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1 VRC101A Voltage Regulator Tester Manual 7399204 10/22/04

Alternator Transpo Regulator

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VRC101AVoltage Regulator Tester Manual

7399204 10/22/04

1

VRC101A Voltage Regulator Tester

INPUT POWER:115 VAC @ ONE AMP (FUSED) FEATURES: * 12, 24 and 32 VDC test voltages at 0.5 & 3 amperes field current (6 and 8 VDC test voltages are optional). * Digital meter with 0.1 volt resolution for setting and checking regulation voltage. * Field Current lamp to indicate regulator switching frequency. * "A" and "B" circuit switch to accommodate the two designs of regulators. * A test fixture that interconnects with VRC101A for Testing Delco 10SI, 12SI, 15SI, 20SI, 27SI, and 30SI regulators. * An adapter for testing D590 series Delco regulators. * A short circuit lamp to indicate when the tester sees an overload short circuit. * Stator output for testing the Transpo Challenger series of regulators, the CS Delco series and other regulators with stator turn-on. * Warning light circuit to simulate "Indicator Light" on vehicle.

2

OPERATING INSTRUCTIONS FOR VRC101A 1. 2. Set the field current switch to 0.5A for checking or setting the regulation voltage. Set the field current switch to 3A for burn-in. Set the "FIELD" switch to "A" or "B" according to the tester information given on the tester instructions. "A" Circuit - The "A" circuit regulator design has one alternator field lead connected to battery (or trio) and the other end of the field is controlled or switched to ground by the regulator. "B" Circuit - The "B" circuit regulator design has one alternator field lead connected to ground and the other field is controlled or switched to the battery (or trio) by the regulator. 3. Connect test leads according to tester instructions for the regulator being tested and follow all information given by notes and additional tests when applicable. Select the "Voltage Range" (12v, 24V, and 32V) for the regulator being tested and turn the power switch to the "ON" position. If the short circuit light comes on, quickly turn the tester "OFF". The short circuit light indicates that battery positive is being shorted to battery negative. However, when testing some vibrator contact regulators such as Ford GRB-5440 or Delco 1119519, the short circuit light will come on which is alright if the field light blinks. However, do not test the vibrator contact regulators longer that two minutes. Should the tester fail due to overload, check the fuse. The Transpo VRC101A is not to be used to check D.C. generator regulators. The tester is designed to be used to test alternator regulators only. TEST RESULTS "GOOD REGULATOR" The regulator is operating correctly if the field light blinks and the digital meter displays approximately the set point voltage given on the appropriate tester instructions. Sometimes it may be necessary to adjust the voltage setting on those regulators that are adjustable. See the tester instructions for the regulator being tested. TEST RESULTS "BAD REGULATOR" Full Field - The digital meter will indicate approximately 16.5V for a 12V regulator, 29.5V for a 24V regulator and 42V for a 32V regulator. The field light will not blink but will remain "ON". A regulator with this type of defect will not be able to control the output voltage of the alternator.

4. 5.

TABLE

OF

CONTENTSPage

REGULATOR TYPE

BOSCH ............................................................ IB C.A.V. . ............................................................ CE CHRYSLER ...................................................... C DAEWOO ........................................................ DA DELCO ............................................................ D DUCELLIER .................................................... ID ELECTRODYNE .............................................. E FEMSA ............................................................ IF FORD .............................................................. F HARLEY .......................................................... H HITACHI .......................................................... IH ISKRA .............................................................. IK LADA ................................................................ IR LEECE NEVILLE.............................................. L LUCAS ............................................................ IL MAGNETI-MARELLI ........................................ IX MAGNETON-PAL ............................................ PAL MANDO ............................................................ IY MITSUBISHI .................................................... IM MOTOROLA .................................................... M5 NIEHOFF.......................................................... N NIKKO .............................................................. IZ NIPPONDENSO .............................................. IN PARIS RHONE ................................................ IP PRESTOLITE .................................................. P8 SEV MARCHAL................................................ IS SPECIALTY ...................................................... SR STAR II & STAR III .......................................... D TRANSPO 911 SERIES .................................. 911 TRANSPO REPAIR CIRCUITS........................ TRI VALEO/MOTOROLA ........................................ M

TRANSPO TESTER INSTRUCTIONSforPART NO. IB370 IB370A IB371 IB372 FLD A A A A VOLT 12 12 12 12 BOSCH SET POINT 14.7 14.2 14.2 14.7

type regulatorsPART NO. IB373 IB370HR FLD A A VOLT 12 12 SET POINT 14.7 14.3

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-01

Revision: 04/22/03

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB301 IB302 IB302A FLD B B B VOLT 12 24 24 BOSCH SET POINT 14.2 27.5 27.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-02

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB8315 FLD A VOLT 12 BOSCH SET POINT 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-03

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB392 IB391 FLD A A VOLT 12 12 BOSCH SET POINT 14.4 14.4

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from terminal marked "STA". Field lamp remain fully on and the meter will

indicate approximately 12V. Reconnect the white test lead. Remove red test lead from the terminal marked "S", field lamp will turn off, the indicator light will turn on and the meter will indicate 12V.

