7/18/2019 Batching Plant for Study

1/15

Town Engineering & Projects

Order Management for Batching Plant

7/18/2019 Batching Plant for Study

2/15

Town Engineering & Projects

Resource & Capacity Planning

Order Management flow

Type of Orders

Cost Elements

Way forward

7/18/2019 Batching Plant for Study

3/15

Town Engineering & Projects

Resource & Capacity

7/18/2019 Batching Plant for Study

4/15

Town Engineering & Projects

PlantCapacity

30 M3/Hr

Operation

6 Hr 12 Hrs

Daily

Capacity

180

M3

360

M3

Monthly Cap

4500M3

9000M3

Presen

t Utili

3500

M3

!o o" #M 8

$%ail #M 6

Ma&M #rips 3 per'hi"t

18#rip

Ma&M Capacity 6 M3

$%era(e )ailyCapacity

5 M3 90M3

MonthlyCapacity

2250 M3

Balance is eing managed thru

Outsourced TM

!oader

Capacity" #M$

%isel

enerator

# '()

7/18/2019 Batching Plant for Study

5/15

Town Engineering & Projects

Production

Capacity

*nderutili+ed

Transportation

Capaility!o o" #M 8

$%ail #M *

Ma&M #rips 4 per'hi"t

28#rip

Ma&M Capacity 6 M3

$%era(e )ailyCapacity

5 M3 140M3

MonthlyCapacity

3500 M3Order ap

#,,, Cu M

Transp ap

#,,, Cu M

7/18/2019 Batching Plant for Study

6/15

Town Engineering & Projects

Proposed Order Management -low

7/18/2019 Batching Plant for Study

7/15Town Engineering & Projects

InternalCustomer

Order

ExternalCustomer

Order

Quarterly

Pricing

Mechanism

Price

Confirmation &Order Generation

thru FC JT

Order

confirmation

!y Plant

Order

Planning &

cheduling!y Plant

Quoting of Price

!y Chief thru FC

JT

Order

finali"ation

!y Chief

#ecei$t of

%dance

Payment !y

Plant

Order

confirmation!y FC JT

)

Order

chec'ing onTech ( chd

( Ca$a!ility

7/18/2019 Batching Plant for Study

8/15Town Engineering & Projects

Production &

)es$atch

)

Cost

Transfers

!y FC

Order

statement

to

Customer!y Plant

Order

closure !y

FC JT

Order

%ccountin

g !y FC

JT

Order

closure

re*uest to

FC JT !y

Chief

7/18/2019 Batching Plant for Study

9/15Town Engineering & Projects

En.isaged type of Orders

7/18/2019 Batching Plant for Study

10/15Town Engineering & Projects

/ature of Order eing

ser.ed

Cement

Trans$ortation

%ll

Others

Material

RMC

%t+atching

Plant

%t

Customer

ite

%ll

Others

Material

)0

B0

C0 ) 1

%0 ) 1 Trans$ortation

E0 B 1Trans$ortation

-0 B 1 Trans$ortation

1

1 Cement

7/18/2019 Batching Plant for Study

11/15Town Engineering & Projects

Cost elements

7/18/2019 Batching Plant for Study

12/15Town Engineering & Projects

Cost Elements

2! Cost Elements Components

% Basic 3tems

%ggregate

and

%dmixers

,ater

electricity+ Cement Cement

CEstalishment4 maintenanceand %epreciation

Esta!lishment cost

Maintenance and )e-$recaution of+P(generator(loader

) Transportation Cost

.ead distance

Transit Time

Idling Cost

7/18/2019 Batching Plant for Study

13/15Town Engineering & Projects

C %etails Cost5monthRs !a6hs

/ Miller rent 0ithout drier 123

4Tem$orary staff cost 0ith cement feeding543no267no28

927

9 ecurity /24

: Permanent staff cost /2/

; .oader / cum ca$acity rent 0ithout drier 32