Automation platform Modicon Premium

Catalogue

2008

Automation platform Modicon Premium

Global Detection Electronic and electromechanical sensorsn 960262 MKTED208052EN

Photo-electric sensorsProximity sensorsCapacitive proximity sensorsUltrasonic sensorsLimit switchesPressure switchesRotary encodersRadio frequency identifi cationMachine cabling accessories

Modicon Momentum distributed I/O and controln 807861 MKTED205061EN

Modicon Quantum automation platform, Unity, Concept & ProWORX 32 n 960237 MKTED208011EN

Modicon Premium and Unity - PL7 softwaren 960268 MKTED208054EN

Modicon M340 and Unity softwaren 960128 DIAED2061001EN

PLCs Discrete, analogue I/O and application-specifi c solutions Communication

Twido programmable controller and TwidoSuite softwaren 960211 DIA3ED2070902EN

Controller base Discrete, analogue I/OCommunication

Automation functions, relays, interfaces and power suppliesn 960162 MKTED207031EN

Smart relaysTiming relaysMeasurement & control relaysAnalogue interfacesCountersPlug-in relaysInterfaces for discrete signalsPower supplies & transformers

SoftwarePLCs and safety controllers programming software

Control and signalling componentsn 960239 MKTED208031EN

Control and signalling unitsControl stations & enclosuresCam switches Beacons and indicator banksPendant control stationsControllers Emergency stops Foot switches

Human-Machine interfacesn 821230 MKTED206071EN

Operator interface terminalsIndustrial PCsHMI and SCADA PC-based software

SoftwareVijeo Designer Operator terminal software

Motion control Lexium 05n 808610 DIA7ED2050910EN

Motion control Lexium 15n 816811 DIA2ED2060506EN

Lexium Controller motion controllersn 960165 DIA7ED2070410EN

Servo drives and Servo motorsMotion controllersMotion control modulesModicon Premium and Modicon Quantum

Soft starters and variable speed drivesn 960142 MKTED206111EN

Soft starters and variable speed drives

SoftwareSoftware for drives and motorsMotor control programming software

DetectionDetection AutomationAutomation AutomationAutomation Operator dialogOperator dialog Motion and DrivesMotion and Drives

Not all products shown in this catalogue are available in every country. Check individual countrys web site or Sales Offi ce for product availability. See on: www.schneider-electric.com

A full range of catalogues for . . . . .

Safety Functions and Solutions using PreventaCatalogue

2008/2009

. . . . all Automation & Control functions

&Motor starter solutions Control and protection componentsn 814711 MKTED205103EN

Contactors Circuit-breakers, fuse carriers Thermal relays Combinations, motor controllersMounting solutions Motor starter mounting kits

This catalogue contains Automation and Control function products relating to machines Safety

&Safety functions and solutions using Preventan 960260MKTED208051EN

Safety PLCsSafety controllersSafety monitors Safety solutions on AS-Interface cabling systemSafety switchesSafety light curtainsSafety matsEmergency stopsControl stationsEnabling switchesFoot switchesBeacons & indicator banksSwitch disconnectorsThermal-magnetic motor circuit breakersEnclosed D.O.L. starters

SoftwareXPSMFWIN configuration software XPSMCWIN configuration software

&Interfaces, I/O splitter boxes and power suppliesn 70263 MKTED203113EN

Discrete interfaces Pre-wired interfaces IP 67 Splitter boxes

&Terminal blocksn 960151 MKTED207011EN

Terminal blocks Cable ends

&IP 20 distributed inputs/outputs Advantys STBn 960266 MKTED208053EN

Modules for automation island Network interfacesPower distributionDigital I/O, analogs and application-specific

SoftwareSTB configuration software

&Power supplies and transformers Phaseon 822591 DIA3ED2061209EN

Switch mode power suppliesFiltered rectified power supplies Transformers

This catalogue contains Automation and Control function products relating to Communication

&Machine & Installations with industrial communicationn 960153 MKTED207012EN

Preferred implementations Ethernet TCP/IP, the universal communication standardCANopen for machines and installationsAS-interface, simple and safe

ProductsHuman-Machine interfaceControllers and PLCs Field devicesInfrastructure and wiring Gateways

Software and toolsCollaborative Automation Partner Program & Partners

Motor controlMotor control Machine safety Machine safety Interfaces and I/OInterfaces and I/O Power suppliesPower supplies Systems & architecturesSystems & architectures

Modicon Premium automation platform

1 Premium processorsUnity selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/2

Unity processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/4

Unity slot-PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/14

PL7 selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/24

PL7 processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/26

2 Racks, I/O architectures and power suppliesPower supply and fan modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/2

Single rack configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/6

Multi-racks configuration without remote module . . . . . . . . . . . . . . . . page 2/8

Multi-racks configuration with remote module . . . . . . . . . . . . . . . . . . page 2/12

3 Discrete and analog I/O Discrete I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 3/2

Analog I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/20

Distributed I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/28

TeSys Quickfit for motor starter components . . . . . . . . . . . . . . . . . . . page 3/42

4 Application-specific modules and solutionsPreventa safety modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/2

Counter and electronic cam modules . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/18

Motion control modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/32

MFB, Motion Function Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .see page 9/20

Integrated weighing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/56

Hot Standby redundancy (Unity) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/62

Warm Standby redundancy (PL7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/72

5 CommunicationSelection guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/2

Ethernet network - Transparent Ready . . . . . . . . . . . . . . . . . . . . . . . . . page 5/12

CANopen machine bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/62

AS-Interface sensor/actuators bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/68

X-Way bus and network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/74

Modbus Plus network and Profibus DP/InterBus buses . . . . . . . . . . . . page 5/90

Modbus, Uni-Telway and asynchronous serial links . . . . . . . . . . . . . page 5/100

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General Contents

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6 SoftwareUnity software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/2

PL7 software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/60

Vijeo Citect supervisory software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/90

OPC data server software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/100

7 Human/Machine Interfaces Magelis Small Panel units and terminals . . . . . . . . . . . . . . . . . . . . . . . . page 7/2

Magelis Advanced Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/4

HMI software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/6

8 Connection interfaces and power suppliesAdvantys Telefast ABE 7 pre-wired system . . . . . . . . . . . . . . . . . . . . . . page 8/2

Phaseo Universal range power supplies . . . . . . . . . . . . . . . . . . . . . . . page 8/20

9 ServicesTreatement for severe environments,

Conformal Coating Premium modules . . . . . . . . . . . . . . . . . . . . . . . . . page 9/2

TSX PSY power supply module selection document . . . . . . . . . . . . . . page 9/6

Technical informationStandards, certifications and environment conditions . . . . . . . . . . . . . page 9/8Ethernet network, infrastructure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9/12Automation product certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9/18

IndexProduct reference index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9/22

General Contents

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1 - Modicon Premium processors ContentsContents

Premium processors - UnityProcessors and slot-PLCsSelection guide page 1/2

Premium processors

Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/4Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/5Memory structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/8Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/10References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/12

Atrium slot-PLCs

Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/14Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/16TCP/X-Way software gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/17Memory structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/18Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/20References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/21

PCMCIA memory extension cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/22

Premium processors - PL7Processors Selection guide page 1/24

Premium processors

Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/26Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/27Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/28Memory structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/30References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/31

PCMCIA memory extension cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/32

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Modicon Premium automation platform Premium processors and Atrium slot PLCsUnity

Premium/Atrium platforms for Unity Pro software offer TSX 57 0p processor TSX 57 1p processors

Number of racks (according to rack type) 1 with 4, 6, 8 or 12 slots 4 with 4, 6, or 8 slots or 2 with 12 slots

In-rack I/O (1) Discrete I/O 256 channels (8-, 16-, 32- or 64-channel module)

512 channels (8-, 16-, 32- or 64-channel module)

Analog I/O 12 channels (4-, 8- or 16-channel module) 24 channels (4-, 8- or 16-channel module)

In-rack application-specific channels

Max. no. of channels 4 8Integrated counter (max. 40 kHz) Counter Modules with 2/4 counter channels 1 MHz max., single-channel electronic cam module

Motion (2) Modules with 1/2 axes for stepper motors, 2/3/4 axes for analog control servo motors, 8/16 axes with SERCOS digital link

Weighing Module for 8 load cells (2 application-specific channels)Serial links TSX SCY in-rack communication modules (1 application-specific channel)

Serial link connections

Modbus RS 232, RS 485 or current loop (3) (4) master/slave PCMCIA modules and RS 485 master/slave in-rack communication modules

