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AKSAAKSAThe World Leader in AcrylicThe World Leader in Acrylic
FiberFiber
CHOPPED CARBON FIBERCHOPPED CARBON FIBER
VI. PAGEV Turkish Plastics IndustryVI. PAGEV Turkish Plastics IndustryCongressCongress
26 October 2011
Contents
• This is AKSA
• End Uses of Carbon Fiber
• AKSA in Carbon Fiber
• AKSACA Chopped Carbon Fiber in Compounding
2008CAPACITY IN 2008 : 308.000 TONS / YEAR
GLOBAL PRODUCTION SHARE : 12 %REVENUE (2008) : 685 Million $
• #1 in capacity; 12% marketshare
• Broadest Product Offering
• More than 10,000 Products
• Standard Acrylic Fibers
• Specialty Acrylic Fibers
• Wide Range of Applications
• Broad Customer Base
• Founded in 1968
AKSA production site near Yalova(approx. 100km from Istanbul)
AKSAThe World Leader in Acrylic Fiber
AKSA c. 1971Initial Capacity 5.000t
AKSA’s Development Over 40 YearsAKSA Today
5000
308.000
0
100.000
200.000
300.000
AKSA’s Acrylic Fiber Capacity
AKSA is a publicly traded company;leading shareholder is AKKÖK
Akkök Group of companies:20 industrial and commercial companies, operating 15 production sites
AKKÖK 2007 2008 2009 2010
Sales US$ 1.393 1.634 2.166 2,675
Employees 3.080 4.016 4.229
(Combined Sales in million US dollars)
AkkokGroup
39%
PublicHeld
(IMKB)42%
EmniyetAS
19%
AKSA Shareholding
TEXTILESAK-AL, AK-TOPS, AKSU (AKSU was the firstcompany, founded in 1952 to produce fabrics)
REAL ESTATE DEVELOPMENTAKMERKEZ, AK TURİZM, AKİŞ
OTHER SERVICESAK-PA, DİNKAL, AKPORT, AKTEK,AKMERKEZ LOKANTACILIK
CHEMICALSAKSA (39%), AKSA EGYPT,AK-KİM, AKMELTEM
ENERGYAKENERJİ
Akkök Group holds39% of AKSA
AKSA’s Business and Vision
AKSA supplies the world from Turkey
- Marketing Internationally since 1977
- Global Distribution to more than 50 Countries
- More than 300 Active Customers.
AKSA’s Vision:
- Benefit the Companyand Our Customers
- Maximize ValueAdded
- Invest in Technology
- Create NewProfitable Areas andEnd Uses
e.g., CARBON FIBER
Contents
• This is AKSA
• AKSA in Carbon Fiber
• End Uses of Carbon Fiber
• AKSACA Chopped Carbon Fiber in Compounding
%95 carbon atoms, 10 timessmaller than human hair
Honeycomb molecular structureHigh performance light material
It is much STRONGER thanSTEEL !
Small tow 3K, 12K, 24Kcontinous filaments
Large tow, 48, 72Kcontinous filaments
karbon elyaf ve insan saçı
Human hair(50-70 micron)
Carbon fiber(5-7 micron)
“3K”= 3.000filament
Molecularstructure
Carbon fiber
WHAT IS CARBON FIBER?WHAT IS CARBON FIBER?
KNOW-HOW POLYMER TECHNOLOGY ACRYLIC FIBER TECHNOLOGY CARBON FIBER TECHNOLOGY SIZING TECHNOLOGY CHOPPED FIBER TECHNOLOGY
Crude Oil ► Propylene ► Acrylonitrile ► Acrylic Fiber& ► Carbon FiberC3H6 CH2CHCN Special Acrylic Fiber
( PAN Precursor )
CnH2n ► CH2=CHCH3 ► CH2=CHCN ► >%93 AN ► >%95 carbon(hydrocarbon)
PP,vs. AN ABS,vs. AkrilikElyaf
AkrilikElyaf
PANPC
Contents
• This is AKSA
• AKSA in Carbon Fiber
• End Uses of Carbon Fiber
• AKSACA Chopped Carbon Fiber in Compounding
Intermediate Processes Make CarbonFiber Useable to Make Parts
CarbonFiber
PressureVessels,Rollers,Defense
Plastics forElectronics
andother applics.
Wind Blades,Marine,
Automotive
Aerospace,Marine,Auto,Sport Goods,Infrastructur,other applics.
