Armaturen Control Valve

Data sheet 450001 englisch (english)

ARI-STEVI 450 / 451

Electric actuator ARI-PREMIO

Enclosure IP 65

2 torque switches

Handwheel

Additional devices available, e.g. potentiometer

Page 2

ARI-STEVI 450 / 451

Electric actuator AUMA SAR

Electric multiturn actuator capable of high closing pressures

Enclosure IP 67

2 torque switches

2 travel switches

Handwheel

Overheating protection for motor as standard

Additional devices available, e.g. potentiometer

Explosion proof version available

Page 6

ARI-STEVI 450 / 451

Pneumatic actuator ARI-DP

Reversible pneumatic actuator

Actuator with rolling diaphragm

Air supply pressure max. 6 bar

Stem protection by bellow

Maintenance-free O-ring sealing

Assembly of additional devices acc. to DIN IEC 60534-6

Page 14

ARI-STEVI 450 / 451with electric and pneumatic actuators

Control valve - 3-way with flanges (3-way mixing valve / 3-way diverting valve)

DN 15 - 150

Fig. 450

Fig. 451

Features:

Compact design

Precision guided stem

Burnished stem

Tapered seat ring

Seat options available

Reducible kvs-values

Rangeability 30 : 1

Guided plug

Spring loaded PTFE-V ring packing unit

Two-ply bellows seal as standard

Travel indicator

Edition 12/07 - Data subject to alteration

Wrtsil id: WDAAA303596 a

2ARI-STEVI 450 / 451Electric actuator ARI-PREMIO

Control valve in 3-way-form with electric actuator ARI-PREMIO (3-way mixing valve / 3-way diverting valve)

Fig. 450

Fig. 451

Figure Nominal pressure Material Nominal diameter

12.450 / 12.451 PN16 EN-JL1040 DN15-100

22.450 / 22.451 PN16 EN-JS1049 DN15-150

23.450 / 23.451 PN25 EN-JS1049 DN15-150

34.450 / 34.451 PN25 1.0619+N DN15-150

35.450 / 35.451 PN40 1.0619+N DN15-150

55.450 / 55.451 PN40 1.4408DN15-150 (55.451 to DN100)

Other materials and versions on request.

Construction

3-way mixing valve (DN15-150)

3-way diverting valve (DN40-150)

(Operating mode refer to page 24)

Stem sealing

Fig. 450: PTFE-V-ring unit -10C up to +220C

PTFE-packing -10C up to +250C

Pure graphite-packing -10C up to +450C

Fig. 451: Stainless steel bellows seal with safety stuffing box -60C up to +450C

Plug design standard:

Parabolic plug, metal seat / V-port plug, metal seat

Guiding

Stem and port guiding

Flow characteristic

linear

Rangeability

30 : 1

Shut off class (seat / plug leakage classes)

Metal seat - Leakage class IV acc. to DIN EN 1349 or IEC 60534-4

Closing pressures refer to page 4.

Technical data for actuator refer to data sheet.

Selection of possible applications

Industrial installations, processing technology, plant manufacturing, etc. (other applications on request)

Selection of possible flow media

Fig. 450: Cooling water, cooling brine, warm water, hot water, steam, gas, etc.

Fig. 451: Refrigerant, cooling water, warm water, hot water, thermal oil, steam, gas, etc.

(other flow media on request)


Diverting plug DN40 upwards

(Further information refer to page 24)


3Dimensions and weights

DN 15 20 25 32 40 50 65 80 100 125 150

L (mm) 130 150 160 180 200 230 290 310 350 400 480

H2 (mm) 65 70 75 80 90 100 120 130 150 200 210

Fig. 450 H (mm) 564 564 568 594 600 598 634 650 669 738 800

ARI-PREMIO 2,2 kNPN16 (kg) 10,5 11,5 12,5 15,1 18,4 22,2 28,9 35,4 52 73 --

PN25/40 (kg) 11 12,1 13,1 16 19,6 23,7 31 38 56 100 --

ARI-PREMIO 5 kNPN16 (kg) 11,6 12,6 13,6 16,2 19,5 23,3 30 36,5 53 74 101

PN25/40 (kg) 12,1 13,2 14,2 17,1 20,7 24,8 32,1 39,1 57 101 144

H (mm) -- -- 718 744 750 748 784 800 819 886 948

ARI-PREMIO 12 kN

ARI-PREMIO 15 kN

PN16 (kg) -- -- 17,6 20,2 23,5 27,3 34 40,5 57 78 105

PN25/40 (kg) -- -- 18,2 21,1 24,7 28,8 36,1 43,1 61 105 148

Fig. 451 H (mm) 749 749 753 779 769 763 869 882 898 1093 1126

ARI-PREMIO 2,2 kNPN16 (kg) 13,5 14,5 15,7 18,1 22,9 26,1 35,2 45,1 63 -- --

PN25/40 (kg) 14,2 15,3 16,6 19,2 24,5 28 37,9 48,7 68 -- --

ARI-PREMIO 5 kNPN16 (kg) 14,6 15,6 16,8 19,2 24 27,2 36,3 46,2 64 84 111

PN25/40 (kg) 15,3 16,4 17,7 20,3 25,6 29,1 39 49,8 69 112 155

H (mm) -- -- 903 929 919 913 1019 1032 1048 1241 1274

ARI-PREMIO 12 kN

ARI-PREMIO 15 kN

PN16 (kg) -- -- 20,8 23,2 28 31,2 40,3 50,2 68 88 115

PN25/40 (kg) -- -- 21,7 24,3 29,6 33,1 43 53,8 73 116 159

Standard-flange dimensions refer to page 23.

Face-to-face dimension FTF series 1 according to DIN EN 558-1

Parts

Pos. DescriptionFig. 12.450 Fig. 12.451

Fig. 22.450 / Fig. 23.450 Fig. 22.451 / Fig. 23.451

Fig. 34.450 / Fig. 35.450 Fig. 34.451 / Fig. 35.451

Fig. 55.450 Fig. 55.451

1 Body EN-GJL-250 , EN-JL1040 EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+N GX5CrNiMo19-11-2, 1.4408

1.2 Seat ring X20Cr13+QT, 1.4021+QT --

2 Seat ring * X20Cr13+QT, 1.4021+QT X6CrNiMoTi17-12-2, 1.4571

3 Plug * X20Cr13+QT, 1.4021+QT X6CrNiMoTi17-12-2, 1.4571

4 Hexagon nut * 8-A2B --

5 Stem * X20Cr13+QT, 1.4021+QT X6CrNiMoTi17-12-2, 1.4571

6 Straight pin * X10CrNi18-8, 1.4310 A2

7 Mounting bonnet EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+NGX5CrNiMo19-11-2, 1.4408

8 Guide bushing X20Cr13+QT, 1.4021+QT (hardened) X6CrNiMoTi17-12-2, 1.4571

9 Gasket * Pure graphite (CrNi laminated with graphite)

10 Studs 25CrMo4, 1.7218 A4 - 70

11 Hexagon nuts C35E, 1.1181 A4

12 V-ring unit * PTFE

14 Washer * X5CrNi18-10, 1.4301

15 Spring * X10CrNi18-8, 1.4310

16 Bushing * PTFE (reinforced)

17 Sealing ring * Cu / Soft iron X6CrNiMoTi17-12-2, 1.4571

18 Scraper * PTFE (reinforced)

19 Screw joint * X8CrNiS18-9, 1.4305

20.1 Bellows housing EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+N GX5CrNiMo19-11-2, 1.4408

20.2 Mounting bonnet EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+N GX5CrNiMo19-11-2, 1.4408

20.3 Stem- / Bellows unit * X20Cr13+QT, 1.4021+QT / X6CrNiTi18-10, 1.4541 X6CrNiMoTi17-12-2, 1.4571

20.4 Guide bushing X20Cr13+QT, 1.4021+QT (hardened) X6CrNiMoTi17-12-2, 1.4571


20.6 Gasket * Pure graphite (CrNi laminated with graphite)

20.7 Studs 25CrMo4, 1.7218 A4 - 70

20.8 Hexagon nuts C35E, 1.1181 A4

20.10 Packing ring * Pure graphite

20.12 Washer * X5CrNi18-10, 1.4301

20.17 Screw joint * X8CrNiS18-9, 1.4305


32 Distance bush * X5CrNi18-10, 1.4301

37 Stem adapter * X20Cr13+QT, 1.4021+QT X6CrNiMoTi17-12-2, 1.4571




60 Hexagon nut * -- A4

61 Locking washer set -- A4

* Spare parts

Information / restriction of technical rules need to be observed!

ARI-Valves of EN-JL1040 are not allowed to be operated in systems acc. to TRD 110.

A production allowance acc. to TRB 801 No. 45 exists (acc. to TRB 801 No. 45 EN-JL1040 is not allowed.)