Uni-Telway 1 integrated RS 485 master/slave channel, RS 232, RS 485 or current loop (3) (4) master/slave PCMCIA modules and RS 485 master/slave in-rack communication modules

Character mode 1 integrated RS 485 channel, RS 232, RS 485 or current loop PCMCIA modules (3) (4) and RS 485 in-rack communication modules

Bus connections AS-Interface actuator/sensor bus master V2

1 in-rack module 2 in-rack modules

CANopen machine bus master V4.02

1 integrated PCMCIA module 1 PCMCIA module (3)

InterBus fieldbus master V2 (5) or Profibus DP fieldbus master V0 Class 1 and 2 (5)

Network connections Max. no. of networks 1

Ethernet Multiprotocol in-rack modules (Modbus /TCP, Uni-TE, Global Data, I/O Scanning, TCP Open), Web server, FactoryCast server or FactoryCast HMI server

Fipway/Ethway/Modbus Plus modules

Fipway module (4), Ethway in-rack modules Modbus Plus (3), Fipway (3)(4) modules, Ethway in-rack modules

Integrated process control

Configurable loops Programmable loops Process control EFB library

Hot Standby availability

Memory capacity Without PCMCIA extension 96 Kb program and data 96 Kb program and data

With PCMCIA extension 128 Kb program 96 Kb data

224 Kb program 96 Kb data

Data storage 256 Kb (PCMCIA extension in upper slot (0) on processor)USB programming port Power supply 100240 V a, 24 c non-isolated and 2448 V c isolated power supply. A power supply is

required for each rack.Premium processor Standard TSX P57 104M

Integrated Ethernet (9)

TSX P57 1634 g

Integrated CANopen TSX P57 0244MIntegrated Fipio TSX P57 154M (11)

Atrium slot PLC StandardIntegrated Fipio

Pages 1/12(1) The maximum values for the numbers of discrete and analog I/O are cumulative (with the exception of TSX H57 24M/44M Hot Standby processors) .(2)1axis=1application-specificchannel,exceptforSERCOSmoduleswhere,dependingontheconfiguration,themodule=232channels.(3) Module to be inserted into the lower PCMCIA slot (no . 1) on a Premium processor or into the external PCMCIA slot (no . 1) on an Atrium slot PLC .(4) Module to be inserted into the TSX SCY 21 601 in-rack communication module slot .(5) The InterBusandProfibusDPlimitsarenotcumulative.(11) The TSX P57 154M processor does not support the CANopen bus PCMCIA module .

Selection guide

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TSX 57 2p processors and slot PLCs

TSX 57 3p processors and slot PLCs

TSX 57 4p processors



1 with 6, 8 or 12 slots

16 with 4, 6, or 8 slots or 8 with 12 slots 1 with 6, 8 or 12 slots

16 with 4, 6, or 8 slots or 8 with 12 slots

512 channels (64-channel modules)

1024 channels (8-, 16-, 32- or 64-channel modules) 512 channels (64-channel modules)

2048 channels (8-, 16-, 32- or 64-channel modules)


80 channels (4-, 8- or 16-channel modules)





18 24 32 18 64 Modules with 2/4 counter channels, single-channel

electronic cam Modules with 2/4 counter channels, single-channel electronic

cam Modules with 1/2 axes for stepper motors, 2/3/4 axes for

servo motors, 8/16 axes with SERCOS digital link Modules with 1/2 axes for stepper motors, 2/3/4 axes for

servo motors, 8/16 axes with SERCOS digital link Module for 8 load cells (2 application-specific channels) Module for 8 load cells (2 application-specific channels)TSX SCY in-rack communication modules (1 application-specific channel)RS 232, RS 485 or current loop (3) (4) master/slave PCMCIA modules and RS 485 master/slave in-rack communication modules

1 integrated RS 485 master/slave channel, RS 232, RS 485 or current loop (3) (4) master/slave PCMCIA modules and RS 485 master/slave in-rack communication modules1 integrated RS 485 channel, RS 232, RS 485 or current loop PCMCIA modules (3) (4) and RS 485 in-rack communication modules

4 in-rack modules 8 in-rack modules 8 in-rack modules

1 PCMCIA module (3) 1 PCMCIA module (3)

1 in-rack module 3 in-rack modules 4 in-rack modules 5 in-rack modules

2 1 + for Atrium, 1 software gateway

3 3 + 1 software gateway

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Multiprotocol in-rack modules (Modbus/TCP, Uni-TE, Global Data, I/O Scanning (6), TCP Open), Web server, FactoryCast server or FactoryCast HMI server and via software gateway with Atrium slot PLCs Modbus Plus (3), Fipway (3)(4) module,

Ethway in-rack modules Modbus Plus (3), Fipway (3) (4) (7) module,

Ethway in-rack modules

10 channels with 3 loops max. 15 channels with 3 loops max. 20 channels with 3 loops max. 30 channels with 3 loops max.Process control EFB libraryYes Yes

160/192 Kb program and data (8) 192/208 Kb program and data (8) 440 Kb program and data 1 Mb program and data

2 Mb program and data

768 Kb program160/192 Kb data (8)

1.75 Mb program192/208 Kb data (8)

2 Mb program440 Kb data

7 Mb program1 Mb data

7 Mb program2 Mb data

8 Mb (PCMCIA extension in upper or lower slot (0 or 1) on processor) 1100240 V a, 24 V c non-isolated and 2448 V c isolated power supply. A power supply is required for each rack.

TSX P57 204M TSX P57 304MTSX H57 24M (10)

TSX P57 2634M TSX P57 3634M TSX H57 44M(10)

TSX P57 4634M TSX P57 5634M TSX P57 6634M

TSX P57 254M TSX P57 354M TSX P57 454M TSX P57 554MTSX PCI 57 204M

TSX PCI 57 354M4/69 1/12 1/12 1/21 1/13 4/69 1/13

(6) TSX H57 24M/44M HotStandbyprocessorsdonotsupporttheEthernetI/OScanningservice.(7) TSX P57 4634M/5634M/6634MprocessorswithintegratedEthernetportdonotsupportthePCMCIAFipwaycard.(8) The second value applies to TSX P57 254M/354M processorswithintegratedFipiolinkandtotheTSX H57 24M Hot Standby processor .(9)TheintegratedEthernetportrequiresoneoftheavailablenetworkconnections.(10)TheintegratedEthernetportisdedicatedtoHotStandbycommunication(CPUSynclinkbetweenPrimaryandRedundantprocessors).

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Presentation

PresentationModicon Premium TSX P57 pp4M, TSX P57 pp34M and TSX Hp4M automation platform processors manage the entire PLC station comprising:

Discrete I/O modulesPreventa safety modulesAnalog I/O modules Application-specific modules (counter, motion, weighing, communication)

n The Premium processor offer has seen the addition of three new references:TSX P57 6634M, high-end processor with 1 integrated Ethernet Modbus/TCP port

and an internal 2 Mb RAMTSX H57 24M/44M, which support the Hot Standby system (with "Primary" and

"Secondary" PLCs), see pages 4/60 to 4/69

The processors differ in terms of their memory capacities, processing speeds, the number of I/O and the number of communication ports.Depending on the model, they include:

1 to 16 racks interconnected by means of Bus X (max. distance: 700 m)192 to 2040 discrete I/O12 to 512 analog I/O4 to 64 application-specific channels. Each application-specific module (counter

motion control, communication or weighing) accounts for one or more application-specific channels.

1 to 4 networks (Ethernet Modbus/TCP, Fipway, Modbus Plus, Ethway), 1 to 8 AS-Interface buses

0 or 1 Fipio bus, 0 or 1 CANopen or Modbus Plus bus and 0 to 5 InterBus or Profibus DP (1) fieldbuses

0 to 30 process control channels, with each channel capable of supporting up to 3 loops

Depending on the model, Premium processors also feature:A 10BASE-T/100BASE-TX Ethernet Modbus/TCP port (RJ45 connector)A 1 Mbit/s Fipio bus link (bus manager)Communication via 2 terminal ports (TER and AUX) using Uni-Telway or character

mode protocol (typically a 19 or 115 Kbit/s programming terminal and an operator dialogue terminal)

A USB type TER port (for connecting a programming terminal)

Each processor has two slots for a PCMCIA card:An upper slot (no. 0) for battery-backed memory extension cards (program,

symbols, constants and/or data files)A lower slot (no. 1) for (1) a network card (Fipway, Modbus Plus) or bus

(CANopen, Fipio Agent, Modbus, Uni-Telway and serial links). Memory extension cards intended specifically for storing data can also be inserted into this slot.

