BCR User Manual TSP152 Issue: 1.2 Aug 12 - cranepi.com Recyclers/BCR... · BCR User Manual TSP152 Issue: 1.2 – Aug 12

BCR User Manual TSP152 Issue: 1.2 – Aug 12

This document is the copyright of Money Controls Ltd and may not be reproduced in part or in total by any means, electronic or otherwise, without the written permission of Money Controls Ltd. Money Controls Ltd does not accept liability for any errors or omissions contained within this document. Money Controls Ltd shall not incur any penalties arising out of the adherence to, interpretation of, or reliance on, this standard. Money Controls Ltd will provide full support for this product when used as described within this document. Use in applications not covered or outside the scope of this document may not be supported. Money Controls Ltd. reserves the right to amend, improve or change the product referred to within this document or the document itself at any time.

Money Controls 2008. All rights reserved.


Money Controls 2008. All rights reserved. Page 2 of 39

Contents 1. Introduction .................................................................................................................................................... 3

1.1 Supporting Documentation ...................................................................................................................... 3 2. Operation ........................................................................................................................................................ 4 3. Supervisor Procedures ................................................................................................................................. 6

3.1 Removing the PCB Cover ........................................................................................................................ 6 3.2 Emptying a cashbox ................................................................................................................................ 7 3.3 Topping up a hopper ................................................................................................................................ 8 3.4 Inspecting and cleaning the tracks .......................................................................................................... 9 3.5 What to do if there’s a coin jam.............................................................................................................. 10

4. Fault Codes .................................................................................................................................................. 11 5. Fault Codes – SUPERVISOR ....................................................................................................................... 13

5.1 Fault Code 3 - Fault on credit sensor ..................................................................................................... 13 5.2 Fault Code 8 - Fault on sorter exit sensors ............................................................................................ 15 5.3 Fault Code 19 - Fault on coin return mechanism ................................................................................... 16 5.4 Fault Code 23 - Payout motor fault ........................................................................................................ 17

5.41 1 – Singulator Motor .......................................................................................................................... 17 5.42 2 – Escalator Motor ............................................................................................................................ 18 5.43 3 – Motorised Reject Motor ................................................................................................................ 18

5.5 Fault Code 26 - Payout sensor fault ...................................................................................................... 20 5.6 Fault Code 35 – Singulator Exit Coin Detector fault............................................................................... 22

1 – Singulator Exit Sensor BLOCKAGES ...................................................................................................... 23 5.7 Fault Code 49 - Fault on opto sensor .................................................................................................... 24

5.71 1 – Cashbox Full Sensor ................................................................................................................... 24 5.72 2- Wake-up (Avalanche) Sensor ........................................................................................................ 25

5.8 Fault Code 51 - Door open .................................................................................................................... 27 6. LED Diagnostics Codes .............................................................................................................................. 28

6.1 Controller ............................................................................................................................................... 28 6.2 LED Pulse Table .................................................................................................................................... 29 6.3 Types of Error Condition ........................................................................................................................ 31

7. Diary of Changes ......................................................................................................................................... 33 8. BCR User / Installation Safety Notes: ........................................................................................................ 35

8.1 Installation and Removal ....................................................................................................................... 35 8.2 Hazardous Moving Parts ....................................................................................................................... 35 8.3 Health and Safety .................................................................................................................................. 35 8.4 Environmental Ranges .......................................................................................................................... 36

9. Appendix A – Exploded View ..................................................................................................................... 37 10. Appendix B – Cashbox capacity ............................................................................................................ 38 Figures Figure 1: SR5i Connections ................................................................................................................................... 13 Figure 2: BCR Exploded View ............................................................................................................................... 37 Tables Table 1: Fault Codes ............................................................................................................................................. 11 Table 2: LED Pulse Table ...................................................................................................................................... 29 Table 3: Cashbox Capacity ................................................................................................................................... 38



