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AUTOMATIC UT
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T D C O P S
TA
Title:
Doc. No.:
Client:
Owner:
Project:
Scope:
Rev (m
00 07/
Technical Approval by
Date mm/dd/yy)
/31/2007
y:
A U G G D A
AUTPR
www
AUT Insp
UTQ-07-1
Gail India
Gail India
abol Pan
AUT Insp
RevisioInit
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ection Pr
020-AUT
a Limited
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nvel Pipe
ection Se
on Descripttial Release
TION RE
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rocedure
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d
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line Proj
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tion
Level Approv
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Date: ControlUTQ NRev: Page:
e
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P
III UT val by:
rations val by:
07/31/20l: 07-1020
No.: 07-102000 1 of 30
PreparedKH
007 -AUTP
ReviewedST
1 2
3
4 5 6
7
8
9
10
SCOPE ...
VALIDIT
2.1 GEN2.2 VISU2.3 SPEC2.4 TEC2.5 TEC
REFERE
3.1 COD3.2 UT Q
SAFETY
CONTRA
PERSON
6.1 AUT6.2 AUT
EQUIPM
7.1 AUT7.2 REC7.3 COU7.4 POW7.5 SOF7.6 SPA7.7 SYS7.8 UT 7.9 COM7.10 SOF
CALIBRA
8.1 GEN8.2 DIM8.3 IDEN8.4 TAR8.5 LOC8.6 THIC8.7 MAN8.8 CAL
CALIBRA
9.1 CAL9.2 CAL9.3 RE-C9.4 MAN
0 PRODUC10.1 INSP10.2 CAL10.3 GAT
.......................
TY ..................
NERAL .............UAL INSPECTIOCIFIC ..............
CHNIQUE SHEETCHNIQUE ADDEN
ENCES ...........
DE & STANDARQUALITY CONT
......................
ACTOR RESP
NNEL QUALIF
T SUPERVISOR T OPERATOR ..
MENT..............
T SYSTEM .......CORDING SYSTEUPLING ............WER SUPPLY ....
TWARE ...........RES ................TEM LOG BOOKSCAN SYSTEM
MPUTER ...........TWARE ...........
ATION BLOC
NERAL .............MENSIONS ........
NTIFICATION ...RGETS ..............CATION AND SIZCKNESS SURVENUAL ULTRASO
LIBRATION BLO
ATION ..........
LIBRATION SCALIBRATION INTECALIBRATION .NDATORY RE-I
CTION TESTI
PECTION INITIALIBRATION ANDTE SETTINGS FO
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CKS ...............
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ALIZATION .......D GAIN SETTINGOR PIPELINE W
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11
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10.4 PER10.5 WEL10.6 SUR10.7 SCR10.8 SCA10.9 SUR10.10 SCR10.11 PER10.12 DIST10.13 WEL
1 INDICAT11.1 GEN11.2 MET11.3 INDI11.4 WEL11.5 EVA11.6 DEP11.7 CRA11.8 ARC11.9 VOL11.10 LINE11.11 INDI11.12 STA11.13 CAP11.14 COL11.15 VOL11.16 TOF
2 ACCEPT3 REPORT
13.1 PRO13.2 IDEN
4 RECORD5 APPEND
CENT AMPLITULD IDENTIFICAT
RFACE CONDITIRIBE LINE ........ANNER GUIDE BRFACE TEMPERARIBE TOOL AND
FORMANCE CHTANCE CALIBRLD INSPECTION
TION EVALU
NERAL .............THODOLOGY ...ICATION INTERLD PASS AND U
ALUATION DEFIPTH ..................ACKS ...............C BURNS .........LUMETRIC ROOEAR INDICATIOICATION INTER
ACKED INDICATP GEOMETRY ...LD LAP OR INTELUMETRIC INDIFD INDICATION
TANCE CRIT
TING CRITER
ODUCTION ULTRNTIFICATION OF
DING AND BA
DIX-A TECHN
UDE TO DECIBETION ...............ON .........................................
BAND ...............ATURE ............BAND SETTING
HECKS ..............RATION ............N PROCESS .......
UATION ........
.......................
.......................RACTION CALCUUT CHANNEL DINITIONS ..............................................................................
