : Temperature class of the transmitter (which corresponds to 85°C max)
with a Ta (ambient temperature) +40°CT4 : Temperature class of the transmitter (which corresponds to 135°C max)
with a Ta (ambient temperature) +85°C
Note: when installed this transmitter must be supplied by a voltage limiting device which will prevent the rated voltageof 42 V d.c. being exceeded.
About the applications, this transmitter can be used in “Zone 2” (Gas) and "Zone 22" (Dust) classified areas (unlikely/infrequenthazard) as it is shown on the following sketch:
APPLICATION FOR PRESSURE TRANSMITTER EEx nL CATEGORY 3GD
Zone "2"
2600T Txcategory 3G
EEx nL
Note: the transmitter must be connected to a supplywith 42 V d.c. max output voltage as above indicated.The Ii of the transmitter is less than 25 mA.
Zone "22"
2600T Txcategory 3D
IP6x(EEx nL)
Application with Gas Application with Dust
+ +
Note: the protection is mainly assured by the "IP degree"associated to the low power from the supply.
- 51 -
ADDENDUM FOR "EX SAFETY" ASPECTS AND "IP" PROTECTION (EUROPE)
According to ATEX Directive (European Directive 94/9/EC of 23 March 1994) and relative European Standards which canassure compliance with Essential Safety Requirements, i.e., EN 50014 (General requirements) EN 50018 (Flameproof enclosures“d”) EN 50020 (Intrinsic safety “i”) EN 50284 (Equipments, group II, category 1G) EN 50281 (Apparatus for use with combustibledusts), the pressure transmitters of the 2600T SERIES have been certified for the following group, categories, media of dangerousatmosphere, temperature classes, types of protection. Examples of application are also shown below by simple sketches.
Note for pressure transmitter with ATEX combined approval
WARNING - Before installation of the Transmitter, the customer should permanent mark his choosen ProtectionConcept on the safety label. The transmitter can only be used with according to this Protection Concept for the whole life.If both types of protection box (on safety label) are permanent marked, the pressure transmitter must be removed fromhazardous classified locations. The selected Type of Protection is allowed to be changed only by manufacturer after a newsatisfactory assessment.
e) Certificate ATEX II 1 GD T50°C, EEx ia IIC T6 (-40°C ≤ Ta ≤+40°C)respectively, 1 GD T95°C, EEx ia IIC T4 (-40°C ≤ Ta ≤+85°C)
and ATEX II 1/2 GD T50°C, EEx ia IIC T6 (-40°C ≤ Ta ≤+40°C) respectively, 1/2 GD T95°C, EEx ia IIC T4 (-40°C ≤ Ta ≤+85°C)
and ATEX II 1/2 GD, EEx d IIC T6IP67 T85°C (-40°C ≤ Ta ≤+75°C)
ZELM certificate number ZELM 04 ATEX 0202 X (for HART)ZELM certificate number ZELM 04 ATEX 0216 X (for PROFIBUS PA and FOUNDATION Fieldbus)(X = Special conditions for safe use)
For special conditions for safe use see certificate
The meaning of ATEX code is as follows:II : Group for surface areas (not mines)1 : Category
1/2 : Category - It means that only a part of the transmitter complies with category 1 and asecond part complies with category 2 (see on application sketch)
G : Gas (dangerous media)D : Dust (dangerous media)
T50°C: Maximum surface temperature of the transmitter enclosure with a Ta (ambient temperature)+40°C for Dust (not Gas) with a dust layer up to 50 mm depth.
T95°C: As before for Dust for a Ta +85°C
and for Flameproof protecion type:T85°C: Maximum surface temperature of the transmitter enclosure with a Ta (ambient temperature) +75°C
for Dust (not Gas) with a dust layer up to 50 mm depth.
(Note: the number close to the CE marking of the transmitter safety label identifies the Notified Body which has responsibilityfor the surveillance of the production)
The other marking refers to the Intrinsic safety protection type used according to relevant EN standards:EEx ia : Intrinsic safety, protection level “a”
IIC : Gas groupT6 : Temperature class of the transmitter (which corresponds to 85°C max)
with a Ta (ambient temperature) +40°CT4 : Temperature class of the transmitter (which corresponds to 135°C max)
with a Ta (ambient temperature) +85°C
The other marking refers to the Flameproof protection type used according to relevant EN standards:EEx d: Flameproof
IIC : Gas groupT6 : Temperature class of the transmitter (which corresponds to 85°C max) with a Ta
(ambient temperature) +75°C.
About the applications of the transmitter see the relevant sketch.
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ADDENDUM FOR "EX SAFETY" ASPECTS (NORTH AMERICA)
According to Factory Mutual Standards which can assure compliance with Essential Safety Requirements
FM 3600 : Electrical Equipment for use in Hazardous (Classified) Locations, General Requirements.
FM 3610 : Intrinsically Safe Apparatus and Associated Apparatus for Use in Class I, II, III, Division 1, and Class I, Zone 0 & 1Hazardous (Classified) Locations.
FM 3611 : Nonincendive Electrical Equipment for Use in Class I and II, Division 2 and Class III Division 1 and 2 Hazardous(Classified) Locations.
FM 3615 : Explosionproof Electrical Equipment.
FM 3810 : Electrical and Electronic Test, Measuring and Process Control Equipment.
NEMA 250 : Enclosure for Electrical Equipment (1000 Volts Maximum)
The 2600T Series pressure transmitters have been certified by Factory Mutual for the following Class, Divisions and Gas groups,hazardous classified locations, temperature class and types of protection.
• Explosionproof for Class I, Division 1, Groups A, B, C and D, hazardous (classified) locations.• Dust Ignition proof for Class II, III Division 1, Groups E, F and G, hazardous (classified) locations.• Suitable for Class II, III, Division 2, Groups F and G, hazardous (classified) locations.• NonIncendive for Class I, Division 2, Groups A, B, C and D, in accordance with Nonincendive field wiring requirements for
hazardous (classified) locations.• Intrinsically Safe for use in Class I, II and III, Division 1, Groups A, B, C, D, E, F, and G in accordance with Entity requirements
for hazardous (classified) locations.• Temperature class T4 to T6 (dependent on the maximum input current and the maximum ambient temperature).• Ambient Temperature range -40°C to +85°C (dependent on the maximum input current and the maximum temperature
class).• Electrical Supply range Minimum 10.5 Volts, Maximum 42 Volts (dependent on the type of protection, maximum ambient
temperature, maximum temperature class and communication protocol).• Type 4X applications Indoors/Outdoors.
For a correct installation in field of 2600T Series pressure transmitters please see the related control drawing.
Note that the associated apparatus must be FM approved.
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. . . . ADDENDUM FOR "EX SAFETY" ASPECTS (NORTH AMERICA)
According to CSA International Standards which can assure compliance with Essential Safety Requirements
C22.2 0-M1991 : General Requirements – Canadian Electrical Code Part II. 0.4-M1982 : Bounding and Grounding of Electrical Equipment (Protective Grounding) 0.5-M1982 : Threaded Conduit Entries 25-M1966 : Enclosures for use in Class II Groups E, F and G Hazardous Locations. 30-M1986 : Explosion-proof Enclosures for use in Class I Hazardous Locations. 94-M1991 : Special Purpose Enclosures.213-M1987 : Non-Incendive Electrical Equipment for use in Class I Division 2 Hazardous Locations.157-M1992 : Intrinsically Safe and Non-Incendive Equipment for use in Hazardous Locations.
CAN/CSA C22.2 No.1010.1-92Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, Part 1 : General Requirements(includes Amendment 1)
CAN/CSA C22.2 No.1010.1B-97Amendment 2 to CAN/CSA C22.2 No 1010.1-92
CAN/CSA E60079-0-00Electrical apparatus for explosive gas atmosphere. Part 0 : General Requirements.
CAN/CSA E60079-1-01Electrical apparatus for explosive gas atmosphere. Part 1 : Construction and verification test of flameproof enclosure of electricalapparatus.
CAN/CSA E60079-11-02Electrical apparatus for explosive gas atmosphere. Part 11 : Intrinsic Safety “i”
The 2600T Series pressure transmitters have been certified by CSA International for the following Class, Divisions and Gasgroups, hazardous classified locations, temperature class and types of protection.
• Explosionproof for Class I, Division 1 and 2, Groups A, B, C and D; Class II Groups E, F and G; Class III; Enclosure Type4X Ex d IIC.
• Non incendive for Class I, Division 2, Groups A, B, C and D; Class II Groups E, F and G; Class III; Enclosure Type 4X ExnL IIC.
• Intrinsically Safe for Class I, Division 1 and 2, Groups A, B, C and D; Class II Groups E, F and G; Class III; Enclosure Type4X Ex ia IIC.
• Temperature class T4 to T6 (dependent on the maximum input current and the maximum ambient temperature).• Ambient Temperature range -40°C to +85°C (dependent on the maximum input current and the maximum temperature
class).• Electrical Supply range Minimum 10.5 Volts, Maximum 42 Volts (dependent on the type of protection, maximum ambient
temperature, maximum temperature class and communication protocol).• Type 4X applications Indoors & Outdoors.• Pollution Degree I• Installation Category II• Altitude 2000 m• Humidity 0 to 80%
For a correct installation in field of 2600T Series pressure transmitters please see the related control drawing.
Note that the associated apparatus must be CSA approved.
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- 55 -
PRODUCTS & CUSTOMER SUPPORT
ProductsAutomation Systems
• for the following industries:– Chemical & Pharmaceutical– Food & Beverage– Manufacturing– Metals and Minerals– Oil, Gas & Petrochemical– Pulp and Paper
Drives and Motors• AC and DC Drives, AC and DC Machines, AC Motors to 1kV• Drive Systems• Force Measurement• Servo Drives
Controllers & Recorders• Single and Multi-loop Controllers• Circular Chart , Strip Chart and Paperless Recorders• Paperless Recorders• Process Indicators
Flexible Automation• Industrial Robots and Robot Systems
Flow Measurement• Electromagnetic Magnetic Flowmeters• Mass Flow Meters• Turbine Flowmeters• Wedge Flow Elements
Marine Systems & Turbochargers• Electrical Systems• Marine Equipment• Offshore Retrofit and Refurbishment
Process Analytics• Process Gas Analysis• Systems Integration
Transmitters• Pressure• Temperature• Level• Interface Modules
Valves, Actuators and Positioners• Control Valves• Actuators• Positioners
Water, Gas & Industrial Analytics Instrumentation• pH, conductivity, and dissolved oxygen transmitters and
sensors• ammonia, nitrate, phosphate, silica, sodium, chloride,
fluoride, dissolved oxygen and hydrazine analyzers.• Zirconia oxygen analyzers, katharometers, hydrogen purity
and purge-gas monitors, thermal conductivity.
Customer Support
We provide a comprehensive after sales service via aWorldwide Service Organization. Contact one of the followingoffices for details on your nearest Service and Repair Centre.
ItalyABB SpA - ABB SACE DivisionBusiness Unit InstrumentationTel: +39 0344 58111Fax: +39 0344 56278
United KingdomABB LimitedTel: +44 (0)1453 826661Fax: +44 (0)1453 827856
United States of AmericaABB Inc.Tel: +1 (0) 755 883 4366Fax: +1 (0) 755 883 4373
Client Warranty
Prior to installation, the equipment referred to in this manual mustbe stored in a clean, dry environment, in accordance with theCompany's published specification.
Periodic checks must be made on the equipment's condition. Inthe event of a failure under warranty, the followingdocumentation must be provided as substantiation:
1. A listing evidencing process operation and alarm logs at timeof failure.
2. Copies of all storage, installation, operating and maintenancerecords relating to the alleged faulty unit.
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IM/2
62_4
D
Rev
9
ABB LtdHoward Road, St. NeotsCambridgeshire, PE19 3EUUKTel: +44(0)1480 475321Fax: +44(0)1480 217948
ABB Inc.125 E. County Line RoadWarminster, PA 18974USATel: +1 215 674 6000Fax: +1 215 674 7183
ABB SpAABB SACE DivisionVia Statale 11322016 Lenno (CO) ItalyTel: +39 0344 58111Fax: +39 0344 56278
ABB has Sales & Customer Supportexpertise in over 100 countries worldwide
www.abb.com/instrumentation
The Company’s policy is one of continuous productimprovement and the right is reserved to modify the
information contained herein without notice.
Printed in Italy (11.2008)
© ABB 2008
ABB Automation Products GmbHSchillerstrasse 72D-32425 MindenGermanyTel: +49 551 905 534Fax: +49 551 905 555
SITRANS F flowmetersSITRANS F MSystem information SITRANS F Melectromagnetic flowmeters
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Overview
SITRANS F M electromagnetic flowmeters are designed for meas-uring the flow of electrically conductive mediums.
The full SITRANS F M program consists of three different types of flowmeters making Siemens unique in that it covers all possi-ble applications where electromagnetic flowmeters are a suit-able match:
Modular pulsed DC flowmeters cover all ordinary applications within all industries. The wide variety of combinations and ver-sions from the modular system means that ideal adaptation is possible to each measuring task and application.
SITRANS F M products
Battery-operated water meters (fully electronic) are the perfect match for drinking water applications like network distribution, revenue metering and irrigation where mains power is not avail-able. In addition, it complies with the MID (EU) and OIML R49 water meter standards and has the MCERTS certificate.
SITRANS F M MAG 8000
High-powered flowmeters are used for difficult applications where other flowmeters can't stand up to the task. This flowmeter can handle liquids and heavy slurries in industries such as min-ing, cement and pulp & paper.
SITRANS F M 911/TRANSMAG 2
© Siemens AG 2009
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Benefits
Greater flexibility• Wide product program• Compact or remote installation using the same transmitter and
sensor• USM II communication platform for easy integration with all
systems
Easier commissioning of MAG 5000, 6000, 6000 I
All SITRANS F M pulsed DC electromagnetic flowmeters feature a unique SENSORPROM memory unit which stores sensor cali-bration data and transmitter settings for the lifetime of the prod-uct.
At commissioning the flowmeter commences measurement without any initial programming.