NOTE: Connect B- (black) test lead last, already having turned on the tester "ON" switch. 20 ampere 60 volt field transistor voltage saturation test @ 5 amps 13.50 volts = 150 to 250 milli-volts Undervoltage Lamp Indication = 8.50 volts to 10.00 volts Overvoltage Lamp Indication = 16.00 volts to 17.10 volts Current Leakage = 2.0 milli-amps

page IB-04

Revision: 7/23/03

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB303 IB303A FLD B B VOLT 12 12 BOSCH SET POINT 14.4 14.4

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-05

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB375 IB376 IB377 IB378 FLD A A A A VOLT 12 24 12 12 BOSCH SET POINT 14.4 27.5 14.4 14.4

type regulatorsPART NO. IB379 IB374 FLD A A VOLT 24 24 SET POINT 28.1 27.5

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-06

Revision: 10/20/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB380 IB383 IB384 IB385 FLD A A A A VOLT 12 12 12 12 BOSCH SET POINT 14.4 14.4 14.4 14.5

type regulatorsPART NO. IB387 FLD A VOLT 12 SET POINT 14.5

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-07

Revision: 01/07/02

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB033A FLD B VOLT 24 BOSCH SET POINT 28.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-08

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB305 IB306 FLD B B VOLT 12 12 BOSCH SET POINT 14.8 14.8

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

NOTE: IB306 Superseded by IB305.

page IB-09

Revision: 03/15/02

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB308 FLD B VOLT 24 BOSCH SET POINT 28.0

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-10

Revision: 05/20/07

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB343 FLD A VOLT 12 BOSCH SET POINT 14.4

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON:

Field lamp should blink and meter will indicate approximately the set point voltage indicated in the above table. Remove white test lead from terminal marked "STA"; meter will indicate set point and lamp light will come on. Reconnect the white test lead. Remove red test lead from the terminal marked "SENSE", the meter will indicate 12V, field lamp will stay on and lamp light will come on. Remove green test lead; field and lamp light will turn off.

3. ADDITIONAL TEST:

page IB-11

Revision: 03/19/03

Date : 10/22/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB348 IB350 IB351 IB352 FLD A A A A VOLT 12 12 12 12 BOSCH SET POINT 15.0 14.1 14.5 14.1

type regulatorsPART NO. IB353 IB354 IB355 IB356 FLD A A A A VOLT 12 12 12 12 SET POINT 14.5 14.1 14.5 14.8

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-12

Revision: 03/26/04

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB370 IB370A FLD A A VOLT 12 12 BOSCH SET POINT 14.5 14.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-13

Revision: 03/26/02

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB365 FLD A VOLT 24 BOSCH SET POINT 28.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-14

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB386 FLD A VOLT 28 BOSCH SET POINT 28

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-15

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB398 FLD A VOLT 12 BOSCH SET POINT 14.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-16

Revision: 10/20/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB382 FLD A VOLT 24 BOSCH SET POINT 28.8

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-17

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB511 FLD A VOLT 12 BOSCH SET POINT 14.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-18

Revision: 03/10/99

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB512 FLD A VOLT 12 BOSCH SET POINT 14.6

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-19

Revision: 03/09/99

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB388 FLD A VOLT 12 BOSCH SET POINT 14.0

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-20

Revision: 03/10/99

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB501 FLD A VOLT 12 BOSCH SET POINT 14.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-21

Revision: 12/3/99

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB399 FLD A VOLT 12 BOSCH SET POINT 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-22

Revision: 11/28/00

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB400 FLD A VOLT 12 BOSCH SET POINT 14.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-23

Revision: 11/28/00

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB390 FLD A VOLT A BOSCH SET POINT 14.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-24

Revision: 11/28/00

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB360 IB368 IB362 IB363 FLD A A A A VOLT 12 12 24 24 BOSCH SET POINT 14.1 14.1 28.00 28.5

type regulatorsPART NO. IB364 IB369 IB366-1 FLD A A A VOLT 24 24 24 SET POINT 29.0 28.0 28.5

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IB-25

Revision: 04/22/03

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB225 FLD A VOLT 12 BOSCH SET POINT 14.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from terminal marked "Stator" field light and lamp will come on and voltage

will show 12 volts. Remove green test lead from "light" terminal , field light will go out and voltage stays at 12 volts.

page IB-26

Revision: 11/02/03

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB241 FLD A VOLT 12 BOSCH SET POINT 14.4

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON:

Field lamp should blink and meter will indicate approximately the set point voltage indicated in the above table. Remove white test lead from terminal marked "Stator" volts will drop to 12 volts; field light and lamp light will come on. Remove green test lead from terminal marked "light", field and lamp light will go out and voltage remains at 12 volts.

3. ADDITIONAL TEST:

page IB-27

Revision: 6/3/2004

Date : 10/22/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IB392BG FLD A VOLT 12 BOSCH SET POINT 14.4

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from terminal marked "STA". Field lamp remain fully on and the meter will

indicate approximately 12V. Reconnect the white test lead. Remove red test lead from the terminal marked "S", field lamp will turn off, the indicator light will turn on and the meter will indicate 12V.