OT INDICATIONSONS ..................RACTION ..........TIONS ......................................
ER-PASS LOF ..ICATIONS .........NS ....................
ERIA .............
RIA ................
RASONIC TESTIF REPORTED IN
ACK-UP ........
NIQUE ADDE
AUTPR
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EL VALUES..........................................................................................................................G ..........................................................................................
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.......................ULATION RULE
DEFINITIONS ................................................................................................
S .......................................................................................................................................................................................
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ING ..................NDICATIONS .....
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EMDUM .........
T INSPECTROCEDUR
w.utscan.com
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1 Tin In A(E 2 2. T Dqu T 2. P 2. T 2. 767676
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This procedurn the constru
ndication eva
Acceptance cECA) or othe
VAL
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Details of theualification
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62 mm OD 62 mm OD 62 mm OD
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re defines thuction of gas
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e proposed wof the AUT
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AL INSPECTI
inspection,
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HNIQUE SHEE
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ION
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Date: ControlUTQ NRev: Page:
sting (AUT)
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07/31/20l: 07-1020
No.: 07-102000 4 of 30
of girth wel
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The latest edi
UTQ-06-MA
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All UT Qualierform their
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Date: ControlUTQ NRev: Page:
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07/31/20l: 07-1020
No.: 07-102000 5 of 30
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07/31/20l: 07-1020
No.: 07-102000 6 of 30
nfigurations,
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an adequatemplete volum
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ltrasonic test
transducers w
channels ande weld throu
to indicate t
for each chan
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ngth and ver
a, the AUT swall thickne
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Date: ControlUTQ NRev: Page:
ting of girth
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nnel selected
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system shall ess.
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litude is with
07/31/20l: 07-1020
No.: 07-102000 7 of 30
welds.
nspections a
with sufficiens.
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There shall behart and disp
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Date: ControlUTQ NRev: Page:
stic coupling
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07/31/20l: 07-1020
No.: 07-102000 8 of 30
g arranged on
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mode, gate po
flight).
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Date: ControlUTQ NRev: Page:
se. An envirshall remain
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07/31/20l: 07-1020
No.: 07-102000 9 of 30
ronmentally n on the pipee water shall
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ing the perfonspection set
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ion, TOFD
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TION RE
m
ormance and -ups.
anges shall b
made availab
s a Transceivw Data (map
Date: ControlUTQ NRev: Page:
characterist
be document
ble to Client
ver pping)
07/31/20l: 07-1020
No.: 07-102000 10 of 30
tics data and
ted in the log
t for review
007 -AUTP
0
d
g book.
at any
8 8. C Dde A N Fm Tsu A A Ath T Cce 8. Otr Tto Tar
CAL
.1 GENE
Calibration st
Details of proesign.
A calibration
No design cha
or flow line mm. Pipe wal
The OD and Iurface condi
A separate ca
A separate se
Additional cahan one supp
The allowable
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Overall dimenransducer arr
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The standard rray to be co
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tandards sha
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anges to the
welds, the wlls outside th
ID surface citions.
alibration blo
t of calibrati
alibration bloplier and the
e velocity di
lock records
NSIONS
nsions of theray and bloc
(and its moue target area
and mountinorrectly posit
ON BLOC
all be manufa
c weld geom
n shall be su
calibration b
wall thickneshis range sha
ondition of t
ock is require
ion blocks w
ocks may be material vel
ifference bet
s shall includ
e calibrationck support str
unting) shalla of the calibr
ng shall be etioned and m
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CKS
actured from
metries and re
ubmitted for
block shall b
ss range of aall require te
the calibratio
ed for each p
will be requir
required if plocities are d
tween materi
de: Velocity
n standard anructure.
l provide sufration standa
equipped witmoved during
T INSPECTROCEDUR
w.utscan.com
m a section of
eference refl
approval pri
be made with
a specific calechnical appr
on standard
pipe diamete
red per inspe
pipe, for anydifferent.
ials shall not
certificate, U
nd its actual s
fficient surfaard during d
th a permaneg dynamic c
TION RE
m
f unflawed p
lector specifi
ior to manuf
hout Client a
libration stanroval or addi
shall be repr
er, thickness
ection unit to
y given wall
t exceed 50
Ultrasonic ce
shape shall b
ace area to pdynamic calib
ently mountealibration sc
Date: ControlUTQ NRev: Page:
project speci
fications shal
facturing.
approval.
ndard shall bitional calibr
resentative o
, and weld b
o be utilized
thickness, is
0 m/sec.
ertificate, an
be determine
ermit the entbration scan
ed welding bcanning.