Treatment for harsh environments

n If the Modicon Premium automation platform is destined for use in extremely harsh environments, the "conformal coating" offer is available. This involves applying a coat of "humiseal 1A33" varnish to the electronic cards of the processor and power supply modules, I/O modules on Bus X and the racks. See page 9/2.

Premium application design and installationThe installation of these Premium processors requires:

Unity Pro Medium, Large or Extra Large programming software. This is the same as the software for installing the Modicon M340 and Modicon Quantum platforms.

Optionally, depending on requirements:The Unity Application Generator (UAG) specialist software for modelling and

generating process applicationsUnity EFB toolkit software for developing EF and EFB libraries in C languageUnity SFC View software for visualizing and diagnosing applications written in

Sequential Function Chart (SFC) or Grafcet language

___________________________________________________________________________(1) TSX H57 24M/44M Hot Standby processors do not support the following buses or networks:

Fipio,CANopen,ModbusPlus,InterBusandProfibusDP.

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Modicon Premium automation platform Unity processors

Description:pages 1/5

Memory structure: pages 1/8

Characteristics: pages 1/10

References: pages 1/12

PCMCIA references:pages 1/22

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Description

TSX P57pp4M processors without integrated Ethernet portTSX P57 1p4M single-format processors and TSX P57 2p4/3p4M double-format processors feature the following on the front panel:1 A display block with 5 LEDs:

RUN LED (green): Processor in operation (program running)ERR LED (red): Fault on the processor or its on-board devices (PCMCIA memory

card and PCMCIA communication card)I/O LED (red): Faults occurring on another station module or configuration faultTER LED (yellow): Activity on TER or AUX terminal portFIP LED (red): Activity on integrated Fipio bus (depending on model)

2 RESET button causing a cold restart of the PLC when it is activated3 An 8-way female mini-DIN connector marked TER for connecting a programming

or adjustment terminal (RS 485)4 An 8-way female mini-DIN connector marked AUX for connecting a programming,

adjustment or operator dialogue terminal (RS 485)5 A PCMCIA slot (no. 0) for a memory card6 A PCMCIA slot (no. 1) for a communication card or memory extension card for

storing additional data7 A 9-way SUB-D connector (on TSX P57 154/254/354M models) for Fipio bus

communication (Fipio manager port)8 An air recirculating heatsink (on TSX P57 0244/1p4M models)

Processor with integrated CANopen portThe TSX P57 0244M processor feature all or some of the following: 1 A display block with 4 LEDs:


card and PCMCIA communication card)I/O LED (red): Faults occurring on another station module or configuration faultTER LED (yellow): Activity on TER or AUX terminal port



adjustment or operator dialogue terminal (RS 485)5 A PCMCIA slot (no. 0) for a memory card6 A PCMCIA slot (no. 1) equipped with PCMCIA CANopen master V4.02 card,

complete with cordset and tap junction (see page 5/65)7 An air recirculating heatsink.

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TSX P57 204M/304M

TSX P57 154MTSX P57 104M

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TSX P57 154MTSX P57 104M

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Modicon Premium automation platform Unity processorsDescription

Presentation:page 1/4




PCMCIA references: pages 1/22

TSX P57 0244M

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TSX P57 pp34M processors with integrated Ethernet portTSX P57 1634M/2634M/2834M double-format processors with integrated Ethernet Modbus/TCP port feature, on the front panel:1 A display block with 5 LEDs:


card and PCMCIA communication card)I/O LED (red): Faults occurring on another station module or configuration faultTER LED (yellow): Activity on TER or AUX terminal port

2 A display block relating to the integrated Ethernet port featuring 5 LEDs:RUN LED (green): Ethernet port readyERR LED (red): Ethernet port faultCOL LED (red): Collision detectionSTS LED (yellow): Ethernet link diagnosticsTwo TX and RX LEDs (yellow): Transmission/reception activity



adjustment or operator dialogue terminal (RS 485)6 An RJ45 connector for connection to the

Ethernet Modbus/TCP 10BASE-T/100BASE-TX network7 A PCMCIA slot (no. 0) for a memory card8 A PCMCIA slot (no. 1) for a communication card or memory extension card for

storing additional data

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Description(continued)






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TSX P57 4p4/5p4/6634M and TSX H57 p4M high-performance processors (1)

Premium (numbers) double-format high-performance processors TSX P57 454/554M/4634M/5634M/6634M and TSX H57 24M/44M (1) feature the following on the front panel:1 A display block with 5 LEDs:


card and PCMCIA communication card)I/O LED (red): Faults occurring on another station module or configuration faultTER LED (yellow): Activity on the AUX terminal portFIP LED (red): Activity on integrated Fipio bus (TSX P57 454/554M model)

In the case of models with an integrated Ethernet port (TSX P57 4634M/5634M/6634M), this display block features 6 additional LEDs:

RUN LED (green): Ethernet port readyERR LED (red): Ethernet port faultCOL LED (red): Collision detectionSTS LED (yellow): Ethernet link diagnostics

Two TX and RX LEDs (yellow): Transmission/reception activity2 A "Memory extract" button for extracting the PCMCIA memory extension card.

The associated "Memory extract ready" LED indicates that this card can be extracted safely.

3 RESET button causing a cold restart of the PLC when it is activated4 An 8-way female mini-DIN connector marked AUX for connecting a programming,

adjustment or operator dialogue terminal5 A USB type connector marked TER for connecting a programming terminal

(requires the PC-compatible 3 m connection cable, reference UNY XCA USB 033, to be ordered separately)

6 A PCMCIA slot (no. 0) for a memory extension card7 A PCMCIA slot (no. 1) for a communication card or memory extension card for

storing additional data8 A 9-way SUB-D connector (on TSX P57 454M/554M models) for Fipio bus

communication (Fipio manager port)9 An RJ45 connector (on TSX P57 4634M/5634M/6634M models) for connection to

the Ethernet Modbus/TCP 10BASE-T/100BASE-TX network

USB port

The USB port 5 boasts a faster useful data rate (12 Mbit/s) than the Uni-Telway terminal port available on Premium processors. The USB port is compatible with Unity Pro programming software and the OPC Factory Server (OFS).

TSX P57 4p4M/5p4M/6634M processors can be connected to a USB bus comprising several peripheral devices. However:

Only one processor must be connected to the USB busNo device on the USB bus (modem, printer) can be controlled by the PLC.

__________________________________________________________________(1) TSX H57 24M/44MHotStandbyprocessor,seedescriptiononpage4/61 .

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Description(continued)






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TSX P57 4634M/5634M TSX P57 6634M

TSX P57 454M/554M

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Memory structureThe application memory is divided into memory areas, which are physically distributed across the internal RAM and 0, 1 or 2 PCMCIA memory extension cards: 1 The application data, which is always found in the internal RAM, is divided into

two possible types:Located data, corresponding to data defined by an address (e.g. %MW237),

which can have a symbol linked to it (e.g. Counter_rejects).Unlocated data, corresponding to data defined only by a symbol. This type of

addressing eliminates the problems of memory mapping management, because addresses are assigned automatically. It also facilitates data structuring.

DFB unlocated data, corresponding to DFB user function block data. The size of this area (which is determined by the physical size of the available internal RAM) depends on the processor model, see pages 1/12 and 1/13.

2 Area in internal RAM or PCMCIA memory card for the program and symbols. If this area happens to be inside the internal RAM, it also contains the area for modifying the program in online mode (1). This area contains the program's executable binary code and IEC source code. The user selects the type of information to be stored in the PLC memory.

3 Constants area in the internal RAM or the PCMCIA memory card (slot no. 0) 4 Area for storing additional data (slot no. 0 or no. 1), e.g. for production data and

manufacturing recipes

Memory organizationThe memory will be organized in one of two ways, depending on whether the Premium processor is fitted with 0, 1 or 2 memory extension cards:

Application in internal RAM: In this case, the application is completely loaded into the processor's internal battery-backed RAM (2), the capacity of which depends on the processor model (96 Kb to 2 Mb).

Application in PCMCIA card: In this case, the internal RAM is reserved for the application data. The PCMCIA memory card (slot no. 1) contains the program space (program, symbols and constants areas) (128 Kb to 2 Mb). Certain types of PCMCIA memory card also host the data storage area (max. 6976 Kb).

