Slide 1© ABB

Marc-André Zingg, Leiter ABB Robotics Schweiz , swissT.meeting, 27. April 2016

Time-to-volumeRoboter Anwendungen schneller realisieren

April 21, 2016

Slide 2© ABB

Global führend in Energie- und Automationstechnologie

1 Asia, Middle East, AfricaApril 21, 2016

Mit führender Marktposition in verschiedenen Industrien

Slide 3© ABB

ABB in der Schweiz

1 Asia, Middle East, AfricaApril 21, 2016

Slide 4© ABB

Shaping the world through innovation

April 21, 2016

Pioneering technology

Example

World’s most powerful underground and subsea power transmission cable system

Slide 5© ABB

Shaping the world through innovation

April 21, 2016

Pioneering technology

YuMi® – revolutionary human-machine collaboration

Example

Slide 6© ABB

Shaping the world through innovation

April 21, 2016

Consistent R&D investment

Investment annually

+$1.5 bn

Technologists

~ 8,500 k

University collaborations

~ 70Corporate research

centers linked by a global

research center

7

Innovation is ingrained in the DNA of ABB

© ABB 2014

RoboticsThe History of ABB Robots

1969

Hydraulic paint robot

Trallfa TR-200

First electric robot

ASEA IRB 6 (5 axis)

1975

6 axis electric robot

IRB 90

Joystick motion control

S2 Robot Controller TPU

1980 1985

1990

2005 2010

AC Servo Drive system

IRB 2000

2000 1995

Modular Design

IRB 6000 range

Dynamic Motion Control

TrueMove, QuickMove

Open Architecture

S4 Controller

Offline programming

RobotStudio

High-speed Picker

IRB 340 FlexPicker

Electric Paint Robot

TR 5400

500kg robot

IRB 7600

Remote

Service

AW simulation

VirtualArc

MultiRobot control

MultiMove

Modular Controller

IRC5 controller

Touch screen HMI

IRC5 controller

2nd Gen Motion Control

TrueMove II, QuickMove II

Integrated Dressing

IRB 1600 & IRB 2600

High-speed Palletizer

IRB 460

© ABB 2014

RoboticsMore than 40 years of robot technology innovation

Hydraulic

paint robot

Joystick

motion control

High speed

picker

Touchscreen

HMI

Integrated

vision

Collaborative

robot - YuMi

Remote

service

Off-line

programming

Dynamic

motion control

World’s first

electric robot

1969 1975 1980 1993 1995 2000 2003 2005 2008 2010 2015

© ABB 2014

RoboticsThe Top 10 Reasons for Robot Investment

Increase production output rates

Reduce operating costs

Improve process quality

Improve workplace health & safety

Increase product manufacturing flexibility

Reduce material waste and increase yield

Reduce labour turnover and difficulty of

recruiting workers

Save space in high value manufacturing

areas

Reduce capital costs (inventory, work in

progress)

Improve quality of work for employees

Based on research carried out by the International Federation of Robotics (IFR)

First level

Second level

Third level

Title 10 Reasons for Robot Investment

© ABB 2014

Time-to-volumeHerausforderungen und Lösungsansätze

© ABB 2014

Roboter und Roboter

Source: ABB

Client: De Hoop, Netherlands.

Application: Sheets of steel are cut in to

smaller plates for ship construction

Key benefits:

• Production time reduced by 75%

Increased flexibility: two yards served by

one cutting location

• No need for outsourcing at busy periods

• Labor costs reduced, from nine to two

employees

• ROI in about 12 months

“……… have enabled us to reduce De

Hoop’s production time by a massive 75%.”

© ABB 2014

Roboter und Roboter

Source: ABB

© ABB 2014

Roboter und Roboter

Source: ABB Source: Lego

© ABB 2014

Roboter und RoboterLösungen schnell realisieren

Source: https://www.youtube.com/watch?v=AX3R9R2MMXo

© ABB 2014

Time-to-volumeHerausforderungen und Lösungsansätze

© ABB 2014

Time-to-volumeHerausforderungen

Automations-

Idee

Produktive

Automations-

Lösung

Wie komme ich schneller von A nach B?

© ABB 2014

Time-to-volumeLösungsansätze

Automations-

Idee

Produktive

Automations-

Lösung

…

Vorab arbeiten

Lösungen Standardisieren

Arbeitsschritte Parallelisieren

Dinge weglassen & neue Wege gehen

…

© ABB 2014

Time-to-volumeVorab Arbeiten – Erprobtes Zubehör

Fully integrated with your robot

Positioners

Press Tending Tools

Motors

Gearboxes

Grippers

Additional Axis

© ABB 2014

Time-to-volumeLösungen Standardisieren – Roboter Zellen

Painting & Coating Cutting

Machine TendingMaterial Handling

Arc Welding Spot Welding

FinishingPress Tending

© ABB 2014

Time-to-volumeLösungen Standardisieren: z.B. Machine Tending

© ABB 2014

Time-to-volumeLösungen Standardisieren: z.B. Machine Tending

© ABB 2014

Time-to-volumeArbeitsschritte parallelisieren

Technologie

Robot Studio

Virtueller Roboter

Kundenutzen

Visualisierung

Schnelle Optimierung

Taktzeit-Abschätzung

Concurrent Engineering

Realer

Roboter

Virtueller

Roboter

Robotware

Configuration

Rapid Programmierung

© ABB 2014

Time-to-volumeArbeitsschritte parallelisieren

© ABB 2014

Time-to-volumeVorab Arbeiten: RobotStudio® PowerPacs

Arc Welding

Bending

Palletizing

Painting

Machining

Laser Cutting

Picking & Packing

Machine Tending

RobotStudio® PowerPacs

– Simplifying the Task

© ABB 2014

Time-to-volumeNeue Wege gehen

(adapted from B. Lotter)

tiefhoch

hochtief

tief

hochtief

hoch

Anzahl Varianten

Pro

duktiv

ität

Fle

xib

ilitä

t

Handarbeit

Spezialmaschinen

RoboterautomationKollaborative Roboter

Losgrösse

© ABB 2014

Time-to-volumeNeue Wege gehen – kollaborativer Roboter YuMi

© ABB 2014

Time-to-volumeDinge weglassen und neue Wege gehen

No barriers, no cages no zones

YuMi is the first truly collaborative robot solution

Integrated hand

Integrated vision

Dual arm solution

© ABB 2014

Time-to-volumeNeue Wege gehen – Simplified Programming

© ABB 2014

Time-to-volumeNeue Wege gehen – Simplified Programming

© ABB 2014

Time-to-volumeLösungsansätze

Automations-

Idee

Produktive

Automations-

Lösung

…

Vorab arbeiten

Lösungen Standardisieren

Arbeitsschritte Parallelisieren

Dinge weglassen & neue Wege gehen

…

© ABB 2014