07/31/20l: 07-1020
No.: 07-102000 11 of 30
ific line pipe
ll be required
be limited toration standa
of production
bevel configu
on the proje
s procured fr
nd Machining
ed by the siz
tire transducnning.
band to allow
007 -AUTP
0
e.
d prior to
1.5 ards.
n pipe
uration.
ect.
rom more
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cer array
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All standards
nformation rnd serial numelocities, ma
.4 TARG
The calibratio
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) Lateral poransducer shhe time the p
) Additionahe required tor Client app
TIFICATION
shall be per
recorded for mber. The sanufacturer a
GETS
on standard s
n zones for tand fill region
eep ID and Oguration sha
ine through he length is su
ation standa
eference targse square sloon the weld
ositioning ofall pass acro
primary targe
al targets to ttargets. Anyproval.
rmanently id
each calibraerial numbeand target in
shall include
the hot pass ns of the we
OD notches sall be identic
hole or notchufficient to c
ards shall con
gets for voluots 1 deep, m
centerline.
f the targets soss the targetet is in the b
the above my such additio
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dentified usin
ation standarr shall be us
nformation.
e the followi
and fill regioeld shall be 3
shall be maccal to the roo
h shall be drcover 2mm (
ntain 3 deep
umetric chanmeasured from
shall be sucht without anyeam.
inimum requonal targets
T INSPECTROCEDUR
w.utscan.com
ng hard stam
rd shall inclused to trace r
ing reflectors
ons shall be 3 diameter fl
chined 10 lonot bevel used
rilled to verif0.080) past
OD TOFD n
nnels shall bem pipe ID an
h as to allowy part of the
uired may beshall be clea
TION RE
m
mps.
ude; manufacrecorded info
s:
no larger thaat bottom ho
ng on the ded in the appli
fy detectabilt the weld ce
notches and
e 1.5 flat botnd OD surfa
w for indepenbeam encou
e added provarly detailed
Date: ControlUTQ NRev: Page:
cturer, diameormation wit
an4.0. Primaoles (FBH).
sign fusion licable weld p
lity of centerenterline.
1 deep ID T
ttom holes (Fces, shall be
ndent signalsuntering adja
vided they dod in the desig
07/31/20l: 07-1020
No.: 07-102000 12 of 30
eter, wall thith regards to
ary reference
line(s). Rooprocess.
rline indicati
TOFD notche
FBH). e machined 1
s. The beamacent targets
o not interfegn(s) and sub
007 -AUTP
0
ickness, o acoustic
e targets
ot notch
ions and
es.
10 long,
m of each s during
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Each cal blocetailed calibhall be made
Maximum ran
Hole Diamete
latness of FB
All pertinent
Notch Depth:
Notch Length
Center positio
Hole Depth:
.6 THICK
A thickness s
The survey sheparation.
A compressioiameter, sha
Maximum vahe cal block
ATION AND S
ck used for inration reflec
e available.
nge on the o
ers:
BH:
angles:
:
h:
on of all targ
KNESS SURV
urvey shall b
hall consist o
on wave tranall be utilized
ariation in thirecords.
IZE OF THE
nspection shctor. A copy
bserved valu
gets:
VEY
be performe
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nsducer, withd.
ickness (min
AUTPR
www
CALIBRATIO
hall be mechay of the resu
ues shall be
0.2 mm (0.
0.2 mm (0.
1
10% of not
10% of not
0.4 mm (0.
0.4 mm (0.
d on the cali
can of the blo
h nominal fre
n. / max.) for
T INSPECTROCEDUR
w.utscan.com
ON REFLECT
anically inspults of the me
as follows:
008in.)
008in.)
tch depth
tch length
016in.)