Symbols areasHaving the symbols area in the same place as the program area is optional. However, if the application symbols database is available on the PLC, it means that, when an empty programming terminal is connected to the PLC, all the elements needed to debug or upgrade this PLC can be transferred to the terminal.

__________________________________________________________________(1)IfaPCMCIAcardhasbeeninserted,itisthememoryonthismemorycardthatwillbeused

forthepurposeofmodifyingtheprograminonlinemode(outsideareas2,3and4opposite).(2)TheinternalRAMisbackedupbyanoptionalbattery(withaservicelifeof3years),whichis

located in the power supply module (see page 2/4) .

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Memory structure

DFB unlocated data


Description: pages 1/5




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204

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Processor without PCMCIA memory card

Located data

Global and DFB unlocated data

Program, symbols and area for online program modification

Constants

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Internal RAM

PCMCIA card (slot no. 0)

Located data

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Processor with PCMCIA memory card in slot no . 0

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Program and symbols

Constants

Additional data storage

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PCMCIA data storage card (slot no. 0)

Located data

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Constants

Additional data storage

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Memory structure (continued)Extension of the data storage area

Memory cards reserved for data storage (4096 or 8192 Kb) are used to:Access the data storage area in cases where the application is fully loaded into the

internal RAM. In this case, the data storage memory card is inserted into PCMCIA slot no. 0.

Free up memory to serve as additional program space when the application is on the PCMCIA card (slot no. 0). In this case, the data storage memory card is inserted into PCMCIA slot no. 1 (although the memory card in slot no. 0 can still be used for some of the data).

Unity Pro programming software helps the application designer to manage the structure and organize how the memory space on the Premium PLC is occupied.

Protecting the applicationRegardless of the PLC memory structure (whether the application is located in the internal RAM or on the PCMCIA card), it is possible to prevent the application from being accessed (for the purpose of reading or modifying the program) by only loading the executable code into the PLC.

A memory protection bit, set in configuration mode, is also available to prevent any program modification (via the programming terminal or downloads).

Program modification in online modeThis function is different from previous versions of Premium PLCs (with PL7 software) in that it now allows program code and data from different parts of the application to be added or modified in a single modification session (thus making modification unified and consistent with regard to the controlled process).

This increased flexibility comes at a cost in terms of the amount of program memory required. In order for the program to be modified in online mode, the amount of program memory space available must be at least equal to the combined size of all sections of the Unity Pro program affected by the single modification session concerned.

Depending on circumstances:In the case of a processor with a memory extension card, there will be sufficient

memory left on the card for online modification, provided that the recommendations on page 1/22 are observed.

In the case of a processor without a memory extension card, if the user wants to be able to make modifications in online mode, he or she must select a processor on the basis of the following:

The anticipated size of the applicationThe number and size of the program sections to be modified in online mode

Note:AmemoryextensioncardbasedexclusivelyonFlashEPROMtechnology(withoutadditionalSRAM)isclearlyincapableofsupportingonlineprogrammodifications.

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Processor with mixed type memory card in slot no . 0 and data storage type memory card in slot no . 1 (1)

Program and symbols

Constants

Additional data storage (zone A)

Additional data storage (zone B)



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Characteristics

Premium PLCs have been developed to comply with major national and international standards on electronic industrial automation equipment. See pages 9/8 to 9/19 "Standards, certification and environmental conditions". Characteristics and performanceTypes of processor TSX P57

0244MTSX P57 104M

TSX P57 1634M

TSX P57 154M

TSX P57 204M

TSX P57 2634M (1)

TSX P57 254M

Maximum configuration

No. of racks 4/6/8 slots 1 4 16 12 slots 1 2 8

Max. no. of slots for modules 12 32 128

Functions Max. no in-rack (3)

Discrete I/O 192/256 (2) 512 1024Analog I/O 12 24 80Process control channels

10 (up to 30 parameterizable simple loops)

Programmable loops via EFB control blocks (with Unity Pro Large and Extra Large) Application-specific channels, number

4 8 24

Application-specific channels, type

Counter, axis control, weighing and serial links (Modbus, Uni-Telway and asynchronous)

Integrated connections

Ethernet 1 1 Fipio manager 1

(63 agents) 1

(127 agents)Serial link 1 link with 2 connectors (TER and AUX) 19.2 Kbit/s

Max. no. of connections

Network (Ethernet, Fipway, Ethway, Modbus Plus)

1 1 integrated Ethernet port

1 1 integrated Ethernet port

1

AS-Interface bus 1 2 4CANopen or Modbus Plus bus

1 integrated CANopen

1 1 Modbus Plus only

1

InterBus or Profibus DP bus

1

Memories Maximum capacity

Without PCMCIA card Kb 96 prog. + data

160 prog. + data

192 prog.+ data

With PCMCIA card Kb 128 prog. 96 data

224 prog.96 data

768 prog.160 data

768 prog. 192 data

Data storage Kb 256 16,384 (limited to 8192 with current PCMCIA cards)

Maximum size of object zones

Located internal bits (%Mi)

bits 4096 8132

Located internal data Kb 64 for internal words %Mpi64 for constant words %Kpi

Unlocated internal data

Kb Elementary EDT and derived DDT data: 32 Kb Elementary EDT and derived DDT data: 64 Kb

DFB and EFB function blocks: Size per instance: 64 Kb, unlimited number of instances (7)Application structure

Tasks Master 1 1 1Fast 1 1 1Auxiliary Event-triggered 32 (1 of which has priority) 64 (1 of which has priority)

Execution time for one instruction

Without PCMCIA card

Boolean ms 0.19 0.19 0.19On word or fixed-point arithmetic

ms 0.25 0.25 0.25

On floating points ms 1.752.60 (7)

1.752.60 (7) 1.752.60 (7)

With PCMCIA card

Boolean ms 0.25 0.25 0.21On word or fixed-point arithmetic

ms 0.50 0.50 0.42

On floating points ms 1.752.60 (7)

1.752.60 (7) 1.752.60 (7)

No . of Kinstructions executed every ms

Without PCMCIA card

100% Boolean Kinst/ms

4.76 4.76 4.76

65% Boolean and 35% fixed arithmetic

Kinst/ms

3.71 3.71 3.71

With PCMCIA card


3.10 3.10 3.70


Kinst/ms

2.10 2.10 2.53

System overhead

Tasks Master ms 1.00 1.00 1.00Fast ms 0.30 0.30 0.30

(1)FordetailsofTSX H57 p4Mprocessorcharacteristicsandperformance,seepage4/68 .(2)ThefirstvalueappliestotheTSX P57 Cp 0204MconfigurationandthesecondtotheTSX P57 0244M processor .(3)Onlyaffectsin-rackmodules.ThemaximumvaluesforthenumberofdiscreteI/O,analogI/O,application-specificchannelsandprocesscontrolchannelsare

cumulative.TheremoteI/Oonthebusornetwork(Ethernet,CANopen,AS-Interface,Uni-Telway,Fipio,ModbusPlus,etc.)orthird-partybus(InterBus or ProfibusDP)arenotincludedinthesemaximumnumbers.


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Characteristics (continued)

Premium PLCs have been developed to comply with major national and international standards on electronic industrial automation equipment. See pages 9/8 to 9/19 "Standards, certification and environmental conditions".

Characteristics and performance (continued)Types of processor TSX P57

304MTSX P57 3634M

TSX P57 354M

TSX P57 454M

TSX P57 4634M (1)

TSX P57 554M

TSX P57 5634M6634M


No. of racks 4/6/8 slots 16 16 1612 slots 8 8 8

Max. no. of slots for modules 128 128 128Functions Max. no in-rack

(3)Discrete I/O 1024 2040 2040Analog I/O 128 256 512Process control channels




Programmable loops via EFB control blocks (with Unity Pro Large and Extra Large)Application-specific channels, number

32 64 64

Application-specific channels, type

Counter, axis control, weighing and serial links (Modbus, Uni-Telway and asynchronous)


Ethernet 1 1 1Fipio manager 1 (127 agents) 1

(127 agents)

Serial link 1 link with 2 connectors (TER and AUX) 19.2 or 115 Kbit/s

1 x 12 Mbit/s USB link (TER), 1 x 19.2 Kbit/s (AUX) link

Max. no. of connections


3 3 including 1 integrated Ethernet port

3 4 4 including 1 integrated Ethernet port (4)

4 4 including 1 integrated Ethernet port (4)