The engineer, designing a system or a plant, is responsible for the selection of the correct valve.

ARI-STEVI 450 / 451Electric actuator ARI-PREMIO



4max. permissible closing pressures for both seat positions on flow-to-open P2 = 0 (Observe regulations, refer to page 23.)

Mixing function DN 15 20 25 32 40 50 65 80 100 125 150

Seat- A/B (mm) 21/20 21/25 27/27 31/32 41/40 51/50 66/60 81/75 101/95 120/120 140/140

Standard Kvs-values 4 6,3 10 16 25 40 63 100 160 250 320

Reduced Kvs-values 3) 2,5 4 6,3 10 16 25 40 63 100 160 250

Travel (mm) 20 30 50

Actuator 1)

ARI-PREMIO 2,2 kN

Closing pressure (bar)

I. 40 35,9 30,8 21,7 12,8 8 4,3 2,7 1,5

II. 40 33,7 28,8 20,2 11,9 7,4 3,9 2,3 1,3

III. 30,7 30,1 27,1 19,1 10,6 6,5 3,6 2,2 1,2

Operating time 2) (s) (Op. speed 0,38 mm/s)

53 79

Actuator 1)

ARI-PREMIO 5 kN


I. 40 40 40 33,2 21,3 12,3 8 4,9 3,4 2,4

II. 40 40 40 32,3 20,7 11,9 7,6 4,7 3,2 2,3

III. 40 40 40 40 31 19,8 11,6 7,5 4,6 3 2,1


53 79 132

Actuator 1)

ARI-PREMIO 12 kN


I. 40 40 32,3 21,2 13,5 9,5 6,9

II. 40 40 31,8 20,9 13,3 9,3 6,8

III. 40 40 31,6 20,7 13,2 9,1 6,6


25 38 63

Actuator 1)

ARI-PREMIO 15 kN


I. 40 26,9 17,2 12,1 8,8

II. 40 26,6 17 11,9 8,7

III. 40 26,4 16,9 11,7 8,5


79 132

I. Fig. 450: PTFE-V-ring unit; II. Fig. 450: PTFE- / Pure graphite-packing; III. Fig. 451: Bellows seal

Diverting function

DN 15 20 25 32 40 50 65 80 100 125 150

Seat- A/B (mm) 21/20 21/25 27/27 31/32 40/40 50/50 60/60 75/75 90/90 105/105 125/125


Reduced Kvs-values 3) 2,5 4 6,3 10 -- -- -- -- -- -- --

Travel (mm) 20 30

Actuator 1)

ARI-PREMIO 2,2 kN


I. 25,7 18 15,4 10,8 13,4 8,2 5,4 3,2 2 1,3

II. 24,1 16,8 14,4 10,1 12,5 7,6 4,8 2,8 1,8 1,1

III. 15,4 15 13,6 9,5 11,1 6,8 4,5 2,6 1,6


53 79

Actuator 1)

ARI-PREMIO 5 kN


I. 40 40 38,5 27,4 34,6 21,9 15 9,4 6,4 4,5 3,1

II. 40 40 37,5 26,7 33,7 21,3 14,4 9 6,1 4,3 2,9

III. 40 40 36,6 26,1 32,3 20,4 14,1 8,8 6 4 2,7


53 79

Actuator 1)

ARI-PREMIO 12 kN


I. 40 40 40 40 38,9 24,8 17,1 12,3 8,6

II. 40 40 40 40 38,4 24,4 16,9 12,1 8,5

III. 40 40 40 40 38 24,2 16,7 11,9 8,3


25 38

Actuator 1)

ARI-PREMIO 15 kN


I. 40 31,4 21,7 15,7 11

II. 40 31,1 21,5 15,5 10,9

III. 40 30,8 21,3 15,3 10,7


79


1) Motor voltage: 230V 50Hz Other voltages: 24V 50/60Hz; 115V 50/60Hz; 230V 60Hz Technical data for actuator refer to data sheet ARI-PREMIO.

2) Indicated operating times with 50Hz.3) Kvs-value reducible on request (2 screwed seat rings required) (refer to page 24).

ARI-STEVI 450 / 451Closing pressures: Electric actuator ARI-PREMIO



5Edition 12/07 - Data subject to alteration

ARI-STEVI 450 / 451Notes


6 Edition 12/07 - Data subject to alteration

ARI-STEVI 450 / 451Electric actuator Auma SAR (MATIC)

Control valve in 3-way-form with electric actuator AUMA (3-way mixing valve / 3-way diverting valve)

Fig. 450

Fig. 451


12.450 / 12.451 PN16 EN-JL1040 DN40-100

22.450 / 22.451 PN16 EN-JS1049 DN40-150

23.450 / 23.451 PN25 EN-JS1049 DN40-150

34.450 / 34.451 PN25 1.0619+N DN40-150

35.450 / 35.451 PN40 1.0619+N DN40-150

55.450 / 55.451PN40 1.4408 DN40-150

(55.451 to DN100)


Construction




Stem sealing







Guiding


Flow characteristic

linear

Rangeability

30 : 1















Parts


Fig. 22.450 / Fig. 23.450 Fig. 22.451 / Fig. 23.451

Fig. 34.450 / Fig. 35.450 Fig. 34.451 / Fig. 35.451

Fig. 55.450 Fig. 55.451








7 Mounting bonnet EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+N GX5CrNiMo19-11-2, 1.4408



10 Studs 25CrMo4, 1.7218 A4 - 70



14 Washer * X5CrNi18-10, 1.4301

15 Spring * X10CrNi18-8, 1.4310











20.7 Studs 25CrMo4, 1.7218 A4 - 70



20.12 Washer * X5CrNi18-10, 1.4301










* Spare parts





ARI-STEVI 450 / 451Electric actuator Auma SAR (MATIC)

Dimensions and weights

DN 40 50 65 80 100 125 150

L (mm) 200 230 290 310 350 400 480

H2 (mm) 90 100 120 130 150 200 210

Fig. 450 H (mm) 640 638 674 690 709 756 818

AUMA SAR 07.1 AUMA SAR 07.5

PN16 (kg) 39,3 44,6 51,3 57,8 74 95 123

PN25/40 (kg) 40,5 46,1 53,4 60,4 78 123 165

H (mm) -- -- 686 702 721 768 830

AUMA SAR 10.1PN16 (kg) -- -- 55,8 62,3 79 100 127

PN25/40 (kg) -- -- 57,9 64,9 83 127 170

Fig. 451 H (mm) 809 803 909 922 938 1111 1144

AUMA SAR 07.1 AUMA SAR 07.5

PN16 (kg) 43,8 48,5 57,6 67,5 85 105 133

PN25/40 (kg) 45,4 50,4 60,3 71,1 90 133 176

H (mm) -- -- -- -- -- 1123 1156

AUMA SAR 10.1 PN16 (kg) -- -- -- -- -- 110 137

PN25/40 (kg) -- -- -- -- -- 138 180

Standard-flange dimensions refer to page 23. (For version with AUMA SAR Ex other heights.)



8max. permissible closing pressures for both seat positions on flow-to-open P2 = 0 (Observe regulations, refer to page 23.)

Fig. 450

Mixing function DN 40 50 65 80 100 125 150

Seat- A/B (mm) 41/40 51/50 66/60 81/75 101/95 120/120 140/140

Standard Kvs-values 25 40 63 100 160 250 320

Reduced Kvs-values 3) 16 25 40 63 100 160 250


Actuator 1)

AUMA SAR 07.1 Output drive Form A TR 20 x 4

Closing pressure (bar) I./II.

shut off 40 40 40 29,7 19

controlling 40 36,5 21,4 14 8,8

Torque (Nm) 15 20 30 30 30

Operating time 2) (s) 54 56

Output drive (rpm) 5,6 8

Actuator 1)



shut off 40 40 40 26,9 18,9 13,8

controlling 40 30,5 20 12,8 8,9 6,5

Torque (Nm) 30 40 60 60 60 60

Operating time 2) (s) 43 64 55

Output drive (rpm) 5,6 5,6 11

Actuator 1)



shut off 40 40 31,6 32,3 23,7

controlling 40 40 26,9 18,9 13,8

Torque (Nm) 60 60 70 100 100



I. Fig. 450: PTFE-V-ring unit; II. Fig. 450: PTFE- / Pure graphite-packing

Diverting function

DN 40 50 65 80 100 125 150

Seat- (mm) 40/40 50/50 60/60 75/75 90/90 105/105 125/125


Reduced Kvs-values 3) -- -- -- -- -- -- --

Travel (mm) 20 30

Actuator 1)



shut off 40 40 40 34,7 24 17,4 12,2

controlling 40 37,6 25,8 16,4 11,2 8 5,6

Torque (Nm) 15 20 30 30 30 30 30



Actuator 1)



shut off 40 40 40 33,9 24,6 17,3

controlling 40 36,8 23,4 16,2 11,6 8,1

Torque (Nm) 30 35 50 60 60 60


Output drive (rpm) 5,6 5,6

Actuator 1)



shut off 40 40 39,8 40 29,5

controlling 40 40 33,9 24,6 17,3

Torque (Nm) 60 70 70 100 100

Operating time 2) (s) 64

Output drive (rpm) 5,6

I. Fig. 450: PTFE-V-ring unit; II. Fig. 450: PTFE- / Pure graphite-packing

ARI-STEVI 450Closing pressures: Electric actuator AUMA SAR

1) Motor voltage: 400V 50Hz 3~ (Other voltages on request) Technical data for actuator refer to price list.





max. permissible closing pressures for both seat positions on flow-to-open P2 = 0 (Observe regulations, refer to page 23.)