NOTE: Connect B- (black) test lead last, already having turned on the tester "ON" switch. 20 ampere 60 volt field transistor voltage saturation test @ 5 amps 13.50 volts = 150 to 250 milli-volts Undervoltage Lamp Indication = 8.50 volts to 10.00 volts Overvoltage Lamp Indication = 16.00 volts to 17.10 volts Current Leakage = 2.0 milli-amps

page IB-28

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. CE520 CE520 CE520 FLD A A A VOLT 24 24 24 C.A.V. SET POINT HI 28.8 MID 27.8 LO 26.7

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page CE-01

Revision: 3/10/99

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. CE533 CE533 CE533 FLD A A A VOLT 24 24 24 C.A.V. SET POINT HI 28.8 MID 27.8 LO 26.7

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page CE-02

Revision: 5/12/04

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. CE301 FLD A VOLT 12 C.A.V. SET POINT 14.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page CE-03

Revision: 3/8/99

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. C8312 C8312C C8312HD C8313 FLD A A A A VOLT 12 12 12 12 CHRYSLER SET POINT 14.3 14.3 14.2 14.2

type regulatorsPART NO. C8315 FLD A VOLT 12 SET POINT 14.2

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: N/A

page C-01

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. C8010 C8012 FLD B B VOLT 12 12 CHRYSLER SET POINT 14.3 14.0

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: N/A

page C-02

Revision: 3/12/99

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D403 FLD A VOLT 12 DAEWOO SET POINT 14.7

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page DA-01

Revision: 11/28/00

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D10 D10SE8 D10SE24 DE608 FLD A A A A VOLT 12 8 24 12 DELCO SET POINT 14.8 9.6 27.5 14.7

type regulatorsPART NO. D21 DE610 D30 D104D FLD A A A A VOLT 12 12 24 24 SET POINT 14.0 14.7 27.5 27.5

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

NOTE : Transpo's standard voltage regulator tester offers 12, 24, and 32 volts. However, we also offer testers with additional 6 and 8 volts ranges.

page D-01

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D32S D10SE6 D105 D105D FLD A A A A VOLT 32 6 12 12 DELCO SET POINT 37.5 7.7 14.8 14.8

type regulatorsPART NO. D105HD D10SE12 D101 D101D FLD A A A A VOLT 12 12 12 12 SET POINT 14.8 14.8 14.8 14.8

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

NOTE: Transpo's standard voltage regulator tester offers 12, 24, and 32 volts. However, we also offer testers with additional 6 and 8 volts ranges.

page D-02

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D101HD D17SE D27 D102HD FLD A A A A VOLT 12 12 12 12 DELCO SET POINT 14.8 14.2 13.7 13.7

type regulatorsPART NO. D30S D27S D27HD FLD A A A VOLT 24 12 12 SET POINT 27.5 14.0 14.0

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

NOTE: Transpo's standard voltage regulator tester offers 12, 24, and 32 volts. However, we offer testers with additional 6 and 8 volts ranges.

page D-03

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D10DN24 D10DN24L FLD B B VOLT 24 24 DELCO SET POINT 27.5 27.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON:

Field lamp should blink and meter will indicate approximately the set point voltage indicated in the above table. On D10DN24L, remove red test lead from the yellow wire (STA) of the regulator. The indicator light should turn on and the meter will indicated approximately 24V.

3. ADDITIONAL TEST:

page D-04

Revision: 5/1/97

Date : 10/22/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. DE604 DE605 DE609 FLD A A A VOLT 12 12 12 DELCO SET POINT 14.8 14.8 14.8

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page D-05

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D9212 D9212S D9212C D6374 FLD B B B B VOLT 12 12 12 12 DELCO SET POINT 14.2 14.2 14.2 14.6

type regulatorsPART NO. D6378 D6377 D518 FLD B B B VOLT 12 12 24 SET POINT 14.6 14.6 27.5

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: On all above parts numbers except D6377, disconnect red test lead from the terminal marked with

"S" Indicator light should turn on and the meter will indicate set point voltage.

page D-06

Revision: 5/1/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D443 D447 D551 D597 FLD B B B B VOLT 12 24 12 24 DELCO SET POINT 14.2 27.5 14.2 27.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page D-07

Revision: 5/1/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D551P D597P FLD B B VOLT 12 24 DELCO SET POINT 14.2 27.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page D-08

Revision: 5/1/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D443P D447P FLD B B VOLT 12 24 DELCO SET POINT 14.2 27.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page D-09

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D437P D559P FLD A A VOLT 24 12 DELCO SET POINT 27.5 12.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page D-10

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D437 D559 FLD A A VOLT 24 12 DELCO SET POINT 27.5 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from terminal marked with (*) . Field lamp should turn off and the meter will

indicate low voltage.

page D-11

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D875 D876 FLD B B VOLT 24 12 DELCO SET POINT 27.5 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page D-12

