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Issue No: : 2
Issue Dt. :
30.06.2003
Page No. : 10 OF 19
Issued by : Q A
Sl.No. QTY
Guaranteed Technical
Particulars
Deviation/Remarks
Specify if any
1 No.
CPRI Specification/Requirements To be completed by the Bidder
Appendix - ISpecification for 11KV CSS with 1000KVA ONAN Transformer
The 11kV Outdoor Package Sub-Station shall be consisting of following :
A.
HT SWITCHGEAR
11 kV 630 Amps 21 kA for 3 sec. SF6 insulated non extensible gas insulated
compact switchgear consisiting of 2 nos. fixed type motor operated load break
switch and 1 no. fixed type motor operated Vacuum circuit breaker in a 2.5mm
SF6 insulated robotically welded non-ferrite and non-magnetic stainless steel
enclosure of IP 67 protection, with series trip, self powered microprocessor based
numerical over current & earth fault ( IDMTL + Inst) relay (ASHIDA make
ADR241S with communication port or any other equivalent approved
make)protection.
SF6 gas refilling option at the site shall be possible in the HT switchgear, without
removing the motor assembly, in case of gas leakage
Name of the Equipment: 1 MVA COMPACT SUBSTATION
Note :The Offers should be submitted only in this format otherwise the offer will be liable for rejection. A detailed technical catalogue/literature/phamplet and any other technical details shall be sent in hard copy in a sealed cover superscribing enquiry number and due date so as to reach the following address within the due date and time. This is very much essential to evaluate your offer.
Name of the Vendor
Offer Number and Date
Topic : FORMAT 6 OF PROCUREMENT PROCEDURE OF CPRI (NON-WORKS)
FORMAT NO.:PUR/TENDDOC/P10/06
CPRI
www.tenderwizard.com/CPRI
Section II -Technical Specification
Tender Enquery No : PUR/EMD(MED)-02/14-15
PURCHASE DIVISION
DEPARTMENT QUALITY MANUAL
Revision No. : 02
Dt of Revision : 12.9.2012
Section : 0 Document : DQM-01
Page 1 of 28
1 No.
1 No.
1 No.
1 No.
1 No.
1 Set
1 No.
1 No.
1 Set
1 Set
E
1 Set
1
2
Interconnection & Earthing
Interconnection Between HT switchgear & Transformer using 1CX3X95 sqmm
XLPE Aluminium Single core cable & Interconnection between Transformer &
LT switchgear using Aluminium Busbars. Internal earthing connections by 50 x
6 mm GI Strips.
Note:
The Transformer shall confirm to the relevant IEC standard with latest
amendment.
Compact Sub-Station is outdoor plinth mounted type.
Multifunction meter of Class 1.0
ELR with CBCT
800 A,TPN 50KA, 50HZ Fixed type manual operated ACB with Microprocessor
based release for Over Current, Short circuit and Earth Fault. ABB / L&T or of
any other equivalent approved make.
Multifunction meter of Class 1.0
ELR with CBCT
D
OUTDOOR ENCLOSURE
Outdoor type enclosure having modular construction of Galvanised Sheet
Steel of thickness 1.5mm or more.The Enclosure shall have IP54 degree
of protection for HT & LT switchgear compartment & IP23 degree of
protection for Transformer compartment. The enclosure exterior shall be
Powder coated/PU paint (colour light Gray & D.A.Gray). Each compartment
will be provided with the door and pad locking arrangement. The
Compartment illumination lamp with door operated switch shall be provided for
each compartment.
B
Oil Type TRANSFORMER
1000 KVA, 11kV/433V, DYn11 ONAN cooled fully hermatically sealed
transformer with corrugated wall, Off load tap switch with Tapping range of +5%
to -5% @ 2.5% , Temp. Rise in Oil/Winding shall be 40/50 Deg C respectively
(Losses as per IS) Make of ONAN Transformer - KOTSON/DANISH or any other
equivalent approved make.
Oil Temperature indicator with alarm and trip contact.
Winding Temperature indicator with alarm and trip contact.
C
LT PANEL
433 Volt 50Hz 3ph LT Indoor panel with Aluminium Busbars suitable for 1600
Amps, Fabrication using 1.5 mm CRCA sheet steel , Ingress protection IP4X ,
R,Y,B,ON, OFF, TRIP Indication and complete with internal wiring consisting of
following.
OUTGOINGS
1600 A, 4P 50KA, 50HZ Fixed type manual operated ACB with Microprocessor
based release for Over Current, Short circuit and Earth Fault - ABB / L&T or of
any other equivalent approved make.