016in.)
ibration bloc
ock, in perpe
equency of a
r each strip s
TION RE
m
TORS
pected for thechanical ins
ck material p
endicular str
at least 5 MH
scan shall be
Date: ControlUTQ NRev: Page:
e location anspection (as-
prior to mach
rips with no
Hz, and no la
e recorded an
07/31/20l: 07-1020
No.: 07-102000 13 of 30
nd size of ea-built dimen
hining.
more than 2
arger than
nd included
007 -AUTP
0
ach nsions)
0 mm
inch
as part of
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or each refleltrasonic scand torqued in
) Using simirom the weld
) At the maxhall be deter
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) For any gaause of the vorrective act
.8 CALIB
or any calibreemed unacc
The requiremmaterials on e
UAL ULTRAS
ector in the can. Positionanto the test p
ilar transducd centerline a
ximum respormined and r
stance to centhe cause of torded correc
ain response variation shation.
BRATION BL
ration block ceptable and
ments detailedeach side (fo
SONIC SCAN
calibration bal response mpiece stand a
er type for eat maximum
onse locationrecorded.
nterline measthe variation
ctive action.
that varies mall be determ
LOCK ACCEP
whose parad a new bloc
d above do nor instance a
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lock, its posmeasurementand shall con
each reflectom response sh
n, the dB gai
surements thn shall be de
more than 3mined. Any d
PTANCE
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not apply to pipe-forging
T INSPECTROCEDUR
w.utscan.com
sitional respots shall be pensist of the f
r that will behall be deter
in to provide
hat vary mortermined. A
3 dB betweendeviation out
ed those defmanufactured
hybrid calg calibration
TION RE
m
onse shall beerformed aftfollowing:
e used for prrmined and r
e 80% full-sc
re than 2 mAny deviation
n each opposide of toler
fined above, d.
libration blon block).
Date: ControlUTQ NRev: Page:
e verified witer the cal bl
roduction tesrecorded.
cale response
mm between en outside of
sing pair of rance shall be
the calibrati
cks construc
07/31/20l: 07-1020
No.: 07-102000 14 of 30
th a manual ock has been
sting, the dis
e from the re
each opposinf tolerance sh
transducers,e cause for r
ion block sha
cted of differ
007 -AUTP
0
n bolted
stance
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ng pair of hall be
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rent
9 9. a)b)
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CAL
.1 CALIB
) A calibrat) Additiona
outside thbe consid
) In the evebe perform
) Fill chann) The TOFD
applicable) If the app
considere) The OD T) The latera) All inspec) Volumetr) Settings o) The gate l
provide evcorrect ba
m) Adjustme) The UT O
made to th
LIBRATIO
BRATION SC
tion scan shaal calibrationhe defined toered success
ent that adjusmed. nels shall demD display one root notch licable TOFd failed.
TOFD notch al wave in thction gates sric gates shalof the gates slengths for thvidence of thand placemenents made to Operator shalhe parameter
ON
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all be the offn scans will bolerance. If ssful only if nstment is req
monstrate atn the calibratwith a respoD root notch
shall be dishe TOFD dishall be set toll extend to tshall be verifhe volumetrhe root and cnt. the system all log all initrs on the app
AUTPR
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STMENT
ficial record be required isubsequent cno changes toquired, adjus
t least 20%ovtion scan muonse at least h is not disce
cernible in thsplay should o assure comthe opposite fied. ic channels mcap re-enforc
are tracked utial set-up papropriate dat
T INSPECTROCEDUR
w.utscan.com
for sensitiviif the initial calibration fao instrumentstment will b
verlap with tust demonstr6 dB greaterernible in the
he appropriahave an amp
mplete coveraside bevel.
must be suffcements. Th
using the oriarameters (gta forms.
TION RE
m
ity and gate calibration salls within tht settings arebe applied an
the adjacent rate the abilir than adjacee calibration
ate TOFD scplitude respoage of the w
ficiently longhis visualizat
ginal set-up ains, probe p
Date: ControlUTQ NRev: Page:
positioning. scan demonshe tolerance e performed.nd additional
fill channelty to detect tent grain noin scan, the ca
can, onse of at le
weld volume.
g that the dation is requir
file as a benpositions, etc
07/31/20l: 07-1020
No.: 07-102000 15 of 30
strates sensitthe calibrati l calibration
(s). the smallest ise. alibration is
ast 40%.