The factory settings matching the sensor size are stored in the SENSORPROM unit. Also customer specified settings are down-loaded to the unit. Should the transmitter be replaced, the new transmitter will upload all previous settings and resume meas-urement without any need for reprogramming.
Further, the „fingerprint“ used in connection with the SITRANS F M Verificator is stored during the initial sensor cali-bration.
Easier service
Transmitter replacement requires no programming. SENSORPROM automatically updates all settings after initializa-tion.
Room for growth
USM II the Universal Signal Module with "plug & play" simplicity, makes it easy to access and integrate the flow measurement with almost any system and bus-protocol and it ensures the flow-meter will be easy to upgrade to future communication/bus plat-forms.
Application
Electromagnetic flowmeters are suitable for measuring the flow of almost all electrically conductive liquids, pastes and slurries.
A prerequisite is that the medium must have a minimum conduc-tivity of 5 µS/cm. The temperature, pressure, density and viscos-ity have no influence on the result.
The main applications of the electromagnetic flowmeters can be found in the following sectors: • Water and waste water• Chemical and pharmaceutical industries• Food and beverage industry • Mining, aggregates and cements industries• Pulp and paper industry• Steel industry• Power; utility and chilled water industry
The wide variety of combinations and versions from the modular system means that ideal adaptation is possible to each measur-ing task.
© Siemens AG 2009
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Please see Product selector on the Inter-net, because some constrains might be related to some of the features: www.pia-selector.automation.siemens.com
MAG3100
MAG3100 HT
MAG3100 P
MAG5100 W
MAG1100
MAG1100 HT
MAG1100 F
911/E MAG8000/ MAG 8000 CT
7ME6310 7ME6320 7ME6340 7ME6520 7ME6580 7ME6110 7ME6120 7ME6140 7ME5610 7ME68107ME6820
IndustryWater / waste water XX X XXX XXX XX XXXChemical XXX XXX XXX X X XXX XXX XX XPharmaceutical XX XX XX X X XX XX XXX XFood & beverage X X X X X XX XXX XMining, aggregates & cement XXX X X XX XXX XHPI XX X XX X X XX X XOther XX XX XX XX XX XX XX XX XXX X
DesignCompact
Remote
Constant field (DC)
Alternating field (AC)
Battery-operated constant field (DC)
SizeDN 2 (1/12“)
DN 3 (1/8“)
DN 6 (1/4“)
DN 10 (3/8“)
DN 15 (½“)
DN 20 (3/4“)
DN 25 (1“)
DN 32 (1¼“)
DN 40 (1½“)
DN 50 (2“)
DN 65 (2½“)
DN 80 (3“)
DN 100 (4“)
DN 125 (5“)
DN 150 (6“)
DN 200 (8“)
DN 250 (10“)
DN 300 (12“)
DN 400 (16“)
DN 450 (18“)
DN 500 (20“)
DN 600 (24“)
DN 700 (28“)
DN 750 (30“)
DN 800 (32“)
DN 900 (36“)
DN 1000 (40“)
DN 1050 (42“)
DN 1100 (44“)
DN 1200 (48“)
DN 1400 (54“)
DN 1500 (60“)
DN 1600 (66“)
DN 1800 (72“)
DN 2000 (78“)
= available, X = can be used, XX = often used, XXX = most often used
© Siemens AG 2009
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Process connection
Wafer design
Sanitary process connections
Flanges
Flange norms
EN 1092-1
ANSI B 16.5 class 150
ANSI B 16.5 class 300
AWWA class D
AS 2129
AS 4087, PN 16
AS 4087, PN 21
AS 4087, PN 35
JIS 10K 3)
JIS 20K
Pressure rating 1)
PN 6
PN 10
PN 16
PN 25
PN 40
PN 63
PN 100
Accuracy
0.2%
0.4%
0.5%
Grounding electrodes, incl. 2) ( )
Cable glands
M20
½" NPT
= available1) Pressure may be limited by the liner material chosen2) Not for PTFE and PFA liner and tantalum/platinum electrodes and PN 100.
For 911/E grounding electrodes are optional3) On request
Please see Product selector on the Inter-net, because some constrains might be related to some of the features: www.pia-selector.automation.siemens.com
MAG3100
MAG3100 HT
MAG3100 P
MAG5100 W
MAG1100
MAG1100 HT
MAG1100 F
911/E MAG8000/ MAG 8000 CT
7ME6310 7ME6320 7ME6340 7ME6520 7ME6580 7ME6110 7ME6120 7ME6140 7ME5610 7ME68107ME6820
© Siemens AG 2009
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Materials / temperature:
Liner material / max . temperatures
NBR Hard Rubber: 70 °C (158 °F)
EPDM: 70 °C (158 °F)
Neoprene: 70 °C (158 °F)
PTFE: 100 °C (212 °F)
PTFE: 130 °C (266 °F)
PTFE: 180 °C (356 °F) ( )4)
Ebonite Hard Rubber: 95 °C (203 °F) 7)
Linatex: 70 °C (158 °F)
Ceramic: 150 °C (302 °F)6)
Ceramic: 200 °C (392 °F)
PFA: 100 °C (212 °F)
PFA: 150 °C (302 °F)
Novolak: 130 °C (266 °F)
Electrodes
S/S AISI 316 Ti
Hastelloy C
Platinum
Titanium
Tantalum
Flange/housing material
Carbon steel
Stainless steel / carbon steel
Polished stainless steel
= available4) 150 °C (302 °F)6) ATEX: 180 °C (356 °F)7) 70 °C (158 °F)
Please see Product selector on the Inter-net, because some constrains might be related to some of the features: www.pia-selector.automation.siemens.com
MAG3100
MAG3100 HT
MAG3100 P
MAG5100 W
MAG1100
MAG1100 HT
MAG1100 F
911/E MAG8000/ MAG 8000 CT
7ME6310 7ME6320 7ME6340 7ME6520 7ME6580 7ME6110 7ME6120 7ME6140 7ME5610 7ME68107ME6820
© Siemens AG 2009
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Approvals (Order as specials except for MAG 8000 CT version):
Custody transfer
Cold water - MI 001 (EU)
Cold water - DANAK TS 22.36.001
Cold water pattern approval - OIML R 49 (Denmark)
Cold water pattern approval PTB (Germany)
Heat meter pattern approval - OIML R 75 (Denmark)
Hot water pattern approval - PTB (Germany)
Other media than water pattern approval - OIML R 117 (Denmark)
Hazardous areas
ATEX - 2 GD Zone 1
FM Class 1, Zone 1
CSA Class 1, Zone 1
IEC Ex Zone 1
FM - class 1, div 2 / Zone 2
CSA - class 1, div 2 / Zone 2
Hygienic
EHEDG
3A
Drinking water
WRAS (WRc) - (UK) 4)
ANSI / NSF 61 (US) 5) 6)
ACS (FR) EPDM liner
Belgaqua (B) EPDM liner
DVGW-W270 (D) EPDM liner
Mcert (UK environmental) 7) 4)
Other
GOSS / GOST (Russia )
CRN (Canada) 3) 1)
1)
Other national approvals, see internet
Verificator compatible2)
= available1) Only PFA liner.2) Only for MAG 5000 and MAG 6000 transmitters. 3) Only DN 50 ... 300/2" ... 12". 4) EPDM liner5) Only EPDM with Hastelloy electrodes6) Pending7) EPDM or PTFE liner with AISI 316 or Hastelloy electrodes.
Please see Product selector on the Inter-net, because some constrains might be related to some of the features: www.pia-selector.automation.siemens.com
MAG3100
MAG3100 HT
MAG3100 P
MAG5100 W
MAG1100
MAG1100 HT
MAG1100 F
911/E MAG8000/ MAG 8000 CT
7ME6310 7ME6320 7ME6340 7ME6520 7ME6580 7ME6110 7ME6120 7ME6140 7ME5610 7ME68107ME6820
© Siemens AG 2009
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Please see Product selector on the Internet, because some constrains might be related to some of the features:www.pia-selector.automation.siemens.com
MAG 5000 MAG 6000 MAG 6000 I MAG 6000 I Ex d
MAG 6000 +Ex Safety barrier
TRANSMAG 2 MAG 8000/MAG8000 CT
7ME6910 7ME6920 7ME6930 7ME6930 7ME6920 7ME5034 7ME68107ME6820
Industry
Water / waste water XXX XXX XX X X XXX
Chemical X XX XX XXX X X
Pharmaceutical X XXX XX XXX X X
Food & beverage XX XXX XX X
Mining, aggregates & cement XX X XX X XXX X
HPI X X X XX X
Other XX XX XX XX X X
Design
Compact
Remote
Constant field (DC)
Alternating field (AC)
Battery-operated constant field (DC)
Enclosure transmitter
Polyamide, IP67
Die-cast aluminium
Stainless steel 1)
19“ rack
Back of panel
Panel mounting
IP67 wall mounting
Accuracy
0.2%
0.4%
0.5%
Communication
HART
PROFIBUS PA
PROFIBUS DP
FOUNDATION Fieldbus H1
DeviceNet
MODBUS RTU/RS 485 2)
Encoder interface module (Sensus protocol) for Itron 200WP radio
Batching
Cable glands
M20 3)
½" NPT
= available, X = can be used, XX = often used, XXX = most often used1) IP68 enclosure2) Modbus RTU also as serial RS2323) M25
© Siemens AG 2009
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For more national approvals please check our internet pagehttp://support.automation.siemens.com/WW/view/en/10806954/134200
Power supply
24 V 1) 1)
1) 2)
115 V - 230 V 2)
Battery
Approvals:
Custody transfer
Cold water - MI-001 (EU)
Cold water - DANAK TS 22.36.001
Cold water pattern approval - OIML R 49 (Denmark)
Cold water pattern approval PTB (Germany)
Heat meter pattern approval - OIML R 75 (Denmark)
Hot water pattern approval PTB (Germany)
Other media than water pattern approval - OIML R 117 Denmark
Hazardous areas
ATEX - 2 GD zone 1 ( )
FM Class 1, Zone 1
CSA Class 1, Zone 1
IECEx Zone 1
FM - class 1 div 2
CSA - class 1 div 2
UL / C-UL- general safety
Other
C - tick (Australia )
GOSS / GOST (Russia )
Other national approvals, see inter-net
Verificator compatible
= available1) 12/24 V AC/DC2) Main power with battery backup
Please see Product selector on the Internet, because some constrains might be related to some of the features:www.pia-selector.automation.siemens.com
MAG 5000 MAG 6000 MAG 6000 I MAG 6000 I Ex d
MAG 6000 +Ex Safety barrier
TRANSMAG 2 MAG 8000/MAG8000 CT
7ME6910 7ME6920 7ME6930 7ME6930 7ME6920 7ME5034 7ME68107ME6820
© Siemens AG 2009
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Practical examples of ordering
Note: MAG 5000/6000 transmitters and sensors are packed in sepa-rate boxes, the final assembly takes place during installation at the customer's place.
Please also see www.siemens.com/SITRANSForderingfor practical examples of ordering
SITRANS F M compact installation
+ =
MAG 6000 transmitter
MAG 3100 sensor
MAG 6000 compact mounted on a
MAG 3100 sensor
Example
Sensor 7ME6310-3TC11-1JA1
Pipe size DN 100
Liner Neoprene
Electrodes SS 316
Flanges EN 1092-1, PN 16
Transmitter MAG 6000, Polyamide, 115 ... 230 V AC
Accuracy ± 0.2 % ± 1 mm/s
Supply 230 V AC
SITRANS F M remote installation
+ =
Wall bracket MAG 6000
+ =
MAG 3100 2 x cable MAG 3100 remote installation
Example
Sensor 7ME6310-3TC11-1AA1
Pipe size DN 100
Liner Neoprene
Electrodes SS 316
Flanges EN 1092-1, PN 16
Transmitter 7ME6920-1AA10-0AA0
Accuracy ± 0.2 % ± 1 mm/s
Supply 230 V AC
Wall mounting kit FDK-085U1018
Cable kit with sensor cabel and electrode cable
A5E01181647
© Siemens AG 2009
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Function
All electromagnetic flowmeters are based on Faraday’s law of in-duction:
UM = B ⋅ v ⋅ d ⋅ k
UM = Measured voltage induced in the medium perpendicular to the magnetic field and the flow direction. The voltage is tapped at two point electrodes.
B = Magnetic flux density which permeates the flowing medium perpendicular to the flow direction.
v = flow velocity of medium
d = internal diameter of metering tube
k = proportionality factor or sensor constant
Function and measuring principle of electromagnetic measurement
An electromagnetic flowmeter generally consists of a magneti-cally non-conducting metering tube with an internal electrically non-conducting surface, magnet coils connected in series and mounted diametrically on the tube, and at least two electrodes which are inserted through the pipe wall and are in contact with the measured medium. The magnet field coils through which the current passes generate a pulsed electromagnetic field with the magnetic flux density B perpendicular to the pipe axis.
This magnetic field penetrates the magnetically non-conducting metering tube and the medium flowing through it, which must have a minimum electrical conductivity.
According to Faraday’s law of induction, a voltage UM is gener-ated in an electrically conducting medium, and is proportional to the flow velocity v of the medium, the magnetic flux density B, and the distance between the electrodes d (internal diameter of pipe).
The signal voltage UM is tapped by the electrodes which are in contact with the medium, and passed through the insulating pipe wall. The signal voltage UM which is proportional to the flow velocity is converted by an associated transmitter into appropri-ate standard signals such as 4 to 20 mA.
SITRANS F M diagnostics
The diagnostic functions are all internal tools in the meter:• Identification in clear text and error log • Error categories: function; warning; permanent and fatal
errors• Transmitter self-check including all outputs and the accuracy• Sensor check: coil and electrode circuit test• Overflow• Empty pipe: partial filling; low conductivity; electrode fouling
SITRANS F M Verificator (MAG 5000 and 6000 )
The SITRANS F M Verificator is an external tool designed for MAG 5000 and MAG 6000 with MAG 1100, MAG 1100 F, MAG 3100, MAG 3100 P or MAG 5100 W sensors to verify the entire product, the installation and the application.
The goal is to improve operation, reduce downtime and maintain measurement accuracy as long as possible.