Revision: 5/1/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D408 D428 D411 D429 FLD B B B B VOLT 12 12 12 12 DELCO SET POINT 14.7 14.7 14.7 14.7

type regulatorsPART NO. D436 D440G D437 D411 FLD B B B B VOLT 12 12 12 12 SET POINT 14.7 14.7 14.7 14.7

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from terminal marked "STATOR". The indicator light will turn on, field lamp

will stay on and meter will indicate approximately 12V. Disconnect the test lead from "L" terminal. Regulator will turn off and the meter will indicate 12V. On "I" type voltage regulators, connect the regulators as per diagram below except do not connect the indicator light to the "L" terminal. Connect red test lead to the terminal marked "I/F" and same results as step number 2 should be noticed.NOTE: On D412 regulator , an 1800 OHM pull-up resistor is required between "S" terminal of regulator and the testers battery POS. NOTE: On D440 regulator, both of the "L" and "I" terminals must be connected in order to conduct the test.

page D-13

Revision: 11/22/00

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D412 D413 D440 D425 FLD B B B B VOLT 12 12 12 12 DELCO SET POINT 14.2 14.7 14.7 14.2

type regulatorsPART NO. D446 D411SE FLD B B VOLT 12 12 SET POINT 14.6 14.7

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from terminal marked "STATOR". The indicator light will turn on, field lamp

will stay on and meter will indicate approximately 12V. Disconnect the test lead from "L" terminal. Regulator will turn off and the meter will indicate 12V. On "I" type voltage regulators, connect the regulators as per diagram below except do not connect the indicator light to the "L" terminal. Connect red test lead to the terminal marked "I/F" and same results as step number 2 should be noticed.NOTE: On D412 regulator , an 1800 OHM pull-up resistor is required between "S" terminal of regulator and the testers battery POS. NOTE: On D440 regulator, both of the "L" and "I" terminals must be connected in order to conduct the test.

page D-14

Revision: 11/22/00

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D812AC D817AC D824AC FLD A A A VOLT 12 12 24 DELCO SET POINT 14.2 14.2 27.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from the regulator's yellow wire. Field lamp should turn off and the meter

will indicate low voltage. Also, connection the red test lead to "NO CONNECTION" terminal instead of regulator's red wire will result in the same test data.

page D-15

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D710 D713 D173L FLD B B B VOLT 6 12 12 DELCO SET POINT 7.8 14.2 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from terminal marked "stator". Field lamp should turn off and the meter will

indicate low voltage. On D713L regulator, removal of white test leads will also cause indicator light to turn on.

NOTE: Transpo's standard voltage regulator testers offers 12, 24, and 32 volts. However, we also offer testers with additional 6 and 8 volt ranges.

page D-16

Revision: 05/01/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D590M D591M D593M D590S FLD B B B B VOLT 12 24 32 12 DELCO SET POINT 14.2 27.5 37.5 14.2

type regulatorsPART NO. D591S D593S FLD B B VOLT 24 32 SET POINT 27.5 37.5

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page D-17

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D812 D812HD D813 D813HD FLD A A A A VOLT 12 12 12 12 DELCO SET POINT 14.2 14.2 14.2 14.2

type regulatorsPART NO. D824 D824HD D832 FLD A A A VOLT 24 24 32 SET POINT 27.5 27.5 37.5

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page D-18

Revision: 05/01/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D817 D817HD FLD A A VOLT 12 12 DELCO SET POINT 14.2 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page D-19

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D7018 D7019 FLD A A VOLT 12 24 DELCO SET POINT 14.2 27.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from regulator's wire marked "stator". Field lamp should turn off and the

meter will indicate low voltage.

page D-20

Revision: 11/02/03

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. DE606 DE607 FLD A A VOLT 12 12 DELCO SET POINT 14.5 14.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON:

Field lamp should blink and meter will indicate approximately the set point voltage indicated in the above table.

3. ADDITIONAL TEST:

page D-21

Revision:

Date : 10/22/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D529 FLD A VOLT 12 DELCO SET POINT 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from stator wires. The field lamp should stay on and the meter will indicate

high voltage. Connect red test lead to the post marked " No Connection". Regulator will regulate at the specified set point voltage.

page D-22

Revision: 05/01/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D424 FLD B VOLT 12 DELCO SET POINT 14.7

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from terminal marked "stator". The indicator light will turn on, field lamp will

stay on and meter will indicate approximately 12V. Disconnect the test lead from "L" terminal . Regulator will turn off and the meter will indicate 12V.

page D-23

Revision: 03/08/99

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D432 FLD B VOLT 12 DELCO SET POINT 14.7

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove the white test lead from terminal marked "STATOR". The indicator light will turn on, field

lamp will stay on and meter will indicate approximately 12V. Disconnect the test lead from "L" terminal. Regulator will turn off and the meter will indicate 12V.

page D-24

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D9206 D9207 FLD B B VOLT 6 6 DELCO SET POINT 7.8 7.8

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: On D9207, remove test lead from the terminal marked "STA". Field lamp will turn off , indicator

light will turn on, and the meter will indicate low voltage.

