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Mining Machines Division BELT CONVEYORS

BELT CONVEYORS - BDT Madencilik · BELT CONVEYORS Transport capacity (ton per hour) Belt width (m) 0,8 1 1,2 1,4 1,6 Belt speed (m/s) 1,25 320 500 1,60 410 650 1300 1760 2,00 520

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Mining Machines Division

OSTROJ a.s., Mining Machines DivisionTěšínská 1586/66, Opava 746 41, Czech Republic

Tel.: +420 553 872 214, Fax: +420 553 872 241, e-mail: [email protected]

BELT CONVEYORS

Mining Machines Division

OSTROJ a.s., Mining Machines DivisionTěšínská 1586/66, Opava 746 41, Czech Republic

Tel.: +420 553 872 214, Fax: +420 553 872 241, e-mail: [email protected]

BELT CONVEYORS

Belt conveyors are intended for transport of loose materials. They meet

requirements for use in gassy coal-mines with danger of methane and

coal dust explosion.

Belt width from 0.8 to 1.6 m

Capacity up to 6000 t/h

Installed power up to 4 x 500 kW

Speed from 1.25 to 5,00 m/s

Steel, rubber or ceramic driving drum lagging

Electric or electro-pneumatic brake control system

Eletric Equipment Gradual (soft start) starting and stopping

Temperature sensor of motors, gearboxes and pulleys

Transfer point blocking sensor

Emergency stop system (blocking rope) and others safety elements

Communication and visual system

Mining Machines Division

OSTROJ a.s., Mining Machines DivisionTěšínská 1586/66, Opava 746 41, Czech Republic

Tel.: +420 553 872 214, Fax: +420 553 872 241, e-mail: [email protected]

BELT CONVEYORS

Transport capacity (ton per hour)Belt width (m) 0,8 1 1,2 1,4 1,6

Belt speed (m/s)1,25 320 5001,60 410 650 1300 17602,00 520 800 1620 2200 28702,50 650 1010 2020 2730 35903,15 810 1270 2560 3480 45203,70 960 1490 2990 4080 53104,00 1610 3230 4410 57405,00 3990 5510 7180

Mining Machines Division

OSTROJ a.s., Mining Machines DivisionTěšínská 1586/66, Opava 746 41, Czech Republic

Tel.: +420 553 872 214, Fax: +420 553 872 241, e-mail: [email protected]

BELT CONVEYORS

DRIVING STATION

Number of motors - 1, 2, 3, 4 Electromotor power output - 30, 55, 100, 160, 250, 400, 500 kW One or two-speed gearboxes Back-stops and brakes

1 – Driving drum2 – Electromotor3 – Clutch4 – Brake5 – Gearbox

Mining Machines Division

OSTROJ a.s., Mining Machines DivisionTěšínská 1586/66, Opava 746 41, Czech Republic

Tel.: +420 553 872 214, Fax: +420 553 872 241, e-mail: [email protected]

BELT CONVEYORS

PULLEYS (head, drive, discharge, tail) Steel Rubber-coated, pattern is available Ceramic lagging Shell thickness up to 20 mm Flat (cylindrical) and crowned shape

Mining Machines Division

OSTROJ a.s., Mining Machines DivisionTěšínská 1586/66, Opava 746 41, Czech Republic

Tel.: +420 553 872 214, Fax: +420 553 872 241, e-mail: [email protected]

BELT CONVEYORS

CONVEYOR STRUCTURE AND IDLERS

Type – floor mounted or hung (chains) Connections – bolts or pins Rollers diameter - 89, 108, 133, 159 mm Idlers can be zinc-coated.

Mining Machines Division

OSTROJ a.s., Mining Machines DivisionTěšínská 1586/66, Opava 746 41, Czech Republic

Tel.: +420 553 872 214, Fax: +420 553 872 241, e-mail: [email protected]

BELT CONVEYORS

BELT TAKE-UP DEVICE With pneumatic cylinders Gravity Electric or hydraulic constant tension winch

Belt storage system up to 200 m

Mining Machines Division

OSTROJ a.s., Mining Machines DivisionTěšínská 1586/66, Opava 746 41, Czech Republic

Tel.: +420 553 872 214, Fax: +420 553 872 241, e-mail: [email protected]

BELT CONVEYORS

IMPACT BED AND RECEIVING ARRANGEMENT(hopper)

Mining Machines Division

OSTROJ a.s., Mining Machines DivisionTěšínská 1586/66, Opava 746 41, Czech Republic