Fig. 451

Mixing function DN 40 50 65 80 100 125 150

Seat- A/B (mm) 41/40 51/50 66/60 81/75 101/95 120/120 140/140


Reduced Kvs-values 3) 16 25 40 63 100 160 250


Actuator 1)


Closing pressure (bar) III.

shut off 40 40 40 29,5 18,9

controlling 40 35,7 21,1 13,8 8,7

Torque (Nm) 15 20 30 30 30



Actuator 1)



shut off 40 40 30,8 19,7 18,8 13,7

controlling 40 30,2 19,8 12,6 8,7 6,3

Torque (Nm) 30 40 45 45 60 60

Operating time 2) (s) 43 64 55

Output drive (rpm) 5,6 5,6 11

Actuator 1)



shut off 28,8 21,1

controlling 18,8 13,7

Torque (Nm) 90 90


Output drive (rpm) 11

III. Fig. 451: Bellows seal

Diverting function

DN 40 50 65 80 100 125 150

Seat- (mm) 40/40 50/50 60/60 75/75 90/90 105/105 125/125


Reduced Kvs-values 3) -- -- -- -- -- -- --

Travel (mm) 20 30

Actuator 1)



shut off 40 40 40 34,5 23,9 17,1 12

controlling 40 36,7 25,5 13,1 11,1 7,8 5,4

Torque (Nm) 15 20 30 30 30 30 30



Actuator 1)



shut off 40 40 35,9 24,9 24,3 17,1

controlling 40 36,4 23,2 16 11,4 7,9

Torque (Nm) 30 35 45 45 60 60


Output drive (rpm) 5,6 5,6

Actuator 1)



shut off 37,3 26,3


Torque (Nm) 90 90


Output drive (rpm) 5,6

III. Fig. 451: Bellows seal






ARI-STEVI 450Electric actuator Auma SAR (MATIC)

Control valve in 3-way-form with electric actuator AUMA - strengthened design (3-way mixing valve / 3-way diverting valve)

Fig. 450


22.450 PN16 EN-JS1049 DN125v-150v

23.450 PN25 EN-JS1049 DN125v-150v

34.450 PN25 1.0619+N DN125v-150v

35.450 PN40 1.0619+N DN125v-150v

55.450 PN40 1.4408 DN125v-150v


Construction




Stem sealing

Fig. 450: PTFE-packing -10C up to +250C




Guiding


Flow characteristic

linear

Rangeability

30 : 1














Parts

Pos. DescriptionFig. 22.450 / Fig. 23.450 Fig. 22.451 / Fig. 23.451

Fig. 34.450 / Fig. 35.450 Fig. 34.451 / Fig. 35.451

Fig. 55.450

1 Body EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+N GX5CrNiMo19-11-2, 1.4408







10 Studs 25CrMo4, 1.7218 A4 - 70


13 Packing ring PTFE or Pure graphite

14 Washer * X5CrNi18-10, 1.4301

22 Packing box flange EN-GJS-400-18U-LT, EN-JS1049 --

23 Studs 25CrMo4, 1.7218 --

24 Hexagon nuts C35E, 1.1181 --


38 Stem adapter * X20Cr13+QT, 1.4021+QT --

39 Stuffing box housing P265 GH, 1.0425 / P250 GH, 1.0460 --





* Spare parts





ARI-STEVI 450Electric actuator Auma SAR (MATIC)


DN 125v 150v

L (mm) 400 480

H2 (mm) 200 210

Fig. 450 H (mm) 899 932

AUMA SAR 14.1 PN16 (kg) 134 161

PN25/40 (kg) 161 204

Standard-flange dimensions refer to page 23. (For version with AUMA SAR Ex other heights.)



12


Fig. 450

Mixing function DN 125v 150v

Seat- A/B (mm) 120/120 140/140

Standard Kvs-values 250 320

Reduced Kvs-values 3) 160 250

Travel (mm) 50

Actuator 1)


Closing pressure (bar) II.

shut off 40 33,9


Torque (Nm) 175 175



II. Fig. 450: PTFE- / Pure graphite-packing

Diverting function

DN 125v 150v

Seat- (mm) 105/105 125/125


Reduced Kvs-values 3) -- --

Travel (mm) 30

Actuator 1)


Closing pressure (bar) II.

shut off 40 40

controlling 40 28,6

Torque (Nm) 120 175



II. Fig. 450: PTFE- / Pure graphite-packing

Fig. 451 with AUMA SAR 14.1 on request.



2) Indicated operating times with 50Hz.3) Further Kvs-values reducible on request.




ARI-STEVI 450Notes



ARI-STEVI 450 / 451Pneumatic actuator ARI-DP

Control valve in 3-way-form with pneumatic actuator DP (3-way mixing valve / 3-way diverting valve)

Fig. 450

Fig. 451


12.450 / 12.451 PN16 EN-JL1040 DN15-100

22.450 / 22.451 PN16 EN-JS1049 DN15-150

23.450 / 23.451 PN25 EN-JS1049 DN15-150

34.450 / 34.451 PN25 1.0619+N DN15-150

35.450 / 35.451 PN40 1.0619+N DN15-150

55.450 / 55.451 PN40 1.4408DN15-150 (55.451 to DN100)


Construction




Stem sealing







Guiding


Flow characteristic

linear

Rangeability

30 : 1











Failure position dependent on valve duty.

Retracted stem on air failure:

- with a mixing valve port A -> AB is closed

- with a diverting valve port B -> AB is closed

Extended stem on air failure:

- with a mixing valve port B -> AB is closed

- with a diverting valve port A -> AB is closed

Top mounted handwheel

Actuator DP32 DP33 DP34

D1 (mm) 225 300 400

H1 (mm) 270 284 442

Weight (kg) 5 8 17

Technical data for actuator refer to data sheet DP32-34Tri.






DN 15 20 25 32 40 50 65 80 100 125 150

L (mm) 130 150 160 180 200 230 290 310 350 400 480

H2 (mm) 65 70 75 80 90 100 120 130 150 200 210

DP 32

A = 250 mm

H (mm) 450 450 454 480 486 484 520 536 555 602 --

Fig. 450PN16 (kg) 14,1 15,1 16,1 18,7 22 25,8 32,5 39 56 76 --

PN25/40 (kg) 14,6 15,7 16,7 19,6 23,2 27,3 34,6 41,6 60 104 --

H (mm) 635 635 639 665 655 649 755 768 784 -- --

Fig. 451PN16 (kg) 17,1 18,1 19,3 21,7 26,5 29,7 38,8 48,7 66 -- --

PN25/40 (kg) 17,8 18,9 20,2 22,8 28,1 31,6 41,5 52,3 72 -- --

DP 33

A = 300 mm

H (mm) 505 505 509 535 541 539 575 591 610 657 719

Fig. 450PN16 (kg) 20,1 21,1 22,1 24,7 28 31,8 38,5 45 62 82 110

PN25/40 (kg) 20,6 21,7 22,7 25,6 29,2 33,3 40,6 47,6 66 110 153

H (mm) 690 690 694 720 710 704 810 823 839 1012 1045

Fig. 451PN16 (kg) 23,1 24,1 25,3 27,7 32,5 35,7 44,8 54,7 72 92 120

PN25/40 (kg) 23,8 24,9 26,2 28,8 34,1 37,6 47,5 58,3 78 120 163

DP 34

A = 405 mm

H (mm) -- -- -- -- -- -- 710 726 745 772 834

Fig. 450PN16 (kg) -- -- -- -- -- -- 68,5 75 92 112 140

PN25/40 (kg) -- -- -- -- -- -- 70,6 77,6 96 140 183

H (mm) -- -- -- -- -- -- 945 958 974 1127 1160

Fig. 451PN16 (kg) -- -- -- -- -- -- 74,8 84,7 102 122 150

PN25/40 (kg) -- -- -- -- -- -- 77,5 88,3 108 150 193




Parts


Fig. 22.450 / Fig. 23.450 Fig. 22.451 / Fig. 23.451

Fig. 34.450 / Fig. 35.450 Fig. 34.451 / Fig. 35.451

Fig. 55.450 Fig. 55.451








7 Mounting bonnet EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+N GX5CrNiMo19-11-2, 1.4408



10 Studs 25CrMo4, 1.7218 A4 - 70



14 Washer * X5CrNi18-10, 1.4301

15 Spring * X10CrNi18-8, 1.4310











20.7 Studs 25CrMo4, 1.7218 A4 - 70



20.12 Washer * X5CrNi18-10, 1.4301










* Spare parts






16


Spring closes port A -> AB or Spring closes port B -> AB

Mixing function DN 15 20 25 32 40 50 65 80 100 125 150

Seat- A/B (mm) 21/20 21/25 27/27 31/32 41/40 51/50 66/60 81/75 101/95 120/120 140/140


Reduced Kvs-values 3) 2,5 4 6,3 10 16 25 40 63 100 160 250


Act

uato

r

DP

32

Spr

ing

rang

e (b

ar)

0,2-1,0

Air

supp

ly p

ress

ure

min

. (ba

r)

1,2

I. 5,5 3,3 2,6 1,4

II. 2,3 1

III.