AS-Interface bus 8 8 8CANopen or Modbus Plus bus

1

InterBus or Profibus DP bus

3 4 5


Without PCMCIA card Kb 192 prog. + data 208 prog. + data

440 prog. + data

1024/2048 (5) prog. + data

With PCMCIA card Kb 1792 prog. 192 data

1792 prog. 208 data

2048 prog. 440 data

7168 prog. 1024/2048 data (5)

Data storage Kb 16,384 (limited to 8192 with current PCMCIA cards)Maximum size of object zones

Located internal bits (%Mi)

bits 16,384 32,768 32,768

Located internal data Kb 64 for internal words %Mpi64 for constant words %Kpi

128 for int. words %Mpi 64 for const. words %Kpi

Unlocated internal data

Kb Elementary EDT and derived DDT data: 64 Kb

Elementary EDT and derived DDT data: Unlimited (6)

DFB and EFB function blocks: - Size per instance: 64 Kb - Unlimited number of instances (6)

DFB and EFB function blocks: - Size per instance: unlimited (6), - Unlimited number of instances (6)

Application structure

Tasks Master 1 1 1Fast 1 1 1Auxiliary 4Event-triggered 64 (1 of which has priority) 64 (1 of which has priority) 128 (1 of which has priority)

32 (timers)Execution time for one instruction

Without PCMCIA card

Boolean ms 0.12 0.0390.057 (7) 0.0375...0.045 (7)On word or fixed-point arithmetic

ms 0.17 0.0540.073 (7) 0.045...0.060 (7)

On floating points ms 1.75...3.00 (7) 0.550.63 (7) 0.48...0.56 (7)With PCMCIA card

Boolean ms 0.17 0.0480.057 (7) 0.0375...0.045 (7)On word or fixed-point arithmetic

ms 0.32 0.0540.073 (7) 0.045...0.060 (7)

On floating points ms 1.75...3.00 (7) 0.550.63 (7) 0.48...0.56 (7) Typical program code execution time for 1 Kinstruction

Without PCMCIA card


6.72 15.75 20.26


Kinst/ms

5.11 11.40 14.00

With PCMCIA card


4.59 15.75 20.26


Kinst/ms

3.11 11.40 14.00

System overhead Master task ms 1.00 1.00 1.00Fast task ms 0.35 0.08 0.07

(4) TSX FPP 20 PCMCIAFipwaycardnotsupported.(5)ThefirstvalueappliestoTSX P57 554M/5634M processors and the second to the TSX P57 6634M processor .(6) Within the limits of the processor's data memory capacity(7) Values limited according to type of instruction .


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References

TSX 57 processorsI/O capacity (2) Capacity Maximum number

of bus/network modules

Integrated port

Reference(3)

WeightkgMemory Control

channelsTSX 57 0p 1 rack

256 discrete I/O 12 analog I/O 4 application-specific channels

96 Kb integrated 128 Kb on PCMCIA

0 1 network 1 AS-Interface bus

CANopen TSX P57 0244M 0.320

TSX 57 1p 4 racks (4)512 discrete I/O 24 analog I/O 8 application-specific channels

96 Kb integrated 224 Kb max. on PCMCIA

0 1 network 2 AS-Interface buses 1 CANopen bus

TSX P57 104M 0.380

2 AS-Interface buses 1 CANopen bus

Ethernet TSX P57 1634M

1 network 2 AS-Interface buses

Fipio TSX P57 154M 0.420



10 1 network 4 AS-Interface buses 1 CANopen bus (5) 1 fieldbus (5)

TSX P57 204M 0.520

4 AS-Interface buses 1 CANopen bus (5) 1 fieldbus (5)



10 2 Ethernet networks Ethernet dedicated to Hot Standby

TSX H57 24M 0.560

1 network 4 AS-Interface buses1 CANopen bus (5) 1 fieldbus (5)

Fipio TSX P57 254M



15 3 networks 8 AS-Interface buses 1 CANopen bus (5) 3 fieldbuses (5)

TSX P57 304M 0.520

2 networks 8 AS-Interface buses 1 CANopen bus (5) 3 fieldbuses (5)





(1) Two of these channels are used by the TSX CTY 2A2-channel40kHzcountermoduleintegratedintotheconfiguration.(2) Cumulative maximum values . The number of remote I/O on the various buses is not taken into account .(3)ProductsuppliedwithmultilingualQuickReferenceGuide:English,French,German,SpanishandItalian.(4) Maximum number of TSX RKY 4EX/6EX/8EX racks(4,6or8slots).UsingtheTSX RKY 12 EX rack (12 slots) is the same

asusing2rackswith4,6or8slots.(5)Fieldbus:InterBusorProfibusDP.

TSX P57 1634MTSX P57 1634M

TSX P57 154M/254M/354MTSX P57 154M/254M/354M







TSX P57 0244M

TSX P57 2634M/3634M

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TSX 57 processor (continued)I/O capacity (1) Capacity Maximum number


Integrated port

Reference(2)

WeightkgMemory Control

channelsTSX 57 4p 16 racks (3)




Ethernet TSX P57 4634M 0.610

4 networks Ethernet

Ethernet dedicated to Hot Standby

TSX H57 44M 0.610

4 networks 8 AS-Interface buses 1 CANopen bus 4 fieldbuses (4)



1 Mb integrated 7168 Kb max. on PCMCIA

30 3 networks 8 AS-Interface buses 1 CANopen bus 5 fieldbuses (4)


4 networks 8 AS-Interface buses 1 CANopen bus 5 fieldbuses (4)



2 Mb integrated 7168 Kb max. on PCMCIA

30 3 networks 8 AS-Interface buses 1 CANopen bus 5 fieldbuses (4)


PCMCIA memory extension cards

Premium processors can support up to 2 memory extension cards. However, useful memory capacity is limited to the maximum size defined for the processor model. See pages1/22 and 1/23

Connection cables for PC programming terminalDescription Use

From terminal port To PCLength Reference Weight

kgUniversal cable for terminal port/RS 232 port

Mini-DIN (TER or AUX) on: TSX Micro Premium TSX P57 0p/1pPremium TSX P57 2p/3p Atrium TSX PCI 57 20/35 Tap junction TSX P ACC 01

RS 232D port (9-way SUB-D)

2.5 m TSX PCX 1031 0.170

Cable for terminal port/USB port

Mini-DIN (TER or AUX) on: TSX Micro Premium TSX P57 0p/1pPremium TSX P57 2p/3p Atrium TSX PCI 57 20/35 Tap junction TSX P ACC 01

USB port (USB/RS 485 converter)

0.4 m TSX CUSB 485(5)

0.144

USB port (mini-DIN/RJ45 cable)

2.5 m TSX CRJMD 25 (5)

0.150

USB (TER) on: Premium TSX 57 4p/5p Quantum 140 CPU 6p1

USB port on a PC terminal

3.3 m UNY XCA USB 033

(1) Cumulative maximum values . The number of remote I/O on the bus is not included .(2)ProductsuppliedwithamultilingualQuickReferenceGuide.(3) Maximum number of TSX RKY 4EX/6EX/8EXracks(4,6or8slots).UsingtheTSX RKY 12 EX rack (12 slots) is the same

asusing2rackswith4,6or8slots.(4)Fieldbus:InterBusorProfibusDP.(5) The TSX CUSB485converterrequirestheuseofcableTSX CRJMD 25(length2.5m,equippedwith1mini-DINconnector

and1RJ45connector).

TSX PCX 1031TSX PCX 1031

References(continued) Modicon Premium automation platform Unity processors






TSX P57 454M/554M

TSX P57 4634M/5634M/6634M

TSXCUSB485

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Modicon Premium automation platform Atrium slot PLCsUnity

PresentationAtrium TSX PCI 57 204M/354M slot PLCs are PC format cards (PCI 32-bit/2533 MHz bus) to be integrated into a PC running under Windows 2000 or Windows XP. This combination of PLC and PC optimizes performance in applications requiring, for example, a higher level of communication, control or supervision functions. The slot PLC manages the entire PLC station, which comprises the same I/O modules as Premium processors (discrete, analog, application-specific and communication):

Locally, in one or more racks connected to bus X on the Atrium slot PLCUsing remote I/O via the same fieldbuses

Two types of Atrium slot PLC are available. They can both accommodate:A maximum of 16 extendable TSX RKY ppEX racksA CANopen master bus function in their external PCMCIA slot

Both have:An internal PCMCIA slot (no. 0) to accommodate all types of memory extension

card: program and symbols only, or mixed (program, symbols and data storage)An external PCMCIA slot (no. 1) to accommodate the network card (Fipway,

Modbus Plus) or bus (CANopen, Modbus, Uni-Telway, Fipio Agent and serial link) This slot can also accommodate the 4 or 8 Mb SRAM memory extension card used to store additional data (see page 1/22).