Tel.: +420 553 872 214, Fax: +420 553 872 241, e-mail: [email protected]

BELT CONVEYORS

LATERAL TRANSFER CHUTE AND ACCESSORIES

LATERAL TRANSFER POINT

TR

Tray system

Chute

Hopper

TRIPPER

Mining Machines Division

OSTROJ a.s., Mining Machines DivisionTěšínská 1586/66, Opava 746 41, Czech Republic

Tel.: +420 553 872 214, Fax: +420 553 872 241, e-mail: [email protected]

BELT CONVEYORS

PERSONNEL TRANSPORT

BELT TOWING EQUIPMENT PVL 2

MINING MACHINES DIVISIONMINING MACHINES DIVISIONMINING MACHINES DIVISIONMINING MACHINES DIVISION

PLOW SYSTEMS

OSTROJ a.s., Mining Machines DivisionTesinska 1586/66, Opava 746 41, Czech Republic

Phone: +420 553 872 232, Fax: +420 553 872 241, E-mail: [email protected]

PLOW SYSTEMS PL 630 / PL 730

PLOW SYSTEMS PL 738 V

PLOW SYSTEMS PL 838 K

TECHNICAL SPECIFICATION

Mining Machines Division

OSTROJ a.s., Mining Machines Division Tesinska 1586/66, Opava 746 41, Czech Republic

Phone: +420 553 872 232, Fax: +420 553 872 241, e-mail: [email protected]

Min. closed height 650 mm

Min. operating height 850 mm

Max. extended height 1 400 mm

Max. inclination along the face 25 degrees

Max. inclination in direction of advance +15/-15 degrees

Support center 1 750 mm

Leg inner diameter 250 mm

Leg load capacity 2 258 kN

Support load capacity 3 207-3 873 kN

Shield advance force 297 kN

Conveyor push force 161 kN

Support density 668 kN/m2

ROOF SUPPORT OSTROJ 065/14

BASIC CHARACTERISTICS Roof support OSTROJ 07/21 is intended

for the support of extracted areas of

longwall faces by mining in low to medium-

thickness coal seams. Roof supports are

designed for operation either in shearer or

in plow system longwalls and may be

equipped with various modifications of base

frames, canopies, hydraulic legs, control

systems or other support accessories used

in inclined seams and seams prone to rock

bursts. Each roof support is designed to

suit customer requirements.

Mining Machines Division

OSTROJ a.s., Mining Machines Division Tesinska 1586/66, Opava 746 41, Czech Republic

Phone: +420 553 872 232, Fax: +420 553 872 241, e-mail: [email protected]

Min. closed height 700 mm

Min. operating height 800 mm

Max. extended height 1 250 mm

Max. inclination along the face 17 degrees

Max. inclination in direction of advance +25/-25 degrees

Support center 1 500 mm

Leg inner diameter 250 mm

Leg load capacity 2 111 kN

Support load capacity 2 747 – 3 705 kN

Shield advance force 416 kN

Conveyor push force 227 kN

Support density / resistance 556 kN/m2

ROOF SUPPORT OSTROJ 70/125T

BASIC CHARACTERISTICS Roof support OSTROJ 70/125 is intended

for the support of extracted areas of

longwall faces by mining in low to medium-

thickness coal seams. Roof supports are

designed for operation either in shearer or

in plow system longwalls and may be

equipped with various modifications of base

frames, canopies, hydraulic legs, control

systems or other support accessories used

in inclined seams and seams prone to rock

bursts. Each roof support is designed to

suit customer requirements.

Mining Machines Division

OSTROJ a.s., Mining Machines Division Tesinska 1586/66, Opava 746 41, Czech Republic

Phone: +420 553 872 232, Fax: +420 553 872 241, e-mail: [email protected]

Min. closed height 700 mm

Min. operating height 900 mm

Max. extended height 1 600 mm

Max. inclination allong the face 25 degrees

Max. inclination in direction of advance +20/-20 degrees

Support center 1 500 mm

Leg inner diameter 220 mm

Leg load capacity 1 596 kN

Support load capacity 3 139 kN

Shield advance force 232 kN

Conveyor push force 161 kN

Support density 648 kN/m2

ROOF SUPPORT OSTROJ 07/16

BASIC CHARACTERISTICS Roof support OSTROJ 07/16 is intended

for the support of extracted areas of

longwall faces by mining in low to medium-

thickness coal seams. Roof supports are

designed for operation either in shearer or

in plow system longwalls and may be

equipped with various modifications of base

frames, canopies, hydraulic legs, control

systems or other support accessories used

in inclined seams and seams prone to rock

bursts. Each roof support is designed to

suit customer requirements.