0,4-1,2 1,6

I. 18,6 12,6 10,7 7,2 3,9 2,2

II. 15,4 10,3 8,7 5,8 3 1,6

III. 8,6 8 7,1 4,6 1,7

0,8-2,4 3,2

I. 40 31,4 26,8 18,8 11 6,8 3,7 2,2 1,2

II. 40 29,1 24,8 17,4 10,2 6,3 3,2 1,9 1

III. 26,4 25,7 23,2 16,2 8,9 5,4 2,9 1,7

1,5-2,5 4,0

I. 40 40 39,1 23,5 15

II. 40 40 37,7 22,7 14,4

III. 40 40 40 36,5 21,4 13,6

2,0-3,3 5,3

I. 40 32,5 20,8

II. 40 31,6 20,2

III. 40 30,3 19,4

Act

uato

r

DP

33

Spr

ing

rang

e (b

ar)

0,2-1,0

Air

supp

ly p

ress

ure

min

. (ba

r)

1,2

I. 13,3 c)4) 8,8 c)4) 7,4 c)4) 4,9 c)4) 2,4 c)4) 1,2 c)4)

II. 10,1 c)4) 6,5 c)4) 5,4 c)4) 3,4 c)4) 1,6 c)4)

III. 5 a)4) 4,3 a)4) 3,8 a)4) 2,2 a)4)

0,4-1,2 1,6

I. 34,2 c)4) 23,7 c)4) 20,2 c)4) 14,1 c)4) 8,1 c)4) 4,9 c)4) 2,5 4) 1,4 4)

II. 31 c)4) 21,4 c)4) 18,3 c)4) 12,7 c)4) 7,3 c)4) 4,4 c)4) 2,1 4) 1,1 4)

III. 19,1 a)4) 18,5 a)4) 16,6 a)4) 11,5 a)4) 5,9 a)4) 3,5 a)4) 1,8 a)4)

0,8-2,4 3,2

I. 40 a)4) 40 a)4) 40 a)4) 32,5 a)4) 19,5 a)4) 12,3 a)4) 7 4) 4,4 4) 2,6 4)

II. 40 a)4) 40 a)4) 40 a)4) 31,1 a)4) 18,6 a)4) 11,8 a)4) 6,5 4) 4,1 4) 2,4 4)

III. 40 4) 40 4) 40 4) 29,9 4) 17,3 4) 10,9 4) 6,2 4) 3,9 4) 2,3 4)

1,5-3,0 4,5

I. 14,8 9,6 6

II. 14,3 9,3 5,8

III. 14 9,1 5,7

1,7-2,7 4,4

I. 40 a) 40 a) 29 a)

II. 40 a) 40 a) 28,4 a)

III. 40 40 27,6

2,0-4,0 (2,3-3,7)

6,0 (6,0)

I. (40) 20,3 13,3 8,4

II. (39,5) 19,9 12,9 8,2

III. (38,7) 19,6 12,8 8,1

Act

uato

r

DP

34

Spr

ing

rang

e (b

ar)

0,2-1,0

Air

supp

ly p

ress

ure

min

. (ba

r)

1,2

I. 2,5 b) 1,5 b)

II. 2,1 b) 1,2 b)

III. 1,8 e) 1 e)

0,4-1,2 1,6

I. 7 b) 4,4 b) 2,7 b) 1,8 1,2

II. 6,6 b) 4,1 b) 2,5 b) 1,6 1,1

III. 6,3 d) 3,9 d) 2,3 d) 1,4 a)

0,8-2,4 3,2

I. 16 10,4 6,5 4,5 3,2

II. 15,5 10,1 6,3 4,3 3,1

III. 15,2 b) 9,9 b) 6,2 b) 4,1 3

1,5-3,0 (2,1-3,0)

4,5 (5,1)

I. (40) (29,7) (19) 9,3 6,7

II. (40) (29,4) (18,8) 9,1 6,6

III. 8,9 6,5

2,0-4,0 (2,4-3,6)

6,0 (6,0)

I. (34,2) (21,9) 12,7 9,2

II. (33,9) (21,7) 12,5 9,1

III. 12,3 9


Air supply pressure max. of pneumatic actuators DP: max. permissible 6 bar

Air supply pressure max. limit of control valve: max. permissible a) 5 bar b) 4,5 bar c) 4 bar d) 3,5 bar e) 3 bar

3) Kvs-value reducible on request (2 screwed seat rings required) (refer to page 24).4) At mixing function an spring closes direction A->AB, the max. permissible air supply pressure is 3,5 bar.

ARI-STEVI 450 / 451Closing pressures: Pneumatic actuator ARI-DP






Diverting function DN 15 20 25 32 40 50 65 80 100 125 150

Seat- A/B (mm) 21/20 21/25 27/27 31/32 40/40 50/50 60/60 75/75 90/90 105/105 125/125


Reduced Kvs-values 3) 2,5 4 6,3 10 -- -- -- -- -- -- --

Travel (mm) 20 30

Act

uato

r

DP

32

Spr

ing

rang

e (b

ar)

0,2-1,0

Air

supp

ly p

ress

ure

min

. (ba

r)

1,2

I. 2,7 1,6 1,3

II. 1,1

III.

0,4-1,2 1,6

I. 9,3 6,3 5,3 3,6 4,1 2,3 1,2

II. 7,7 5,2 4,3 2,9 3,2 1,7

III. 4,3 4 3,5 2,3 1,9

0,8-2,4 3,2

I. 22,5 15,7 13,4 9,4 11,6 7,1 4,5 2,7 1,7 1,1

II. 20,8 14,5 12,4 8,7 10,6 6,5 4 2,3 1,4

III. 13,2 12,9 11,6 8,1 9,3 5,6 3,7 2,1 1,3

1,5-2,5 4,0

I. 40 32,1 27,5 19,6 24,5 15,4

II. 40 30,9 26,5 18,8 23,6 14,8

III. 28,7 28,4 25,7 18,3 22,3 14

2,0-3,3 5,3

I. 40 37,6 26,8 33,8 21,4

II. 40 36,6 26,1 32,9 20,8

III. 39,8 39,5 35,8 25,5 31,6 19,9

Act

uato

r

DP

33

Spr

ing

rang

e (b

ar)

0,2-1,0

Air

supp

ly p

ress

ure

min

. (ba

r)

1,2

I. 6,6 c)5) 4,4 c)5) 3,7 c)5) 2,4 c)5) 2,6 c)5) 1,3 c)5)

II. 5 c)5) 3,3 c)5) 2,7 c)5) 1,7 c)5) 1,7 c)5)

III. 2,5 a)5) 2,2 a)5) 1,9 a)5) 1,1 a)5)

0,4-1,2 1,6

I. 17,1 c)5) 11,9 c)5) 10,1 c)5) 7 c)5) 8,5 c)5) 5,1 c)5) 3,2 5) 1,8 5) 1,1 5)

II. 15,5 c)5) 10,7 c)5) 9,1 c)5) 6,3 c)5) 7,6 c)5) 4,5 c)5) 2,6 5) 1,4 5)

III. 9,6 a)5) 9,2 a)5) 8,3 a)5) 5,7 a)5) 6,3 a)5) 3,6 a)5) 2,3 a)5) 1,2 a)5)

0,8-2,4 3,2

I. 38 a)5) 26,8 a)5) 23 a)5) 16,3 a)5) 20,3 a)5) 12,7 a)5) 8,5 5) 5,2 5) 3,5 5) 2,4 5) 1,6 5)

II. 36,4 a)5) 25,6 a)5) 22 a)5) 15,6 a)5) 19,4 a)5) 12,1 a)5) 8 5) 4,9 5) 3,2 5) 2,2 5) 1,4 5)

III. 23,7 5) 23,4 5) 21,2 5) 15 5) 18,1 5) 11,3 5) 7,6 5) 4,7 5) 3,1 5) 1,9 5) 1,2 5)

1,5-3,0 4,5

I. 17,9 11,2 7,7 5,4 3,7

II. 17,3 10,9 7,4 5,2 3,6

III. 17 10,7 7,3 5 3,4

1,7-2,7 4,4

I. 40 a) 40 a) 40 a) 37 a) 40 a) 29,8 a)

II. 40 a) 40 a) 40 a) 36,3 a) 40 a) 29,3 a)

III. 40 40 40 35,7 40 28,4

2,0-4,0 (2,3-3,7)