The SITRANS F M Verificator is highly advanced and carries out the complex verification and performance check of the entire flowmeter system, according to unique SIEMENS patented prin-ciples. The whole verification test is automated and easy to op-erate so there is no opportunity for human error or influence. The system is traceable to international standards and tested by WRc (Water Research Council).
SITRANS F M Verificator
• Stand alone Verificator to measure a number of selected pa-rameters in the flow sensor and a transmitter which affects the integrity of the flow measurement
• Up to 20 measurements can be stored in the Verificator • The Verificator can be connected via a serial cable to a PC en-
abling download of the data. A Windows OC program enables printing and management of verificator reports.
Verification - Steps
Verification of a SITRANS F M flowmeter consists of the following test routines:
1. Transmitter test2. Flowmeter and cable insulation test3. Sensor magnetism test
© Siemens AG 2009
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1. Transmitter test
The transmitter test is the traditional way of on-site testing on the market and checks the complete electronic system from signal input to output.
Transmitter test
Using the excitation power output, which is generated to drive the magnetic field of the sensor, the verificator simulates flow signal to the transmitter input. By measuring the transmitter out-puts the verificator calculates its accuracy against defined val-ues. Test includes:• Excitation power to drive the magnetic field• Signal function from signal input to output• Signal processing – gain, offset and linearity• Test of analogue and frequency output
2. Insulation test
Flowmeter insulation test
The verification test of the flowmeter insulation is a „cross talk“ test of the entire flowmeter which ensures that the flow signal generated in the sensor is not affected by any external influ-ences.
In the "cross-talk" test the verificator generates a high voltage disturbance within the coil circuit and then looks for any "crosstalk" induced in the flow signal circuit. By generating dy-namic disturbances close-coupled to the flow signal, the flow-meter is tested for noise immunity to a maximum level:• EMC influence on the flow signal• Moisture in sensor, connection and terminal box• Non-conductive deposit coating the electrodes within the sen-
sor• Missing or poor grounding, shielding and cable connection.
3. Sensor magnetism test
Sensor magnetism test
The verification of the sensor magnetism is a "boost" test of the magnetic field coil. The test ensures that the magnetism behav-iour is like the first time, by comparing the current sensor mag-netism with the "fingerprint" which was determined during initial calibration and stored in the SENSORPROM memory unit.In the "boost" test the verificator changes the magnetic field in certain pattern and with high voltage to get quick stable mag-netic condition. This unique test is fulfilled without any interfer-ence or compensation of surrounding temperature or intercon-necting cabling. • Changes in dynamic magnetic behaviour• Magnetic influence inside and outside the sensor• Missing or poor coil wire and cable connection
CertificateThe test certificate generated by a PC contains: • Test result with passed or failed • Installation specification• Flowmeter specification and configuration• Verificator specification with date of calibration ensuring
traceability to international standards.
Note:It is mandatory to have the Verificator return to the factory once a year for check and re-verification.
Description Order No.
SITRANS F M Verificator
• 11 ... 30 V DC, 11 ... 24 V AC, 115 ... 230 V, 50 Hz FDK-083F5060
• 11 ... 30 V DC, 11 ... 24 V AC, 115 ... 230 V, 60 Hz FDK-083F5061
© Siemens AG 2009
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Technical specifications
Flowmeter Calibration and traceability
To ensure continuous accurate measurement, flowmeters must be calibrated. All measuring instrumentation, used in the calibra-tion of the flowmeters, has either been calibrated by a UKAS or DANAK accedited laboratory or has been calibrated against certified master sensors. This provides an unbroken chain of measurement-traceability to national standards.
Siemens Flow Instruments can provide accredited calibration in the flow range from 0.0001 m3/h to 4350 m3/h.
The accreditation bodies DANAK and UKAS have signed the ILAC MRA agreement (International Laboratory Accreditation Corporation - Mutual Recognition Arrangement). Therefore the accreditation ensures international traceability and recognition of the test results in 39 countries world wide, including the US (NIST traceability).
A calibration certificate is shipped with every sensor and cali-bration data are stored in the SENSORPROM memory unit.
Flowmeter uncertainty
MAG 5000 with MAG 1100, MAG 1100 F, MAG 5100 W, MAG 3100 and MAG 3100 P
MAG 6000 and MAG 6000 I with MAG 1100 (not PFA), MAG 1100 F (not PFA), MAG 5100 W, MAG 3100 and MAG 3100 P
V: Flow velocityE: Meter uncertainty as a percentage of measured valuev ≥ 0.1 m/s (0,3 ft/s) --> E: ±0.4 ± 1 mm/s *v < 0.1 m/s (0,3 ft/s) --> E: ±(0.25/v) % of measured value
* MAG 5100 W (Order No. 7ME652...) with DN 350 ... 1200 v ≥ 0.1 m/s (0,3 ft/s) --> E: ±0.4 ± 2 mm/sv < 0.1 m/s (0,3 ft/s) --> E: ±(0.25/v) % of measured value
Flowmeter uncertainty
10
0,2
0,0
0,6
0,4
1,0
0,8
1,4
1,2
1,8
1,6
2,2
2,0
2,6
2,4
3,0
2,8
2 3 4 5 6 7 8 9 10 11 12
3.30 6.6 9.9 13 16 20 23 26 30 33 36 39
[m/s]
[ft/s]
[±% E]
Flowmeter uncertainty
V: Flow velocityE: Meter uncertainty as a percentage of measured valuev ≥ 0.1 m/s (0.3 ft/s) --> E: ±0.2 ± 1 mm/s *v < 0.1 m/s (0.3 ft/s) --> E: ±(0.125/v) % of measured value *
* MAG 5100 W (Order No. 7ME652...) with DN 350 ... 1200 v ≥ 0.1 m/s (0.3 ft/s) --> E: ±0.2 ± 2.5 mm/sv < 0.1 m/s (0.3 ft/s) --> E: ±(0.25/v) % of measured value
10 2 3 4 5 6 7 8 9 10 11 12 [m/s]
[ft/s]
[±% E]
0,0
0,2
0,4
0,6
0,8
1,0
1,2
1,4
3.30 6.6 9.9 13 16 20 23 26 30 33 36 39
© Siemens AG 2009
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Reference conditions
Reference conditions (ISO 9104 and DIN EN 29104)
Temperature medium 20 °C ± 5 K (68 °F ± 9 °F)
Temperature ambient 20 °C ± 5 K (68 °F ± 9 °F)
Supply voltage Un ± 1%
Warming-up time 30 minutes
Incorporation in conductive pipe section
• Inlet section 10 x DN (DN ≤ 1200/48”)5 x DN (DN > 1200/48“)
• Outlet section 5 x DN (DN ≤ 1200/48”)3 x DN (DN > 1200/48“)
Flow conditions Fully developed flow profile
Additions in the event of deviations from reference conditions
Current output As pulse output (± 0.1% of actual flow + 0.05% FSO)
Effect of ambient temperature
• Display / frequency / pulse output < ± 0.003%/K act.
• Current output < ± 0.005%/K act.
Effect of supply voltage < 0.005% of measuring value on 1% change
Repeatability ± 0.1% of actual flow for v ≥ 0.5 m/s (1.5 ft/s) and conduc-tivity > 10 µS/cm
Certificates
• EN 10204 2.1 Certificate of conformity, stating that the delivered parts are made of the material quality that was ordered
• EN 10204 2.2 Test report certificate, a non batch specific material analysis of the ordered material
• EN 10204 3.1 Material analysis certificate, a batch specific analysis of the material issued by an indepen-dent inspector
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
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Technical specifications PROFIBUS PA/DP
Electrical specification DP
Electrical specification PA
PROFIBUS parameter supportThe following parameters are accessible using a MS0 relation-ship from a Class 1 Master.MS0 specifies cyclic Data Exchange between a Master and a Slave.
1) Requires a SENSORPROM containing valid fraction data.2) Value returned is dependent on the BATCH function.
When ON, Batch progress is returned.When OFF, TOTALIZER 2 is returned.
General specifications
PROFIBUS device profile 3.00 Class B
Certified Yes, according to Profile for process control devices v3.00.
MS0 connections 1
MS1 connections 1
MS2 connections 2
Physical layer specifications
Applicable standard EN 50170 vol. 2
Physical Layer (Transmission technology)
RS 485
Transmission speed ≤ 1.5 Mbits/s
Number of stations Up to 32 per line segment, (maximum total of 126)
Cable specification (Type A)
Cable design Two wire twisted pair
Shielding CU shielding braid or shielding braid and shielding foil
Impedance 35 up to 165 Ω at frequencies from 3 ... 20 MHz
Cable capacity < 30 pF per meter
Core diameter > 0.34 mm², corresponds to AWG 22
Resistance < 110 Ω per km
Signal attenuation Max. 9 dB over total length of line sec-tion
Max. bus length 200 m at 1500 kbit/s, up to 1.2 km at 93.75 kbit/s. Extendable by repeaters
Physical layer specifications
Applicable standard EN 50170
Physical Layer (Transmission technology)
IEC-61158-2
Transmission speed 31.25 Kbits/second
Number of stations Up to 32 per line segment, (maximum total of 126)
Max. basic current [IB] 14 mA
Fault current [IFDE] 0 mA
Bus voltage 9 ... 32 V (non Ex)
Preferred cable specification (Type A)
Cable design Two wire twisted pair
Conductor area (nominal) 0.8 mm2 (AWG 18)
Loop resistance 44 Ω/km
Impedance 100 Ω ± 20%
Wave attenuation at 39 kHz 3 dB/km
Capacitive asymmetry 2 nF/km
Bus termination Passive line termination at both
Max. bus length Up to 1.9 km. Extendable by repeaters
IS (Intrinsic Safety) data
Required sensor electronics Compact or remote mounted SITRANS F M MAG 6000 I Ex d
FISCO Yes
Max. UI 17.5 V
Max. II 380 mA
Max. PI 5.32 V
Max. LI 0 µH
Max. CI 0 nF
FISCO cable requirements
Loop resistance RC 15 ... 150 Ω/km
Loop inductance LC 0.4 ... 1 mH/km
Capacitance CC 80 ... 200 nF/km
Max. Spur length in IIC and IIB 30 m
Max. Trunk length in IIC 1 km
Max. Trunk length in IIB 5 km
Cyclic services:
Input (Master view) Parameter MAG 6000/MAG 6000 I
Mass flow
Volume flow
Temperature
Density
Fraction A1)
Fraction B1)
Pct Fraction A1)
Totalizer 1
Totalizer 22)
Batch progress2)
Batch setpoint
Batch compensation
Batch status (running ...)
Output (Master view) Set Totalizer 1+2
Set Mode Totalizer 1+2
Batch control (start, stop ...)
Batch setpoint
Batch compensation
© Siemens AG 2009
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Selection of sensor
Metric
Sizing table (DN 2 … DN 2000)
The table shows the relationship between flow velocity v, flow quantity Q and sensor dimension DN.
Guidelines for selection of sensor
Min. measuring range: 0 to 0.25 m/s
Max. measuring range: 0 to 10 m/s
Normally the sensor size is selected so that the nominal flow ve-locity v lies within the measuring range 1 to 3 m/s.
Example:
Flow quantity of 50 m3/h and a sensor dimension of DN 80 gives a flow velocity of 2.7 m/s, which is within the recommended measuring range of 1 to 3 m/s.
Link to "Sizing program": https://pia.khe.siemens.com/index.aspx?nr=11501
100.000
50.000
m /h3
10.000
20.000
5.000
2.000
1.000
500
200
100
50
20
10
5
2
1
0.5
0.2
0.1
0.05
0.02
0.01
0.005
0.002
0.001
0.0005
0.0002
I/min.
DN1800DN2000
DN1600
DN1400 DN1200
DN1100 DN1000
DN800
DN900
DN700 DN600
DN500
DN400
DN300
DN200
DN100
DN450
DN350
DN250
DN150
DN125
DN80
DN65 DN50
DN40
DN25
DN15
DN10
DN8
DN3
DN2
0.05 0.1 m/s 0.15 0.2 0.3 1 m/s0.5 1.5 2 50.00005
0.0001
0.0002
0.0005
0.001
0.005
0.01
0.02
0.05
0.002
0.005
0.01
0.02
0.05
0.1
0.1
0.2
0.5
0.2
0.5
1
1
2
5
10
20
50
10
5
2
20
50
100
100
500
200
200
500
1000
2000
5000
2000
5000
10
2 · 10
10
I/s
5
104
4
4
2 · 10 6
5 · 10 5
2 · 10 5
5 · 10 4
2 · 10 4
1000
10 m/s
106
Flow velocity calculation formula Units
v = 1273.24 ⋅ Q / DN2 or v : [m/s], Q : [l/s], DN : [mm]
v = 353.68 ⋅ Q / DN2 v : [m/s], Q : [m3/h], DN : [mm]
© Siemens AG 2009
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Imperial
Sizing table (1/12” … 78”)
The table shows the relationship between flow velocity v, flow quantity Q and sensor dimension size.
Guidelines for selection of sensor
Min. measuring range: 0 to 0.8 ft/s
Max. measuring range: 0 to 33 ft/s
Normally the sensor size is selected so that the nominal flow ve-locity v lies within the measuring range 3 to 10 ft/s.
Example:
Flow quantity of 500 GPM and a sensor dimension of 6" gives a flow velocity of 5.6 ft/s, which is within the recommended meas-uring range of 3 to 10 ft/s.
Link to "Sizing program": https://pia.khe.siemens.com/index.aspx?nr=11501
Flow velocity
MGD
0.000001
1/12"
0.1 0.15 0.2 0.3 1 f/s0.5 1.5 15 202 5
0.0005
0.001
0.005
0.01
0.02
0.001
0.002
0.05
0.002
0.05
0.1
0.2
0.50.1
0.2
0.5
1
1
2
5
10
20
50
10
5
2
20
50
100
100
500
200
500 000
I/min.
