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New Joint-Venture Project
in
The Indian,
for
Aluminum Foil Container, Kitchen Foil
1. Introduction of
Since 1989, has made every effort to develop
technical know how in improve packaging facilities, including
Aluminum Foil and Kitchen & Cooking Foil from the concept and design
to the final manufacture, and now is producing the packaging
materials through the best care for the products and highly developed
technology.
is proceeding technological innovation with the hope of quality
life culture and is creating the new wave of packaging culture in
new millennium year.
Page 1
2. Project
To promote a joint venture company between ,
South Korea and a local partner in India to produce quality
Aluminum Foil Container and Kitchen/Cooking Foil.
3. Introduce the Joint-Venture and its products
Up to now the price of raw material of aluminum foil, for producing the
high volume food processing and manufacturing industries including
chilled and frozen food, bakery products, baked meat pies, and take
away prepared food sectors, in Korea is very higher than other countries.
Especially, the foil for airline catering service are 100% imported from
Germany, other Europe countries and Japan because these materials not
available in Korea and any other countries in world as any company
have no advanced technology of manufacturing products.
We therefore would like to establish the joint-venture plant for Al-foil
Containers and Kitchen Foil in one of India having
advantages of easy-get all kind of raw material foils for them at
economic prices from one of world largest manufacturers, such as the
The Indian Group, Surabaya, Indonesia or Nikkei Aluminum Ltd.,
Bangkok, Thailand and etc.
Page 2
And we would like to lead the development of domestic industry and
export our products to worldwide.
1. Product Information.
a. Al-foil Container ;
are a convenient way of cooking, freezing, reheating and
serving any foods. The excellent thermal qualities of Al-foil
mean that Al-foil container are very energy efficient.
The extensive range and premium quality of the Al-foil
container have made us the leader in meeting the specialized
needs of the take away, baker pastry cook and catering
industries.
Customers demand cleanliness and hygiene in all food serving
situations-these are uncompromised qualities in all Al-foil
containers and Al-foil containers are totally recyclable.
b. Kitchen / Cooking Foil ;
Our Kitchen / Cooking Foil is specially designed with a unique
trouble free dispenser system with quality aluminum foil that
is available in general purpose or heavy duty gauges.
Our foil provides all popular width or can customize to your
individual needs. Width, Length and Packaging can be fully
adapted to suit your requirement for Roasting, Wrapping,
Storing and Freezing.
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4. Proposal
, who has over 20 years of experience in Aluminum Foil
Containers and Kitchen/Cooking Foil design and the large
engineering facility staffed by designers, tool and die makers and
engineers can coordinate the entire production process of a new
container-from the concept and design to the final manufacture,
will supply all the required machinery to produce Al-foil container
and Kitchen/ Cooking Foil.
For the 100% of the machinery value will receive share in new
company.
Korean Company will provide the technical know how to produce the quality
products, installation and commission the plant, train the operators
and run production.
The local partner will provide the auxiliary equipment such as
air compressor, power, building, also labor, working capital and
other.
Page 45. Cost of Project
1) Fixed Assets Amount In U$.
Korean Company Local Total
a. Land and Building
b. Machinery & Equipment U$ 474,000
c. Others
2) Current Assets - Working Capital for 6 month
a. Raw material for aluminum foil container
-Prod.cap. per press/ day/ 8hrs : 20,000 〜 25,000 pcs
-Weight per each size (12g 〜 140g) x 25,000 pcs /day = 300Kg 〜3,500Kg
- 300Kg 〜3,500 Kg/day x30day x 6 month = 54 Ton 〜630 Ton
Total : U$ 2,800 per Ton x 54 Ton 〜630 Ton = U$ 151,200〜U$1,764,000
b. Raw material for Kitchen & House Cooking alu-foil
- Prod.cap. per Rewinder/ day/ 8hrs : 500 roll
- Weight per each roll (240g 〜 400g) x 500 pcs /day = 120Kg〜200Kg
120Kg〜200Kg/day x 30dayx 6 month = 36 Ton
Total : U$ 2,800 per Ton x 36 Ton = U$ 100,800
Note : Capital share will be determined according to the
agreement between Korean Company and the local partner.