Mining Machines Division

OSTROJ a.s., Mining Machines Division Tesinska 1586/66, Opava 746 41, Czech Republic

Phone: +420 553 872 232, Fax: +420 553 872 241, e-mail: [email protected]

Min. closed height 700 mm

Min. operating height 1 000 mm

Max. extended height 2 100 mm

Max. inclination along the face 30 degrees

Max. inclination in direction of advance +25/-25 degrees

Support center 1 500 mm

Leg inner diameter 225 mm

Leg load capacity 1 789 kN

Support load capacity 2 876 kN

Shield advance force 230 kN

Conveyor push force 160 kN

Support density 709 kN/m2

ROOF SUPPORT OSTROJ 07/21

BASIC CHARACTERISTICS Roof support OSTROJ 07/21 is intended

for the support of extracted areas of

longwall faces by mining in low to medium-

thickness coal seams. Roof supports are

designed for operation either in shearer or

in plow system longwalls and may be

equipped with various modifications of base

frames, canopies, hydraulic legs, control

systems or other support accessories used

in inclined seams and seams prone to rock

bursts. Each roof support is designed to

suit customer requirements.

Mining Machines Division

OSTROJ a.s., Mining Machines Division Tesinska 1586/66, Opava 746 41, Czech Republic

Phone: +420 553 872 232, Fax: +420 553 872 241, e-mail: [email protected]

Min. closed height 1 100 mm

Min. operating height 1 300 mm

Max. extended height 3 000 mm

Max. inclination along the face 45 degrees

Max. inclination in direction of advance +15/-15 degrees

Support center 1 500 mm

Leg inner diameter 220 mm

Leg load capacity 1 521 kN

Support load capacity 2 964 kN

Shield advance force 304 kN

Conveyor push force 181 kN

Support density 637 kN/m2

ROOF SUPPORT OSTROJ 11/30

BASIC CHARACTERISTICS

The design of the roof support OSTROJ

11/30 is intended for the support of

extracted areas of longwall faces by using

the AFC and the shearer running and

guided by this AFC. Roof supports may be

equipped with various modifications of base

frames, canopies, hydraulic legs, control

systems or other support accessories used

in inclined seams and seams prone to rock

bursts. Each roof support is designed to

suit customer requirements.

Mining Machines Division

OSTROJ a.s., Mining Machines Division Tesinska 1586/66, Opava 746 41, Czech Republic

Phone: +420 553 872 232, Fax: +420 553 872 241, e-mail: [email protected]

Min. closed height 1 200 mm

Min. operating height 1 400 mm

Max. extended height 3 200 mm

Max. inclination along the face 25 degrees

Max. inclination in direction of advance +15/-15 degress

Support center 1 500 / 1 750 mm

Leg inner diameter 320 / 400 mm

Leg load capacity 3 217 / 4 524 kN

Support load capacity 6 073 / 8 538 kN

Shield advance force 643 kN

Conveyor push force 281 kN

Support density 976 / 1 373 kN/m2

ROOF SUPPORT OSTROJ 12/32

BASIC CHARACTERISTICS

Roof support OSTROJ 12/32, falls within the

range marked ,, HEAVY DUTY“ as a result of

long-term development and equipment

manufacturing with the use of our own know-

how and with the emphasis especially put on

safety and reliability.

Roof supports of this type are designed to

operate in tough mining and geological

conditions including seams prone to rock

bursts. Each roof support is designed to suit

customer requirements.

Mining Machines Division

OSTROJ a.s., Mining Machines Division Tesinska 1586/66, Opava 746 41, Czech Republic

Phone: +420 553 872 232, Fax: +420 553 872 241, e-mail: [email protected]

Min. closed height 1 400 mm

Min. operating height 1 700 mm

Max. extended height 3 200 mm

Max. inclination along the face 25 degrees

Max. inclination in direction of advance +15/-15 degrees

Support center 1 500 mm

Leg inner diameter 225 mm

Leg load capacity 1 788 kN

Support load capacity 3 582 kN

Shield advance force 425 kN

Conveyor push force 198 kN

Support density 576 kN/m2

ROOF SUPPORT OSTROJ 14/32 BASIC CHARACTERISTICS Roof support OSTROJ 14/32 is intended

for the support of extracted areas of

longwall faces by mining in medium-

thickness coal seams. Roof supports of this

type are designed to operate in specific

mining and tough geological conditions

including seams prone to rock bursts.