Their distinguishing characteristics are:The short application program execution timeThe program memory and data memory capacity80 or 128 in-rack analog I/O24 or 32 application-specific channels: Each application-specific module (counter,

motion control, serial link, or weighing) accounts for 1 or a number of application-specific channels.

1 or 3 networks (Ethernet Modbus/TCP, Fipway, Modbus Plus, Ethway types), 1 Ethernet Modbus/TCP network, 4 or 8 AS-Interface buses V2.1, 1 CANopen bus and 1 or 3 third-party fieldbuses (InterBus, Profibus DP)

10 or 15 process control channels

Integrated communicationSix means of integrated communication (communication that does not require the external rack to be connected on the slot PLC bus X) are possible:

CANopen master, via a PCMCIA card that is inserted into the external slot on the slot PLC

Fipio manager, via a 9-way SUB-D type connector on the faceplate of the TSX PCI 57 354M slot PLC

Ethernet Modbus/TCP, via the TCP/X-Way Windows-compatible gateway software, which communicates with the slot PLC via the PCI bus on the host PC (this software is either connected to an Ethernet port in the host PC, integrated into the motherboard or supplied on a PC format card)

InterBus master generation 4, via an additional PC format card, occupying an ISA bus slot and connected to the slot PLC via a ribbon cable that includes bus X

Modbus Plus or Fipway, via a PCMCIA card that is inserted into the external slot (no. 1) on the slot PLC

Communication via a terminal port (TER) using Uni-Telway or character mode protocol, 19.2 or 115 Kbit/s (typically a programming terminal or an HMI terminal)

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TSX PCI 57 pp4MTSX PCI 57 pp4M

Presentation






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Presentation (continued)TSX PSI 2010 standalone power supply

In order to enable standalone operation in the event of a PC power outage, a standalone c 24 V TSX PSI 2010 power supply can be connected to a PCI or ISA bus slot to ensure continuity of service for the automation part of the system (only functions managed by the PC are disabled).

Design and installation of Atrium applicationsInstallation of these new Atrium slot PLCs requires:

Unity Pro Medium, Large, Extra Large or XL Safety programming software. This is the same as the software used on the Modicon M340 and Modicon Quantum platforms.

Optionally, depending on requirements:Unity Application Generator (UAG) specialist software for modeling and

generating process applicationsUnity EFB toolkit software for developing EF and EFB function block libraries in

C languageUnity SFC View software for displaying and diagnosing applications written in

Sequential Function Chart (SFC) language

The Atrium slot PLC is not supplied with any Windows driver or application type software programs. These are supplied with the Unity Pro, Vijeo Designer, Vijeo Citect, OFS (OPC Factory Server), etc. software.They enable connection to the slot PLC via:

Uni-Telway and the TER port on the front panelPCIway and the PC hosts PCI busEthernet Modbus/TCP (XIP)

Typical architecture

By integrating an Atrium slot PLC card, the architecture shown opposite can be created using any compatible PC (equipped with PCI bus slots) and PC Panel Magelis iPCThis solution can provide a PLC architecture in which the I/O are:

Remotely located close to the machine or process via the fieldbus (1): Ethernet Modbus/TCP via the TLX CD GTW 10M gateway softwareCANopen with TSX CPP 110 PCMCIA card Fipio with the integrated port on the TSX PCI 57 354M slot PLCModbus Plus with TSX MBP 100 PCMCIA cardInterBus with PC format slot PLC card, TSX IBX 100 ISA bus (link to

TSX PCI 57 204M/354M slot PLC via ribbon cable)And/or centralized in TSX RKY ppEX extendable racks. TSX RKY ppEX

extendable racks connected on bus X permit the use of application-specific modules and the setting up of AS-Interface bus segments. For example:

TSX ETY 4103 or TSX ETY 5103 Ethernet Modbus/TCP module (with Web server, FactoryCast server or TSX WMY 100 module (FactoryCast HMI server)

InterBus TSX IBY 100 or Profibus DP TSX PBY 100 master moduleTSX SAY 1000 AS-Interface V2.1 master moduleTSX CAY, TSX CFY or TSX CSY 84 (SERCOS) motion control modules.

_________________________________________________________________(1)CorrespondingtoanintegratedmodulesolutiononthehostPC,withouthavingtouse

modules on extension racks on bus X .

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Ethernet Modbus/TCP

PC Panel Magelis iPCfitted with, for example: - Atrium TSX PCI slot PLC - Vijeo Designer and Unity Pro software - TCP/X-Way gateway software - c 24 V standalone power supply

Altivar

Momentum

Ethernet, CANopen, Fipio, Modbus Plus, InterBus

Premium I/O extension racks

Ethernet Modbus/TCP

PC Panel Magelis iPCfitted with, for example: - Atrium TSX PCI slot PLC - Vijeo Designer and Unity Pro software - TCP/X-Way gateway software - c 24 V standalone power supply

Altivar

Momentum

Ethernet, CANopen, Fipio, Modbus Plus, InterBus

Premium I/O extension racks

Presentation (continued)






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DescriptionAtriul slot PLCs

TSX PCI 57 204M/354M slot PLCs mechanically occupy two consecutive slots on the PCI bus, but only use one electrically (1). They feature:

On the faceplate:1 A PCMCIA slot (no.1) for a communication card or memory extension card for

storing additional data2 A 9-way female SUB-D connector for connecting bus X to the first extendable rack

supporting the I/O modules and application-specific modules3 An 8-way female mini-DIN connector marked TER for connecting a programming

terminal4 A RESET button causing a cold restart of the slot PLC when it is activated5 An ERR lamp (red); fault on the slot PLC or its on-board devices (PCMCIA

memory or communication cards)6 A 9-pin male SUB-D connector (on TSX PCI 57 354M model) for Fipio bus

manager communication.

On the components side of the card:4 or 5 LEDs indicating the operating status (RUN, TER, BAT, I/O and FIP on the

TSX PCI 57 354M)A slot for a backup battery for the slot PLC internal RAM memoryA slot (no. 0) for a PCMCIA format memory extension cardA bus X line terminator circuit (type A)A PCI bus connector for connection to the host PC

Supplied with the slot PLC1 bus X line terminator (type B) to be installed at the end of the last of the I/O and application-specific module support racks.

Description of the additional TSX PCI ACC1 remote bus X faceplate7 An additional faceplate, TSX PCI ACC1, fitted with a 9-way male SUB-D

connector, enabling the slot PLC Atrium to be located in the middle of its extension racks rather than at one end of them.

Description of the c 24 V TSX PSI 2010 power supply The c 24 V TSX PSI 2010 power supply is inserted into a PCI bus slot located next to the TSX PCI 57 204M/354M slot PLC. It occupies one slot mechanically but no slots electrically. It can provide the power supply for one slot PLC. It features the following on the front panel: 8 A 9-way female SUB-D connector enabling a second remote bus X to be

connected (instead of using the TSX PCI ACC1 faceplate) 9 A 3-way female SUB-D connector for connection to the c 24 V power supply

(male connector supplied)

This power supply includes two ribbon cables for connection to the slot PLC, one for the power supply to the slot PLC and the other to ensure bus X continuity.

__________________________________________________________________(1)AtriumslotPLCscanalsooperateusingjustonePCslot:Forthispurpose,carefullyunscrew

and remove the external PCMCIA slot .

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TSX PCI ACC1

7

TSX PCI ACC1

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TSX PSI 2010

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TSX PSI 2010

9

Description

Presentation:pages 1/14





TSX PCI 57 354M

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TCP/X-Way gatewayThe TCP/X-Way software gateway performs 2 main functions for Atrium slot PLCs:

Communication using the Modbus or Uni-TE protocol via the Ethernet Modbus/TCP card integrated in the PC

Data exchange in both directions with remote stations via the telephone modem in the PC

This software interfaces with the Atrium slot PLC PCIway driver and automatically routes messages. The most common configurations are:

Via Ethernet network (diagram opposite). Access is made secure by checking incoming IP addresses, in a similar way to the Premium PLC Ethernet TSX ETY 4103 module. The Global Data and I/O Scanning services are not supported.

Via modem link. Incoming calls are checked via the standard Windows password checking mechanisms. In addition to remote access with Unity Pro software, the TCP/IP gateway enables communication with other stations that can be connected to a local Ethernet network (RAS (RemoteAccessServer) function).