1. Introduction

The NCR Self-Checkout terminal incorporates a Money Controls purpose-designed Bulk Coin Recycler (BCR). This accepts simultaneous insertion of multiple coins, of different denominations, and rapidly dispenses the correct change. As the unit re-uses inserted coins for customer change, there is minimal requirement to top up the float or to empty the cashbox. This guide contains all the information needed by a checkout supervisor or qualified engineer to ensure virtually trouble-free operation of the BCR. If a fault occurs that cannot be cleared using the instructions in this guide, an engineer must be called — NO OTHER REMEDIAL ACTION IS TO BE ATTEMPTED. The BCR is of robust construction and has been designed to minimize the possibility of coin jams. If a jam should occur, the unit will normally be able to self-clear and continue operation unaffected. In the unlikely event of a jam not clearing automatically, it can be easily and quickly cleared by a supervisor following the relevant instructions in this guide.

1.1 Supporting Documentation

BCR Engineering Manual – TSP155 BCR Host Interface Specification – TSP151



2. Operation

Although the actions required to be carried out by a checkout supervisor are few it helps to know the main parts of the BCR and to have an overall understanding of its operation. The main parts of the BCR are shown below:

1. Coins are inserted into the coin entry bowl; the controller initiates start up of the Singulator

and payout tracks.

2. The coins are channelled via a ramp onto the Singulator track.

3. The Singulator track transports the coins around the BCR and feeds them via a chute into

the SR5i coin acceptor.

Coin Entry

Change

Payout

Cashbox

Door

Coin Acceptor

SR5i

Control Circuit Board

(Changer)

Diagnostic

LEDS

Coin Singulator

Access Door

Coin Escalator

Access Door



4. Genuine coins are accepted and routed by the SR5i to one of six hoppers in the hopper

tray according to the denomination of each coin. If a hopper is full, coins for that hopper

are routed to the cashbox.

5. Coins rejected by the SR5i are diverted onto the payout track and returned to the

customer via the change cup.

6. When enough coins have been inserted for payment, the controller closes a flap in the

entry chute and any extra coins are diverted into the reject cup.

7. When the last of the payment coins has exited the SR5i coin acceptor, the Singulator belt

is stopped.

8. The controller instructs one or more of the hoppers to pay out the correct change with the

appropriate combination of coins.

9. The selected hoppers dispense the coins onto the Escalator track which transports them

around the BCR to the payout cup.

The supervisor monitor displays information for up to four separate Self-Checkout terminals and their associated BCR’s. When a particular BCR is selected, the screen displays the following:

To be advised



3. Supervisor Procedures

Note: the procedures in this guide must be carried out within the rules and procedures of the retail organization.

3.1 Removing the PCB Cover

1. Turn the quarter screw to release using a flat screwdriver. 2. Lift up cover and pull towards to remove cover.

3. There are a couple of different types of cover as shown, both are slightly different to

remove:



3.2 Emptying a cashbox

When the monitor displays that a cashbox is full, it must be removed from the BCR and replaced with an empty cashbox:

1. Open the front of the Self-Checkout to reveal the BCR.

2. Lift the Hopper Tray door.

3. Remove the cashbox.



4. Insert the empty cashbox as arrow indicates and close the flap securely.

5. Close the front of the Self-Checkout.

3.3 Topping up a hopper

When the monitor displays that the coins in a hopper have fallen below a set number, the hopper should be replenished with extra coins:

1. Open the front of the Self-Checkout to reveal the BCR.

2. Lift the cashbox door.

3. Pull the hopper and cashbox assembly out from the BCR.



4. Place the extra coins into the appropriate hopper. The hopper can be taken out of

the hopper tray and filled separately. Care must be taken in re-inserting the hopper

such that the wires of the hopper are not damaged on the hopper tray rail.

5. Push the hopper and cashbox assembly back into the BCR.

6. Close the front of the Self-Checkout.

7. Reset the unit.

Caution must be taken to ensure that no debris is allowed into the hoppers.