It is always possible to supply various

alternatives of high range and support

capacities to suit customer requirements.

The range of accessories is designed for

roof support including base extenders to

extend the support high range.

Mining Machines Division

OSTROJ a.s., Mining Machines Division Tesinska 1586/66, Opava 746 41, Czech Republic

Phone: +420 553 872 232, Fax: +420 553 872 241, e-mail: [email protected]

Min. closed height 1 700 mm

Min. operating height 2 000 mm

Max. extended height 3 700 mm

Max. inclination along the face 25 degrees

Max. inclination in direction of advance +15/-15 degrees

Support center 1 500 mm

Leg inner diameter 225 mm

Leg load capacity 1 788 kN

Support load capacity 3 560 kN

Shield advance force 425 kN

Conveyor push force 198 kN

Support density 660 kN/m2

ROOF SUPPORT OSTROJ 17/37 BASIC CHARACTERISTICS Roof support OSTROJ 14/32 is intended

for the support of extracted areas of

longwall faces by mining in medium-

thickness coal seams. Roof supports of this

type are designed to operate in specific

mining and tough geological conditions

including seams prone to rock bursts.

It is always possible to supply various

alternatives of high range and support

capacities to suit customer requirements.

The range of accessories is designed for

roof support including base extenders to

extend the support high range.

Mining Machines Division

OSTROJ a.s., Mining Machines Division Tesinska 1586/66, Opava 746 41, Czech Republic

Phone: +420 553 872 232, Fax: +420 553 872 241, e-mail: [email protected]

Min. closed height 1 700 mm

Min. operating height 2 000 mm

Max. extended height 3 700 mm

Max. inclination along the face 25 degrees

Max. inclination in direction of advance +15/-15 degrees

Support center 1 750 mm

Leg inner diameter 400 mm

Leg load capacity 4 524 kN

Support load capacity 9 068 kN

Shield advance force 565 kN

Conveyor push force 203 kN

Support density 1 209 kN/ m2

ROOF SUPPORT OSTROJ 17/37HD BASIC CHARACTERISTICS

Roof support OSTROJ 17/37HD is a type of roof

support range marked as „HEAVY DUTY“. The

up-to-date knowledge from roof support

operation in heaviest mining conditions were

taken into account by developing. The best

materials are used by manufacturing in order to

accomplish maximum operator safety.

This type of roof support is intended for the

support of extracted areas of longwall faces by

shearer mining in flat medium-thickness coal

seams including seams prone to rock bursts.

Each roof support is designed to suit customer

requirements.

Mining Machines Division

OSTROJ a.s., Mining Machines Division Tesinska 1586/66, Opava 746 41, Czech Republic

Phone: +420 553 872 232, Fax: +420 553 872 241, e-mail: [email protected]

Min. closed height 2 200 mm

Min. operating height 2 500 mm

Max. extended height 4 600 mm

Max. inclination along the face 25 degrees

Max. inclination in direction of advance +20/-15 degrees

Support center 1 500 mm

Leg inner diameter 320 mm

Leg load capacity 2 610 kN

Support load capacity 5 220 kN

Shield advance force 398 kN

Conveyor push force 186 kN

Support density 800 kN/m2

ROOF SUPPORT OSTROJ 22/46 BASIC CHARACTERISTICS Roof support OSTROJ 14/32 is intended

for the support of extracted areas of

longwall faces by mining in medium-

thickness coal seams. Roof supports of this

type are designed to operate in specific

mining and tough geological conditions

including seams prone to rock bursts.

It is always possible to supply various

alternatives of high range and support

capacities to suit customer requirements.

The range of accessories is designed for

roof support including base extenders to

extend the support high range.

Mining Machines Division

OSTROJ a.s., Mining Machines Division Tesinska 1586/66, Opava 746 41, Czech Republic

Phone: +420 553 872 232, Fax: +420 553 872 241, e-mail: [email protected]

Min. closed height 2 400 mm

Min. operating height 2 600 mm

Max. extended height 5 000 mm

Max. inclination along the face 25 o

Max. inclination in direction of advance +20/-20 o

Support center 1 750 mm

Leg inner diameter 400 mm

Leg load capacity 4 524 kN

Support load capacity 9 046 kN

Shield advance force 565,5 kN

Conveyor push force 314 kN

Support density 1 065 kN/m2

ROOF SUPPORT OSTROJ 24/50

BASIC CHARACTERISTICS

Roof support OSTROJ 24/50 is intended for the

support of extracted areas of longwall faces by

mining in medium-thickness coal seams. Roof

supports of this type are designed to operate in

specific mining and tough geological

conditions including seams prone to rock

bursts. It is always possible to supply various

alternatives of high range and support

capacities to suit customer requirements.

