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Draining
Crushing
&
Floatation
Vibration
and
Screening
Cyclonic
Separation
Crushing &
Cyclonic
Separation
Screening
Lead Pieces &
Lead Dust
Lead
Pieces
Lid
Cutting
Battery Lid
Drained
Battery
Remaining
Part of
Battery
Battery
Container
Plastic Pieces
Acid With
Lead Dust Battery Plates
Separator
Lead Dust
Lead Parts
Separator Parts
Acid
Acid NeutralizationSodium Sulphate/
Gypsum Solution
Soda Ash/LimeFilteration
Cyclonic
Separation
Plastic
Washing
Plastic Pieces
8%
Water In
Separator
Parts
Washing
Water
Lead
Pieces
Washing
Water
Water
Lead
Dust
55%
Lead
Pieces
30%
Separator
Parts
2%
Scrap Battery
Wt. 100%
Make Up Water In
Sold to
Plastic Molder
Raw Material
Intermittent Process Flow
Acid Line
Finished Goods
Name of
Process
Process Water Line
Sodium Sulphate/
Gypsum
Water
Battery Breaking Process Flow DiagramFluid-O-Matic
Wet
Scrubber
Settling
Chamber
Cooling
Tower
Bag HouseThrough Spark Arrester
Lead
Bullion
Slag
Stack
20%
Through
Suction Blower
Lead
Dust
55%
10%
70%
Recycling Process Flow DiagramFluid-O-Matic
Lead Pieces
30%
Low Temp.
Kettle
95%
5%
Lead
Bullion
Refining Kettle
Refined Lead
99.97% upwards
Ingot Casting
Machine
Ingot Casting
Manual
Refining Process Flow DiagramFluid-O-Matic