6,0 (6,0)

I. (40) (40) 24,5 15,5 10,7 7,6 5,3

II. (40) (40) 24 15,2 10,4 7,4 5,1

III. (40) (39,8) 23,6 15 10,3 7,2 5

Act

uato

r

DP

34

Spr

ing

rang

e (b

ar)

0,2-1,0

Air

supp

ly p

ress

ure

min

. (ba

r)

1,2

I. 3,2 b) 1,8 b) 1,1 b)

II. 2,7 b) 1,5 b)

III. 2,3 e) 1,2 e)

0,4-1,2 1,6

I. 8,6 b) 5,3 b) 3,5 b) 2,4 1,6

II. 8 b) 4,9 b) 3,2 b) 2,2 1,4

III. 7,7 d) 4,7 d) 3,1 d) 2 a) 1,3 a)

0,8-2,4 3,2

I. 19,3 12,2 8,3 5,9 4,1

II. 18,8 11,8 8,1 5,7 3,9

III. 18,4 b) 11,6 b) 7,9 b) 5,5 3,8

2,1-3,0 5,1

I. 40 34,7 24 17,4 12,2

II. 40 34,3 23,8 17,2 12

III. 16,9 11,9

2,4-3,6 6,0

I. 39,9 27,6 20 14,1

II. 39,5 27,4 19,8 13,9

III. 19,6 13,8




3) Kvs-value reducible on request (2 screwed seat rings required) (refer to page 24).5) At diverting function an spring closes direction B->AB, the max. permissible air supply pressure is 3,5 bar.



18


22.450 / 22.451 PN16 EN-JS1049 DN125v-150v

23.450 / 23.451 PN25 EN-JS1049 DN125v-150v

34.450 / 34.451 PN25 1.0619+N DN125v-150v

35.450 / 35.451 PN40 1.0619+N DN125v-150v

55.450 PN40 1.4408 DN125v-150v


Construction




Stem sealing

Fig. 450: PTFE-packing -10C up to +250C





Guiding


Flow characteristic linear

Rangeability

30 : 1












Control valve in 3-way-form with pneumatic actuator DP - strengthened design (3-way mixing valve / 3-way diverting valve)

Fig. 450

Fig. 451


Failure position dependent on valve duty.

Retracted stem on air failure:

- with a mixing valve port A -> AB is closed

- with a diverting valve port B -> AB is closed

Extended stem on air failure:

- with a mixing valve port B -> AB is closed

- with a diverting valve port A -> AB is closed

Top mounted handwheel

Actuator DP34T

D1 (mm) 400

H1 (mm) 630

Weight (kg) 41

Technical data for actuator refer to data sheet DP32-34Tri.




19


DN 125v 150v

L (mm) 400 480

H2 (mm) 200 210

DP 34T

A = 405 mm

H (mm) 1062 1095

Fig. 450PN16 (kg) 184 211

PN25/40 (kg) 211 254

H (mm) 1509 1542

Fig. 451PN16 (kg) 194 221

PN25/40 (kg) 222 264





Parts

Pos. DescriptionFig. 22.450 / Fig. 23.450 Fig. 22.451 / Fig. 23.451

Fig. 34.450 / Fig. 35.450 Fig. 34.451 / Fig. 35.451

Fig. 55.450

1 Body EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+N GX5CrNiMo19-11-2, 1.4408



4 Hexagon nut * 8-A2B -- --


6 Straight pin * X10CrNi18-8, 1.4310 --


9 Gasket * Pure graphite (CrNi laminated with graphite) --

10 Studs 25CrMo4, 1.7218 A4 - 70


13 Packing ring PTFE or Pure graphite --

14 Washer * X5CrNi18-10, 1.4301 --

20.1 Bellows housing EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+N --

20.3 Stem- / Bellows unit * X20Cr13+QT, 1.4021+QT / X6CrNiTi18-10, 1.4541 --

20.5 Guide bushing X20Cr13+QT, 1.4021+QT (hardened) --

20.6 Gasket * Pure graphite (CrNi laminated with graphite) --

20.7 Studs 25CrMo4, 1.7218 --

20.8 Hexagon nuts C35E, 1.1181 --

20.9 Straight pin 46S20+C, 1.0727+C --

20.10 Packing ring * Pure graphite --

20.12 Washer * X5CrNi18-10, 1.4301 --

20.13 Stuffing box housing EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+N --

20.15 Packing follower X20Cr13+QT, 1.4021+QT --

20.16 Sleeve nut X8CrNiS18-9, 1.4305 --

22 Packing box flange EN-GJS-400-18U-LT, EN-JS1049 --

23 Studs 25CrMo4, 1.7218 --


25 Adapter flange EN-GJS-400-18U-LT, EN-JS1049 --

26 Hexagon socket head screw 8.8 - A2B --

27 Gasket * Pure graphite --

28 Studs 25CrMo4, 1.7218 --



33 Straight pin * X10CrNi18-8, 1.4310 --



39 Stuffing box housing P265 GH, 1.0425 / P250 GH, 1.0460 --





* Spare parts










Mixing function DN 125 150

Seat- A/B (mm) 105/105 125/125


Reduced Kvs-values -- --

Travel (mm) 30

Act

uato

r

DP

34T

Spr

ing

rang

e (b

ar)

0,2-1,0A

ir su

pply

pre

ssur

e m

in. (

bar)

1,2II. 1,9 b) 1,2 b)

III. 2 e) 1,3 e)

0,4-1,2 1,6II. 5,5 b) 3,7 b)

III. 5,5 d) 3,8 d)

0,8-2,4 3,2II. 12,5 8,7

III. 12,5 b) 8,8 b)

2,1-3,0 5,1II. 35,4 25

III. -- --

2,4-3,6 6,0II. 40 28,7

III. -- --

II. Fig. 450: PTFE- / Pure graphite-packing; III. Fig. 451: Bellows seal







Diverting function DN 125 150

Seat- A/B (mm) 105/105 125/125


Reduced Kvs-values -- --

Travel (mm) 30

Act

uato

r

DP

34T

Spr

ing

rang

e (b

ar)

0,2-1,0

Air

supp

ly p

ress

ure

min

. (ba

r)

1,2II. 1,9 b) 1,2 b)

III. 2 e) 1,3 e)

0,4-1,2 1,6II. 5,5 b) 3,7 b)

III. 5,5 d) 3,8 d)

0,8-2,4 3,2II. 12,5 8,7

III. 12,5 b) 8,8 b)

2,1-3,0 5,1II. 35,4 25

III. -- --

2,4-3,6 6,0II. 40 28,7

III. -- --

II. Fig. 450: PTFE- / Pure graphite-packing; III. Fig. 451: Bellows seal





22

ARI-STEVI 450 / 451Notes



23

Standard-flange dimensions Flanges acc. to DIN EN 1092-1/-2 (Flangeholes / -thickness tolerances acc. to DIN 2533/2544/2545)

DN 15 20 25 32 40 50 65 80 100 125 150

PN16 D (mm) 95 105 115 140 150 165 185 200 220 250 285

PN16 K (mm) 65 75 85 100 110 125 145 160 180 210 240

PN16 n x d (mm) 4x14 4x14 4x14 4x18 4x18 4x18 4x18 8x18 8x18 8x18 8x22

PN25 D (mm) 95 105 115 140 150 165 185 200 235 270 300

PN25 K (mm) 65 75 85 100 110 125 145 160 190 220 250


PN40 D (mm) 95 105 115 140 150 165 185 200 235 270 300

PN40 K (mm) 65 75 85 100 110 125 145 160 190 220 250


Pressure-temperature-ratings acc. to DIN EN 1092-2

Material -60C to

24

Technology for the Future. G E R M A N Q U A L I T Y V A L V E S

ARI-Armaturen Albert Richter GmbH & Co. KG, D-33756 Schlo Holte-Stukenbrock, Tel. +49 52 07 / 994-0, Telefax +49 52 07 / 994-158 or 159 Internet: http://www.ari-armaturen.com E-mail: [email protected]

Stem sealing

Spring loaded PTFE-V ring packing unit

Pos. Description

13 Packing ring * PTFE or Pure graphite


PTFE-/ Pure graphite-packing Bellows seal with safety stuffing box

Body design

Mixing plug with pressed in seat ring (seat A) and screwed seat ring (seat B) standard for DN15-100

Mixing plug with two screwed seat rings (standard at DN125/150 and design with stainless steel)

Diverting plug with two screwed seat rings (standard)

Operating mode

Design with mixing plug DN 15-150Design with diverting plug DN 40-150

(Attention: reduced Kvs-values)

ARI-Control valves are suitable for use with pneumatic or electric actuators.