0.8 3 10 f/s 3033 f/s
1/8"
3/8"
1/4"
1/2"
1½"
2½"
1"
0.000002
0.000005
0.00001
0.00002
0.00005
0.0001
0.0002
0.0005
0.001
0.002
0.005
0.01
0.02
0.05
0.1
0.2
0.5
1
2
5
10
20
50
100
200
500
1,000GPM
200 000
100 000
50 000
20 000
10 000
5 000
2 000
1 000
500
200
500 000
200 000
100 000
50 000
20 000
10 000
5 000
2 000
1 000
1 000 000
2 000 000
78"
72" 66"
60" 54"
48" 44"
2"
3"4"5"
6"8"
10"12"
40"/42" 36"
32" 30"
28" 24"
20" 18"
16" 14"
Flow velocity calculation formula Units
v = 0.408 ⋅ Q / (Pipe I.D.)2 or v : [ft/s], Q : [GPM], Pipe I.D. : [inch]
v = 283.67 ⋅ Q / (Pipe I.D.)2 v : [ft/s], Q : [MGD], Pipe I.D. : [inch]
© Siemens AG 2009
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Installation conditions
Vibrations
Strong vibrations should be avoided.
In applications with strong vibrations, remote mounting of the transmitter is recommended.
The sensor must always be completely filled with liquid.
Install in pipelines which are always full
The sensor must always be completely filled with liquid. There-fore avoid:• Installation at the highest point in the pipe system• Installation in vertical pipes with free outlet
Do not install in pipelines which can run empty
For partially filled pipes or pipes with downward flow and free outlet the flowmeter should be located in a U-Tube.
Install in U-tubes when pipe is partially filled
Installation in vertical pipes
Recommended flow direction: upwards. This minimizes theeffect on the measurement of any gas/air bubbles in the liquid.
Install in vertical pipes with upward flow direction
Installation in horizontal pipes
The sensor must be mounted as shown in the below figure. Do not mount the sensor as shown in the lower figure. This will posi-tion the electrodes at the top where there is possibility for air bubbles and at the bottom where there is possibility for mud, sludge, sand etc.
© Siemens AG 2009
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Measuring abrasive liquids and liquids containing particles
Recommended installation is in a vertical/inclined pipe to mini-mize the wear and deposits in the sensor.
Install in vertical pipelines with upward flow direction if measuring abra-sive liquids
Inlet and outlet conditions
Installation between elbows, pumps and valves: standard inlet and outlet pipe sections
To achieve maximum accurate flow measurement it is essential to have straight length of inlet and outlet pipes and a certain dis-tance between the flowmeter and pumps or valves.
It is also important to center the flowmeter in relation to pipe flange and gaskets.
Ambient temperature-Installation
Temperature changes can cause expansion or contraction in the pipe system. To avoid damage on the sensor use of proper gas-ket and torque should be ensured. For more information see sen-sor instruction.
Potential equalization
Potential equalization
The electrical potential of the liquid must always be equal to the electrical potential of the sensor. This can be achieved in differ-ent ways depending on the application:• Wire jumper between sensor and adjacent flange (MAG 1100,
MAG 3100)• Direct metallic contact between sensor and fittings
(MAG 1100 F)• Build-in grounding electrodes (MAG 3100, MAG 5100 W)• Optional grounding/protection flanges/rings (MAG 1100,
MAG 3100, MAG 8000)• Optional graphite gaskets on MAG 1100 (standard for
MAG 1100 High Temperature)• MAG 8000 installed in plastic or coated pipes: two grounding
rings to be used.
Grounding
MAG 3100 (not PTFE and PFA), MAG 5100 W: with earthing electrodes in conductive and non-conductive pipes (no further action necessary)
MAG 1100, MAG 3100 (PTFE and PFA): without earthing electrodes in conductive pipes (MAG 1100 use graphite gasket)
min. 5 x Di min. 3 x Di
M6 x 16
© Siemens AG 2009
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Without earthing electrodes in non-conductive pipes use grounding ring (MAG 1100 use graphite gasket)
MAG 1100 F grounding via process connections. MAG 8000 grounding see MAG 8000 pages.
Vacuum
Avoid a vaccum in the measuring pipe, because this can damage certain liners.
Installation in large pipes
Reduction in nominal pipe diameter
The flowmeter can be installed between two reducers (e.g. DIN 28545). Assuming that at 8° the following pressure drop curve applies. The curves are applicable to water.
Pressure drop as function of diameter reduction between reducers
Example:
Flow velocity (v) of 3 m/s (10 ft/s) in a sensor with a diameter re-duction DN 100 (4”) to DN 80 (3”) (d1/d2 = 0.8) gives a pressure drop of 2.9 mbar (0.04 psi).
Ambient temperature
Max. ambient temperature as a function of temperature of medium
The transmitter can be installed either compact or remote.
With compact installation the temperature of medium must be according to the graph.
α ≤ 8° α
d 2d 1
Δp [mbar]Δp [psi]
1.50
0.75
0.45
0.30
0.15
0.0750.060
0.030
0.045
0.60
0.015
0.0045
0.00600.0075
0.0030
0.0015
V=8 m/s [25 ft/sec.]V=7 m/s [23 ft/sec.]
10.90.80.70.5 0.6100
0.50.4
0.2
0.5 0.6
50
30
40
20
5
10
4
3
0.8 0.9d1 /d2
1
0.3
0.11
2
0.7
V=1 m/s [3 ft/sec.]
V=1.5 m/s [5 ft/sec.]
V=2 m/s [6 ft/sec.]
V=3 m/s [10 ft/sec.]
V=4 m/s [13 ft/sec.]
V=5 m/s [16 ft/sec.]
V=6 m/s [20 ft/sec.]
of mediumTemperature
Ambient temp.
Mag 6000 I/MAG 6000 I Ex d
Mag 5000/6000
0 (32)
C° (F°)
40 (104)
50 (122)
30 (86)
10 (50)
20 (68)
60 (140)
75 150 C°10050 125 167 302 F°) 212(122 257
© Siemens AG 2009
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Sensor cables and conductivity of medium
Compact installation:
Liquids with an electrical conductivity ≥ 5 µS/cm.
Remote installation
Minimum conductivity of medium (using standard electrode cable)
Minimum conductivity of medium (using special electrode cable)
Note For detection of empty sensor the minimum sensor conductiv-ity must always be ≥ 20 µS/cm and the maximum length of elec-trode cable when remotely mounted is 50 m (150 ft). Special shield cable must be used. For DN 2, DN 3 or for remote mounting in Ex applications special cable cannot be used, empty sensor cannot be detected and the conductivity must be ≥ 30 µS/cm. For remote mounted CT in-stallations the maximum cable length is 200 m (600 ft).
Standard cable
Cabel length
Conductivityof medium
[µS/cm]
[m]3002001005
300
200
100
5
150 600 900 [ft]300
Conductivityof medium
Special cable
Cable length
[µS/cm]
50
40
20
5
30
10
50 300 400 500 [m]100 200
[ft]15001200900150 300 600
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Flow sensor MAG 5100 W
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Overview
The SITRANS F M MAG 5100 W is an electromagnetic flow sen-sor designed to meet ground water, drinking water, waste water, sewage or sludge applications.
Benefits
• DN 25 to DN 1200 / 2000 (1” to 48" / 78”)• Stock program of MAG 5100 W secures short delivery time• Connection flanges EN 1092-1 (DIN 2501), ANSI, AWWA, AS
and JIS.• NBR Hard Rubber and Ebonite Hard Rubber liner for all water
applications• Drinking water EPDM liner with approvals• Hastelloy integrated grounding and measuring electrodes• Increased low flow accuracy for water leak detection, due to
coned liner design (Order No. 7ME6520, DN 50 to 300 mm (2" to 12")).
• Drinking water approvals• Suitable for direct burial and constant flooding• Custody transfer approvals• Build-in length according to ISO 13359• Easy commissioning, SENSORPROM unit automatically up-
loads calibration values and settings.• Designed so patented in-situ verification can be conducted.
Using SENSORPROM fingerprint.• Custody Transfer option for water billing, with type approval af-
ter OIML R49 and verified according to MI-001 for DN 50 (2") to DN 300 (12")- Pattern approval OIML R 49 (Denmark, Germany) - conforms to ISO 4064 and EN 14154- MI-001 Custody Transfer approval for billing (EU)
• Meets EEC directives: PED, 97/23/EC pressure directive for EN1092-1 flanges
• Simple onsite or factory upgrade to IP68/NEMA 6P of a stan-dard sensor.
Application
The main applications of the SITRANS F M electromagnetic flow sensors can be found in the following fields:• Water abstraction• Water treatment• Water distribution network (leak detection management)• Custody transfer water meters• Irrigation• Waste water treatment• Filtration plant (e.g. reverse osmosis and ultra filtration)• Industrial water applications
Mode of operation
The flow measuring principle is based on Faradays law of elec-tromagnetic induction were the sensor converts the flow into an electrical voltage proportional to the velocity of the flow.
Integration
The complete flowmeter consists of a flow sensor and an asso-ciated transmitter SITRANS F M MAG 5000, MAG 6000 or MAG 6000 I.
The flexible communication concept USM II simplifies integra-tion and update to a variety of fieldbus systems, e.g. HART, De-viceNet, PROFIBUS DP and PA, FOUNDATION Fieldbus H1, MODBUS RTU/RS485.
© Siemens AG 2009
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Flow sensor MAG 5100 W
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Technical specifications
Product characteristic Targeted towards the EU water markets and low-flow applications
Targeted towards the Non-EU water markets
EPDM or NBR lining (Order No. 7ME6520) Ebonite lining (Order No. 7ME6580)
Design and nominal size Full bore sensor: DN 25 ... 40 (1” ... 1½”)Coned sensor: DN 50 ... 300 (2” ... 12”)Full bore sensor: DN 350 ... 1200 (14” ... 48”)
Full bore sensor: DN 25 ... 2000 (1” ... 78”)
Measuring principle Electromagnetic induction Electromagnetic induction
Excitation frequency (Mains supply: 50/60 Hz) DN 25 ... 65 (1” ... 2½”): 12.5 Hz/15 HzDN 80 ... 150 (3” ... 6”): 6.25 Hz/7.5 HzDN 200 ... 300 (8” ... 12”): 3.125 Hz/3.75 HzDN 350 ... 1200 (14” ... 48”): 1.5625 Hz/1.875 Hz
DN 25 ... 65 (1” ... 2½”): 12.5 Hz/15 HzDN 80 ... 150 (3” ... 6”): 6.25 Hz/7.5 HzDN 200 ... 1200 (8” ... 48”): 3.125 Hz/3.75 HzDN 1400 ... 2000 (54” ... 78”): 1.5625 Hz/1.875 Hz
Process connection
Flanges
• EN 1092-1 PN 10 (145 psi) : DN 200 ... 300 (8” ... 12”) Flat face flangesPN 10 (145 psi): DN 350 ... 1200 (14” ... 48”)Raised face flangesPN 16 (232 psi): DN 50 ... 300 (2” ... 12”)Flat face flangesPN 16 (232 psi): DN 350 ... 1200 (14” ... 48”)Raised face flangesPN 40 (580 psi): DN 25 ... 40 (1” ... 1½”)Raised face flanges
Raised face (EN 1092-1, DIN 2501 and BS 4504 have the same mating dimensions)PN 6 (87 psi): DN 1400 ... 2000 (54” ... 78”)PN 10 (145 psi): DN 200 ... 2000 (8” ... 78”)PN 16 (232 psi): DN 65 ... 600 (2½” ... 24”)PN 40 (580 psi): DN 25 ... 50 (1” ... 2”)
• ANSI B16.5 Class 150 lb: 1” ... 24” Class 150 lb: 1” ... 24”
• AWWA C-207 Class D: 28” ... 48”, flat face Class D: 28” ... 78”, flat face
• AS4087 PN 16 (DN 50 ... 1200), (2" ... 48") 16 bar (232 psi)
PN 16 (DN 50 ... 1200), (2" ... 48") 16 bar (232 psi)
• JIS B 2220:2004 - K10 (1" ... 24")
Rated Operation conditions
Ambient temperature
• Sensor -40 ... +70 °C (-40 ... +158 °F) -20 ... +70 °C (-4 ... +158 °F)
• With compact transmitter MAG 5000/6000 -20 ... +60 °C (-4 ... +140 °F) -20 ... +60 °C (-4 ... +140 °F)
• With compact transmitter MAG 6000 I -20 ... +60 °C (-4 ... +140 °F) -20 ... +60 °C (-4 ... +140 °F)
Operating pressure (Abs) [abs. bar] (Maximum operating pressure depending on flange standard, decreases with increasing operating temperature)
DN 25 ... 40 (1” ... 1½”): 0.01 ... 40 bar (0.15 ... 580 psi)DN 50 ... 300 (2” ... 12”): 0.03 ... 20 bar (0.44 ... 290 psi)DN 350 ... 1200 (14” ... 48”): 0.01 ... 16 bar (0.15 ... 232 psi)
DN 25 ... 50 (1” ... 2”):0.01 ... 40 bar (0.15 ... 580 psi)DN 65 ... 1200 (2½” ... 48”):0.01 ... 16 bar (0.15 ... 232 psi)DN 1400 ... 2000 (54” ... 78”):0.01 ... 10 bar (0.15 ... 145 psi)
Enclosure rating
• Standard IP67 to EN 60529 / NEMA 4X/6 (1 mH2O for 30 min)
IP67 to EN 60529 / NEMA 4X/6 (1 mH2O for 30 min)
• Option IP68 to EN 60529 / NEMA 6P (10 mH2O continuously)
IP68 to EN 60529 / NEMA 6P (10 mH2O continuously)
Pressure drop at 3 m/s (10 ft/s) DN 25 ... 40 (1” ... 1½”): As straight pipeDN 50 ... 300 (2” ... 12”): Max. 25 mbar (0.36 psi)DN 350 ... 1200 (14” ... 48”): As straight pipe
As straight pipe
Test pressure 1.5 x PN (where applicable) 1.5 x PN (where applicable)
Mechanical load 18 ... 1000 Hz random in x, y, z, directions for 2 hours according to EN 60068-2-36Sensor: 3.17 grmsSensor with compact MAG 5000/6000 mounted transmitter: 3.17 grmsSensor with compact MAG 6000 I mounted transmitter: 1.14 grms
18 ... 1000 Hz random in x, y, z, directions for 2 hours according to EN 60068-2-36Sensor: 3.17 grmsSensor with compact MAG 5000/6000 mounted transmitter: 3.17 grmsSensor with compact MAG 6000 I mounted transmitter: 1.14 grms
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Flow sensor MAG 5100 W
4/68 Siemens FI 01 · 2010
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1) For sizes larger than 600 mm (24”) in PN 16 PED conformity is available as a cost-added option. The basic unit will carry the LVD (Low Voltage Directive) and EMC approval.