3.4 Inspecting and cleaning the tracks

There are two viewing/access doors on the left side of the BCR to enable inspection and cleaning of the Singulator and Escalator tracks. The tracks should be cleaned at regular intervals in accordance with company procedures (usually by using a slightly damp cloth):

1. Open the front of the Self-Checkout to reveal the BCR

Coin Singulator

Access Door

Coin Escalator

Access Door



3.5 What to do if there’s a coin jam

If a coin jam occurs, the BCR senses the jam and attempts to clear it. If the jam has not cleared within 10 seconds, the BCR tries 3 times to clear itself, if it cannot then the BCR is automatically stopped and an alarm is raised on the monitor. – see Section 5 Fault Codes – SUPERVISOR for further details.



4. Fault Codes

These fault codes may be returned from the Changer as a reply to the ‘Perform self-check’ command.

Table 1: Fault Codes

Code Fault Optional Extra Info SYS Supervisor Intervention

Engineer Callout

0 OK (no fault detected) 0 - - -

1 EEPROM checksum corrupted

0 CA

2 Fault on inductive coils 1 to 5 = Validation coil 6 = Singulator belt

sensor 7 = Coin return sensor

CA CH CH

3 Fault on credit sensor 0 CA

8 Fault on sorter exit sensors 1 = 4-way sorter 2 = 8-way diverter

CA DV

9 NVRAM checksum corrupted 0 CH

19 Fault on coin return mechanism

0 CA

22 Fault on thermistor 0 CA

23 Payout motor fault 1 = Singulator 2 = Escalator

3 = Motorised reject

MO MO MO

26 Payout sensor fault 1 = Hopper 1 2 = Hopper 2 3 = Hopper 3 4 = Hopper 4 5 = Hopper 5 6 = Hopper 6

HO HO HO HO HO HO

27 Level sensor error 1 = Hopper 1 2 = Hopper 2 3 = Hopper 3 4 = Hopper 4 5 = Hopper 5 6 = Hopper 6

HO HO HO HO HO HO

33 Supply voltage outside operating limits

1 = +24V rail 2 = +5V rail

CH CH

35 D.C.E. fault 0 CA

40 RAM test fail 0 CH

48 Slave device not responding 1 = Cashbox missing 2 = Hopper tray missing

3 = No hoppers fitted 4 = Hopper ID mis-

match 5 = Coin acceptor

missing 6 = No hop. lowest coin 7 = Mixed currency CA 8 = Mixed currency HO

CB CH CH CH CA HO CA HO

49 Fault on opto sensor 1 = Reserved 2 = Cashbox full sensor

3 = Wake-up sensor ( Avalanche sensor )

4 = Exit cup full sensor

- CB CH

-

-

50 Battery fault 0 CH



Code Fault Optional Extra Info SYS Supervisor Intervention

Engineer Callout

51 Door open 1 = Singulator door 2 = Escalator door

CH CH

52 Microswitch fault 1 = Reject home CH

53 RTC fault 1 = Read / write fail CH

54 Firmware error 1 = CA bad firmware ID 2 = CA firmware too old 3 = HO bad firmware ID 4 = HO firmware too old

5 = HO bad build ID 6 = CA bad build ID

CA CA HO HO HO CA

55 Initialisation error 1 = Flush timeout CH

255 Unspecified fault code 0 CH

Supervisor Intervention: The fault could be caused by a coin jam which would be possible to clear

by opening up the unit and dislodging the jammed coins.

Engineer Callout: The fault is likely to be caused by a hardware problem requiring a system

component to be swapped out.



5. Fault Codes – SUPERVISOR

5.1 Fault Code 3 - Fault on credit sensor

There is a fault on the coin acceptor credit sensor which could be due to a coin jam above the 4-way sorter.

1. Remove the 2 connectors from the SR5i and then push the retaining clip to the right

Figure 1: SR5i Connections

2. Pull the SR5i away from the BCR (1) and lift out of the metal channel (2).



2. Open reject gate and remove any coins which may be jammed. Check also that there are no pieces of debris stuck inside the unit (see below).