Page 2 of 28
3
4
5
6
7
8
Pipe Length (mm) 3000
Pipe Dia. (mm) 80
Pipe Material Pure Copper
Primary conductor size (mm) 50 X 6 X 3000
Primary conductor material Pure Copper
Filling compound (Pipe) Crystalline Conductive Compound
Back filling compound Suitable for dry and rocky terrain
Total Quantity (Nos.) 12 12 Nos.
EARTH ELECTRODE SPECIFICATIONSDescription
Appendix - II
1
Construction of Bed / Plinth with size stone masonry including earth work
excavation suitable for proposed compact Substation as per the drawing no:
CPRI/EMD/ MED-WSL/CSS-PLINTH/01 with all accessories etc., as required.
The sucessful bidder shall produce the Bed/Plinth drawing to Engineer in-
charge for approval before execution. ( Including the cost and conveyance of
all materials, labour charges, installation charges etc., complete. The work
shall be carried out strictly conforming to the given specifications and as per
directions of the Engineer in charge complete.)
01 No.
Appendix – III
The equipment shall be supplied with two sets of operation and maintenance
manual including detailed drawings.
Copy of the type test certificates not older than 2009 (for all tests) from a
National / International accredited Organization shall be provided along with
drawings.
The transformer will be inspected by CPRI Officials / authorized representative
for all Routine tests as per relevant IS/IEC standards before dispatch, at the
manufacturer site at suppliers cost.
All the accessories required for the satisfactory operation of the transformer
shall be supplied.
Warranty of the transformer Three years. The contractor shall furnish
warranty of transformer obtained from the manufacturer in favor of CPRI , so
that the warranty obligations can be exercised by CPRI.
Package Sub-Station will be complete with all the internal Interconnection,
earthing .
Page 3 of 28
Note:
1 02 Nos.
2
a. 120 Metre
b. 80 Metre
3 75 Cum
4 200 metre
Supplying and Making Indoor HT cable end termination with heat shrinkable
jointing kit complete with all accessories including lugs suitable for 3 core x
185 Sq.mm, XLPE aluminium conductor cable of 11kV grade as required. (
Including the cost and conveyance of all materials, Labour charges, installation
charges etc., complete. The work shall be carried out strictly conforming to
CPWD specifications for electrical works and as per directions of the Engineer
in charge complete.)
Supplying of following size G.I / Copper Wire / Strips. (Including the cost
and conveyance of all materials, Labour charges, installation charges etc.,
complete. The work shall be carried out strictly conforming to the given
specifications and as per the directions of the Engineer in charge complete.)
50mm x 6mm GI Strip
50mm x 6mm Copper Strip
Excavation of trench of size 0.3m width X 0.5m deep for laying GI flat of 50
mm x 6 mm size and connecting the earth points of the equipment/panels.The
earth got out of excavation shall be refilled after laying GI Flats etc., and
consolidating the soil in layers of 200 mm thickness, each up to the ground
level ,with all accessories complete as required. (The work shall be measured
based on the volume of the trench excavation).
Laying of G I / Copper Wires / Strips of 50mm x 6mm size in surface / reccess
/ ground including fixing with all acessories etc., complete as required and
carrying out the proper connections. (Including the cost and conveyance of all
materials, Labour charges, installation charges etc., complete. The work shall
be carried out strictly conforming to the given specifications and as per the
directions of the Engineer in charge complete.)
The electrode shall be uniform & smooth coating and have better anti-
corrosion protection. The electrode shall have extra high current carrying
capacity of up to 60 kilo ampere for 1.0 seconds as tested by CPRI. The earth
electrode shall be provided in various Substations and laboratories having
different soil conditions. The location of Earth pit chambers is indicated by HoD
- EMD. After installation, the successful bidder shall measure the earth pits
resistance and reports to be submitted.
After installation the successful bidder shall measure the earth pits resistance
and demonstrate that it lies between 1 and 5 ohms.The soil resistivity shall be
measured by the bidder and considered for the design of the earth pit. The
pipe dia and pipe lengths given in the above table are only indicative. If
required, the bidder shall propose suitable length and dia to achieve earth pit
resistance of 1 to 5 ohms.
Copy of the CPRI test certificate should be enclosed for earthing electrodes
along with offer/tender document.
Appendix - IV
Page 4 of 28
PN : 1. A detailed technical catalogue/literature/phamplet and any other technical details shall be sent in hard copy in a sealed cover super scribing tender
enquiry number and due date so as to reach the following address within the due date and time. This is very much essential to evaluate your offer.
2. Letter of authorization issued by the foreign Principal shall also be sent by the Indian agents who have offered on behalf of their Principals.
Address : Joint Director (Purchase)
Central Power Research Institute,
Sir C,V.Raman Road, P.B.No.8066,
BANGALORE-560 080.
PH. No.080-23602919/23602829. Extn: 2271/2274.
Fax : 080 - 2360 4446
Note : Billing shall be made as per the actual quantity used/erected.
Page 5 of 28