According to the application two different variations are possible (see drawings on the left)

Design with mixing plug as standard.

Select when the valve is used for mixing service (2 inlets, 1 outlet).

DN 15 - 32 with mixing plug can also be used for diverting service (1 inlet, 2 outlets). In exceptions the design with mixing plug can also be used in diverting service for DN 40. Only small closing pressures are possible.

Design with diverting plug will be used exclusively for diverting service.

ARI-STEVI 450 / 451Constructions


Pos. Description

1.2 Seat ring X20Cr13+QT, 1.4021+QT

2 Seat ring *X20Cr13+QT, 1.4021+QT

X6CrNiMoTi17-12-2, 1.4571

34 Seat ringX20Cr13+QT, 1.4021+QT

X6CrNiMoTi17-12-2, 1.4571


Rev. 0040306000 3504 englisch

1.0 General information on operating

instructions ..................................................... 2

2.0 Notes on possible dangers............................ 2

2.1 Significance of symbols ..........................................2

2.2 Explanatory notes on safety information .................2

3.0 Storage and transport ................................... 2

4.0 Description...................................................... 3

4.1 Scope of applications ..............................................3

4.2 Operating principles ................................................3

4.3 Diagram...................................................................4

4.3.1 Mixing plug design .............................................4

4.3.2 Diverting plug design ..........................................5

4.4 Technical data .........................................................6

4.5 Marking ...................................................................6

5.0 Installation....................................................... 6

5.1 General notes on installation...................................6

5.2 Requirements at the place of installation ................7

5.3 Installation instructions concerning actuators .........7

6.0 Putting the valve into operation.................... 8

7.0 Care and maintenance................................... 8

7.1 Replacement of stem sealings ............................... 8

7.1.1 PTFE V-ring unit design .................................... 8

7.1.2 Stuffing box packing design ............................... 9

7.1.3 Bellows seal design ......................................... 10

7.1.3.1 Bellows seal and mixing plug ..................... 10

7.1.3.2 Bellows seal and diverting plug................... 12

7.2 Replacement of internal parts ............................ 14

7.2.1 Mixing plug design .......................................... 14

7.2.2 Diverting plug design ...................................... 16

7.3 Tightening torques................................................ 18

7.3.1 Tightening torques for hexagon nuts (bonnet) 18

7.3.2 Tightening torques for hexagon nuts (plug) .... 18

7.3.3 Tightening torques for seat rings ..................... 18

8.0 Troubleshooting........................................... 18

9.0 Troubleshooting table ................................. 19

10.0 Dismantling the valve or the top part ...... 20

11.0 Warranty / Guarantee ................................. 20

12.0 EC declaration of conformity /

Manufacturers declaration......................... 21

Operating and installation instructions3-way control valves - STEVI 450 / 451

Contents

Series 450 Series 451


Rev. 0040306000 3504

Operating and installation instructions

3-way control valves - STEVI 450 / 451

1.0 General information on operating instructions

These operating instructions provide information on mounting and maintaining the fittings. Please contact the supplier or the manufacturer in case of problems which cannot be solved by reference to the operating instructions.

They are binding on the transport, storage, installation, start-up, operation, maintenance and repair.The notes and warnings must be observed and adhered to.

- Handling and all work must be carried out by expert personnel or all activities must be supervised and checked.

It is the owners responsibility to define areas of responsibility and competence and to monitor the personnel.

- In addition, current regional safety requirements must be applied and observed when taking the fittings out of service as well as when maintaining and repairing them.

The manufacturer reserves the right to introduce technical modifications at any time.

These Operating Instructions comply with the requirements of EU Directives.

2.0 Notes on possible dangers

2.1 Significance of symbols

2.2 Explanatory notes on safety information

In these Operating and Installation Instructions dangers, risks and items of safety information are highlighted to attract special attention.

Information marked with the above symbol and ATTENTION ! describe practices, a failure to comply with which can result in serious injury or danger of death for users or third parties or in material damage to the system or the environment. It is vital to comply with these practices and to monitor compliance.

All other information not specifically emphasised such as transport, installation, operating and maintenance instructions as well as technical data (in the operating instructions, product documentation and on the device itself) must also be complied with to the fullest extent in order to avoid faults which in turn can cause serious injury to persons or damage to property.

3.0 Storage and transport

- At -20C to +65C.

- The paint is a base coat to protect against corrosion during transportation and storage. Do not damage paint protection.

ATTENTION !

. . . Warning of general danger.

ATTENTION !

- Protect against external force (like impact, vibration, etc.).

- Valve mountings such as actuators, handwheels, hoods must not be used to take external forces, e.g. they are not designed for use as climbing aids, or as connecting points for lifting gear.

- Suitable materials handling and lifting equipment should be used.See catalog sheet for weights.


Rev. 0040306000 3504 Page 3



4.0 Description

4.1 Scope of applications

Valves are used for controlling the flow of liquids, gases and vapours in chemical and other processing plants and for plant engineering.

The information complies to the Pressure Equipment Directive 97/23/EC.It is the responsibility of the machine planner to ensure compliance.The special markings on the valve must be taken into account.

Refer to the catalogue sheet to see which materials are used in standard versions.

Please contact the supplier or the manufacturer if you have any questions.

4.2 Operating principles

ARI control valves are especially suitable for actuation by pneumatic or electrical actuators.

Depending on the mode of operation, two different execution methods are possible:1. Execution with mixing plug2. Execution with diverting plug

The execution with the mixing plug is the standard execution method.This execution method is to be chosen when the valve is also employed as a mixer (2 entrances, 1 exit). In exceptional cases, the execution with the mixing plug can also be employed as a diverting plug (1 entrance, 2 exits). This requires, however, low differential pressures and stable propulsion.

The execution method with the diverting plug is only to be employed with the operation of diverting.

Explanation:

ATTENTION !

- Refer to the data sheet for applications, limits on use and possibilities.

- Certain media require or preclude the use of special materials.

- The valves are designed for standard operating conditions. If conditions exceed these requirements, e.g. aggressive or abrasive media, the operator should state the higher requirements when ordering.

- Valves made from grey cast iron are not authorised for use in systems subject to TRD 110.

Mixing operation Diverting operation

AB A

B

AB A

B


Rev. 0040306000 3504



4.3 Diagram

4.3.1 Mixing plug design

Fig. 1: Series 450 DN15-150 Fig. 2: Series 451 DN15-150

Fig. 3: Series 450 DN125v-150v Fig. 4: Series 451 DN125v-150v


Rev. 0040306000 3504 Page 5



4.3.2 Diverting plug design

Fig. 5: Series 450 DN15-150 Fig. 6: Series 451 DN15-150

Fig. 7: Series 450 DN125v-150v Fig. 8: Series 451 DN125v-150v


Rev. 0040306000 3504



4.4 Technical data

for

- Principal dimensions

- Pressure-temperature-ratings, etc. refer to datasheet.

4.5 Marking

5.0 Installation

5.1 General notes on installation

The following items should be taken into account besides the general principles governing installation work:

Planners / construction companies or operators are responsible for positioning and installing products.

Fig. 9

Address of manufacturer: refer to item 11.0 Warranty / Guarantee

According to the Pressure Equipment Directive table 6, annex II, valves without safety function are only allowed to bear the CE-marking DN32 onwards.

ATTENTION !

- Remove flange covers if present.

- The interior of valve and pipeline must be free from foreign particles.

- Note installation position with reference to flow, see mark on valve.

- Steam line systems should be designed to prevent water accumulation.

- Lay pipelines so that damaging transverse, bending and torsional forces are avoided.

- Protect valves from dirt during construction work.

- Connection flanges must mate exactly.

- Valve mountings such as actuators, handwheels, hoods must not be used to take external forces, e.g. they are not designed for use as climbing aids, or as connecting points for lifting gear.

- Suitable materials handling and lifting equipment should be used.Refer to data sheet for weights.

- Keep the thread and shaft of the stem free from paint.

- Centre gaskets between the flanges.

- Strainers or filters should be installed before the valves.

CE-marking

Serial-No.

Year of manufacture clear speech

Notified body

ManufacturerNominal pressure

Nominal diameterType-Number

(1. and 2. position)

Stem sealing

Material of internal parts

Kvs-valueFlow

Plug design

characteristic

Customer-specific

information


Rev. 0040306000 3504 Page 7



5.2 Requirements at the place of installationThe place of installation should be easily accessible and provide ample space for maintenance and removing the actuator. Stop valves should be installed before and behind the control valve to enable maintenance working without draining the piping system. The valve should preferably installed vertically with the actuator at the top. Inclined or horizontal installation without supports is permissible only with light actuators.For this installation position, the two distance columns (or joke) have to be above each other in the vertical plane.