5. Replace the SR5i coin acceptor in the metal channel. 6. Reconnect connectors ensuring both connectors are fitted correctly. See Figure 1.



5.2 Fault Code 8 - Fault on sorter exit sensors

The opto’s on the 4-way sorter in the coin acceptor or the opto’s on the 8-way diverter are blocked, perhaps due to a coin jam in this area.

1. Remove coin acceptor (see ‘Fault Code 3 - Fault on credit sensor’ steps 1, 2 & 3 for

detailed removal instructions) 2. Turn the SR5i upside down and check for trapped coins in the exit paths (A, B, C, D).

3. Check for and remove any coins in the 8-way diverter. Press the solenoid, circled below to clear any coins that are not accessible. 4. Replace the SR5i in its metal channel. 5, Reconnect connectors ensuring both connectors are fitted correctly.



5.3 Fault Code 19 - Fault on coin return mechanism

The reject gate on the coin acceptor used to clear jams has been left in the open position. There is a possible coin jam which cannot be cleared by the motorised reject lever mechanism.

1. Press the Manual Reject Lever 4 times (Ensure the Acceptor is powered OFF). If this does not clear the fault then follow steps 1 - 6 as detailed for ‘Fault Code 3 - Fault on credit sensor’.

Caution: Pressing the Reject Lever whilst the Acceptor is powered up will trigger the reject cam to spin, resulting in a trapped finger.



5.4 Fault Code 23 - Payout motor fault

A fault was detected with one of the payout motors. Open the front of the Self-Checkout. Pull out the BCR. The three motors which could be affected are:-

5.41 1 – SINGULATOR MOTOR

This motor drives the belt which takes the coins from the coin in bowl and feeds them into the SR5i.

1. Open the Singulator access door. 2. Remove any coins or foreign objects on the Singulator belt. 3. Check the belt will move freely. The belt will have some resistance due to the

motor and gearbox arrangement. 4. If the belt is jammed, check again for any foreign matter or coins which could be

stopping the track from moving, especially at the top of the Singulator exit. 5. If this fails, then an engineer will need to be called.



5.42 2 – ESCALATOR MOTOR

This motor drives the belt which takes the coins, after being paid out by the hoppers, to the coin return cup.

1. Open the Escalator access door. 2. Remove any coins or foreign objects on the Escalator belt. 3. Check the belt will move freely. The belt will have some resistance due to the

motor and gearbox arrangement. 4. If the belt is jammed, check again for any foreign matter or coins which could be

stopping the track from moving. 5. If this fails, then an engineer will need to be called.

5.43 3 – MOTORISED REJECT MOTOR

1. Check Motorised Reject motor turns freely in the direction of arrow manually but first

ensure that the power is OFF. Caution: Ensure power is OFF to avoid getting a finger trapped if the cam spins automatically. 2. If the motor fails to turn, this could indicate a faulty motor and an engineer must be

called.





5.5 Fault Code 26 - Payout sensor fault

A hopper exit sensor has a fault condition. This is most likely due to a coin blockage.

To check for blockages in the Hoppers:

1. Open the front of the Self-Checkout. 2. Lift Hopper Tray Handle and pull in direction of arrow.

3. The coin hopper tray can now be pulled out in the direction as shown.

4. Check for any coins stuck in the coin exits.

5. The hoppers can be removed by simply lifting upwards. Ensure that the wiring on

the hopper is not damaged on the rail when fitting back into the hopper tray.

Hopper position 1

Hopper position 6

Coin Exits



Coin Exit



5.6 Fault Code 35 – Singulator Exit Coin Detector fault

There is a fault on the Singulator Coin Detector connector/optic PCB connected to the SR5i. This is used for the early detection of coins which will enter the SR5i.

