Altivar ATV-IMC Drive Controller - ATV-IMC Drive Controller VW3A3521S0 ... ATV-IMC Drive Controller ... Use only electrically insulated tools

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  • S1A

    1025

    2

    www.schneider-electric.com

    Altivar ATV-IMCDrive ControllerVW3A3521S0Hardware Guide

    01/2010

    thhp://www.schneider-electric.com

  • 2 S1A10252 01/2010

    The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used fordetermining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevantspecific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.

    No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric.

    All pertinent state, regional, and local safety regulations must be observed wheninstalling and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform re-pairs to components.

    When devices are used for applications with technical safety requirements, the relevant instructions must be followed.

    Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.

    Failure to observe this information can result in injury or equipment damage.

    2010 Schneider Electric. All rights reserved.

  • Table of Contents

    Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    Chapter 1 About the ATV-IMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9About IMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

    Chapter 2 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Installation and Maintenance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16First Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Internal Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Mounting the Card in the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Configurations Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

    Chapter 3 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Terminals of the Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28DC Power Supply Wiring and Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . 29I/O Wiring and Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

    Chapter 4 Connecting to a PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Connecting the IMC Card to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

    Chapter 5 Communication Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 39Ethernet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40CANopen Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

    Chapter 6 Configuration Using ATV Display . . . . . . . . . . . . . . . . . . . . . . . 45First Start Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Card Changed / Removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

    Chapter 7 ATV-IMC Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52ATV-IMC Drive Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Warm / Cold Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Inputs Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Outputs Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Tasks Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Freewheeling Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Cyclic Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Event Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

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  • Watchdog Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70Chapter 8 Fast Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

    HSC Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72HSC Simple Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74HSC Main Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

    Chapter 9 ATV-IMC Performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77Performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

    4 S1A10252 01/2010

  • Safety Information

    Important InformationNOTICE

    Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special mes-sages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a pro-cedure.

    The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in personal injury if the instructions are not followed.

    This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

    DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

    WARNINGWARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury or equipment damage.

    DANGER

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  • PLEASE NOTEThe word "drive" as used in this manual refers to the controller portion of the adjust-able speed drive as defined by NEC.

    Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any con-sequences arising out of the use of this product.

    2010 Schneider Electric. All Rights Reserved.

    CAUTIONCAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.

    CAUTIONCAUTION, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided, can result in equipment damage.

    6 S1A10252 01/2010

  • About the Book

    At a GlanceDocument Scope

    The purpose of this document is to:

    p show you how to install and operate your Integrated Machine Controller,p show you how to connect the card to a programming device equipped with

    SoMachine software,p help you understand how to interface the card with I/O modules and other devices,p help you become familiar with the card features.

    NOTE: Read and understand this document and all related documents (see below) before installing, operating, or maintaining your IMC.

    The new users should read through the entire document to understand all features.

    Validity NoteThis documentation is valid for the Integrated Machine Controller.

    Related Documents

    User CommentsWe welcome your comments about this document. You can reach us by e-mail at techcomm@schneider-electric.com.

    Title of Documentation Reference NumberATV-IMC programming manual EIO0000000390Altivar 71 - Installation manual 1755855Altivar 71 - Programming manual 1755843

    S1A10252 01/2010 7

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  • S1A10252 01/2010 9

    What in this Chapter ?

    This chapter contains the following topics:

    Topic PageAbout IMC 10

    About the ATV-IMC

    1

  • About the ATV/IMC

    About IMC

    IntroductionThe Drive Controller (ATV-IMC: Integrated Machine Controller) is used to adapt the variable speed drive to specific applications by integrating control system functions.

    Various predefined configurable applications are sold by Schneider Electric and its partners. SoMachine is a professional, efficient and open OEM software solution that develops, configures and commissions the entire machine in a single environ-ment (including l