Safe actuator weights for a horizontal installation position with reference to the stem, without structural support, are as follows:

20 kg for DN 15 - 32 25 kg for DN 40 - 6535 kg for DN 80-100 40 kg for DN125-150 55 kg for DN125v-150v

The pipes must be lagged to protect the actuators from excessive heat. Sufficient space must be left for the maintenance of the stem packing.

To ensure that the control valves function correctly, the pipe run should be straight for at least 2 x DN upstream and 6 x DN downstream of the valve.

5.3 Installation instructions concerning actuators Normally, control valves are supplied complete with actuator fitted. It is not permitted to mantle / dismantle actuators with valves operating at service conditions (temperature and pressure) the actuators must be assembled as describe in the operating instructions during conversion and maintenance. During assembly work, the plug is not be turned on its seatring at closing pressure.

When retrofitting actuators, the maximum permissible force for valve actuation must be taken into account:

Fig. 10: Pipeline vertically Fig. 11: Pipeline horizontally

ATTENTION !

Care must be taken with the bellow type valves when actuators are mounted or removed. (Hold the valve-stem against turning with an open-end wrench!)

Series 450 Series 451

12 kN for DN 15- 50 18 kN for DN 15-100

29 kN for DN 65-100 37 kN for DN125-150 / 125v-150v

40 kN for DN125-150

59 kN for DN125v-150v


Rev. 0040306000 3504



6.0 Putting the valve into operation

7.0 Care and maintenance

Maintenance and maintenance intervals have to be defined by the operator according to the service conditions.

7.1 Replacement of stem sealings

7.1.1 PTFE V-ring unit design

PTFE V-ring unit (pos. 12) consisting of: 1 backing ring4 sealing rings1 cover ring

Owing to the installed compression spring (pos. 14), this stem packing is self-adjusting. If the stem starts leaking, the ring pack is worn out and must be replaced.

Replacement PTFE V-ring unit:

- Remove actuator. (Refer to operating instructions for actuator!)

- When replacing V-ring unit (pos. 12), make sure that the parts are installed in the correct order and positions (refer to Fig. 12).

- Gasket (pos. 17) must be replaced.

Damaged stems must also be replaced (refer to point 7.2 for instructions) since a new sealing will soon start leaking again if the stem is damaged.

ATTENTION !

- Before putting the valve into operation, check material, pressure, temperature and direction of flow.

- Regional safety instructions must be adhered to.

- Residues in piping and valves (dirt, weld beads, etc.) inevitably lead to leakage.

- Touching the valve when it is operating at high (> 50 C) or low (< 0 C) media temperatures can cause injury.Affix warning notice or protective insulation as appropriate!

Before putting a new plant into operation or restarting a plant after repairs or modification, always make sure that:

- All works has been completed!

- The valve is in the correct position for its function.

- Safety devices have been attached.

ATTENION !

Refer to point 10.0 and 11.0 before dismantling the valve.

Fig. 12: Installation V-ring unit DN15-150


Rev. 0040306000 3504 Page 9



7.1.2 Stuffing box packing design

The stuffing box packing requires maintenance.

If leaks develop, immediately tighten the screw joint (pos. 42) respectively the hexagon nuts (pos. 24) gradually until the packing ring (pos. 13) stops leaking.

The service life of stuffing box packings (pos. 13) can be increased by checking regularly leakage.

If leaks can no longer be stopped by tightening the screw joint (pos. 42) respectively the nuts (pos. 24), a new packing ring (pos. 13) must be inserted into the gland.

Replacement of stuffing box packings:


- Insert new packing ring as shown in the Fig. 13 and Fig. 14.

Damaged stems must also be replaced (refer to point 7.2 for instructions), since a new sealing will soon start leaking again if the stem is damaged.

ATTENION !


Fig. 13: Stuffing box packing DN15-150 Fig. 14: Stuffing box packing DN125v-150v

Fig. 15: Split packing ring

If a split packing ring is used, cut with a chamfer as shown in Fig. 15.


Rev. 0040306000 3504



7.1.3 Bellows seal design

If the stem leaks the bellows seal (pos. 20.3) is defective. The leak can initially be stopped by tightening the screw joint (pos. 20.17) respectively the sleeve nut (pos. 20.16).

Stem and bellows (pos. 20.3) can only be replaced together.

Replacement of bellows seal:


- Slacken screw joint (pos. 20.17) respectively sleeve nut (pos. 20.16) by about one turn.

- Unscrew the bottom seat ring (pos. 2) (refer to point 7.2) - with diverting plug version (Fig. 18, Fig. 19) not necessary.

- Unscrew hexagon nut (pos. 4 or pos. 60), (holding against spanner face).

- Remove plug (pos. 3 or 31).

7.1.3.1 Bellows seal and mixing plug

DN15-150

- Dismantle as point 7.1.3.

- Loose nuts (pos. 11).

- Detach bellows assembly (pos. 20).

- Loose nuts (pos. 20.8).

- Detach mounting bonnet (pos. 20.2).

- Extract stem-/bellows unit (pos. 20.3) from the bellows housing (pos. 20.1).

- Drive pin (pos. 6) out with a drift.

- Unscrew stem adapter (pos. 37).

Note: Adapter (pos. 37) and straight pin (pos. 6) are not existing at DN40-50.

- Bolt new parts together, drill and pin them.

- Replace 2 gaskets (pos. 20.6) and 1 gasket (pos. 9).

- Assemble in reverse order. (For tightening torques refer to item 7.3.)

- Secure with nuts (pos. 11 and 20.8) and tighten them crosswise. (For tightening torques refer to item 7.3.)

- Tighten screw joint (pos. 20.17) gradually up to tightness of the stuffing box packing (pos. 20.10).

ATTENION !


ATTENTION at DN125-150!

- Ensure that the torsion lock is correctly positioned when inserting new stem/bellows unit. Introduce the grooved pin (pos. 20.9) into the torsion lock groove.Make sure it runs smoothly!

Fig. 16: Series 451 DN 15-150 with mixing plug


Rev. 0040306000 3504 Page 11



DN125v-150v

- Dismantle as point 7.1.3.




- Detach stuffing box housing (pos. 20.13).






- Assemble in reverse order.(For tightening torques refer to item 7.3.)


- Tighten sleeve nut (pos. 20.16) gradually up to tightness of the stuffing box packing (pos. 20.10).

ATTENTION !

- Ensure that the torsion lock is correctly positioned when inserting new stem/bellows unit. Introduce the grooved pin (pos. 20.9) into the torsion lock groove. Make sure it runs smoothly!

Fig. 17: Series 451 DN125v-150v with mixing plug


Rev. 0040306000 3504



7.1.3.2 Bellows seal and diverting plug

DN40-150

- Dismantle as item 7.1.3.

- Pull distance bush (pos. 32) from adapter (pos. 38).

Note: There is no distance bush (pos. 32) on DN 125-150.



- DN 15-100: Pull plug (pos. 40) from adapter (pos. 38).

- DN 125-150: Drive straight pin (pos. 33) out with a drift. Screw plug (pos. 40) from adapter (pos. 38).


- Detach mounting bonnet (pos. 20.2).




Note: Adapter (pos. 38) and straight pin (pos. 6) are not existing at DN40-50.





- Tighten screw joint (pos. 20.17) gradually up to tightness of the stuffing box packing (pos. 20.10).

ATTENTION at DN125-150!

- Ensure that the torsion lock is correctly positioned when inserting new stem/bellows unit. Introduce the straight pin (pos. 20.9) into the torsion lock groove.Make sure it runs smoothly!

Fig. 18: Series 451 DN15-150 with diverting plug


Rev. 0040306000 3504 Page 13



DN125v-150v

- Dismantle as item 7.1.3.


- Detach bellows assembly (pos. 20) incl. stuffing box housing (pos. 39).


- Unscrew plug (pos. 40) from adapter (pos. 38).




- Detach stuffing box housing (pos. 20.13).

- Extract stem/bellows unit (pos. 20.3) from the bellows housing (pos. 20.1).




- Replace 2 gaskets (pos. 20.6) and each 1 gasket (pos. 27, 9).



- Tighten sleeve nut (pos. 20.16) gradually up to tightness of the stuffing box packing (pos. 20.10).

ATTENTION !

- Ensure that the torsion lock is correctly positioned when inserting new stem/bellows unit. Introduce the straight pin (pos. 20.9) into the torsion lock groove.Make sure it runs smoothly!

Fig. 19: Series 451 DN125v-150v with diverting plug


Rev. 0040306000 3504



7.2 Replacement of internal parts


A special wrench is needed to remove the seatring (pos. 2). It can be obtained from the manufacturer.