SetupIntegration into the host PC

To receive a TSX PCI 57 204M/354M Atrium slot PLC, the host PC must:Run under Windows 2000 or Windows XPHave a 33-bit 33 MHz (c 5 V or c 3.3 V) PCI busHave two consecutive slots available on the PCI bus (of which at least one must

be a PCI type slot)

The maximum number of slot PLCs per PC depends on the number of available PCI/ISA slots, the PC power supply rating (when the TSX PSI 2010 power supply option is not used) and whether or not PCMCIA cards have been inserted into the slot PLC.

The slot PLC is completely independent of the application running on the PC, in particular:

The standard PC command Restart (1) has no effect on the slot PLC operating modes (2).

Switching the PC off and then on again causes a warm restart of the application being managed by the slot PLC (restart without loss of application context).

The TSX PSI 2010 c 24 V standalone power supply allows the slot PLC to operate even in the event of a PC power supply outage.

The host PC, equipped with Unity Pro software, can be used as a programming and setup terminal for the TSX PCI 57 Atrium slot PLC. Logical location on bus X

The Atrium TSX PCI 57 204M/354M slot PLC logically occupies the same 2 slots as a Premium TSX 57 processor of the same type. The 2 slots in the TSX RKY ppEX rack with address 0 next to the TSX PSY ppp0M power supply module must therefore remain unoccupied.

The TSX PCI ACC1 faceplate or TSX PSI 2010 c 24 V power supply enables a second bus X to be connected from PC Panel Magelis iPC industrial PCs, thus forming a Y structure (see the diagram opposite, where the maximum length of each bus X segment is 100 m).

__________________________________________________________________(1)Ctrl-Alt-Delcommand,followedbyRestartorpressingtheResetbuttononthePC(if

there is one) .(2) Causes the loss of the PCI bus connection .

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SCADA OFS server

Ethernet Modbus/TCP

ModbusUni-TE

Premium

PC

Quantum

1 Atrium slot PLC2 Ethernet Modbus/TCP card or integrated port3 TCP/X-Way software gateway

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SCADA OFS server

Ethernet Modbus/TCP

ModbusUni-TE

Premium

PC

Quantum

1 Atrium slot PLC2 Ethernet Modbus/TCP card or integrated port3 TCP/X-Way software gateway

Gateway, setup

TSX RKY ppEX rack TSX RKY ppEX rack

Magelis iPC or PC with:1 Atrium slot PLCand TSX PCI ACC1

faceplate or TSX PSI 2010 power supply

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Memory structureThe application memory is divided into memory areas physically distributed in the internal RAM memory and on 0, 1 or 2 PCMCIA memory extension cards: 1 The application data area, which may be one of 2 possible types, is always in the

internal RAM:Located data corresponding to data defined by an address (e.g. %MW237) to

which a symbol may be associated (e.g. Counting_rejects).Global unlocated data corresponding to data defined only by a symbol. This type

of addressing removes memory mapping management constraints, as address are assigned automatically, and enables data to be structured.

DFB unlocated data, corresponding to data from DFB user function blocks. The size of this object zone is only limited by the size of the physical internal RAM memory available 1 (160 Kb or 208 Kb).

2 Area in internal RAM or PCMCIA memory card for the program and symbols. In the event of this area being in internal RAM, it also supports the area for modifying the program in online mode (1). This area contains the programs executable binary code and IEC source code. The user selects the type of information to be stored in the slot PLC memory.

3 Constants area in the internal RAM or the PCMCIA memory card (slot no. 0)

4 Storage area for additional data (slot no. 0 or no. 1), e.g. for production data and manufacturing recipes

Memory organizationTwo memory structures are possible depending on whether the Atrium slot PLC is fitted with 0, 1 or 2 memory extension cards:

Application in internal RAM. In this case, the application is entirely loaded in the PLC slots internal battery-backed RAM (2), the capacity of which depends on the PLC slot model (160 Kb or 208 Kb).

Application in PCMCIA card. In this case, the internal RAM is reserved for application data. The PCMCIA memory card (slot no. 1) contains the program space (program, symbols and constants areas) (768 Kb or 1792 Kb). Certain types of PCMCIA memory card host the data storage area (max. 6976 Kb).

Symbols areasThe presence of the symbols area with the program area is optional. Having the application symbols database on the memory of the slot PLC means that, when connected to a programming terminal not containing any applications all the elements needed to debug or upgrade this PLC are available within the PLC.

__________________________________________________________________(1)IfaPCMCIAcardhasbeeninserted,thememoryusedbyprogrammodificationinonline

modeislocatedinthismemorycard(outsidezones2,3and4opposite).(2)TheinternalRAMmemoryisbackedupbyanoptionalbattery(3yearsbatterylife)locatedin

the power supply module (see page 2/2) .

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PCMCIA card slot no. 0

Located data

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Slot PLC with PCMCIA memory card in slot no . 0

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Program and symbols

Storage of additional data

Constants

DFB unlocated data

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PCMCIA card slot no. 0

Located data

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Program and symbols


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DFB unlocated data

Memory structure






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Memory structure (continued)Extension of the data storage area

Memory cards reserved for data storage (4096 or 8192 Kb) are used to: Access the data storage area when the application is entirely supported by the

internal RAM. In this case, the data storage memory card is inserted into PCMCIA slot no. 0.

Free up memory space to provide additional program space when the application is in the PCMCIA card (slot no. 0). In this case, the data storage memory card is inserted into PCMCIA slot no. 1 (a part of it can be supported by the memory card in the slot).

Unity Pro programming software assists the application designer with the management of the structure and the occupation of memory space on the Atrium slot PLC.

Protecting the applicationRegardless of the slot PLC memory structure (whether the application is located in the internal RAM or in the PCMCIA memory card), it is possible to protect this in order to prevent it being accessed (read or modify program) by only loading the executable code on the slot PLC.

A memory protection bit, set in configuration mode, is also available to prevent any program modification (via the programming terminal or downloads).

Program modification in online modeThis function is different from previous versions of Premium PLCs (with PL7 software) and now allows program code and data in different parts of the application to be added or modified in a single modification session (thus making modification unified and consistent with regard to the controlled process).

This increased flexibility comes at a cost in terms of the program memory volume required. Any program modifications made in online mode require available program memory space at least equal in size to the combined size of all sections of the Unity Pro program affected by the same modification session.

Depending on circumstances:For a slot PLC with memory extension card, the memory volume remaining

available in the card for online modification is sufficient if the recommendations on page 1/22 are observed.

For a slot PLC without memory extension card, users wishing to have the option of making modifications in online mode may select a processor according to:

The anticipated size of the applicationThe number and size of the program sections to be modified in online mode

Note:AmemoryextensioncardthatonlyusesFlashEpromtechnology(withoutadditionalSRAM)cannotprovidethefunctionofprogrammodificationinonlinemode.

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Constants

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Located data

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Constants

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Located data

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Program and symbols



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4096

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Kb

Unlocated DFB data



Constants

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Program and symbols



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4096

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Constants

Memory structure (continued)






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Characteristics and performance Type of processor TSX PCI P57 204M TSX PCI P57 354M


No. of racks 4/6/8 slots 16 12 slots 8

Max. no. of slots for modules 128Functions Max. no. in

rack of (1)Discrete I/O 1024Analog I/O 80 128Process control channels 10 (up to 30 simple loops) 15 (up to 60 simple loops)

Programmable loops via EFB control blocks (with Unity Pro Large and Extra Large)No. of applic.-specific ch. 24 32Type of applic.-specific ch. Counter, axis, weighing and serial links (Modbus, Uni-Telway and asynchronous)


Ethernet 1 (uses the Ethernet Modbus/TCP port integrated in the host PC via the TLX CD GTW 10M gateway software)

Fipio manager 1 (127 agents)Serial link 1 link with 2 connectors (TER and AUX)

19.2 Kbit/s1 link with 2 connectors (TER and AUX), 19.2 or 115 Kbit/s

Maximum no. of connections


2 (including 1 Ethernet Modbus/TCP integrated into host PC)

4 (including 1 Ethernet Modbus/TCP integrated into host PC)

AS-Interface bus 4 8CANopen or Modbus Plus bus 1InterBus or Profibus DP bus 1, none if CANopen is used 3, 2 if CANopen is used


Without PCMCIA card Kb 160 program + data 208 program + dataWith PCMCIA card Kb 768 program