All products sold outside of EU and EFTA are excluded from the directive, also products sold into certain market sectors are excluded. These include
1) Meters used in networks for the supply, distribution and discharge of water.
2) Meters used in pipelines for the conveyance of any fluid from offshore to onshore.
3) Meters used in the extraction of petroleum or gas, including christmas tree and manifold equipment.
4) Any meter mounted on a ship or mobile offshore platform.
MAG 5100 W with MAG 6000 CT (Revenue program) MI-001
MAG 5100 W CT program is type approved according to inter-national water meter standard OIML R 49. Since the first No-vember 2006 the MI-001 water meter directive is in force, which means that all water meters can be sold across the EU borders if the water meters contain a MI-001 label.The MAG 5100 W MI-001 verified and labeled products are a Class II aproval according to Directive 2004/22/EC of the European Parliament and Council of March 31, 2004 on measur-ing instruments (MID), Annex MI-001 in the sizes from DN 50 to DN 300 (Order No. 7ME6520).The MID certification is obtained as a modul B + D module ap-proval according to the above mentioned directive.Module B : Type approval according to OIML R 49Module D : Quality insurance approval of production
Product characteristic Targeted towards the EU water markets and low-flow applications
Targeted towards the Non-EU water markets
EPDM or NBR lining (Order No. 7ME6520) Ebonite lining (Order No. 7ME6580)
Medium conditions
Temperature of medium
• NBR -10 ... +70 °C (14 ... 158 °F) -
• EPDM -10 ... +70 °C (14 ... 158 °F) -
• EPDM (MI-001) 0.1 ... 30 °C (32 ... 76 °F) -
• Ebonite - -10 ... +70 °C (14 ... 158 °F)
EMC 89/336 EEC 89/336 EEC
Design
Material
• Housing and flanges Carbon steel, with corrosion- resistant two-component epoxy coating (min. 150 µm)Corrosivity category C4, according to ISO 12944-2
Carbon steel ASTM A 105, with corrosion-resistant two-component epoxy coating (min. 150 µm)Corrosivity category C4, according to ISO 12944-2
• Measuring pipe AISI 304 (1.4301) (DN 50 ... 300 (2“ ... 12") Carbon steel)
AISI 304 (1.4301)
• Electrode Hastelloy Hastelloy
• Grounding electrode Hastelloy Hastelloy
• Terminal box Fibre glass reinforced polyamide Fibre glass reinforced polyamide
Certificates and approvals
Custody Transfer (only together with MAG 6000 CT)
OIML R 49 pattern approval cold water (Den-mark and Germany): DN 50 ... 300 (2“ ... 12")MI 001 cold water (EU): DN 50 ... 300 (2“ ... 12")
Drinking water approvals EPDM:NSF/ANSI Standard 61 (Cold water, US)WRAS (WRc, BS6920 cold water, GB)ACS listed (F),DVGW W270 (D) Belgaqua (B)MCERTSNBR:NSF/ANSI Standard 61 (Cold water, US, only ANSI B16.5 flanges)
NSF/ANSI Standard 61 (Cold water, US) (pend-ing)WRAS (WRc, BS6920 cold water, GB)
Pressure approvals PED conforming: All EN1092-1 flanges and ANSI Class 150 (< DN 300 (<12”)) – 97/23 EC1)
CRNFM Class 1, Div 2
PED (All EN1092-1 flanges conforms to PED) – 97/23 EC1) (only ≤ DN 600 (≤ 24"))FM Class 1, Div 2 (pending)
MI 001 Verification tolerances
Cl. II = 2%
Cl. II = 5%±E%
Q4Q3Q2Q1
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Flow sensor MAG 5100 W
4/69Siemens FI 01 · 2010
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MAG 5100 W MI-001 verified and labeled products at a given Q3 and Q3/Q4 = 1.25 and Q2/Q1 = 1.6 measuring ranges see table below:
The Label is placed on the side of the encapsulation. An exam-ple of the product label is shown below:
DN 50 (2“) 65 (2½“) 80 (3“) 100 (4“) 125 (5“) 150 (6“) 200 (8“) 250 (10“) 300 (12“)
„R“ Q3/Q1 25 25 25 25 25 25 25 25 25
Q4 [m3/h] 20 31.25 50 78.75 125 200 312.5 500 787.5
Q3 [m3/h] 16 25 40 63 100 160 250 400 630
Q2 [m3/h] 1.02 1.6 2.6 4.03 6.4 10.24 16 25.6 40.32
Q1 [m3/h] 0.64 1.00 1.60 2.52 4.0 6.4 10.0 16.0 25.2
DN 50 (2“) 65 (2½“) 80 (3“) 100 (4“) 125 (5“) 150 (6“) 200 (8“) 250 (10“) 300 (12“)
„R“ Q3/Q1 63 63 63 63 63 63 63 63 63
Q4 [m3/h] 20 31.25 50 78.75 125 200 312.5 500 787.5
Q3 [m3/h] 16 25 40 63 100 160 250 400 630
Q2 [m3/h] 0.41 0.63 1.02 1.6 2.54 4.06 6.35 10.2 16.0
Q1 [m3/h] 0.25 0.40 0.63 1.00 1.59 2.54 3.97 6.35 10.0
DN 50 (2“) 65 (2½“) 80 (3“) 100 (4“) 125 (5“) 150 (6“) 200 (8“) 250 (10“) 300 (12“)
„R“ Q3/Q1 80 80 80 80 80 80 80 80 80
Q4 [m3/h] 20 31.25 50 78.75 125 200 312.5 500 787.5
Q3 [m3/h] 16 25 40 63 100 160 250 400 630
Q2 [m3/h] 0.32 0.50 0.80 1.20 2.00 3.20 5.0 8.0 12.6
Q1 [m3/h] 0.20 0.31 0.50 0.75 1.25 2.00 3.13 5.0 7.90
DN 50 (2“) 65 (2½“) 80 (3“) 100 (4“) 125 (5“) 150 (6“) 200 (8“) 250 (10“) 300 (12“)
„R“ Q3/Q1 160 160 160 160 160 160 160 160 160
Q4 [m3/h] 50 78.75 125 200 312.5 500 787.5 1250 2000
Q3 [m3/h] 40 63 100 160 250 400 630 1000 1600
Q2 [m3/h] 0.40 0.63 1.00 1.60 2.50 4.00 6.3 10.0 16.0
Q1 [m3/h] 0.25 0.39 0.63 1.00 1.56 2.50 3.94 6.3 10.0
DN 50 (2“) 65 (2½“) 80 (3“) 100 (4“) 125 (5“) 150 (6“) 200 (8“) 250 (10“) 300 (12“)
„R“ Q3/Q1 200 200 200 200 200 200 200 200 200
Q4 [m3/h] 50 78.75 125 200 312.5 500 787.5 1250 2000
Q3 [m3/h] 40 63 100 160 250 400 630 1000 1600
Q2 [m3/h] 0.32 0.50 0.80 1.28 2.00 3.20 5.0 8.0 12.8
Q1 [m3/h] 0.20 0.32 0.50 0.80 1.25 2.00 3.15 5.0 8.0
DN 50 (2“) 65 (2½“) 80 (3“) 100 (4“) 125 (5“) 150 (6“) 200 (8“) 250 (10“) 300 (12“)
„R“ Q3/Q1 250 250 250 250 250 250 250 250 250
Q4 [m3/h] 50 78.75 125 200 312.5 500 787.5 1250 2000
Q3 [m3/h] 40 63 100 160 250 400 630 1000 1600
Q2 [m3/h] 0.26 0.40 0.64 1.02 1.60 2.56 4.0 6.4 10.24
Q1 [m3/h] 0.16 0.25 0.40 0.64 1.00 1.60 2.52 4.0 6.4
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Flow sensor MAG 5100 W
4/70 Siemens FI 01 · 2010
4
,
MAG 5000/6000 transmitters and sensors are packed in sepa-rate boxes, the final assembly takes place during installation at the customer's place. MAG 6000 I transmitters and sensors are delivered compact mounted from factory.Communication module will be pre-mounted in the transmitter.Please use online Product selector to get latest updates.Product selector link: www.pia-selector.automation.siemens.comPlease also see www.siemens.com/SITRANSForderingfor practical examples of ordering
Selection and Ordering data Order No.
Sensor SITRANS F M MAG 5100 WHastelloy electrodes, carbon steel flanges, EU water markets and low flow applications
7 M E 6 5 2 0 -
777 1 7 - 2 777
Diameter
DN 25 (1“) 2 DDN 40 (1½“) 2 RDN 50 (2“) 2 Y
DN 65 (2½“) 3 FDN 80 (3“) 3 MDN 100 (4“) 3 T
DN 125 (5“) 4 BDN 150 (6“) 4 HDN 200 (8“) 4 P
DN 250 (10“) 4 VDN 300 (12“) 5 DDN 350 (14“) 5 K
DN 400 (16“) 5 RDN 450 (18“) 5 YDN 500 (20“) 6 F
DN 600 (24“) 6 PDN 700 (28“) 6 YDN 750 (30“) 7 D
DN 800 (32“) 7 HDN 900 (36“) 7 MDN 1000 (40“) 7 R
(42“) 7 U(44“) 7 VDN 1200 (48“) 8 B
Flange norm and pressure ratingto EN 1092-1PN 10 (DN 200 ... 1200/8“ ... 48“) BPN 16 (DN 50 ... 1200/2“ ... 48“) CPN 16, non PED (DN 700 ... 1200/28“ ... 48“) DPN 40 (DN 25 ... 40/1“ ... 1½“) F
to ANSI B16.5class 150 (1“ ... 24“) J
to AWWA C-207Class D (28“ ... 48“) L
to AS 4087PN 16 (DN 50 ... 1200/2“ ... 48“) N
Liner materialEPDM 2NBR Hard Rubber 3
TransmitterSensor for remote transmitter (Order transmitter separately)
A
MAG 6000 I, Aluminum, 18 ... 90 V DC, 115 ... 230 V AC
C
MAG 6000, Polyamid, 11 ... 30 V DC/11 ... 24V AC HMAG 6000, Polyamid, 115 ... 230 V AC JMAG 5000, Polyamid, 11 ... 30 V DC/11 ... 24V AC KMAG 5000, Polyamid, 115 ... 230 V AC LMAG 6000 CT, Polyamid, 115 ... 230 V AC M
CommunicationNone AHART BPROFIBUS PA Profile 3 (only MAG 6000/MAG 6000 I) FPROFIBUS DP Profile 3 (only MAG 6000/MAG 6000 I) GMODBUS RTU/RS 485 (only MAG 6000/MAG 6000 I) EFOUNDATION Fieldbus H1 (only MAG 6000/MAG 6000 I)
J
This device is shipped with a Quick Start guide and the SITRANS F man-ual CD containing the complete manual library. Printed Operating Instructions are available for purchase via PMD
Cable glands/terminal boxMetric/Polyamid terminal box or 6000 I compact 1½" NPT/Polyamid terminal box or 6000 I compact 2
Short lead time (details in PMD)
Selection and Ordering data Order code
Additional information
Please add “-Z“ to Order No. and specify Order code(s) and plain text.
Factory certificate according to EN 10204-2.2 C14
Factory certificate according to EN 10204-2.1 C15
Approval/Verification(MI-001 : DN 50-300, EPDM liner, EN 1092-1 PN10 & PN16 flanges with MAG 6000 CT)
• Without verification according to OIML 49 P10
• MI001 Q3/Q1 = 25 P11
• MI001 Q3/Q1 = 63 P12
• MI001 Q3/Q1 = 80 P13
• MI001 Q3/Q1 = 160 P16
• MI001 Q3/Q1 = 200 P17
• MI001 Q3/Q1 = 250 P18
Tag name plate, stainless steel fixed with SS wire (add plain text)
Y17
Tag name plate, plastic (self-adhesive) Y18
Customer-specific converter setup Y20
Sensor cables wired (specify cable order no.) Y40
Sensor for remote transmitter's junction box potted to IP68 with wired cable (specify cable order no.)
Y41
Other postproduction requirements (add desired text) Y99
Additional Calibrations
Matched pair - (Standard production calibration where sensor and transmitter are calibrated together)
On request1)
Accredited Siemens Flow Instruments matched pair Calibration acc. to ISO/IEC 17025:2005
On request1)
Customer specified calibration up to 10 point On request1)
Customer witnessed calibrationAny of above calibration
On request1)
1) Ordering On request as dedicated information from the customer on the individual sensors is required. Please fill in the calibration form found on pi.khe.siemens.de/index.aspx?Nr=17460 and send together with the order. (Size dependent restriction on maximum flow rates may apply)
Description Order No.
Potting kit for terminal box of SITRANS F M sensors for IP68/NEMA 6P (Not for ATEX)
FDK-085U0220
Short lead time (details in PMD)
Selection and Ordering data Order No.
Sensor SITRANS F M MAG 5100 WHastelloy electrodes, carbon steel flanges, EU water markets and low flow applications
7 M E 6 5 2 0 -
777 1 7 - 2 777
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Flow sensor MAG 5100 W
4/71Siemens FI 01 · 2010
4
,
MAG 5000/6000 transmitters and sensors are packed in separate boxes, the final assembly takes place during installation at the customer's place. MAG 6000 I/MAG 6000 I ATEX 2G D transmit-ters and sensors are delivered compact mounted from factory.Communication module will not be pre-mounted in the transmitter.
Please use online Product selector to get latest updates.
Product selector link: www.pia-selector.automation.siemens.com
Please also see www.siemens.com/SITRANSForderingfor practical examples of ordering
Selection and Ordering data Order No.