ata visualizatred in order t
nchmark. c.) and all ch
007 -AUTP
0
tivity ion shall
(s) will
tion shall to verify
hanges
9. C a)b)
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9. R a)
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.2 CALIB
Calibration s
) Prior to th) During th
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) A calibrat) Following) Start and ) If the syst
.3 RE-CA
Re-calibratio
) Sensitivityadjustmen
) A change ) Any mech
performan
.4 MAND
Re-inspection
) In the evea re-inspe
) A circumflast valid
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) A loss of of such w
BRATION INT
shall be per
he start of inhe first 20 wed after each educed to a rless. tion scan shag any power end of each tem is deeme
ALIBRATION
on shall be p
y outside thent and recalibof position
hanical adjusnce, shall req
DATORY RE-
n shall be p
ent that any aection of all wference distacalibration. tion temperacalibration. coupling rec
weld(s).
TERVALS
rformed:
spection andelds for eachinspected w
rate of (1cali
all be performoff situationday / shift ed to be ou
N
performed i
e range (-1dBbration. of the signalstment or chquire recalib
-INSPECTION
erformed in
adjustments welds since ance record e
ature record
cord exceedi
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d / or every th diameter aneld. Thereafibration per e
med prior ton.
ut of calibrati
in the event
B to +2dB) o
l in the gate hanges to scabration.
N
n the event o
have to be mthe last validexceeding to
exceeding to
ing the minim
T INSPECTROCEDUR
w.utscan.com
time a new snd wall thickfter, with recevery 10 we
o each repair
ion in any w
t of the follo
of the (80%F
>1mm shallanner and/or
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made outsided calibrationolerances sha
olerances sha
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TION RE
m
set-up file is kness range, corded approld) or (1calib
r evaluation.
way.
owing:
FSH) referen
l require adjuprobe frame
wing:
e tolerances n shall be perall require re
all require re
able defect le
Date: ControlUTQ NRev: Page:
loaded. a calibration
oval, the freqbration per 1
nce level (RE
ustment and e that could
to achieve arformed. e-inspection
e-inspection
ength shall r
07/31/20l: 07-1020
No.: 07-102000 16 of 30
n scan shall quency of ca1.0 hour) wh
EF) shall req
recalibratioaffect system
acceptable ca
of all welds
of all welds
equire re-ins
007 -AUTP
0
be libration
hich ever
quire
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s since the
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0.2 CALIB
Evaluation se
ndication eva
The following
CHANNEL N
Root Channel
Root Channel
Hot Pass Cha
FILL Channe
Volumetric C
Volumetric C
OD TransversTransverse
ODUCTIO
ECTION INITI
before the stcalibration s
tive acceptaborrections ha
BRATION AN
ensitivity sha
aluation shal
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NAME
l
l
annel
el
Channels
Channels
se ID
N TESTIN
IALIZATION
tart of produscans in a row
ble calibratioave been imp
ND GAIN SET
all be the sam
ll be perform
hall be used f
CALIBRASTANDAR
1mm Notch
1mm Notch
3mm FBH
3mm FBH
1.5mm FBH
1.5mm FBH
1mm ID anNotches
AUTPR
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NG
uction weld iw.
on scans canplemented.
TTINGS FOR P
me as the sca
med at the sa
for all AUT
ATION RD
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h
H
H
nd OD
T INSPECTROCEDUR
w.utscan.com
inspection, th
n not be obta
PIPELINE W
anning sensi
ame sensitivi
data channe
EVALUATLEVEL
40% for line
20% for volu
40% for line
40% for line
N/A% for lin
20% for volu
20% for lineindications
TION RE
m
he AUT syst
ined, the sys
WELDS
tivity level.
ity as the sca
ls:
TION THRES
ear indication
umetric indic
ear indication
ear indication
near indicatio
umetric indic
ear or volume
Date: ControlUTQ NRev: Page:
tem shall be
stem shall no
anning level
SHOLD SS(
s R
cations R
s R
s R
ons N
cations R
etric R
07/31/20l: 07-1020
No.: 07-102000 17 of 30
tested by pe
ot be used un
.