When fitting a new or reconditioned seatring, clean thread and sealing taper in body and apply suitable lubricant.

Item 7.1.3 describes how to change the plug and stem in valves with a bellow seal (series 451).

7.2.1 Mixing plug design

DN15-150

- Unscrew seat ring (pos. 2 bottom) and renew or recondition.

- Slacken screw joint (pos. 19 or 42) by about 1 turn.

- Extract and replace plug (pos. 3) and stem (pos. 5).

Note: DN 125-150: Bolt new parts together, drill and pin them.


The top seat ring can only be replaced in:DN 125-150 with standard Kvs valuesDN 15-150 with multiple reduced Kvs values

- Dismantle seat ring, plug and stem as described above.


- Detach mounting bonnet (pos. 7).

- Unscrew seat ring (pos. 2 top) and renew or recondition. (For tightening torques refer to item 7.3.)

- Replace gasket (pos. 9).


- Secure with nuts (pos. 11) and tighten them crosswise. (For tightening torques refer to item 7.3.)

ATTENION !

Refer to item 10.0 and 11.0 before dismantling the valve.

(bottom)

Fig. 20: Series 450 DN15-150 with mixing plug


Rev. 0040306000 3504 Page 15



DN125v-150v

- Unscrew seat ring (pos. 2 bottom) and renew or recondition.

- Slacken nuts (pos. 24) by about 2-3 turns.

- Extract and replace plug (pos. 3) and stem (pos. 5).


Changing the top seat ring:

- Dismantle seat ring, plug and stem as described above.


- Detach stuffing box housing (pos. 39).

- Unscrew seat ring (pos. 2 top) and renew or recondition. (For tightening torques refer to item 7.3.)




(bottom)

(top)

Fig. 21: Series 450 DN125v-150v with mixing plug


Rev. 0040306000 3504



7.2.2 Diverting plug design

DN40-150

- Slacken screw joint (pos. 19 and 24) by about 1 turn.


- Detach mounting bonnet (pos. 7).

- Loose nut (pos. 4 or pos. 60).

- Pull plug (pos. 31) with distance bush (pos. 32) down.

Note: There is no distance bush (pos. 32) in DN125-150.

- Pull plug (pos. 40) with stem (pos. 41) up and replace.

Note: DN125-150: Bolt new parts together, drill and pin them.

- Unscrew seat rings (pos. 2 bottom and top) and renew or recondition.(For tightening torques refer to item 7.3.)




(top)

(bottom)

Fig. 22: Series 450 DN40-150 with diverting plug Verteilkegel


Rev. 0040306000 3504 Page 17



DN125v-150v



- Detach stuffing box housing (pos. 39).

- Loose nut (pos. 4).

- Pull plug (pos. 31) down.

- Pull plug (pos. 40) with stem (pos. 41) up and replace.


- Unscrew seat rings (pos. 2 bottom and top) and renew or recondition(For tightening torques refer to item 7.3.)




(top)

(bot.)

Fig. 23: Series 450 DN125v-150v with div. plug


Rev. 0040306000 3504



7.3 Tightening torques

7.3.1 Tightening torques for hexagon nuts (bonnet)

7.3.2 Tightening torques for hexagon nuts (plug)

7.3.3 Tightening torques for seat rings

Refer to operating and installation instructions for actuator

concerned for installing actuators!

8.0 Troubleshooting

In the event of malfunction or faulty operating performance check that the installation and adjustment work has been carried out and completed in accordance with these Operating Instructions.

If malfunctions cannot be eliminate with the help of the following table 9.0 Troubleshooting table, the supplier or manufacturer should be consulted.

(Pos. 11, 29, 20.8)

M 10 = 15 - 30 Nm

M 12 = 35 - 50 Nm

M 16 = 80 - 120 Nm

M 20 = 150 - 200 Nm

(Pos. 4) (Pos. 60)

M 10 = 50 Nm M 10 = 35 Nm

M 12 = 85 Nm M 12 = 60 Nm

M 16 = 180 Nm M 16 = 140 Nm

M 20 x 1,5 = 360 Nm M 20 x 1,5 = 270 Nm

(Pos. 2)

DN 15 = 150 Nm

DN 20 = 200 Nm

DN 25 = 215 Nm

DN 32 = 280 Nm

DN 40 = 400 Nm

DN 50 = 550 Nm

DN 65 = 840 Nm

DN 80 = 1170 Nm

DN100 = 1680 Nm

DN125 / 125v = 1700 Nm

DN150 / 150v = 2000 Nm

-

ATTENTION !

- It is essential that the safety regulations are observed when identifying faults.


Rev. 0040306000 3504 Page 19



9.0 Troubleshooting table

ATTENTION !

- read item 10.0 and 11.0 prior to dismantling and repair work!- read item 6.0 before restarting the plant !

Fault Possible cause Corrective measures

No flow Valve closed Open valve (using actuator)

Flange covers not removed Remove flange covers

Little flow Valve not sufficiently open Open valve (using actuator)

Dirt sieve clogged Clean / replace sieve

Piping system clogged Check piping system

Kvs value of valve unsuitable Fit valve with higher Kvs value

Stem moves in jerks. Stuffing box sealing too tight

(for valves with graphite packings)

Slacken screw joint (pos. 42/20.17) or

hexagon nuts (pos. 24) slightly;

valve must not start leaking!

Valve plug slightly seized owing to solid

dirt particles

Clean internals, smooth rough spots.

Stem or plug cannot be

moved.

Seatring and plug clogged with dirt;

especially with V-port and perforated

plugs

Clean seatring and plug with suitable

solvent

Valve plug seized in seatring or guide

owing to deposits or dirt in medium

Replace plug and seatring; use parts

made from different material if neces-

sary

Stem leaking. PTFE V-ring unit damaged or worn Replace ring pack; refer to item 7.2

In valves with packed stuffing boxes

tighten screw joint (pos. 42)

Tighten screw joint (pos. 42) or hex.

nuts (pos. 24); replace packing if nec-

essary; refer to item 7.1.2

Bellows defective in valves with bellow

seal

Replace bellows unit; refer to item

7.1.3

Leakage too high when

valve is closed.

Sealing surfaces of plug eroded or worn Replace plug; refer to item 7.2

Sealing edge of seatring damages or

worn

Replace seatring; refer to item 7.2

Seatring and/or plug dirty. Clean internal parts of the valve

Pneumatic actuator not completely

vented; spring force not fully effective

Vent actuator air chamber completely

Actuator not powerful enough Install more powerful actuator;

check service data

Stem hammers. flow in the closing direction Compare the plug operation (mixing- or

diverting plug) with the application and

if necessary exchange the fittings or

increase actuator force


Rev. 0040306000 3504



10.0 Dismantling the valve or the top part

11.0 Warranty / Guarantee

The extent and period of warranty cover are specified in the "Standard Terms and Conditions of Albert Richter GmbH & Co. KG" valid at the time of delivery or, by way of departure, in the contract of sale itself.

We guarantee freedom of faults in compliance with state-of-the-art technology and the confirmed application.

No warranty claims can be made for any damage caused as the result of incorrect handling or disregard of operating and installation instructions, datasheets and relavant regulations.

This warranty also does not cover any damage which occurs during operation under conditions deviating from those laid down by specifications or other agreements.

Justified complaints will be eliminated by repair carried out by us or by a specialist appointed by us.

No claims will be accepted beyond the scope of this warranty. The right to replacement delivery is excluded.

The warranty shall not cover maintenance work, installation of external parts, design modifications or natural wear.

Any damage incurred during transport should not be reported to us but rather to the competent cargo-handling depot, the railway company or carrier company immediately or else claims for replacements from these companies will be invalidated.

Technology for the Future.GERMAN QUALITY VALVES

ARI-Armaturen Albert Richter GmbH & Co. KG, D-33756 Schlo Holte-StukenbrockTelephone (+49 5207) 994-0 Telefax (+49 5207) 994-158 or 159

Internet: http://www.ari-armaturen.com E-mail: [email protected]

ATTENTION !

The following points must be observed:

- Pressureless pipe system.

- Medium must be cool.

- Plant must be drained.

- Purge piping systems in case of caustic, inflammable, aggressive or toxic media.


Rev. 0040504000 4807 englisch

1.0 General information on operating instructions....2

2.0 Notes on possible dangers ....................................2

2.1 Significance of symbols ........................................2

2.2 Explanatory notes on safety information ...............2

3.0 Storage and transport ............................................3

4.0 Description ..............................................................3

4.1 Scope of applications ............................................3

4.2 Operating principles ..............................................3

4.3 Diagram.................................................................4

4.4 Technical data .....................................................10

4.5 Marking ...............................................................11

5.0 Installation .............................................................11

5.1 General notes on installation...............................11

5.2 Requirements at the place of installation

Documents

Armaturen Control Valve