1. Check Connector is fitted correctly. 2. Check for loose wires.

New Version:

Old Version:

Connectors



1 – SINGULATOR EXIT SENSOR BLOCKAGES

1. Check the Singulator exit sensor is secure. 2. Check there is no blockage in the Singulator exit chute.



5.7 Fault Code 49 - Fault on opto sensor

As well as a possible jam on the Singulator Exit Sensor this indicates when the cashbox appears to be full and requires emptying or the Wake-up (Avalanche) sensor is blocked.

5.71 1 – CASHBOX FULL SENSOR

1. Lift Hopper Tray Door and remove the cashbox.

2. If the cashbox is full it should be emptied. 3. If the cashbox isn’t full, check the sensor and/or the chute isn’t blocked.

Cashbox

Chute

Cashbox

Full Sensor



5.72 2- WAKE-UP (AVALANCHE) SENSOR

The Wake-up avalanche sensor is used to detect coins entering the BCR. Should too many coins be entered at once (avalanche scenario) it is possible that a blockage may occur. To remove the blockage:-

1. Open the Self-Checkout. 2. Pull out the BCR. 3. Remove the screw holding the coin in/return bowl bracket to the BCR. 4. Lift the bracket upwards and away from the BCR.

5. Push the release button upwards on the Coin In chute. 6. At the same time, lift the chute upwards and then carefully move away from the

Centre Plate to avoid damage to the attached cables. Check for any pieces of debris, such as paper or plastic, as well as jammed coins.

7. If any coins are jammed, they can now easily be removed.

Release Button Release Button



8. If no coins are jammed, check the connectors are fitted correctly and there are no loose/broken wires. If there are, then an engineer must be called.

9. To Replace the Coin In chute, line up the five locating lugs with the five key slots in the centre plate. Place the lugs through the holes and push downwards until a click is heard.

Connector



5.8 Fault Code 51 - Door open

Either the Coin Singulator Access Door (1) or the Coin Escalator Access Door has been left open. Operation is not possible until both doors are closed.

If the doors are securely closed, check the microswitches are working. These can be found next to the door hinges. When pressed, a click can be heard.

CAUTION: Care must be taken when placing arms passed the metal microswitch, as this could lead to a hand injury. Any excess force on the microswitch could damage the microswitch.

Coin Singulator

Access Door

Coin Escalator

Access Door



6. LED Diagnostics Codes

6.1 Controller

In addition to the supervisor monitor diagnostic display, information is also available on the BCR circuit board. There are 4, rectangular, status LEDs on the Controller PCB.

LED Number LED Description Operation

1 Heartbeat Cycles continuously off for 1s, on for 1s, to indicate Controller is operating normally.

2 Communication Link Turns on when a host command is received and off when the reply is sent. Should flash during normal host polling.

3 Fault Code X Count pulses X 0.5s on, 0.5s off

4 Fault Code Y Count pulses Y 0.5s on, 0.5s off

After a power-up or reset, all LEDs execute a staggered ‘glow’ cycle to show they are working before indicating a status. During ‘Changer start up’ the heartbeat LED beats quicker (0.5s on, 0.5s off). During a fault condition the heartbeat LED stays illuminated (stops flashing) but the Communication Link LED will continue to flash if the host is polling. Pulse code X is flashed first, then pulse code Y. After 1s the cycle repeats. This continues until the fault condition is cleared and the system restarted.

Battery

Cable

LED 1

LED 2

LED 3

LED 4

BCR User Manual TSP152 Issue: 1.2 Aug 12


6.2 LED Pulse Table

Table 2: LED Pulse Table

Pulse X

Pulse Y

Component Description Config. Error

Supervisor Intervention

Engineer Callout

Corrective action

1 1 System Coin acceptor missing

1 2 System Hopper tray missing

1 3 System Must have at least 1 hopper fitted

1 4 System Must have a hopper dispensing the lowest-value coin accepted by the coin acceptor

1 5 System Must have at least 1 hopper with a matching coin in the coin acceptor

1 6 System Initialisation timeout

1 7 System Cashbox missing

1 8 System Reserved

1 9 System Wake-up coin detected with entry flap shut

1 10 System Singulator coin seen without belt moving

1 11 System Escalator coin seen without belt moving

1 12 System The exit cup full sensor is blocked during purge

1 13 System Mixed currencies have been programmed into the coin acc.