SCANNING SENSITIVITREF = 80%
REF
REF + 4dB
REF
REF
N/A
REF + 4dB
REF + 4dB
007 -AUTP
0
erforming
ntil
TY LEVEL FSH)
10 T C
RHFFNVOTTCNN
10 D
0.3 GATE
The following
CHANNEL N
Root ChannelHot Pass ChaFILL ChanneFILL ChanneNotch) Volumetric COD TransversTransverse TOFD Coupling Note-1: All GNote-2: Gate
0.4 PERCE
DECIBELS 0
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 6.0 7.0 8.0 9.0 10.0 12.0 14.0 16.0 18.0 20.0 30.0 40.0
E SETTINGS F
g Gate settin
NAME GST
l 5mannel 5mel 5mel (Cap 5m
Channels 5mse ID 5
11
Gate Ends se-1 (RED) d
ENT AMPLIT
POSITIVE1111111111122223456813
10x
FOR PIPELIN
ngs shall be u
GATE (1+2)TART mm Pre-Bevemm Pre-Bevemm Pre-Bevemm Pre-Beve
mm Pre-Refle5mm Pre-Ref
1mm Pre-Late12.5mm Pre- shall cross th
data recorded
TUDE TO DE
E PERCENT100 106 112 119 126 133 141 150 158 168 178 200 204 251 282 316 400 500 630 800 000
3200 x10E3
AUTPR
www
NE WELDS
used for all A
) GA
el 2mel 2mel 2mel 2m
ector 2mflector 5m
eral 3mSignal 12he weld centd but not disp
CIBEL VALU
T NEGATIV
T INSPECTROCEDUR
w.utscan.com
AUT data ch
ATE 1 (RED
m Post-Geomm Post-Centem Post-Centem Post-Geom
m Post-Geommm Post-Refl
mm Post Shea2.5mm Post-Sterline +2mmplayed for al
UES
VE PERCEN94.5 89 84 79 75 71 67 63 60 56 50 45 40 35 32 25 20 16
12.6 10 - - -
TION RE
m
hannels:
D) END
metry (min.) er (min.) er (min.) metry (min.)
metry (min.) lector
ar ComponenSignal m minimum.ll gates.
NT
Date: ControlUTQ NRev: Page:
GATE
1mm Pr2mm Po2mm Po1mm Pr
1mm Pr5mm P
nt 3mm P12.5m
.
07/31/20l: 07-1020
No.: 07-102000 18 of 30
2 (BLUE)
re-Geometryost-Center (most-Center (mre-Geometry
re-GeometryPost-Reflecto
Post Back Wamm Post-Signa
007 -AUTP
0
END
min.) min.)
or
all al
10 Enu Edi Tar 10 Acoli L T Afo Fen Cba 10 Fsu Tdufrbecage
0.5 WELD
Each weld shumbering sy
Each weld shirection of tr
The zero daturrow, both w
0.6 SURFA
A 100 mm (4oating, and quid, or the
Long seams s
The ID surfac
Any surface cor corrective
BE coatingsnds.
Coatings thicand set and s
0.7 SCRIB
ollowing theurface, over
The referenceuring scannerom weld cene avoided. Inap pass. Theeometries ar
D IDENTIFICA
all be numbeystem shall b
all be identiravel. The m
um point wilwill be marke
ACE CONDIT
4) wide scaother condittransmission
shall be grou
ce of scannin
condition sue action prior
s shall be co
ker than 6mscanner clea
BE LINE
e weld bevelthe entire ci
e line will beer band placenterline for tn the event te band may nre centered.
ATION
ered in the sbe provided p
fied by a unimark shall no
l be marked ed with a per
TION
anning area tions which n of acoustic
und flush ove
ng area shou
uch as geomr to scanning
ompletely re
mm, such as carance.
ling process,ircumference
e set at a fixeement and athe completethat a scribe need further
AUTPR
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sequence useprior to any
ique numberot interfere w
at the 12 Ormanent mar
on each sidmay interfe
c energy into
er the OD sc
uld have the l
metry, coatingg.
emoved for
concrete, req
, but prior toe, and on one
ed distance (lignment proe weld circumline is not prrepositionin
T INSPECTROCEDUR
w.utscan.com
ed in the supproduction w
r, a 0 markwith scannin
clock positirker or equiv
de of the welere with theo the materia
canning surfa
long seam g
g, etc., impe
at least 150
quire that at
o pipe fit-up,e end of each
(40mm) fromocess, to ensmference. Inresent, the b
ng and associ
TION RE
m
plied pipe trweld testing
k and arrow,ng.
ion and scanvalent.
ld shall be ce movement al.
ace for a min
round back
eding the ult
0mm from th
least 380mm
a reference h pipe.
m the weld csure probes rnspection of
band shall beiated re-scan
Date: ControlUTQ NRev: Page:
racking syste.