6. Required space for the plant
Factory : 500 ㎡ Storage : 750 ㎡ Office : 70 ㎡ Total : 1320 ㎡
Page 5
7. Required employee (Working hour per day : 8 hours / 1 shift )
- Manufacturing Dept : Korean Local
1 Egr 2 for 3 Alu-foil prod. Line ( Male)
4 for 4 Rewinder line ( Female )
5 for Packing
- Managing Dept. : 1 Mgr 1 Ass. Manager
1 Driver
1 Store keeper & Inspector
3 Local & Oversea sales team
Total : 19 person ( 2 Korean, and 17 Local )
The basic wages for Korean staffs.
- Manager : U$ 4,000 per month
- Chief Engineer : U$ 3,500 per month
8. Prod. Capacity
a. Al-foil containers : 3 Presses x 16hr x apox. 3,000 pcs/hr
= 144,000 pcs per day
b. Kitchen/ Cooking foil : 4 rewinders x 16hr x60 roll/ hr
= 3,840 roll per day
Note : The prod. capacity as above said will be less or more,
subject to their size, shapes and operators' skill
9. Elec. Power
The total required elec.power on this plant is estimated approx. 40 KW
per hour and required air for running the facilities is 20HP
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10. The structure of Pricing
Items Structure Percent rate from Ex. Factory Remark
a. Raw material - 32. 00 %
b. Prod. Cost a x 18% 5.76
c. General Management ( a+b) x 15% 5.66
d. Others ( a+b+c ) x 12% 5.21
e. Profit Margin 51.43
Total 100%
11. Plant & Equipment
Production Equipment
1) Korean Company will supply the following equips ;
a. Pressor with auto feeding system
Model No. WJ CS 40 - 2 set for small and medium size
Prod. Capacity : 60-70 pcs per min., subject to the sizes and
shapes of producing containers
Model No. WJ CS 80 - 1 set for Extra Large Size
Prod. Capacity : 50-60 pcs per min., subject to the sizes and
shapes of producing containers
Total Q'ty : 3 set
Estimated CIF Price ; U$ 200,000
b. Al-foil Rewinder
Model No. WJ WR 490
Prod. Capacity : Main Speed ; 18,000 RPM
Q'ty : 4 set
Estimated CIF Price ; U$ 104,000
Page 7
c. Moulds for making Al-foil containers
The each piece in different sizes of the best selling containers
on the local markets and oversea market
1. Small & medium Size : 2 set
2. Smooth wall for airline catering service : 1 set
3. Extra Large Size for EU and USA market : 4 set
Total Q'ty : 7 set
Estimated CIF Price ; U$ 170,000
2) The Local Partner will supply ;
Description Q'ty Estimated CIF Price
a. Air compressor 1 set U$
Cap. 20 HP
b. Piping works
c. Electrical works
d. Consumption Materials
e. Auxiliary Equipment
1. Fire-Fight system
2. Maintenance Equips
f. Al-foil raw material for production and others
g. Cart and vehicle at factory site
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h. Land and Building
i. Office Furniture
j. Working capital for 1st business year
k. Not specified items in the above
Total U$
12. Planning Schedule
MONTH 3rd 4th 5th 6th 7th 8th
MACHINE
MANUFACTURING
SHIPMENT
INSTALLATION
TRIAL OPERATION
START MASS PRODUCTION
Page 9
The scope of Korean Company
As the project we informed, we are going to invest all of necessary
machines and equips as below stated.