NOTE: Transpo's standard voltage regulator tester offers 12, 24, and 32 volts. However, we also offer testers with additional 6 and 8 volt ranges.

page D-25

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. DE611 DE615 FLD A A VOLT 12 12 DELCO SET POINT 14.7 14.7

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page D-26

Revision: 08/05/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D7050 FLD B VOLT 12 DELCO SET POINT 14.7

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from terminal marked "stator". Regulator will turn off and the meter will

indicate 12V.

page D-27

Revision: 09/12/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. DE701 DE701-1 FLD A A VOLT 12 12 DELCO SET POINT 14.7 14.7

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page D-28

Revision: 10/20/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D702 D702HD D703 D705 FLD B B B B VOLT 12 12 12 12 DELCO SET POINT 14.5 14.79 14.5 14.7

type regulatorsPART NO. D706 FLD B VOLT 12 SET POINT 14.1

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from terminal marked "stator". The indicator light will turn on, field lamp will

stay on and the meter will indicate approximately 12 volts.

page D-29

Revision: 02/18/03

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D33 D22 FLD A A VOLT 12 12 DELCO SET POINT 14.1 14.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page D-30

Revision: 10/26/00

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D401 FLD A VOLT 24 DELCO SET POINT 27.7

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page D-31

Revision: 04/22/03

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D698 D699 FLD B B VOLT 12 24 DELCO SET POINT 14.2 27.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON:

Field lamp should blink and meter will indicate approximately the set point voltage indicated in the above table.

3. ADDITIONAL TEST:

page D-32

Revision: 11/28/00

Date : 10/22/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D445 FLD B VOLT 12 DELCO SET POINT 14.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from terminal marked "stator. The indicator light will turn on , field lamp will

stay on and the meter will indicate approximately 12 volts.

page D-33

Revision: 11/28/00

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D712 D718 D719 D729 FLD B B B B VOLT 12 12 12 12 DELCO SET POINT 14.6 14.7 14.75 14.75

type regulatorsPART NO. D734 D749 D748 D752 FLD B B B B VOLT 12 12 12 12 SET POINT 14.6 14.6 14.8 14.7

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON:

Field lamp should blink and meter will indicate approximately the set point voltage indicated in the above table. Remove white test lead from terminal marked "stator". the indicator light will turn on, field lamp will stay on and meter will indicate approximately 12v. Disconnect the test lead from "L" terminal. Regulator will turn off and the meter will indicate 12v. On "I" type voltage regulators, connect the regulators as per diagram below except do not connect the indicator light to the "L" terminal. Connect red test lead to the terminal marked "I/F" and same results as step number 2 should be noticed.

3. ADDITIONAL TEST:

page D-34

Revision: 04/16/03

Date : 10/22/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D198 D199 D200 D201 FLD B B B B VOLT 12 12 12 12 DELCO SET POINT 14.8 14.8 14.7 14.7

type regulatorsPART NO. D202 D203 FLD B B VOLT 12 12 SET POINT 14.7 14.8

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove Stator terminal, field light stays on voltage reads 12 volts and lamp light comes on.

Remove light terminal (and "I" terminal on PLIS type), voltage regulator turns off.

page D-35

Revision: 4/22/03

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH758 FLD A VOLT 12 DELCO SET POINT 14.7

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove "Red" test lead from "Sense" terminal and voltage goes up approximately 1 volt.

page D-36

Revision: 4/19/04

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D3101 FLD B VOLT 12 DELCO SET POINT 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove WHITE TEST LEAD from terminal marked "STATOR", 12 volt Lamp will turn on and Field

light will turn off.

page D-37

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D10AC D22AC FLD B B VOLT 12 12 DELCO SET POINT 14.2 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page D-38

Revision: 11/27/00

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D404 FLD A VOLT 12 DELCO SET POINT 14.6

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page D-39

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D7010 D7011 D7012 D7013 FLD B B B B STAR II & STAR III VOLT 6 6 8 12 SET POINT 7.8 7.8 9.6 14.2

type regulatorsPART NO. D7014 D7015 D7016 D7041 FLD B B B B VOLT 12 24 24 6 SET POINT 14.2 27.5 27.5 7.8

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Disconnect white test lead (Stator) from regulator's yellow wire. Field lamp should turn "OFF" and

the meter will indicate the original voltage range in step one. Note: Indicator light will turn "ON" on part numbers: D7011, D7014, D7016, D7041.

Regulator Wire Color Red Black Green Yellow Orange

Test Lead Color Red Black Yellow White Green

Function Battery Positive Battery Negative Field Stator Indicator Light (if applicable)

NOTE: Transpo's standard voltage regulator tester offers 12, 24, and 32 volts. However, we also offer testers with additional 6 and 8 volt ranges .

page D-40

Revision:

Date : 10/12/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D7044 D7020 D7021 D7022 FLD B B B B STAR II & STAR III VOLT 12 6 6 8 SET POINT 14.7 7.8 7.8 9.6

type regulatorsPART NO. D7023 D7024 D7025 D7026 FLD B B B B VOLT 12 12 24 24 SET POINT 14.2 14.2 27.5 27.5

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Disconnect white test lead (Stator) from regulator's yellow wire. Field lamp should turn "OFF" and

the meter will indicate the original voltage range in step one. Note: Indicator light will turn "ON" on part numbers: D7044, D7021, D7024, D7026.