Sensor SITRANS F M MAG 5100 W 7 M E 6 5 8 0 -
Hastelloy electrodes, carbon steel flanges, Non EU water markets
77777 - 7777
Diameter
DN 25 (1“) 2 DDN 40 (1½“) 2 RDN 50 (2“) 2 Y
DN 65 (2½“) 3 FDN 80 (3“) 3 MDN 100 (4“) 3 T
DN 125 (5“) 4 BDN 150 (6“) 4 HDN 200 (8“) 4 P
DN 250 (10“) 4 VDN 300 (12“) 5 DDN 350 (14“) 5 K
DN 400 (16“) 5 RDN 450 (18“) 5 YDN 500 (20“) 6 F
DN 600 (24“) 6 PDN 700 (28“) 6 YDN 750 (30“) 7 D
DN 800 (32“) 7 HDN 900 (36“) 7 MDN 1000 (40“) 7 R
(42“) 7 U(44“) 7 V
DN 1200 (48“) 8 BDN 1400 (54“) 8 FDN 1500 (60“) 8 K
DN 1600 (66“) 8 PDN 1800 (72“) 8 TDN 2000 (78“) 8 Y
Flange norm and pressure rating
to EN 1092-1PN 6 (DN 1400 ... 2000 (54“ ... 78“)) APN 10 (DN 200 ... 2000 (8“ ... 78“)) BPN 16 (DN 65 ... 600 (2½“ ... 24“) CPN 16, non PED (DN 700 ... 1200/28“ ... 48“) (pending)
D
PN 40 (DN 25 ... 50 (1“ ... 2“)) F
to ANSI B16.5class 150 (1“ ... 24“) J
to AWWA C-207Class D (28“ ... 78“) L
to AS 4087PN 16 (DN 50 ... 1200 (2" ... 48")) N
to JISB 2220:2004 K10 (1" ... 24") R
Flange material
Carbon steel flanges ASTM A 105 1
Liner material
Ebonite Hard Rubber 4
Electrode material
Hastelloy 2
This device is shipped with a Quick Start guide and the SITRANS F man-ual CD containing the complete manual library. Printed Operating Instructions are available for purchase via PMD
Transmitter with display
Sensor for remote transmitter (Order transmitter separately)
A
MAG 6000, Polyamid, 11 ... 30 V DC/11 ... 24V AC HMAG 6000, Polyamid, 115 ... 230 V AC JMAG 5000, Polyamid, 11 ... 30 V DC/11 ... 24V AC KMAG 5000, Polyamid, 115 ... 230 V AC L
Communication
No communication, add-on possible AHART BPROFIBUS PA Profile 3 (only MAG 6000/MAG 6000 I)
F
PROFIBUS DP Profile 3 (only MAG 6000/MAG 6000 I)
G
MODBUS RTU/RS 485 (only MAG 6000/MAG 6000 I)
E
FOUNDATION Fieldbus H1 (only MAG 6000/MAG 6000 I)
J
Cable glands/terminal boxMetric 1½" NPT 2
Short lead time (details in PMD)
Selection and Ordering data Order code
Additional information
Please add “-Z“ to Order No. and specify Order code(s) and plain text.
Customer-specific converter setup
• Factory certificate according to EN 10204-2.2 C14
• Factory certificate according to EN 10204-2.1 C15
Tag name plate, stainless steel fixed with SS wire Y17
Tag name plate, plastic (self-adhesive) Y18
Customer-specific converter setup Y20
Sensor cables wired (specify cable order no.) Y40
Sensor for remote transmitter's junction box potted to IP68 with wired cable (specify cable order no.)
Y41
Other postproduction requirements (add desired text) Y99
Description Order No.
Potting kit for terminal box of SITRANS F M sensors for IP68/NEMA 6P (Not for ATEX)
FDK-085U0220
Short lead time (details in PMD)
Selection and Ordering data Order No.
Sensor SITRANS F M MAG 5100 W 7 M E 6 5 8 0 -
Hastelloy electrodes, carbon steel flanges, Non EU water markets
77777 - 7777
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Flow sensor MAG 5100 W
4/72 Siemens FI 01 · 2010
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Dimensional drawings
- not available 1) PN 6 only in size DN 1400 ... DN 2000 (54" ... 78")
A
Order No. 7ME6520EPDM or NBR liningDN 25 ... 40 (1“ ... 1½“)DN 350 ... 1200 (14“ ... 48“)
Order No. 7ME6580Ebonite liningDN 25 ... 2000 (1“ ... 78“)
Order No. 7ME6520EPDM or NBR liningDN 50 ... 300(2“ ... 12“)
M20 (½" NPT)
L L
M20 (½" NPT)
153
(6.0
)A
153
(6.0
)
Nominal size A L
Order No. 7ME6520NBR or EPDM liner
Order No. 7ME6580Ebonite liner
PN 61), PN 10
PN 16 PN 16 non PED
PN 40 Class 150 / AWWA
JIS 10K AS
[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch]
15 ½ - - - - - - - - - - - - - - 200 7.9 - -25 1 187 7.4 187 7.4 - - - - - - 200 7.9 200 7.9 200 7.9 200 7.940 1½ 197 7.8 197 7.8 - - - - - - 200 7.9 200 7.9 200 7.9 200 7.950 2 188 7.4 205 8.1 - - - - - - 200 7.9 200 7.9 200 7.9 200 7.965 2½ 194 7.6 212 8.3 - - 200 7.9 - - - - 200 7.9 200 7.9 200 7.980 3 200 7.9 222 8.7 - - 200 7.9 - - - - 200 7.9 200 7.9 200 7.9100 4 207 8.1 242 9.5 - - 250 9.8 - - - - 250 9.8 250 9.8 250 9.8125 5 217 8.5 255 10.0 - - 250 9.8 - - - - 250 9.8 250 9.8 250 9.8150 6 232 9.1 276 10.9 - - 300 11.8 - - - - 300 11.8 300 11.8 300 11.8200 8 257 10.1 304 12.0 350 13.8 350 13.8 - - - - 350 13.8 350 13.8 350 13.8250 10 284 11.2 332 13.1 450 17.7 450 17.7 - - - - 450 17.7 450 17.7 450 17.7300 12 310 12.2 357 14.1 500 19.7 500 19.7 - - - - 500 19.7 500 19.7 500 19.7350 14 382 15.0 362 14.3 550 21.7 550 21.7 - - - - 550 21.7 550 21.7 550 21.6400 16 407 16.0 387 15.2 600 23.6 600 23.6 - - - - 600 23.6 600 23.6 600 23.6450 18 438 17.2 418 16.5 600 23.6 600 23.6 - - - - 600 23.6 600 23.6 600 23.6500 20 463 18.2 443 17.4 600 23.6 600 23.6 - - - - 600 23.6 600 23.6 600 23.6600 24 514 20.2 494 19.4 600 23.6 600 23.6 - - - - 600 23.6 600 23.6 600 23.6700 28 564 22.2 544 21.4 700 27.6 700 27.6 700 27.6 - - 700 27.6 - - 700 27.6750 30 591 23.3 571 22.5 - - - - - - - - 750 29.5 - - 750 -800 32 616 24.3 606 23.9 800 31.5 800 31.5 800 31.5 - - 800 31.5 - - 800 31.5900 36 663 26.1 653 25.7 900 35.4 900 35.4 900 35.4 - - 900 35.4 - - 900 35.41000 40 714 28.1 704 27.7 1000 39.4 1000 39.4 1000 39.4 - - 1000 39.4 - - 1000 39.4
42 714 28.1 704 27.7 - - - - - - - - 1000 39.4 - - - -44 765 30.1 755 29.7 - - - - - - - - 1100 43.3 - - - -
1200 48 820 32.3 810 31.9 1200 47.2 1200 47.2 1200 47.2 - - 1200 47.2 - - 1200 47.21400 54 - - 925 36.4 1400 55.1 - - 1400 55.1 - - 1400 55.1 - - - -1500 60 - - 972 38.2 1500 59.1 - - 1500 59.1 - - 1500 59.1 - - - -1600 66 - - 1025 40.4 1600 63.0 - - 1600 63.0 - - 1600 63.0 - - - -1800 72 - - 1123 44.2 1800 70.9 - - 1800 70.9 - - 1800 70.9 - - - -2000 78 - - 1223 48.1 2000 78.7 - - 2000 78.7 - - 2000 78.7 - - - -
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Flow sensor MAG 5100 W
4/73Siemens FI 01 · 2010
4
MAG 5100 W / 6000 I Compact
- not available
Order No. 7ME6520 EPDM or NBR lining DN50...300 (2"...12")
Order No. 7ME6520 EPDMor NBR lining DN25...40 (1" ... 1½") DN350...1200 (14"...48")
Order No. 7ME6580 Ebonite lining DN25...2000 (1" ... 78")
2 x M252 x M25
M20 (½“ NPT)
AA
155 (6.10)
208 (8.19)208 (8.19)
155 (6.10)131 (5.16)
218 (8.58)
M20 (½" NPT)
LL
A1
A1
Nominal size
A A1 L
Order No. 7ME6520NBR or EPDM liner
Order No. 7ME6580Ebonite liner
Order No. 7ME6520NBR or EPDM liner
Order No. 7ME6580Ebonite liner
PN 10 PN 16 PN 16non PED
PN 40 Class 150 / AWWA
JIS 10K AS
[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch]
15 ½ - - - - - - - - - - - - - - - - - - 200 7.9 - -25 1 187 7.4 187 7.4 340 13.4 338 13.3 - - - - - - 200 7.9 200 7.9 200 7.9 200 7.940 1½ 197 7.8 197 7.8 350 13.8 348 13.7 - - - - - - 200 7.9 200 7.9 200 7.9 200 7.950 2 188 7.4 205 8.1 341 13.4 356 14.0 - - - - - - 200 7.9 200 7.9 200 7.9 200 7.965 2½ 194 7.6 212 8.3 347 13.7 363 14.3 - - 200 7.9 200 7.9 - - 200 7.9 200 7.9 200 7.980 3 200 7.9 222 8.7 353 13.9 373 14.7 - - 200 7.9 200 7.9 - - 200 7.9 200 7.9 200 7.9100 4 207 8.1 242 9.5 360 14.2 393 15.5 - - 250 9.8 250 9.8 - - 250 9.8 250 9.8 250 9.8125 5 217 8.5 255 10.0 370 14.6 406 16.0 - - 250 9.8 250 9.8 - - 250 9.8 250 9.8 250 9.8150 6 232 9.1 276 10.9 385 15.2 427 16.8 - - 300 11.8 300 11.8 - - 300 11.8 300 11.8 300 11.8200 8 257 10.1 304 12.0 410 16.1 455 17.9 350 13.8 350 13.8 350 13.8 - - 350 13.8 350 13.8 350 13.8250 10 284 11.2 332 13.1 437 17.2 483 19.0 450 17.7 450 17.7 450 17.7 - - 450 17.7 450 17.7 450 17.7300 12 310 12.2 357 14.1 463 18.2 508 20.0 500 19.7 500 19.7 500 19.7 - - 500 19.7 500 19.7 500 19.7350 14 382 15.0 362 14.3 535 21.1 513 20.2 550 21.7 550 21.7 550 21.7 - - 550 21.7 550 21.7 550 21.7400 16 407 16.0 387 15.2 560 22.1 538 21.2 600 23.6 600 23.6 600 23.6 - - 600 23.6 600 23.6 600 23.6450 18 438 17.2 418 16.5 591 23.3 569 22.4 600 23.6 600 23.6 600 23.6 - - 600 23.6 600 23.6 600 23.6500 20 463 18.2 443 17.4 616 24.3 594 23.4 600 23.6 600 23.6 600 23.6 - - 600 23.6 600 23.6 600 23.6600 24 514 20.2 494 19.4 667 26.3 645 25.4 600 23.6 600 23.6 600 23.6 - - 600 23.6 600 23.6 600 23.6700 28 564 22.2 544 21.4 717 28.2 695 27.4 700 27.6 700 27.6 700 27.6 - - 700 27.6 - - 700 27.6750 30 591 23.3 571 22.5 744 29.3 722 28.4 - - - - - - - - 750 29.5 - - 750 -800 32 616 24.3 606 23.9 779 30.7 757 29.8 800 31.5 800 31.5 800 31.5 - - 800 31.5 - - 800 31.5900 36 663 26.1 653 25.7 826 32.5 804 31.7 900 35.4 900 35.4 900 35.4 - - 900 35.4 - - 900 35.41000 40 714 28.1 704 27.7 877 34.5 906 35.7 1000 39.4 1000 39.4 1000 39.4 - - 1000 39.4 - - 1000 39.4
42 714 28.1 704 27.7 877 34.5 - - - - - - - - - - 1000 39.4 - - - -44 765 30.1 755 29.7 928 36.5 906 35.7 - - - - - - - - 1100 43.3 - - - -
1200 48 820 32.3 810 31.9 983 38.7 961 37.8 1200 47.2 1200 47.2 1200 47.2 - - 1200 47.2 - - 1200 47.21400 54 - - 925 36.4 - - 1076 42.4 1400 55.1 - - 1400 55.1 - - 1400 55.1 - - - -1500 60 - - 972 38.2 - - 1123 44.2 1500 59.1 - - 1500 59.1 - - 1500 59.1 - - - -1600 66 - - 1025 40.4 - - 1176 46.3 1600 63.0 - - 1600 63.0 - - 1600 63.0 - - - -1800 72 - - 1123 44.2 - - 1274 50.2 1800 70.9 - - 1800 70.9 - - 1800 70.9 - - - -2000 78 - - 1223 48.1 - - 1374 54.1 2000 78.7 - - 2000 78.7 - - 2000 78.7 - - - -
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Flow sensor MAG 5100 W
4/74 Siemens FI 01 · 2010
4
Weight
- not availableWith transmitter MAG 5000 and MAG 6000 compact, weight is increased by approximately 0.8 kg (1.8 lbs), with MAG 6000 I, weight is increased by 5.5 kg (12.1 lb).