1 14 System Mixed currencies have been programmed into the hoppers

2 1 Coin Acceptor Unhandled coin acceptor event

2 2 Coin Acceptor Coin specification programming error

2 3 Coin Acceptor EEPROM checksum corrupt

2 4 Coin Acceptor Fault / block detected on validation coils

2 5 Coin Acceptor Fault / block detected on credit sensor loop coil See section 5.1

2 6 Coin Acceptor Reserved

2 7 Coin Acceptor Fault / block detected on sorter optos See section 5.2

2 8 Coin Acceptor Fault detected on coin return mechanism ( motorised reject stuck open )

See section 5.3

2 9 Coin Acceptor Fault detected on temperature measurement thermistor

2 10 Coin Acceptor Fault / block detected on coin acceptor DCE (= singulator exit sensor)

See section 5.6

2 11 Coin Acceptor Incorrect coin acceptor firmware (not BRM-F1-Vx.xx)

2 12 Coin Acceptor Coin acceptor firmware requires updating to a newer version



Pulse X

Pulse Y



Engineer Callout

Corrective action

2 13 Coin Acceptor Incorrect coin acceptor build (see Request product code & Request build code)

2 14 Coin Acceptor Coin acceptor to manifold opto fault

2 15 Coin Acceptor Fault detected on coin acceptor DCE (= singulator exit sensor)

3 to 8 1 Hopper 1 to 6 Reserved

3 to 8 2 Hopper 1 to 6 Maximum allowed current exceeded

3 to 8 3 Hopper 1 to 6 Opto blocked during idle See section 5.5

3 to 8 4 Hopper 1 to 6 Opto short-circuit during idle

3 to 8 5 Hopper 1 to 6 Opto blocked during payout See section 5.5

3 to 8 6 Hopper 1 to 6 Opto short-circuit during payout

3 to 8 7 Hopper 1 to 6 EEPROM checksum corrupt

3 to 8 8 Hopper 1 to 6 Power fail during EEPROM write

3 to 8 9 Hopper 1 to 6 Level sensor configuration error

3 to 8 10 Hopper 1 to 6 Reserved

3 to 8 11 Hopper 1 to 6 Incorrect hopper firmware (not SCH2-Vx.x)

3 to 8 12 Hopper 1 to 6 Hopper firmware requires updating to a newer version

3 to 8 13 Hopper 1 to 6 Incorrect hopper build (see Request product code & Request build code)

3 to 8 14 Hopper 1 to 6 Bad hopper configuration. Hopper indicates double bowl with another hopper in it’s footprint.

9 1 Changer PCB Fault with on-chip RAM

9 2 Changer PCB Program checksum error

9 3 Changer PCB Fault with NVRAM

9 4 Changer PCB +5V rail out of spec.

9 5 Changer PCB +24V rail out of spec.

9 6 Changer PCB Real-time clock fault

9 7 Changer PCB RTC battery low

9 8 Changer PCB Error during firmware upgrade

9 9 Changer PCB Stack overflow

10 1 Singulator No motor tach signal See section 5.4

10 2 Singulator Motor jammed / over-current detection

10 3 Singulator Door open See section 5.8

10 4 Singulator Singulator belt sensor missing

10 5 Singulator Singulator belt sensor blocked



Pulse X

Pulse Y



Engineer Callout

Corrective action

10 6 Singulator Singulator belt broken

11 1 Escalator No motor tach signal See section 5.4

11 2 Escalator Motor jammed / over-current detection See section 5.4

11 3 Escalator Door open See section 5.8

11 4 Escalator Coin return sensor missing

11 5 Escalator Coin return sensor blocked

12 1 Mot. Reject Microswitch faulty

12 2 Mot. Reject Motor jammed / over-current detection

Note that some fault conditions are only detected when a money in or money out transaction is in progress.