The range of accessories is designed for roof

support including base extenders to extend the

support high range.

Mining Machines Division

OSTROJ a.s., Mining Machines Division Tesinska 1586/66, Opava 746 41, Czech Republic

Phone: +420 553 872 232, Fax: +420 553 872 241, e-mail: [email protected]

Min. closed height 2 600 mm

Min. operating height 2 900 mm

Max. extended height 5 600 mm

Max. inclination along the face 25 degrees

Max. inclination in direction of advance +10/-20 degrees

Support center 1 500 mm

Leg inner diameter 320 mm

Leg load capacity 3 999 kN

Support load capacity 7 400 kN

Shield advance force 643 kN

Conveyor push force 281 kN

Support density 1 165 kN/m2

ROOF SUPPORT OSTROJ 26/56 BASIC CHARACTERISTICS

Roof support OSTROJ 26/56 is designed

for roof support of high thickness seams.

Roof support is intended to operate in

tough mining and geological conditions

including seams requiring special

equipment for impact protection. Typical

designs of roof support high range are

given in technical specifications shown in

this leaflet. It is always possible to supply

various alternatives of high range and

support capacities to suit customer

requirements.

Mining Machines Division

OSTROJ a.s., Mining Machines Division Tesinska 1586/66, Opava 746 41, Czech Republic

Phone: +420 553 872 232, Fax: +420 553 872 241, e-mail: [email protected]

Min. closed height 650 mm

Min. operating height 800 mm

Max. extended height 1 800 mm

Max. inclination along the face 110 degrees

Support center 1 200 mm

Leg inner diameter 110 mm

Leg load capacity 352 kN

Support load capacity 704 kN

Shield advance force 204 kN

Support density 260 kN/m2

ROOF SUPPORT OSTROJ MV 4

BASIC CHARACTERISTICS

Roof support OSTROJ MV 4 is intended for the support of extracted areas of longwall faces

with shearer extraction of flat or steep coal seams.

For these stated conditions the roof support may be adjusted for operating with armoured

face conveyor in flat lying seam with the inclination up to 45 degrees or without armoured

face conveyor in steep seams with the inclination greater than 45 degrees.

Mining Machines Division

OSTROJ a.s., Mining Machines Division Tesinska 1586/66, Opava 746 41, Czech Republic

Phone: +420 553 872 232, Fax: +420 553 872 241, e-mail: [email protected]

Min. closed height 950 mm

Min. operating height 1 100 mm

Max. extended height 2 200 mm

Min. inclination along the face 40 degrees

Max. inclination along the face 110 degrees

Support center 1 200 mm

Leg inner diameter 130 mm

Leg load capacity 477 kN

Support load capacity 953- 957 kN

Shield advance force 379 kN

Support density 280 kN/m2

ROOF SUPPORT OSTROJ MV 4 095/22

BASIC CHARACTERISTICS Roof support OSTROJ MV 4 095/22 is intended for the support of extracted areas of longwall faces with shearer extraction of steep coal seams. For conditions up to 40° the roof support must be adjusted with special equipment for work with armoured face conveyor and without armoured face conveyor in steep seams with the inclination greater than 40 degrees.

Mining Machines Division

OSTROJ a.s., Mining Machines Division Tesinska 1586/66, Opava 746 41, Czech Republic

Phone: +420 553 872 232, Fax: +420 553 872 241, e-mail: [email protected]

Min. closed height 950 mm

Min. operating height 1 100 mm

Max. extended height 2 200 mm

Min. inclination along the face 40 degrees

Max. inclination along the face 10 degrees

Support center 1 200 mm

Leg inner diameter 130 mm

Leg load capacity 477 kN

Support load capacity 953- 957 kN

Shield advance force 379 kN

Support density 280 kN/m2

ROOF SUPPORT OSTROJ MV 4 095/22

BASIC CHARACTERISTICS Roof support OSTROJ MV 4 095/22 is intended for the support of extracted areas

of longwall faces with shearer extraction of steep coal seams.

For conditions up to 40° the roof support must be adjusted with special equipment for work

with armoured face conveyor and without armoured face conveyor in steep seams with the

inclination greater than 40 degrees.