Order No. 7ME6520NBR or EPDM liner
Order No. 7ME6580Ebonite liner
Nominal size PN 10 PN 16 PN 40 Class 150/AWWA AS PN 16
[mm] [inch] [kg] [lbs] [kg] [lbs] [kg] [lbs] [kg] [lbs] [kg] [lbs] [kg] [lbs]
25 1 - - - - 4 9 4 9 4 9 5 11
40 1½ - - - - 7 15 6 13 7 15 8 17
50 2 - - 9 20 - - 8 20 9 20 9 20
65 2½ - - 10.7 24 - - 11 24 10.7 24 11 24
80 3 - - 11.6 26 - - 13 28 11.6 26 12 26
100 4 - - 15.2 33 - - 19 41 15.2 33 16 35
125 5 - - 20.4 45 - - 24 52 20.4 45 19 42
150 6 - - 26 57 - - 29 64 26 57 27 60
200 8 48 106 48 106 - - 56 124 48 106 40 88
250 10 64 141 69 152 - - 79 174 69 152 60 132
300 12 76 167 86 189 - - 110 243 86 189 80 176
350 14 104 229 125 274 - - 139 307 115 254 110 242
400 16 119 263 143 314 - - 159 351 125 277 125 275
450 18 136 299 173 381 - - 182 400 141 311 175 385
500 20 163 359 223 491 - - 225 495 189 418 200 440
600 24 236 519 338 744 - - 320 704 301 664 287 633
700 28 270 595 314 692 - - 273 602 320 704 330 728
750 30 - - - - - - 329 725 - - 360 794
800 32 346 763 396 873 - - 365 804 428 944 450 992
900 36 432 951 474 1043 - - 495 1089 619 1362 530 1168
1000 40 513 1130 600 1321 - - 583 1282 636 1399 660 1455
42 - - - - - - 687 1512 - - - -
44 - - - - - - 763 1680 - - 1140 2513
1200 48 643 1415 885 1948 - - 861 1896 813 1789 1180 2601
1400 54 1592 3510 - - - - - - - - 1600 3528
1500 60 - - - - - - - - - - 2460 5423
1600 66 2110 4652 - - - - - - - - 2525 5566
1800 72 2560 5644 - - - - - - - - 2930 6460
2000 78 3640 8025 - - - - - - - - 3665 8080
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Transmitter MAG 5000/6000
4/32 Siemens FI 01 · 2010
4
Overview
Transmitter MAG 5000/6000 compact version (left) and 19“ insert version (right)
The MAG 5000 and 6000 are transmitters engineered for high performance, easy installation, commissioning and mainte-nance. The transmitters evaluate the signals from the SITRANS F M sensors type MAG 1100, MAG 1100 F, MAG 3100, MAG 3100 P and MAG 5100 W.• Transmitter types:• MAG 5000: Max. measuring error ±0.4 % ±1 mm/s (incl. sen-
sor)• MAG 6000: Max. measuring error ±0.2 % ±1 mm/s (incl. sen-
sor, see also sensor specifications) and with additional fea-tures such as: "plug & play" insert bus modules; integrated batch functions.
Benefits
• Superior signal resolution for optimum turn down ratio• Digital signal processing with many possibilities• Automatic reading of SENSORPROM data for easy commis-
sioning• User configurable operation menu with password protection. • 3 lines, 20 characters display in 11 languages.• Flow rate in various units• Totalizer for forward, reverse and net flow as well as additional
information available• Multiple functional outputs for process control, minimum con-
figuration with analogue, pulse/frequency and relay output (status, flow direction, limits)
• Comprehensive self-diagnostic for error indication and error logging (see under SITRANS F M diagnostics)
• Batch control• Custody transfer approval: PTB, OIML R 75, OIML R 117,
OIML R 49 and MI-001,• MAG 6000 with add-on bus modules for HART, FOUNDATION
Fieldbus H1, DeviceNet, MODBUS RTU/RS485, PROFIBUS PA and DP
Application
The SITRANS F M flowmeters are suitable for measuring the flow of almost all electrically conductive liquids, pastes and slurries. The main applications can be found in:• Water and waste water• Chemical and pharmaceutical industries• Food & beverage industries• Power generation and utility
Design
The transmitter is designed as either IP67 NEMA 4X/6 enclosure for compact or wall mounting or 19" version as a 19” insert as a base to be used in:• 19" rack systems• Panel mounting IP20/NEMA 1 (prepared for IP65/NEMA 2 dis-
play side)• Back of panel mounting IP20/NEMA 1• Wall mounting IP66/NEMA 4X
Several options on 19” versions are available such as:• Transmitters mounted in safe area for Ex ATEX approved flow
sensors (incl. barriers)• Transmitters with electrode cleaning unit on request
Function
The MAG 5000/6000 are transmitters with a build-in alphanu-meric display in several languages. The transmitters evaluate the signals from the associated electromagnetic sensors and also fulfil the task of a power supply unit which provides the mag-net coils with a constant current.
Further information on connection, mode of operation and instal-lation can be found in the data sheets for the sensors.
Displays and controls
Operation of the transmitter can be carried out using:• Control and display unit• HART communicator• PC/laptop and SIMATIC PDM software via HART communica-
tion• PC/laptop and SIMATIC PDM software using PROFIBUS or
MODBUS communication
HART communication
PROFIBUS PA communication
Operating and display panel
PC/ Laptop
Coupling module
HART- Communicator
Transmitter
RS 232
Min. 230 Ω
Transmitter withPROFIBUS PA interface
Coupler withpower supply
Bus term.Master
PROFIBUS DP PROFIBUS PA
.......
T
+
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Transmitter MAG 5000/6000
4/33Siemens FI 01 · 2010
4
Technical specifications
Mode of operation and design
Measuring principle Electromagnetic with pulsed con-stant field
Empty pipe Detection of empty pipe (special cable required in remote mounted installation)
Excitation frequency Depend on sensor size
Electrode input impedance > 1 x 1014 Ω
Input
Digital input 11 ... 30 V DC, Ri = 4.4 KΩ
• Activation time 50 ms
• Current I11 V DC = 2.5 mA, I30 V DC = 7 mA
Output
Current output
• Signal range 0 ... 20 mA or 4 ... 20 mA
• Load < 800 Ω
• Time constant 0.1 … 30 s, adjustable
Digital output
Frequency 0 ... 10 kHz, 50% duty cycle (uni/bidirectional)
Pulse (active) DC 24 V, 30 mA, 1 KΩ ≤ Ri ≤ 10 KΩ, short-circuit-protected (power supplied from flowmeter)
Pulse (passive) DC 3 … 30 V, max. 110 mA, 200 Ω ≤ Ri ≤ 10 KΩ (powered from connected equipment)
Time constant 0.1 … 30 s, adjustable
Relay output
Time constant Changeover relay, same as cur-rent output
Load 42 V AC/2 A, 24 V DC/1 A
Low flow cut off 0 ... 9.9% of maximum flow
Galvanic isolation All inputs and outputs are galvan-ically isolated
Max. measuring error (incl. sen-sor and zero point)
MAG 5000 0.4 % ±1 mm/s
MAG 6000 0.2 % ±1 mm/s
Rated operation conditions
Ambient temperature
• Operation • Display version:-20 ... +60 °C (-4 ... +140 °F)
• Blind version:-20 ... +60 °C (-4 ... +140 °F)
• Storage -40 ... +70 °C (-40 ... +158 °F)
Mechanical load
Compact version 18 ... 1000 Hz, 3,17 g rms, sinu-soidal in all directions to IEC 68-2-36
19“ insert 1 ... 800 Hz, 1 g, sinusoidal in all directions to IEC 68-2-36
Degree of protection
Compact version IP67/NEMA 4X/6 to IEC 529 and DIN 40050 (1 mH2O 30 min.)
19“ insert IP20/NEMA 1 to IEC 529 and DIN 40050
EMC performance EN 61326-1 (all environments)EN 61326-2-5
Display and keypad
Totalizer Two eight-digit counters for for-ward, net or reverse flow
Display Background illumination with alphanumeric text, 3 x 20 charac-ters to indicate flow rate, totalized values, settings and faults; Reverse flow indicated by nega-tive sign
Time constant Time constant as current output time constant
Design
Enclosure material
• Compact version Fiber glass reinforced polyamide; optional (IP67 only): AISI 316 stainless steel
• 19" insert Standard 19“ insert of alumin-ium/steel (DIN 41494), width: 21 TE, height: 3 HE
• Back of panel IP20/NEMA 1; Aluminium
• Panel mounting IP20/NEMA 1 (prepared for IP65/NEMA 2 display side); ABS plastic
• Wall mounting IP66/NEMA 4X; ABS plastic
Dimensional drawings
Compact version See dimensional drawings19“ insert See dimensional drawings
Weight
Compact version 0.75 kg (2 lb)19“ insert See dimensional drawings
Power supply • 115 ... 230 V AC +10% -15%, 50 ... 60 Hz
• 11 ... 30 V DC or 11 ... 24 V AC
Power consumption • 230 V AC: 17 VA• 24 V AC : 9 VA, IN = 380 mA,
IST = 8 A (30 ms)• 12 V DC : 11 W, IN = 920 mA,
IST = 4 A (250 ms)
Certificates and approvals CE, C-UL general purpose, C-tick; CSA/FM Class 1, div 2
Custody transfer approval (MAG 5000/6000 CT)
• Cold water: MI-001, PTB/OIML R 49 (pattern approval DE/DK)
• Hot water: PTB and DANAK OIML R 75 (pattern approval DE/DK) (MAG 6000 CT)
• Other media than water (milk, beer etc.): PTB and DANAK OIML R 117 (pattern approval DE/DK) (MAG 6000 CT)
Communication
Standard
• MAG 5000 Without serial communication or HART as option
• MAG 6000 Prepared for client mounted add-on modules
Optional (MAG 6000 only) HART, MODBUS RTU/RS485, FOUNDATION Fieldbus H1, DeviceNet, PROFIBUS PA, PROFIBUS DP as add-on mod-ules
• MAG 5000/6000 CT No communication moduls approved
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Transmitter MAG 5000/6000
4/34 Siemens FI 01 · 2010
4
Safety barrier (e/ia)
Electrode cleaning unit for MAG 5000 or 6000 in 19" insert version
Application For use with MAG 5000/6000 19” and MAG 1100 Ex ATEX/MAG 3100 Ex ATEX
Ex approval MAG 1100 Ex [EEx e ia] IIB ATEX
MAG 3100 Ex [EEx e ia] IIC ATEX
Cable parameter• Electrode
Group Capacity in µF Inductance in mH
IIC ≤ 4.1 ≤ 80
IIB ≤ 45 ≤ 87
IIA ≤ 45 ≤ 87
Ambient temperature
• During operation -20 ... +50 °C (-4 ... +122 °F)
• During storage -20 ... +70 °C (-4 ... +158 °F)
Enclosure
• Material Standard 19” insert in aluminium/steel (DIN 41494)
• Width 21 TE (4.75”)
• Height 3 HE (5.25”)
• Rating IP20 / NEMA 1 to EN 60529 and DIN 40050
• Mechanical load 1 g, 1 … 800 Hz sinusoidal in all directions to EN 60068-2-36
EMC performance
• Emission EN 50081-1 (Light industry)
• Immunity EN 50082-2 (Industry)
The purpose of electrode cleaning is to remove unwanted deposits on the electrodes in water applications by applying either a DC or AC voltage to the electrodes. AC cleaning is used in waste water applications to remove fatty deposits on the electrodes by warming up the electrode. DC cleaning is used in district heating applications to eliminate electri-cally conductive deposits.
Application for use with transmitters MAG 5000 and 6000 19” to clean the electrodes on sensors MAG 1100 or MAG 3100• Must not be used with intrinsically safe ATEX sensors• Not to be used with sensors with Hastelloy and Tantalum electrodesAvailable on request
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Transmitter MAG 5000/6000
4/35Siemens FI 01 · 2010
4
Selection and Ordering DataTransmitter MAG 5000
Transmitter MAG 6000
Description Order No.
Transmitter MAG 5000 Blindfor compact and wall mount-ing; IP67/NEMA 4X/6, fibre glass reinforced polyamide
• 11 ... 30 V DC / 11 ... 24 V AC
7ME6910-1AA30-0AA0
• 115 ... 230 V AC, 50/60 Hz 7ME6910-1AA10-0AA0
Transmitter MAG 5000 Dis-play for compact and wall mounting;IP67/NEMA 4X/6, fibre glass reinforced polyamide
• 11 ... 30 V DC / 11 ... 24 V AC
7ME6910-1AA30-1AA0
• 115 ... 230 V AC, 50/60 Hz 7ME6910-1AA10-1AA0
• 115 ... 230 V AC, 50/60 Hz, with HART
7ME6910-1AA10-1BA0
Transmitter MAG 5000 CTfor compact and wall mount-ing, approved for custody transfer;IP67/NEMA 4X/6, fibre glass reinforced polyamide
• 11 ... 30 V DC / 11 ... 24 V AC
7ME6910-1AA30-1AB0
• 115 ... 230 V AC, 50/60 Hz 7ME6910-1AA10-1AB0
Transmitter MAG 5000 for 19” rack and wall mount-ing
• 11 ... 30 V DC / 11 ... 24 V AC
7ME6910-2CA30-1AA0
• 115 ... 230 V AC, 50/60 Hz 7ME6910-2CA10-1AA0
Description Order No.
