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Anodizing & Plating Plants ANODIZING AND ELECTRO COLORING PLANTS FOR ALUMINUM INDUSTRY - SURFACE TREATMENT LINES FOR PLATING INDUSTRIES

Anodizing Plating Plants - Galvatek · Anodizing & Plating Plants ANODIZING AND ELECTRO COLORING PLANTS FOR ALUMINUM ... ALUMINIUM ANODIZING Extruded aluminium profiles Aero plane

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Page 1: Anodizing Plating Plants - Galvatek · Anodizing & Plating Plants ANODIZING AND ELECTRO COLORING PLANTS FOR ALUMINUM ... ALUMINIUM ANODIZING Extruded aluminium profiles Aero plane

Anodizing & Plating PlantsANODIZING AND ELECTRO COLORING PLANTS FOR ALUMINUM

INDUSTRY - SURFACE TREATMENT LINES FOR PLATING INDUSTRIES

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| GALVATEK2

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For over 30 years now, Galvatek has been committed in providing the world’s aluminium and plating industries with highly advanced, tailor made plants. As the leading expert of its field, Galvatek continues to develop technological solutions further to create better and more efficient processes for industries requiring strict precision and fault free operation.

Galvatek upholds a network of long term partnerships with reliable partners and subcontractors. This ensures that our customers always receive the highest product quality, best return and right process solutions that meet their production requirements exactly.

Pioneer of Production Automation

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We take pride in excelling in our field and maintaining the quality and workmanship highly valued around the world. Many of our best innovations have come through solving challenges our customers need to overcome. With more than 500 successful deliveries so far, Galvatek has gained solid proficiency in supplying, up-dating and servicing plants of varying production capacity.

Besides high functional reliability, reduction of operating costs has been a focus area in our technical development work.

Galvatek has delivered projects to over 35 countries. Our reference list includes the major high quality anodizers as well as many other globally known companies operating in large scale.

Over 500 successful projects

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Typical Plant ApplicationsGalvatek designs and delivers purpose-built plants to industries requiring precise and fault-free automation in their manufacturing processes.

The plants are always tailored to specific needs and wishes of the customer. Lines with multiple processes can easily run simultaneously since automation takes care of line optimization.

Galvatek designs are typically utilized in the following industries:

ALUMINIUM ANODIZINGExtruded aluminium profilesAero plane partsAutomotive parts

DIE TOOL CLEANINGAluminium Extrusion Dies

RACK & BARREL PLATINGOne or multiple different processes:Copper (Cu), Nickel (Ni), Silver (Ag), Tin (Sn), Decorative and hard chrome (Cr), etc.

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The Complete Turnkey Delivery PackageGalvatek has developed an easily adaptable, purpose-built delivery system, where each plant design is customized to fit precisely to the unique operating environment and requirements of each customer. These requirements are carefully surveyed and solutions executed by applying the proven and secure Galvatek technology.

The best results are always achieved with an open and cooperative relationship with the client. This has proven to be a strong corner stone when building many of our lasting business partnerships.

Our prime delivery type continues to be a true turnkey delivery. This very practical delivery method is all you need. It includes the whole process from the initial design down to the launch of the finished line with all the necessary tanks, structures and plant components as standard. For new projects a further preventive maintenance contract is available.

• Plant design

• Project management

• Manufacturing (according to European Union standards)

• Assembly / Installation

• Documentation

• Testing

• Training

• Production startup

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Streamlined EfficiencyGalvatek has established its reputation as the world’s leading expert and supplier of fully automated treatment lines with catalogue of successful references around the world.

Our global experience combined with tested efficiency and reliability as well as environmentally sustainable solutions have produced series of technologically advanced solutions based on pioneering innovations and cutting-edge know-how.

Our customers benefit from optimal cost efficiency. The frequently proven benefits of Galvatek fully automated lines are a strong and lasting investment into growth.

AUTOMATIONFlexibility, wide range of capacity, advanced technological solutions, safe and fault-free.

ADVANCED TECHNOLOGYTested and proven solutions.

LASTING QUALITYthat fulfill also the strict aviation industry requirements. The high quality and reliability of Galvatek innovations are achieved by using the best components and equipment that not only ensure long life-span but also minimize service needs.

WWTP FROM SAME SUPPLIER The waste water treatment plant can be connected to same automation system for convenience.

TECHNICAL SUPPORT and spare parts from well-known international suppliers.