- We will supply
1. Press with digital controlled automatic feeder
Model No. WJ CS 40 : 2 set
WJ CS 80 : 1 set
2. Moulds for making al-foil container
- Smooth wall for airline catering service : 1 set
- Small-Medium Size : 2 set
- Extra Large Size : 4 set
3. Aluminum Foil Rewinder for making Household/ Kitchen Alu-foil
Model No. WJ WR 490 : 4 set
Total Estimated C&F : U$ 474,000
Terms and Conditions.
1. The Indian Group Company will be paid to Korean Company Int’l Inc.,
for
U$ 250,000 by T/T or the L/C for covering all the importing equips and
machines which is stated on the project plan to China from Korean
Company Intl Inc.
as the counter-guarantee money.
And the balance, for U$ 224,000 ( after U$ 250,000 deducted
from the total cost for covering all of the equips and machine,
U$ 474, 000 ) will be invested as our basic investment by
supplying all of the equips and machines as stated in the project
plan.
Page 10
And the counter –guarantee money for U$ 250,000 will be invested back
to
the new joint venture company by Korean Company within 3 year
from the date of the opening the joint-venture as for the expanding size
of
this company in China.
2. We will ship the all of the equips and machines with all necessary
tools to the China site of our new joint venture company immediately
as basic investment on this project.
3. Other terms and conditions are remained as same as in the project.
4. All of our orders and goods for export will be transferred to the
joint-venture company and will be produced them in the same
company. The management of the this company will executed,
included know- how technical by the director board meeting
of Korean Company and you as our Local Partner of the The Indian
Groups
5. All of agreement with you on this project should be finished
on before Oct.31, 2009, and the counter-guarantee money for
U$ 250,000 will be reached us by Nov. 15, 2009.
6. Management of the new company Southern Aluminum Ind. Co. Ltd., in
China shall be 100% responsibility of and directed by Korean Company
Intl Inc.
as an partner company of the The Indian Group Company
7. All the machines and equips shall be transferred to Southern
Aluminum Ind. Co., Ltd. as well as the technology and know-how
for manufacturing the moulds from the design to final moulds.
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8. At new established China company, manufacturing and operation of
dies and moulds will be under the supervision and carried out by Korean
Company 's
own capital and expenses. And Korean Company will be supplied New
Company's orders of aluminum foil container and or moulds.
The scope of The The Indian Group Company
1. The Indian Group Company will establish the L/C or T/T for U$ 250,000 for
The counter-guarantee money and provide the shipment of all of necessary
Equips and Machines as stated in this project.
2. In cover to the risk of the L/C, the The Indian Groups Company has a right
of
100 % owner ship all of the imported machinery, equips and tools from
Korea.
3. The The Indian Group Company will provide the factory and the
accommodation
And meals for Korean Engineering & Technical Team.
4.Providing an office and factory for this project materials and others
facilities
which are not included in our basic plan we supply, and preliminary and
operating
capital, logistic expenses, taxes , and including the reservation money.
5. And Engineering expenses of which should be capitalized etc.
For example, personal training and salary for the dispatched Korean
engineers.
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■Korean Company 's Products Development Service
1. Custom Al-foil Containers
Korean Company has over 20 years of experience in Al-foil containers
design. The large engineering facility staffed by designers,
tool makers and engineers can coordinate the entire production
process of new container from the concept and design to the
final manufacture.
However, it is advisable to consider the large range of Korean Company
Al-foil containers before having an exclusive tool built as tools
to make Al-foil containers are very complex and expensive.
2. Embossing
Your products can easily be given an exclusive touch through a
company name and logo being stamped on the base of the Al-foil
container. Simple name and graphic stamps can be made very
economically. Quote for highly detailed embossing tools are gladly
given. Short runs of embossed Al-foil containers for on off
promotions can be made but a lead time of about 2 week can be
expected.
3. Lids
Standard lids are of high-quality white board with Aluminum foil
in variety shapes and sizes are available ex-stock. Clear plastic
lids are also available ex-stock for specific Al-foil container.