Configuration Error: A simple check and corrective action by the operator will fix these problems.

Supervisor Intervention: The fault could be caused by a coin jam which would be possible to clear by opening up the unit and dislodging the jammed

coins.

Engineer Callout: The fault is likely to be caused by a hardware problem requiring a system component to be swapped out.

6.3 Types of Error Condition

Configuration Error The Controller has not been put together correctly. Parts are missing or the wrong hoppers are fitted. The coin entry or coin payout doors have been left open. A hopper is empty.

Supervisor Intervention The diagnostics indicate a possible coin jam blocking a sensor or preventing the belts from turning. The cashbox is full and needs emptying.

Engineer Callout The diagnostics indicate a possible fault in a sub-system or component. A service callout is required.





7. Diary of Changes

Issue 0.1 .................................................................................................................... 1st April 2008

1st Draft

Issue 0.5 .................................................................................................................. 16th April 2008 Updated images and general update

Issue 0.6 .................................................................................................................. 17th July 2008

Updated images. Added Safety Notes section 8. BCR User / Installation Safety Notes: Added section 10. Appendix B – Cashbox capacit

Issue 0.8 ................................................................................................................... 23rd Jan 2009

Inserted new PCB cover instructions Updated images and general update

Issue 0.9 .................................................................................................................... 2

nd Sept 2009


Issue 1.0 ................................................................................................................... 14th Jan 2011


Issue 1.1.......................................................................................................................21

st May 2012

Added new BCR cover. Entered safety notes. Updated old photographs.

Issue 1.2 ................................................................................................................ 6th August 2012 Updated Error Codes





8. BCR User / Installation Safety Notes:

The equipment must be installed according to the following requirements:-

The equipment must be supplied from a SELV limited power source. The equipment must be installed in an enclosure but positioned so that it is external to any fire enclosure area within the main enclosure.

Fuse Type: Replace with same type and rating – 2.5A (Time Lag Fuse)

Battery: Replace with one of the following: Manufacturer, Renata, Type: CR2450N, Manufacturer, Varta, Type: CR2450, Manufacturer, Energiser Eveready, Type: CR2450.

Caution: Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries according to the instructions.

8.1 Installation and Removal

Warning: Ensure that the power has been disconnected from the BCR before removal or servicing.

8.2 Hazardous Moving Parts

Warning: There are hazardous moving parts, keep fingers and other body parts away. Consideration to this hazard must be assessed in the end use application.

8.3 Health and Safety

Warning: Due to the potential respiratory hazards, it is highly recommended that a facemask be worn to prevent the inhalation of dust particles dislodged during the maintenance or cleaning process or the clearing of jammed coins.



8.4 Environmental Ranges

Operating Temperature 0 to 600 C

Storage Temperature -20 to 700 C

Operating Humidity 10 to 75% RH

Storage Humidity 10 to 95% RH non condensing



9. Appendix A – Exploded View

Figure 2: BCR Exploded View

BCR User Manual TSP152 Issue: 1.0 Jan 11


10. Appendix B – Cashbox capacity

The following table shows the approximate number of Euro coins which can be stored in the cashbox. The actual capacity will depend on how the coins fall into the cashbox. Stacking may occur which could reduce the capacity. Hence the following should only be used as a guideline.

Table 3: Cashbox Capacity

Coin Value Number of coins

€ 1.00 375

BCR User Manual TSP152 Issue: 1.0 Jan 11


This manual is intended only to assist the reader in the use of this product and therefore Money Controls shall not be liable for any loss or damage whatsoever arising from the use of any information or particulars in, or any incorrect use of the product. Money Controls reserve the right to change product specifications on any item without prior notice.

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BCR User Manual TSP152 Issue: 1.2 Aug 12 - cranepi.com Recyclers/BCR... · BCR User Manual TSP152 Issue: 1.2 – Aug 12