, designating
n direction w
clear of weldof the trans
nimum 150m
flush for a m
trasonic insp
he weld cen
m of pipe su
line will be
enter line, anremain at thef welds withe set to the vins to ensure
07/31/20l: 07-1020
No.: 07-102000 19 of 30
em. The wel
g start point a
will be signifi
d spatter, IDsducers, the
mm.
minimum of
pection shall
nter-line on
urface be ava
scribed on t
nd will be ute correct distout scribe linisual center the root and
007 -AUTP
0
d
and
ied by an
D and OD coupling
75mm.
l be noted
both pipe
ailable for
the pipe
tilized tance nes shall of the
d cap
10 Treci T1m P 10 W T 10 Ape T Tce T Aob
0.8 SCANN
The scanner gemain at the ircumference
The guiding bmm for flow
roper distan
0.9 SURFA
Welds will be
The maximum
0.10 SCRIB
A scribe tool ermanent ma
The tool shall
The scribe tooenterline.
Training shal
A gauge bar sbtain accura
NER GUIDE
guide band wcorrect distae.
band shall bew line welds
ce for each p
ACE TEMPER
e allowed to
m surface tem
BE TOOL AND
shall be proark complete
l have replac
ol shall be co
l be provide
shall be provate positionin
BAND
will be placeance from w
e positioned (based on sc
probe is esta
RATURE
cool 60 C
mperature di
D BAND SET
vided to scriely around th
ceable scribe
onfigured to
d to applicab
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AUTPR
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d on pipe at weld centerlin
at the definecribe line).
ablished duri
C prior to pla
ifference bet
TTING
ibe all pipe ehe circumfer
e tips in case
o provide the
ble personne
e scanner tecanning band.
T INSPECTROCEDUR
w.utscan.com
a fixed distane, during sc
ed offset dis
ing calibratio
acement of p
tween pipe j
ends, after brence for det
e of dulling o
e mark at the
el in the use
hnician to u
TION RE
m
ance from sccanning proc
stance from t
on process.
probe array o
oint and refe
eveling and termining po
or damage to
e appropriate
of the tool.
se, in conjun
Date: ControlUTQ NRev: Page:
cribed line tocess, and for
the weld cen
on pipe surfa
erence block
before weldositioning of
o tips.
e distance fro
nction with t
07/31/20l: 07-1020
No.: 07-102000 20 of 30
o ensure probthe complet
nterline, with
ace.
k shall be 1
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om the weld
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007 -AUTP
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asure its depve). If the grs soon as po
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al and verticain PDF form
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TION RE
m
al linearity pmat and shall
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ding to the fo
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to the cal bloeper than 0.5
Date: ControlUTQ NRev: Page:
prior to prodube made av
curacy shall be verified by
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pitch catch ar
sually inspeclly monitores).
ock surface (5mm) below
07/31/20l: 07-1020
No.: 07-102000 21 of 30
uction and available.
be verified ccomparing r
rmula:
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(not relative w the cal bloc
007 -AUTP
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0.13 WELD
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pment set-up
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mance docum
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ne will be maor scanning.
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TION RE
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Date: ControlUTQ NRev: Page:
all be made a
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nd moved to
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07/31/20l: 07-1020
No.: 07-102000 22 of 30
available.
and side). Th
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007 -AUTP
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with the follo
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Date: ControlUTQ NRev: Page:
ments:
acilities
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determined u
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07/31/20l: 07-1020
No.: 07-102000 23 of 30
tivity.
lerances sha
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007 -AUTP
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ON RULES
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IONS
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TION RE
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greement wi
menclature s
ll continuousone amplitudhan 20% fsh
e vertical heicumferential
he bottom o
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s.