Regulator Wire Color Red Black Green Yellow Orange

Test Lead Color Red Black Yellow White Green

Function Battery Positive Battery Negative Field Stator Indicator Light (if applicable)

NOTE: Transpo's standard voltage regulator tester offers 12, 24, and 32 volts. However, we also offer testers with additional 6 and 8 volt ranges .

page D-41

Revision:

Date : 10/12/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. D7027 D7046 FLD B B STAR II & STAR III VOLT 32 24 SET POINT 37.5 27.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Disconnect white test lead (Stator) from regulator's yellow wire. Field lamp should turn "OFF" and

the meter will indicate the original voltage range in step one.

Regulator Wire Color Red Black Green Yellow Orange

Test Lead Color Red Black Yellow White Green

Function Battery Positive Battery Negative Field Stator Indicator Light (if applicable)

NOTE: Transpo's standard voltage regulator tester offers 12, 24, and 32 volts. However, we also offer testers with additional 6 and 8 volt ranges .

page D-42

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. ID1006 ID1010 FLD A A VOLT 12 12 DUCELLIER SET POINT 14.3 14.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from the blue wire of the regulator. Indicator light should turn on and the

meter will still indicate the set point voltage.

page ID-01

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. ID4009 ID4009-1 FLD B B VOLT 12 12 DUCELLIER SET POINT 14.2 15

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page ID-02

Revision: 06/25/98

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. ID1015 FLD A VOLT 12 DUCELLIER SET POINT 14.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page ID-03

Revision: 05/01/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. ID1004 ID1016 FLD A A VOLT 14 14 DUCELLIER SET POINT 14.3 14.4

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Disconnect red test lead from stator(blue) wire indicator lamp will come on regulator will continue to

read 14.4/14.5 volts. Reconnect stator lead and lamp will go out.

page ID-04

Revision: 05/01/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. ID1007 FLD A VOLT 12 DUCELLIER SET POINT 14.4

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Disconnect red test lead from stator (blue) wire indicator lamp will come on regulator will continue to

read 14.4/14.5 volts. Reconnect stator lead and lamp will go out.

page ID-05

Revision: 05/1/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. ID1011 FLD A VOLT 12 DUCELLIER SET POINT 14.4

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Disconnect red test lead from stator (blue) wire indicator lamp will come on regulator will continue to

read 14.4/14.5 volts. Reconnect stator lead and lamp will go out.

page ID-06

Revision: 05/01/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. ID1018 FLD A VOLT 12 DUCELLIER SET POINT 14.4

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from the blue wire of the regulator. Indicator light should turn on the meter will

still indicate the set point voltage.

page ID-07

Revision: 05/01/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. E40060 E40070 E40080 FLD A A A VOLT 12 24 32 ELECTRODYNE SET POINT 14.2 27.5 37.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Repeat test for each of the regulator's white leads, Results will be the same.

page E-01

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. E7026HD E7069HD FLD A A VOLT 24 12 ELECTRODYNE SET POINT 27.5 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from terminal marked "IGN". Field lamp should turn off and the meter will

indicate low voltage.

page E-02

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. E60040 E60050 E60030 FLD A A A VOLT 12 24 32 ELECTRODYNE SET POINT 14.2 27.5 37.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Repeat test for each of the regulator's white leads, Results will be the same.

page E-03

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. E70260 E70690 FLD A A VOLT 24 12 ELECTRODYNE SET POINT 27.5 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Repeat test for each of the regulator's white leads. Disconnect yellow test lead from FLD #1 and

repeat test on FLD # 2 . Results will be the same.

page E-04

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IF8603 IF8607 FLD A A VOLT 12 12 FEMSA SET POINT 14.7 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IF-01

Revision: 05/01/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IF5442 FLD A VOLT 12 FEMSA SET POINT 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red lead from terminal marked stator. Indicator light will come on, reconnect. Light shuts

off.

page IF-02

Revision: 03/12/99

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IF1692 FLD A VOLT 12 FEMSA SET POINT 14.7

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IF-03

Revision: 03/08/99

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. F540 F540HD F540S F540SLD FLD B B B B VOLT 12 12 12 12 FORD SET POINT 14.3 14.2 14.3 14.2

type regulatorsPART NO. F540SP F540XHD F782 F783 FLD B B B B VOLT 12 12 12 12 SET POINT 14.2 14.2 14.2 14.3

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red lead from terminal marked "S". Indicator light should turn on and meter will still indicate

set point voltage. Removal of test lead from "S" and "I" terminal will result in the field lamp turning off and the meter reading 12V. On Mechanical type regulators (F8512M), the "short circuit" light will also turn on due to the regulator's internal circuitry. Limit this test to a short time.

page F-01

Revision:

Date : 10/12/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. F8512 F8512M F8512S FLD B B B VOLT 12 12 12 FORD SET POINT 14.2 14.3 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from terminal marked "S". Indicator light should turn on meter will still indicate

set point voltage. Removal of test lead from "S" and "I" terminal will result in the field lamp turning off and the meter reading 12v. On mechanical type on due to the regulator's internal circuitry. Limit this test to a short time.

page F-02

Revision:

Date : 10/12/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. F784 F784HD F794 F784B FLD A A A A VOLT 12 12 12 12 FORD SET POINT 14.6 14.6 14.6 14.6

type regulatorsPART NO. F785 F786 F794B F795 FLD A A A A VOLT 12 12 12 12 SET POINT 14.6 14.6 14.6 14.6

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from terminal marked "S". Indicator light should turn on and the meter will still

indicate the set point voltage. Removal of test of leads from "S" and " I" will result in field lamp turning off and the meter reading 12V.