Transmitter MAG 6000 Blindfor compact and wall mount-ing; IP67/NEMA 4X/6, fibre glass reinforced polyamide
• 11 ... 30 V DC / 11 ... 24 V AC
7ME6920-1AA30-0AA0
• 115 ... 230 V AC, 50/60 Hz 7ME6920-1AA10-0AA0
Transmitter MAG 6000 for compact and wall mount-ing; IP67/NEMA 4X/6, fibre glass reinforced polyamide
• 11 ... 30 V DC / 11 ... 24 V AC
7ME6920-1AA30-1AA0
• 115 ... 230 V AC, 50/60 Hz 7ME6920-1AA10-1AA0
Transmitter MAG 6000 for compact and wall mounting; IP67/NEMA 4X/6, AISI 316 stainless steel (only for sen-sor with SS terminal box) (for remote installation order SS terminal box separately)
• 11 ... 30 V DC / 11 ... 24 V AC
7ME6920-1QA30-1AA0
• 115 ... 230 V AC, 50/60 Hz 7ME6920-1QA10-1AA0
Transmitter MAG 6000 CTfor compact and wall mount-ing, approved for custody transfer (no communication moduls possible); IP67/NEMA 4X/6, fibre glass reinforced polyamide
• 11 ... 30 V DC / 11 ... 24 V AC
7ME6920-1AA30-1AB0
• 115 ... 230 V AC, 50/60 Hz 7ME6920-1AA10-1AB0
Transmitter MAG 6000 SVfor compact and wall mount-ing; special excitation 44 Hz settings for Batch applica-tion DN ≤ 25/1“IP67/NEMA 4X/6, fibre glass reinforced polyamide
11 ... 30 V DC / 11 ... 24 V AC
7ME6920-1AB30-1AA0
115 ... 230 V AC, 50/60 Hz 7ME6920-1AB10-1AA0
Transmitter MAG 6000 for 19“ rack and wall mounting
• 11 ... 30 V DC / 11 ... 24 V AC
7ME6920-2CA30-1AA0
• 115 ... 230 V AC, 50/60 Hz 7ME6920-2CA10-1AA0
Transmitter MAG 6000 SVfor 19“ rack and wall mount-ing; special excitation 44 Hz settings for Batch applica-tion DN ≤ 25/1“
• 11 ... 30 V DC / 11 ... 24 V AC
7ME6920-2CB30-1AA0
• 115 ... 230 V AC, 50/60 Hz 7ME6920-2CB10-1AA0
MAG 6000 with IP66/NEMA 4X enclosure;115 ... 230 V AC, 50/60 Hz
7ME6920-2EA10-1AA0
MAG 6000 with safety bar-rier for ATEX 2G D approved sensors, complete mounted with IP66/NEMA 4X wall mounting enclosure, ATEX,115 ... 230 V AC, 50/60 Hz
• For ATEX 2G D sensors 7ME6920-2MA11-1AA0
MAG 6000 SV, 19” insert, in IP66/NEMA 4X , ABS plas-tic enclosure, excitation fre-quency 44 Hz for Batch application DN ≤ 25/1“,11 … 30 V DC, 11 … 24 V AC, 50/60 Hz
7ME6920-2EB30-1AA0
Short lead time (details in PMD)
This device is shipped with a Quick Start guide and the SITRANS F manual CD containing the complete manual library. Printed Operating Instructions are available for purchase via PMD.
Description Order No.
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Transmitter MAG 5000/6000
4/36 Siemens FI 01 · 2010
4
Communication modules for MAG 6000
Accessories for MAG 5000 and MAG 6000
Description Order No.
HART (not for MAG 6000 I) FDK-085U0226
MODBUS RTU/RS485 FDK-085U0234
PROFIBUS PA Profile 3 FDK-085U0236
PROFIBUS DP Profile 3 FDK-085U0237
DeviceNet FDK-085U0229
FOUNDATION Fieldbus H1 A5E02054250
Description Order No.
Wall mounting unit for IP67/NEMA 4X/6 version, wall bracket, terminal box in polyamide
• 4 x M20 cable glands FDK-085U1018
• 4 x ½“ NPT cable glands FDK-085U1053
Cable for standard elec-trode or coil, 3 x 1.5 mm² / 18 gage with shield PVC
• 10 m (33 ft) FDK-083F0121
• 20 m (65 ft) FDK-083F0210
• 40 m (130 ft) FDK-083F0211
• 60 m (200 ft) FDK-083F0212
• 100 m (330 ft) FDK-083F0213
• 150 m (500 ft) FDK-083F3052
• 200 m (650 ft) FDK-083F3053
• 500 m (1650 ft) FDK-083F3054
Electrode cable for empty pipe or low conductivity, double shielded, 3 x 0.25 mm²
• 10 m (33 ft) FDK-083F3020D)
• 20 m (65 ft) FDK-083F3095D)
• 40 m (130 ft) FDK-083F3094D)
• 60 m (200 ft) FDK-083F3093D)
• 100 m (330 ft) FDK-083F3092D)
• 150 m (500 ft) FDK-083F3056D)
• 200 m (650 ft) FDK-083F3057D)
• 500 m (1650 ft) FDK-083F3058D)
Low-noise electrode coax cable for low conductivity and high vibration levels of cables, 3 x 0.13 mm2
• 2 m (6.6 ft) A5E02272692
• 5 m (16.5 ft) A5E02272723
• 10 m (33 ft) A5E02272730
Cable kit with standard coil cable, 3 x 1.5 mm²/18 gage with shield PVC and elec-trode cable double shielded, 3 x 0.25 mm²
• 5 m (16.5 ft) A5E02296329D)
• 10 m (33 ft) A5E01181647
• 15 m (49 ft) A5E02296464D)
• 20 m (65 ft) A5E01181656F)
• 25 m (82 ft) A5E02296490D)
• 30 m (98 ft) A5E02296494D)
• 40 m (130 ft) A5E01181686F)
• 50 m (164 ft) A5E02296498D)
• 60 m (200 ft) A5E01181689F)
• 100 m (330 ft) A5E01181691F)
• 150 m (500 ft) A5E01181699F)
• 200 m (650 ft) A5E01181703F)
• 500 m (1650 ft) A5E01181705F)
Cable glands, for above cable, 2 pcs.
• M20 A5E00822490
• ½“ NPT A5E00822501
Sealing screws for sensor/ transmitter, 2 pcs
FDK-085U0221
Terminal box, in polyamide, inclusive lid
• M20 FDK-085U1050
• ½" NPT FDK-085U1052
Terminal box lid, in polya-mide
FDK-085U1003
Terminal box for MAG 6000, in stainless steel, inclusive lid (ATEX)
• M20 A5E00836867
• ½" NPT A5E00836868
Terminal box (3A) for MAG 1100 F in polyamide, inclusive lid
• M20 A5E00822478
• ½" NPT A5E00822479
Potting kit for terminal box of MAG sensors for IP68/NEMA 6P (not for ATEX)
FDK-085U0220
19“ safety barrier (21 TE) [EEx e ia] IIC for MAG 1100 ATEX and MAG 3100 ATEX, incl. back plate
FDK-083F5034
Short lead time (details in PMD)
Description Order No.
M20½“ NPT
D) Subject to export regulations AL: N, ECCN: EAR99H.F) Subject to export regulations AL: 9I999, ECCN: N.
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Transmitter MAG 5000/6000
4/37Siemens FI 01 · 2010
4
Back plates (if wall enclosure IP66 is used as part)
Spare parts
Sun Shields for MAG 5000/6000 transmitters
Panel mounting enclosure for 19“ insert (21 TE); IP65/NEMA 2 enclosure in ABS plastic for front panel mounting
FDK-083F5030
Panel mounting enclosure for 19“ insert (42 TE); IP65/NEMA 2 enclosure in ABS plastic for front panel mounting
FDK-083F5031
Back of panel mounting enclosure for 19“ insert (21 TE); IP20/NEMA 1 enclo-sure in aluminium
FDK-083F5032
Back of panel mounting enclosure for 19“ insert (42 TE); IP20/NEMA 1 enclo-sure in aluminium
FDK-083F5033
IP66/NEMA 4X, wall mount-ing enclosure for 19“ inserts(without backplates)
• 21 TE FDK-083F5037
• 42 TE FDK-083F5038
Front cover (7TE) FDK-083F4525
Description Order No.
Wall unit enclosure IP66, 12 ... 24 V, 115 ... 230 V
• Transmitter A5E02559813
• Transmitter ia/e and safety barrier
A5E02559814
• Transmitter ia/ib and safety barrier (only for sensors produced before October 2007)
A5E02559812
• Transmitter and cleaning unit
A5E02559815
Description Order No.
Connection plate(for polyamide terminalbox)
• 12 ... 24 V A5E02559817
• 115 ... 230 V A5E02559816
Connection plate(for stainless steel terminal-box)
• 12 ... 24 V A5E02604280
• 115 ... 230 V A5E02604272
Description Order No.
19“ enclosure, 12 ... 24 V, 115 ... 230 V
• Connection plate for stan-dard 19“ transmitter
A5E02559809
• Connection plate for trans-mitter ia and safety barrier
A5E02559810
• Connection plate for trans-mitter ia/ib and safety bar-rier (only for sensors produced before October 2007)
A5E02559811
• Connection plate for trans-mitter and cleaning unit
FDK-083F4123
SENSORPROM memory unit(Sensor code and serial numbers must be specified on order)
• 2 kB (for MAG 5000/6000/ MAG 6000 I)
FDK-085U1005
• 250 B (for MAG 2500/3000)
FDK-085U1008
Display unit for MAG 5000/6000
• black neutral front FDK-085U1038
• Siemens front FDK-085U1039
Short lead time (details in PMD)
Description Order No.
Sun lid for MAG 5000/6000 transmitter (Frame and lid)
A5E02328485
Sun shield for remote MAG 5000/6000 transmit-ters
A5E01209496
Sun Shield for compact MAG 5000/6000 transmit-ters on MAG 3100 (DN 15 ... 2000 (½" ... 78") or MAG 5100 (DN 150 ... 1200 (6" ... 48")
A5E01209500
Description Order No.
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Transmitter MAG 5000/6000
4/38 Siemens FI 01 · 2010
4
Dimensional drawings
Transmitter IP67/NEMA 4X/6 compact polyamide
Transmitter compact mounted, dimensions in mm (inch)
Transmitter wall mounted, dimensions in mm (inch)
Transmitter, 19” IP20/ NEMA 1 standard unit
Dimensions in mm (inch)
155 (6.10)6 (0.24)
131 (5.16)
178
(7.0
1)
Ø12 (0.47)
13 (0
.51)
71 (2
.80)
Ø8 (0.31)
Ø8 (0.31)
71 (2.80)
155 (6.10)
13 (0.51)
240
(9.4
5)15
5 (6
.10)
102
(4.0
2)
170 (6.70)50 (2.0)
30 (1
.18)
Weight incl. back print 0.8 kg /1.8 lbs
2.8 (0.11)
14 (0.6)
168 (6.61)
175 (6.89)
193 (7.60)
122
(4.8
0)
128
(5.0
4)
91 (3.58)
106 (4.17)
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Transmitter MAG 5000/6000
4/39Siemens FI 01 · 2010
4
Transmitter, wall mounting IP66/NEMA 4X, 21 TE
Dimensions in mm (inch)
Transmitter, wall mounting IP66/NEMA 4X, 42 TE
Dimensions in mm (inch)
Weight excl. transmitter: 2.3 kg (5.0 lbs)
235 (9.25)210 (8.27)
192 (7.56)
13 (0
.51)
22 (0
.86)
90 (3
.54)
90 (3
.54)
120
(4.7
2)
146
(5.7
5)
13 (0
.51)
Weight excl. transmitter: 2.9 kg (7.0 lbs)
13 (0
.51)
120
(4.7
2)
339 (13.35)
357 (14.05)
22 (0
.87)
90 (3
.54)
146
(5.7
5)
235 (9.25)
90 (3
.54)
13 (0
.51)
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Transmitter MAG 5000/6000
4/40 Siemens FI 01 · 2010
4
Transmitter, panel front IP20/NEMA 1, 21 TE
Dimensions in mm (inch)
Transmitter, panel front IP20/NEMA 1, 42 TE
Dimensions in mm (inch)
Weight excl. transmitter: 1.2 kg (2.7 lbs)
197 (7.75)
184 (7.24) 198 (7.80) 50 (1.97)
185 (7.28)
140
(5.5
1)
144
(5.6
7)
Weight excl. transmitter: 1,6 kg (3.5 lbs)
144
(5.6
7)
294 (1.57)
281 (1.06)
140
(5.5
1)
282 (1.10)
198 (7.80) 50 (1.97)
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Transmitter MAG 5000/6000
4/41Siemens FI 01 · 2010
4
Transmitter, back of panel IP20/NEMA 1, 21 TE
Dimensions in mm (inch)
Transmitter, back of panel IP20/NEMA 1, 42 TE
Dimensions in mm (inch)
Weight: 0.7 kg (1.6 lbs)
163 (6.42)144 (5.67) 218 (8.58)
57 (2
.24)
132
(5.2
0)
Weight: 0.9 kg (2.0 lbs)
269 (10.59)253 (9.96) 218 (8.58)
57 (2
.24)
132
(5.2
0)
© Siemens AG 2009
SITRANS F flowmetersSITRANS F M
Transmitter MAG 5000/6000
4/42 Siemens FI 01 · 2010
4
Schematics
Electrical connection
Grounding
PE must be connected due to safety class 1 power supply.
Mechanical counters
When mounting a mechanical counter to terminals 57 and 58 (active output), a 1000 µF capacitor must be connected to the terminals 56 and 58. Capacitor + is connected to terminal 56 and capacitor - to terminal 58.
Output cables
If the output cable length is long in noisy environment, we recommend to use shielded cable.
Note:Special cable with individual wire shields (shown as dotted lines) are only required when using empty pipe function or long cables.
1)
24 V max. 30 mA
Vx 3 ... 30 V max. 110 mA
0/4 - 20 mALoad ≤ 800 Ω
Sensor
Positive:Negative:
Counter or PLC-Digital input
Menu setup
Outputs
PLC-Digital input
PE
Coil cable
Sensor connectionElectrode cable
Relay output
Digital input
11 ... 30 V DC
Relay24 V DC/1A42 V AC/2A
Nc
Shield
Common
No
Digital output
Current output(Powered from transmitter)
Power supply
115 ... 230 V AC
Passive output(External powered)
Active output(Powered from transmitter)
Input
R =
Transmitter
Pull up/down resister 2K2... 10K may be required - depending on Cables/Input resistance
11 ... 30 V DC/11 ... 24 V AC
R
R
1)
L1N
12
85
78
0
77
86
8483
8281
4546
44
5758
56
3132
5758
56
PEPE
85
0
86
8483
8281
PE
PE
N
L
© Siemens AG 2009
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