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Distribution authorized for Public Release April 2012. INSENSITIVE MUNITIONS & ENERGETIC MATERIALS TECHNOLOGY SYMPOSIUM MAY 14-17, 2012 ARDEC Igniters for Gun Systems Eugene Rozumov, Carlton P. Adam, Thelma G. Manning, Joseph M. Laquidara, Kimberly Chung, Dave Thompson, Jeff Wyckoff, Viral Panchal Armament Research Development Engineering Center Distribution authorized for Public Release April 2012. .

ARDEC Igniters for Gun Systems - ndiastorage.blob.core ... · ARDEC Igniters for Gun Systems Eugene Rozumov, Carlton P. Adam, Thelma G. Manning, Joseph M. Laquidara, Kimberly Chung,

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Distribution authorized for Public Release April 2012.

INSENSITIVE MUNITIONS & ENERGETIC MATERIALS TECHNOLOGY

SYMPOSIUM MAY 14-17, 2012

ARDEC Igniters

for Gun Systems

Eugene Rozumov, Carlton P. Adam, Thelma G. Manning, Joseph M. Laquidara, Kimberly

Chung, Dave Thompson, Jeff Wyckoff, Viral Panchal Armament Research Development Engineering Center

Distribution authorized for Public Release April 2012. .

Distribution authorized for Public Release April 2012.

High Performance Igniter

Problems: Benite doesn’t perform as well as BKNO3 in

120MM tank rounds

Benite gives inconsistent performance results.

Future rounds need smaller igniter tubes.

Solution: ARDEC has developed igniter formulations

• Excellent and consistent performance

• Less sensitive than Benite

• Is more energetic than Benite.

• EXTRUDABLE

• Smaller Ignition Delays

Distribution authorized for Public Release April 2012.

High Performance Igniter

BKNO3

Made of: 70% Potassium Nitrate

30% Boron

Easily ignited at low P.

High Gas Content

Burn Rate insensitive to P.

Hygroscopic (less than Black Powder)

Benite

Made of: 40% Nitrocellulose

6.3% Sulfur

44.3% Potassium Nitrate

9.3% Charcoal

0.5% Ethyl Centralite

Performance as an igniter is adequate for tank applications.

Distribution authorized for Public Release April 2012.

Previous Work on Binder Igniter

Systems

One study examined the following using Closed Bomb:

OH

phenol formaldehyde resin

•Acid catalyzed polymerization of

phenol and formaldehyde

•Common Name: Bakelite

Barisin, , D.; Batinic-Haberle, I. Propellants, Explosives Pyrotechnics 1994, 19, 127.

OH or CH3

O

HO ro H

O

O

O

O

OH

OH

7

5shellac

•Natural Product

O

OROR

O

OR

R = NO2 or Et

NC and EC

Cl

Cl

PVC

F F

F

F

F

F

F

F

Fluorel

Distribution authorized for Public Release April 2012.

Properties of Binders

Considered

O

N3

N3

O

N3

N3

O

N3

N3

O

O

N3

O

N3

O

N3

O

O

ONO2

O O

O2NO ONO2O

ONO2

ONO2

O2NOO

O

OR

O O

RO ORO

OR

ORROO

R =

O O

Nitrocellulose

ρ = 1.66 g/cc

ΔHf = -690 kJ/mol

Tv = 3331 K

O.B. = -31%

Cellulose Acetate/Butyrate

ρ = 1.22 g/cc

ΔHf = -1630 kJ/mol

Tv = 1052 K

O.B. = -160%

Glycidyl Azide Polymer (GAP)

ρ = 1.29 g/cc

ΔHf = 176 kJ/mol

Tv = 2288 K

O.B. = -121%

poly-Bis-AzidoMethyl-Oxetane

ρ = 1.30 g/cc

ΔHf = 373 kJ/mol

Tv = 2246 K

O.B. = -124%

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Calculated Flame Temperature

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Energy Density

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ERL Impact

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BAM Friction

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Static Igniter Test Fixture

Distribution authorized for Public Release April 2012.

Factory Assembled Benite Igniter

Distribution authorized for Public Release April 2012.

Representative Plasticized Igniter

Distribution authorized for Public Release April 2012.

Factory Assembled Benite Primer

Distribution authorized for Public Release April 2012.

-100.0

-50.0

0.0

50.0

100.0

150.0

200.0

250.0

300.0

350.0

400.0

0.000 2.000 4.000 6.000 8.000 10.000

Pre

ssu

re (M

Pa)

Time

Pressure 1 (MPa)

Pressure 2 (MPa)

Pdiff (MPa)

FNGUN Analysis

Instantaneous

Ignition along the

igniter tube.

No Pressure

Differentials. 0.0

200.0

400.0

600.0

800.0

1000.0

1200.0

1400.0

1600.0

1800.0

0 1 2 3 4 5 6

Pre

ssu

re (M

pa)

Time

Pressure base

Pressure tip

Pdiff

Staged Ignition from the

middle of the igniter

tube.

-50 MPa Pressure

Differentials.

Distribution authorized for Public Release April 2012.

Representative BKNO3-NC Igniter

Distribution authorized for Public Release April 2012.

Conclusions

ARDEC developed igniters:

Excellent and consistent performance

Less sensitive than Benite

Is more energetic than Benite.

EXTRUDABLE

Smaller Ignition Delay

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