NOTE: On Transpo's F786 & F795 connect white test lead to terminal marked "S".

page F-03

Revision: 11/22/00

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. F374 FLD B VOLT 12 FORD SET POINT 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page F-04

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. F733 F733L FLD B B VOLT 12 12 FORD SET POINT 14.2 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from terminal marked "stator". Field lamp should turn off and the meter will

indicate low voltage. On F733L regulator, removal of white test lead will result in indicator light turning on.

* NOTE: No Yellow wire for F733

page F-05

Revision:

Date : 10/12/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. FB123 FB303 FB309 FLD B B B VOLT 12 12 12 FORD SET POINT 14.2 14.2 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from blue wire of the regulator. Field lamp should turn off and the meter will

indicate 12V.

page F-06

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. F7078 FLD B VOLT 12 FORD SET POINT 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from terminal marked " Stator". Field lamp should turn off, indicator light will

turn on and the meter will indicate low voltage.

page F-07

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. F796 FLD A VOLT 12.0 FORD SET POINT 14.6

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON:

Field lamp should blink and meter will indicate approximately the set point voltage indicated in the above table.

3. ADDITIONAL TEST:

page F-08

Revision: 10/22/04

Date : 10/25/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. F600 FLD A VOLT 12.0 FORD SET POINT 14.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON:

Field lamp should blink and meter will indicate approximately the set point voltage indicated in the above table. Remove white test lead from terminal marked Stator, field light stays on, voltage drops to 12.0 volt and indicator light turns on. Remove green test lead from Light terminal, field light and 12.0 volt light turn off.

3. ADDITIONAL TEST:

page F-09

Revision: 06/03/04

Date : 10/22/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. F798 FLD A VOLT 12.0 FORD SET POINT 14.6

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from stator and voltage will remain the same and 12 volt lamp will come on.

page F-10

Revision: 04/17/03

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. F602 F603 FLD A A VOLT 12.0 12.0 FORD SET POINT 14.4 14.4

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON:

Field lamp should blink and meter will indicate approximately the set point voltage indicated in the above table. Remove white test lead from terminal marked Stator, field light stays on, voltage drops to 12.0 volt and indicator light turns on. Remove green test lead from Light terminal, field light and 12.0 volt light turn off.

3. ADDITIONAL TEST:

page F-11

Revision: 06/03/04

Date : 10/22/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. F601 FLD A VOLT 12 FORD SET POINT 13.9

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove Red test lead from terminal marked Sense voltage will go up to 14.5volts. Remove Black

wire from terminal marked "Computer" regulator will stop working.

Note: Set Point 13.9 Default voltage test only. For full-function testing a special adapter box is needed.

page F-12

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. H0478 H0482 FLD A A VOLT 12 12 HARLEY SET POINT 15.1 15.1

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page H-01

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. H606 H614 FLD A A VOLT 6 12 HARLEY SET POINT 7.5 15.1

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

NOTE: Transpo's standard voltage regulator tester offers 12, 24 and 32 volts. However, we also offer testers with additional 6 and 8 volt ranges.

page H-02

Revision: 5/28/04

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH605 FLD B VOLT 12 HITACHI SET POINT 14.2

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from the terminal marked "STA". Warning light will turn on and meter should

set point voltage.

page IH-01

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH209 IH210 IH210HD IH211 FLD A A A A VOLT 12 12 12 12 HITACHI SET POINT 14.7 14.3 14.2 14.7

type regulatorsPART NO. IH212 IH213 FLD A A VOLT 12 12 SET POINT 14.3 14.3

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IH-02

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH201 IH202 IH203 FLD A A A VOLT 12 12 12 HITACHI SET POINT 14.3 14.3 14.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IH-03

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH214 IH215 IH707 FLD A A A VOLT 12 12 24 HITACHI SET POINT 14.4 14.2 28.5

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IH-04

Revision: 10/27/00

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH811 IH814 IH820 FLD B B B VOLT 12 12 12 HITACHI SET POINT 14.3 14.3 14.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove test lead from terminal marked "STA" Indicator light should turn on and the meter will still

indicate the set point voltage.

page IH-05

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH237 IH238 IH239 FLD A A A VOLT 12 12 12 HITACHI SET POINT 14.6 14.6 14.6

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from terminal marked "S". Field lamp should still blink and the meter will

indicate approximately 15.5V.