REMOTE DIAGNOSTICS

MULTILINGUAL USER INTERFACE

LONG LIFE SPAN

COMPLETE TRACEABILITY

SAFER AND CLEANER WORKING ENVIRONMENT

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Galvatek’s original Candovent ™ processventilation system is proven to be able to reduce ventilation costs by up to 70%.

This is achieved by a closed system where automated lids and ventilated transporters prevent gases and fumes to to enter the surrounding environment.

Compared to more traditional open systems, only a fraction of exhaust air is needed. Closed lids and insulation will benefit specially in heated thanks where the heating costs are cut substantially.

Environmentally efficient Candovent ™ system result effectively to immediate savings in both labour and energy costs, safer workplace and less harm for the environment. The operational cost savings are considerable.

Maximum capacity is calculated even before the plant is built. We can determine how many transporters and buffer stations are needed.

Galcont ™ Control System is able to run multiple treatment programs simultaneously and calculate the optimum plant performance.

Production capacity can be further increased later by upgrades. Technically outdated plants can be upgraded to improve their production process and bring them up to date.

As a business partner Galvatek is solid. We have the resources and capability to manage ongoing projects comprehensively with strict professionalism, where ever in the world.

Galvatek has over 30 years of experience in conducting business and hands on field work in multicultural environments.

The catalogue of successful international projects and wide range of references speak volumes of a trusted business partner.

Operational Cost Savings

Optimum Performance

Reliable Partner

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Load/Unload Stations

Chemical Tanks

ProcessAutomation

Separate loading terminals improve process performance, capacity and flexibility considerably. They are designed to be easily managed with fewer operators, safely and efficiently.

The Windows type user interface is durable, compact and easy to learn. For more convenience, the control language is usually in the end-user’s own language.

The chemical resistant tanks are specially designed according to calculations and tested to withstand securely the wear of even the most challenging chemicals. Tanks are made to be safe and durable.

The covered tanks with a closed ventilation system ensure clean, safe and pleasant working environment.

Galvatek’s 30-year experience in engineering ensures thorough know-how in specialized product design. It is also a quality guarantee, that every aspect of our tanks is well designed and passed the Galvatek quality control scheme.

The unique Galcont™ Control System is specially designed for surface treatment plants. Its user-friendly Windows interface assures smooth and trouble-free running of the whole automatic process with lower operating costs and minimized energy consumption.

The Galcont™ Control System measures, monitors and controls the process conditions according to preset parameters keeping the quality consistent. Automated reporting system enables complete traceability.

Thanks to its de-centralized modular structure, this flexible system is compatible with both new and old plants.

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Continuous developmentInvestment for future growth means planning the frame work for it today and leaving space for future expansion, whenever possible. Space reservations for new tanks and loading stations allow your business an easy upgrade to the next level of production capacity, when required.

We want to anticipate and maybe even accelerate future prospects and growth pro-actively. That is why Galvatek keeps itself at the cutting edge of development and innovation with number of innovation provoking methods incorporated in the company’s core business values:

• Continuous product development through in-house design

• Modular structure and precise basic designs allow easily adaptable and flexible solutions to fulfil specific customer needs and process requirements

• Proven basic designs and material selections developed especially for hard conditions in surface treatment

• Plant and equipment documentation that secures high level of customer service throughout the whole life time of the plant

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Many new environmental and safety regulations create both financial and technical challenges to the industrial companies. As a global supplier of fully automated lines, we continually develop our designs and products, so they surpass both our customer needs and regulations set by the society they operate in. Close cooperation with our customers ensures that we are always able to deliver products and services that facilitate our customer’s requirements best.

Galvatek’s preventive maintenance is designed to secure smooth operation and to provide valuable information for accurate service repairs through inspections and reports.

Many of the components used in our designs are from known manufacturers and can be easily acquired via local distributor.

• Customer service

• Training

• Preventive maintenance inspections

• Remote diagnostics

Global Care

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Some of our References

Page 20: Anodizing Plating Plants - Galvatek · Anodizing & Plating Plants ANODIZING AND ELECTRO COLORING PLANTS FOR ALUMINUM ... ALUMINIUM ANODIZING Extruded aluminium profiles Aero plane

Oy Galvatek AbVesijärvenkatu 3815140 Lahti - FINLANDTel. +358 3 526 6600Fax. +358 3 526 [email protected]

www.galvatek.fi