160 data1792 program 208 data

Data storage Kb 16,384 (limited to 8192 with current PCMCIA cards)Maximum size of object zones

Located internal bits (% Mi) bit/s 8132 16,384Located internal data Kb 64 for internal words %MpWi, 64 for constant words %KpWiGlobal unlocated internal data Kb Elementary EDT and derived DDT data: 64 Kb

DFB and EFB function blocks: size per instance 64 Kb, unlimited number of instance (within the limits of slot PLCs data memory capacity)

Application structure

Tasks Master 1Fast 1Auxiliary Evens 64 (1 of which has priority)

Execution time for one instruction

Without PCMCIA card

Boolean ms 0.19 0.12 On word or fixed-point arithmetic

ms 0.25 0.17

On floating points ms 1.75...2.60 (2)With PCMCIA card

Boolean ms 0.21 0.17 On word or fixed-point arithmetic

ms 0.42 0.32

On floating points ms 1.75...2.60 (2)Typical program code execution time for 1 Kinstruction


4.76/ 3.70 (3) 6.72/4.59 (3)


Kinst/ms

3.71/2.53 (3) 5.11/3.12 (3)

System overhead

Tasks Master ms 1.00 1.00Fast ms 0.30 0.25

(1)Onlyaffectsin-rackmodules.ThemaximumvaluesforthenumberofdiscreteI/O,analogI/Oandapplication-specificchannelsarecumulative.TheremoteI/Oonthebusornetwork(CANopen,AS-Interface/Uni-Telway/Fipio/ModbusPlus,etc.)orthird-partybus(InterBusorProfibusDP)arenotincludedinthismaximum number .

(2)Values limited according to the type of instruction(3)ThefirstvaluecorrespondstoexecutiontimewithoutPCMCIAcardandthesecondvaluewithPCMCIAcard.

Standalone power supply characteristicsType of power supply module TSX PSI 2010

Primary Voltage Nominal V c 24Limits (including ripple) V c 19.2 30 (possible up to 36 V)

Current Nominal input value 1 rms A y 1.1 at c 24 VInitial power-up at 25C

1 inrush A 100 at c 24 VI2t on triggering A2 3It on triggering As 0.04

Power line disturbance period ms y 7 at 24 V, y 1 at 19.2 VBuilt-in protection Via a 2 A time-delay fuse (complying with standards)

Conformity to standards IEC 1131-2Insulation Dielectric

strength Primary/secondary and primary/earth

V rms Non-isolated, internal 0 V connected to PC ground

Characteristics

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Atrium slot PLCsI/O capacity (1) Capacities Maximum number


Reference Weight kgMemory Process control

channelsTSX PCI 57 20 16 racks (2)


160 Kb integrated Max. 768 Kb on PCMCIA

10 1 network all types1 Ethernet network4 AS-Interface buses1 CANopen bus (3)1 fieldbus (3)

TSX PCI 57 204M 0.310

TSX PCI 57 35 16 racks (2)1024 discrete I/O 128 analog I/O 32 application-specific channels

208 Kb integrated Max. 1792 Kb on PCMCIA

15 1 integrated Fipio3 networks all types1 Ethernet network8 AS-Interface buses1 CANopen bus (3)3 third-party buses (3)

TSX PCI 57 354M 0.340

PCMCIA memory extension cardsAtrium slot PLCs can support up to 2 memory extension cards. However, useful memory capacity is limited to the maximum size defined for the slot PLC model. References, see pages 1/22 and 1/23.

Software options (4)When connected to an Atrium slot PLC, the TCP/X-Way gateway software offer (supplied on CD-ROM) enables communication under the Modbus or Uni-TE protocol using the Ethernet Modbus/TCP port integrated into the host PC.

Description Use Site license Reference Weightkg

TCP/X-Way gateway software

Compatible with Windows 2000 or XP Single-station TLX CD GTW 10M

Separate partsDescription Use Sold in lots of Reference Weight

kgFaceplate for remote bus X

Enables a second remote bus X connection (9-way SUB-D connector)

TSX PCI ACC1

c 24 V standalone power supply

Enables the TSX PCI slot PLC to operate in the event of a PC power supply outage Enables a second remote bus X connection (9-way SUB-D connector)

TSX PSI 2010

Batteries Internal RAM memory of slot PLC backup 1 TSX PLP 01 0.01010 TSX PLP 101 0.100

(1) Cumulative maximum values . The number of remote I/O on the bus is not counted .(2) Maximum number of TSX RKY 4EX/6EX/8EXracks(4,6or8slots).UsingtheTSX RKY 12 EX rack with 12 slots is the

sameasusing2rackswith4,6or8slots.(3)Fieldbus:InterBusorProfibusDP.(4)OthersoftwarecompatiblewithAtriumslotPLCs:OFSdataserversoftware,seepage6/105;

VijeoDesigner/VijeoCitectsupervisorysoftware,seeourcatalogHuman/MachineInterfaces.

TSX PCI 57 204MTSX PCI 57 204M

TSX PCI 57 354MTSX PCI 57 354M

TSX PCI ACC1TSX PCI ACC1

TSX PSI 2010TSX PSI 2010

References






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Modicon Premium automation platform PCMCIA memory extension cardsUnity

PresentationPCMCIA memory extension cards are used to extend the internal RAM capacity of Premium processors and Atrium slot PLCs. Some of the cards can also be used on Quantum and Micro processors. Depending on the model, these cards can host:

Application program, symbols and constantsAdditional application dataOr both

PCMCIA memory extension cards

All the cards are inserted into PCMCIA slot no. 0 on Premium processors and Atrium slot PLCs, i.e.:

The upper slot on processorsThe internal slot on slot PLCs

Two of these SRAM data storage memory cards can also be inserted into slot no. 1, i.e.:

The lower slot on processorsThe external slot on slot PLCs

These cards support three types of data storage:Application storage: Program, symbols and constants in a common space (128 Kb

to 7168 Kb, depending on the card model):TSX MRP PpppK for SRAM memoriesTSX MFP PpppK/M for Flash EPROM memoriesStorage of the application and additional data, with 192 Kb to 7 Mb of application

space and 7 Mb to 0 Kb of data storage space for additional data. The limit between these 2 spaces is configurable. The configurable cards are:

TSX MRP CpppK/M for SRAM memoriesTSX MCP CpppK/M for Flash EPROM and SRAM memoriesStorage of additional data, provided by 4 Mb or 8 Mb TSX MRP F00pM SRAM

memory cards

These cards use 2 technologies:Battery-backed SRAM

Used in particular in the creation and debugging phases for the application program. These cards support:

All of the applications transfer and modification services in online modeAdditional data storage

The memory is backed up by a removable battery integrated into the PCMCIA card. A second auxiliary battery is present to enable the main battery to be replaced without loss of data.

Flash EPROM Used once debugging of the application program is complete. It enables:

Backup battery life restrictions to be overcomeA global application transfer to be performed

If it is used, the application cannot be modified in online mode.

Program modification in online modeOnly extension cards on which the program is stored in SRAM memory (TSX MRP PpppK/M. and TSX MRP CpppK/M) support online program modification.

Users of processors fitted with memory extension cards who wish to modify or add program data in online mode must follow the two recommendations below:

Structure the application program in a number of sections of a reasonable sizeWhere possible, select one of the two extension cards recommended in the table

below:

Premium processorsAtrium slot PLCs

TSX P57 Cp TSX P57 0p

TSX P57 1p TSX P57 2p TSX PCI 57 2p

TSX P57 3pTSX PCI 57 3p

TSX P57 4p TSX P57 5p TSX P57 6p

Cards recommended for program modification in online mode

All TSX MRP PpppK and TSX MRP CpppK/M/7

TSX MRP P224K/P384K, all TSX MRP CpppK/M/7

All TSX MRP CpppK/M/7 TSX MRP C002M, TSX MRP C003M, TSX MRP C007M

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PCMCIASRAMmemorycardPCMCIASRAMmemorycard

PCMCIASRAMmemorycardPCMCIASRAMmemorycard

Presentation

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Modicon Premium automation platform PCMCIA memory extension cardsUnity

Reminder of the memory capacities of processors and slot PLCsMemory capacities without PCMCIA extension card (data,program,symbols,andconstantsininternalRAMmemory):Premium processorsAtrium slot PLCs

TSX P57 Cp0244/0244M

TSX P57 104/154M/ 1634M

TSX 57 204/ 2634M

TSX PCI 57 204M

TSX P57 254

TSX P57 304/ 3634M

TSX P57 354M

TSX PCI 57

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