Date: ControlUTQ NRev: Page:
any product
ith weld pass
shall be used
s channel resde value equshall be eval
ight (VH) ofl location be
f the defect
07/31/20l: 07-1020
No.: 07-102000 24 of 30
ion weld tes
s nomenclatu
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sponse abovual to or grealuated by the
f the defect. I greater than
as measured
007 -AUTP
0
sting.
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nteraction runteraction ev
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TIONS
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T INSPECTROCEDUR
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umetric root
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cation height
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mulative.
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m
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onnected if e
t apply to lin
d specificatio
wall dimensi
rential dime
wall distance
Date: ControlUTQ NRev: Page:
shall be con
evidence of t
near defects.
on shall be ap
ion) if the ve
nsion) if the
e to the surfa
07/31/20l: 07-1020
No.: 07-102000 25 of 30
sidered defe
the indicatio
pplied for in
ertical separ
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ace is the h
007 -AUTP
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ects.
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distance
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Cold lap or inhe fill detecti
Cold lap or inill detection eight value a
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dication occuhall ensure c
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l requiremenhreshold inte
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urrence shallomplete insp
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cks. Care shor-channel) in
l be minimizpection zone
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ould be usedndications.
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m
d to evaluate
tment of gat
valuation of p
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etric channevalue of 1mm
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nts shall be ap
Date: ControlUTQ NRev: Page:
multi pass i
te settings. R
possible cap
ls with no inm.
ls with indicghest value r
pplied in con
07/31/20l: 07-1020
No.: 07-102000 26 of 30
indications a
Results of suc
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007 -AUTP
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nterpretationhall be appli
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UMETRIC IND
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h volumetrice used to size pore shall bured height sh
etric channelsizing the of n to the normall be evalua
etric channeling of the scaackground lechannel or TO
l or horizonts non-interac
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DICATIONS
ble values fodance with th
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(s) exceeds tthe cluster h
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al separationctive and eva
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r the height he applicable
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Date: ControlUTQ NRev: Page:
ore or un-repplied specific
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TOFD shall b
Approval shaature of such
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f any evalua
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n of indicatio
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thresholdl lack of fusiat may be vishold data. Fe defect lengude thresho
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ons.
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data, the AUion defects wisible in the For these typgth and heighold data.
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TION RE
m
uated solely
UT operator with significTOFD displ
pes of potentiht if the pote
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Date: ControlUTQ NRev: Page:
y on the basis
shall scan thant vertical hay but have ially injuriouentially injur
tle or no respe smallest sp
el or TOFD)
less of length
07/31/20l: 07-1020
No.: 07-102000 28 of 30
s of TOFD d
he total TOFheight, burnlittle or no us defects, thrious defect
ponse and TOpecified heig
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007 -AUTP
0
data. The
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3.1 PROD
The AUT rec
The Daily Ins
3.2 IDENT
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4 REC
All inspection
AUT inspecti
Additional da
Hard copy an
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The AUT tech
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Criteria shall
ORTING
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DUCTION ULT
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lity Inc. in w
API 1104 19
Client requir
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IONS
lowing as a
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TION RE
m
written, appro
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eater than ev
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l directory st
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records shall
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Date: ControlUTQ NRev: Page:
oved form pr
valuation lev
ions / defects
or all reporte
tructure.
ard drives fo
ily bases.
l be made av
vailable each
nd accurate o
07/31/20l: 07-1020
No.: 07-102000 29 of 30
rior to any p
vel.
s.
ed indication
ollowing eac
vailable each
h day.
on a daily ba
007 -AUTP
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production
ns:
ch scan.
h day.
ases.
1 D S C D S C D S C D S C D S C
5 APPE
Date:
ection:
Change / Add
Date:
ection:
Change / Add
Date:
ection:
Change / Add
Date:
ection:
Change / Add
Date:
ection:
Change / Add
ENDIX-A
d:
d:
d:
d:
d:
A TECHNI
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IQUE AD
T INSPECTROCEDUR
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DEMDUM
TION RE
m
M
Date: ControlUTQ NRev: Page:
07/31/20l: 07-1020
No.: 07-102000 30 of 30
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2007-08-02T07:31:59-0600Joel Almond
2007-08-02T08:35:23-0600Stuart Thorogood
2007-08-02T09:06:19-0600Kevin Hodgins