Korean Company can provide printed lids-ranging from a simple on color
message up to the most detailed five color design. A 2 week lead
time is required and minimum order requirements apply.
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■Korean Company Aluminium Foil Containers
A reliable Choice
Environmentally safe, functional, light, cheap, retaining the fullest
senses of taste and smell, usable both for deep-freeze and cooking
application ; these are the most significant advantages that our
Aluminum Foil Container offers for food packaging.
Korean Company has a range of more than 200 containers in variety of
shapes,
edges, sizes specifically to meet any requirement.
In addition to Aluminum Foil Containers, Korean Company has a wide range
of
complementary products for Food Packaging and Preservation.
These include Al-foil reels for closing, folding, heat-sealing and printing
Lids in flat and Preformed Al-foil or Foil Board Laminated.
■Korean Company Aluminium Foil Container Making Machines
and Die-Moulds
A packing is not acceptable until the production is rational and
profitable.
For this reason, Korean Company International Inc. is not only leading
manufacture
of Aluminum Foil Containers in Asia, but we have also the manufacture
the machines for making Aluminum Foil Containers and the related
Die-Moulds.
The development and adaptation of these machines and die -moulds takes
place in close co-operation with our customers, during every step of the
the development project, from the initial design to the prototype
production and die-mould manufacture, to ensure that the machines and
die-moulds get the capacity, the economy required.
Page 14
■Korean Company Aluminum Foil Containers' Features
1. Rational production
Aluminum foil containers make it possible to pack the products at
very early stage of the production, whereafter products and container
accompany each other up to the moment when the products has been
consumed.
This make a very rational production and distribution possible.
And it makes a number of things easier for the final consumer.
Here is a short survey of the process your products can go through
"dressed" in an Aluminum Foil Container.
- preparation/ roasting/ baking
- freezing
- sterilization/ autoclaving
- closing/ sealing
- marking/ decoration/ consumer information
- packing
- distribution
- storing
- display/ stacking/ sale
- keeping-possibly in the freezer
- re-heating in the oven
- serving/ consumption
2. High heat resistance
Aluminum foil containers go completed unaffected through the
highest oven temperature and the lowest frost degrees.
These temperature qualities make aluminum specially well suited
for the food industry.
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3. Fine barrier qualities
In itself aluminum is completely neutral material. It has neither smell
nor taste, and it does not absorb oxygen, moisture, fat, favor or
aroma substances.
These qualities give aluminum foil container a built-in resistance
to corrosion, which can be further enhances by lacquering.
Another effect of these qualities is that the container constitutes an
impervious barrier between the products and its surroundings.
Thus the container provides an effective protection against bacteria
and light. And it prevents the product from giving off or absorbing
moisture, taste, and aroma.
4. Immumberable types of containers
The greatest advantage of the Aluminum Foil Container is that it can
be tailored for the product in each individual case.
Through choice of from, thickness, alloy, shape of edge, closing
method, lid and decoration it is possible to adapt the appearance and
qualities of the container to meet exactly the demand of the products.
You are not - as in the case of most of the other packaging -
bound by a standard shape.
5. Easy and economical handling
The aluminum container weights nest to nothing, and is therefore
easy to handle. it will nearly always have a conical shape so that
it is easy to stack and stands steadily.
And finally, both weight and shape make it easy to pack in cartons,
which are prepared for direct display on the shelf or refrigerated
counter.
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6. A presentable appearance.
Few packing makes so many things easier for the consumer in the ]
daily housekeeping ;
It is easy to carry home. The product does not have to be unpacked.
It is can be kept in the packing. Frozen in the packing. Heated in
the packing. And served in the packing.
In this way, you can save both the cleaning of the oven,
washing-up of products plates, bowls, and dishes.
The container is easy to open. You need neither scissors nor tin opener,
and you won't cut yourself. It is also easy to close again, if the
contents are not fully used.
And finally, it is easy to dispose of, when the products has been
consumed. It can be crumpled up to nothing.
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