Filament Winding
MultiaxialFabrics
WovenFabrics
Compounding
UnidirectionalFabric
Extruded Sections
Prepreg
Note: All processes can be usedto make parts in all applications
Prepreg
The Carbon Fiber Market Today
Aerospace &Defense
SportGoods
Wind BladesCompoundingPressure vesselsRacing/AutosInfrastructureMarineOil&GasOther Industr
Industrial
Current Demand for Carbon Fiber< 40.000mt p.a.; > US$1B
AKSA is targetingIndustrial Applications
Demand for CF in 2010
Sporting Goods
Golf shafts Racquets Cycling Skies Snowboards Fishing rods
Wind Turbines
Source:TPI Source: World Wind Energy Association
Pressurised Vessels
Compressed Energy Storage:- CNG Cylinders- Hydrogen Cylinders- Accumulators
Compressed Energy Transport-Bulk Hauling Gas
Composite Tubular Products-Drilling Risers
Potential in Natural Gas Vehicles
Source: International Association of NGVs, Dec 2009
Infrastructure
Potential Applications: Retrofitting: fabrics and pultruded bars and strip of CF applied with epoxy. Cement reinforcement: CF mixed in concrete. Bridge rehabilitation. Column wrapping. Pultruded CF rods bars instead of iron rebars in new construction.
Bridges
University of Maine’s Advanced Structures and Composites Center
Melbourne West Gate Bridge Project (2010)
Automotive - Auto Parts
Carbon Fiber Reinforced PlasticAutomotive Body Frame
Auto-parts & accessories driven towardslight weight and high strength
Thermoplastic CompoundingIC Chip Trays Conveyor Rollers
Electronics Connector
Electronics Storage Carrier
Automotive spare parts
Carbon Fiber in Other Applications
• MedicalX-ray and Diagnostic
EquipmentProsthetics
Oil & Gas
Contents
• This is AKSA
• AKSA in Carbon Fiber
• End Uses of Carbon Fiber
• AKSACA Chopped Carbon Fiber in Compounding
PlasticResins Additives Compound
PhysicalThermal
ElectricalAesthetic
Chopped CarbonFiber
What is Compounding?Process
What is Compounding?Fabrication
Screw
Compound
Mould
FinishedPart
Reinforced Thermoplastics• Advanced materials and improved reinforcements have
increased and developed the performance of engineeredthermoplastics.
• Improved physical and chemical properties, such as tensilemodulus and strength, make thermoplastics smart candidatesfor replacing traditional engineering materials in structuralapplications.
• Superior properties of reinforced thermoplastics, such as lightweight, high strength, intricate design and high output etc.,make them great candidate for metal replacement.
• Compounding provides the ability for the manufacture for anunlimited number of combinations of filler, reinforcement andresins.
SmallTow*62%
HeavyTow**25%
Chopped13%
Carbon Fiber Distribution
Asia57%Asia57%
EU26%EU
26%
NorthAmerica
17%
NorthAmerica
17%* Small Tow: 1K- 48K** Heavy Tow: >48 K
Chopped Carbon Fiber Market
CHOPPED CARBON FIBER PROCESS
AKSACA Chopped Carbon Fiber Products
General ThermoplasticApplications PA66, PBT, PC, LCP, ABS, etc.
High Temperature Polymers andTheir Applications PEEK, PEI, PPS, etc.
AKSACA Chopped Carbon Fibers and TheirGeneral Properties
AKSACA Chopped Carbon Fibers provide– Resin compatibility– Very well process ability,– Very good mechanical and electrical properties in the
compounds
Polymer reinforced by AKSACA short carbon fibers has;– Higher heat distortion temperatures,– Superior thermal conductivity
AKSACA Chopped Carbon Fibers offered in chopped lengths rangingfrom ⅛" (3mm) to ½ " (12mm).
Their size and shape makes AKSACA chopped carbon fibers proper forautomatic fiber feeding systems as well as batch pre-blends.
Chopped Carbon Fibers
• Lead shape– Ease of feeding
• Good mechanical properties• Low ionics
– Used in semi-conductor, HDD• Sizing technology applicable for
wide range of polymers– PC, PBT, PA, PET, PPO, POM– PEEK, LCP, PEI, PSU, PES
Courtesy from RTP Company
Why Carbon fiber in Thermoplastics?
Comparison of Carbon To Glass Fiber In PlasticsPropery Units Carbon Fiber
PlasticGlass Fiber
PlasticDensity (g/cm3) 1,8 2,6
Modulus ofelasticity
Mpa 240,000 77,000
Bending Strength Mpa 4,000 3,500
Further properties Thermal andelectrical
conductivity, lowattrition
Insulator, highattrition
Carbon Fiber Plastics Properties Low density High modulus of elasticity and rigidity High mechanical strength Low and uniform coefficient of friction Electrical conductivity (when required)
Compatibility At The Interface bySEM (Scanning Electron Microscope)
ResineAKSACA ChoppedCarbon Fiber
• To be the market leader inproducts and technology
• To be reliable supplier andbuild long term customer-supplier relationship
• To offer cost effective productthrough continuous productand technology improvement
• To break into new marketsegments with our broadproduct range
• To achieve 12% market sharein carbon fiber business as it isin acrylic fiber
• To contribute market andtechnical knowledge to theplastic and composite marketin Turkey
Our Vision
0
20
40
60
80
100
000
Tons
/yea
r
Carbon Fiber Market
Sport Aviation Industrial
THANK YOU
Questions?