page IH-06

Revision: 10/27/00

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH833 FLD B VOLT 12 HITACHI SET POINT 14.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove test lead from terminal marked "STA". Indicator light should turn on and the meter will still

indicate the set point voltage.

page IH-07

Revision: 10/20/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH815 IH816 IH830 FLD B B B VOLT 12 12 12 HITACHI SET POINT 14.3 14.3 14.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove test lead from terminal marked "STA" Indicator light should turn on and the meter will still

indicate the set point voltage.

page IH-08

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH240 FLD A VOLT 12 HITACHI SET POINT 14.6

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from terminal marked "S" Field lamp should still blink and the meter will

indicate approximately 15.5V.

page IH-09

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH245 FLD A VOLT 12 HITACHI SET POINT 14.6

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from terminal "S" Field lamp should still blink and the meter will indicate

approximately 15.5 V.

page IH-10

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH241 IH244 FLD A A VOLT 12 12 HITACHI SET POINT 14.6 14.6

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from terminal marked "S". Field lamp should still blink and the meter will

indicate approximately 15.5V.

page IH-11

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH243 IH246 FLD A A VOLT 12 12 HITACHI SET POINT 14.6 14.6

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from terminal marked "S". Field lamp should still blink and the meter will

indicate approximately 15.5V.

page IH-12

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH242 FLD A VOLT 12 HITACHI SET POINT 14.6

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from terminal marked "S". Field lamp should still blink and the meter will

indicate approximately 15.5V.

page IH-13

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH247 FLD A VOLT 12 HITACHI SET POINT 14.4

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from terminal marked "STA". Indicator light should turn on, field lamp will

remain on and meter will indicate approximately 12V. Remove red test lead from terminal marked "IG". Field lamp should turn off.

page IH-14

Revision: 10/20/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH248 FLD A VOLT 12 HITACHI SET POINT 14.4

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON:

Field lamp should blink and meter will indicate approximately the set point voltage indicated in the above table. Remove red test lead from terminal marked "S". Field lamp should still blink and the meter will indicate approximately 15.5V.

3. ADDITIONAL TEST:

page IH-15

Revision:

Date : 10/22/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH832 FLD B VOLT 12 HITACHI SET POINT 14.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove black test lead from terminal marked "STA". Indicator lamp should turn on and the meter

will still indicate the set point voltage.

page IH-16

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH717 FLD A VOLT 12 HITACHI SET POINT 14.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST:

page IH-17

Revision: 08/19/02

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH250 FLD A VOLT 12 HITACHI SET POINT 14.6

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON:

Field lamp should blink and meter will indicate approximately the set point voltage indicated in the above table. Remove red test lead from terminal marked "S". Field lamp should still blink and the meter will indicate approximately 1 volt higher than set point.

3. ADDITIONAL TEST:

page IH-18

Revision:

Date : 10/22/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH708 FLD A VOLT 24 HITACHI SET POINT 28.7

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Connect a red test lead to the terminal marked "C". The field lamp should still blink and the meter

will indicate approximately 26.3 V.

page IH-19

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH760 FLD A VOLT 12 HITACHI SET POINT 14.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from terminal marked "S". Filed lamp should still blink and the meter will

indicate approximately 15.5 volts.

page IH-20

Revision: 09/01/98

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH761 FLD A VOLT 12 HITACHI SET POINT 14.6

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from terminal marked "Stator". 12V lamp should illuminate and the meter

will indicate approximately 12.0 V.

page IH-21

Revision: 10/05/98

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH249 FLD A VOLT 12 HITACHI SET POINT 14.6

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from terminal marked "S". Field lamp should blink and the meter will indicate

approximately 15.5V.

page IH-22

Revision: 10/20/97

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH251 FLD A VOLT 12 HITACHI SET POINT 14.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove red test lead from terminal marked "S". Field lamp should blink and the meter will indicate

approximately 15.5V.

page IH-23

Revision:

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH252 FLD A VOLT 12 HITACHI SET POINT 14.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove sense. Voltage goes to 15.6V and field light stays on.

page IH-24

Revision: 09/01/98

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH762 FLD A VOLT 12 HITACHI SET POINT 14.4

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from terminal marked "STA". Field lamp will remain fully on and the meter

should indicate 12V.

page IH-25

Revision: 01/25/00

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH765 IH767 FLD A A VOLT 12 12 HITACHI SET POINT 14.3 14.3

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in the diagram below.2. POWER ON: Field lamp should blink and meter will indicate approximately the set point voltage indicated

in the above table.3. ADDITIONAL TEST: Remove white test lead from terminal marked "Stator". 12V lamp should illuminate and the meter

will indicate approximately 12 volts.

page IH-26

Revision: 03/25/02

Date : 10/8/2004

TRANSPO TESTER INSTRUCTIONSforPART NO. IH205 FLD A VOLT 12 HITACHI SET POINT 14.4

type regulatorsPART NO. FLD VOLT SET POINT

1. POWER OFF: Set "Voltage Range" and "FLD" switches to desired setting. Connect the voltage regulator as

indicated in th