Body Harness Manual

5/24/2018 Body Harness Manual

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Copyright 2007, DB Industries, Inc.

USER INSTRUCTION MANUALFULL BODY HARNESS

This manual is intended to meet the Manufacturers Instructionsas required by ANSIZ359.1 and should be used as part of anemployee training program as required by OSHA

Instructions for thefollowing series products:

Full Body Harnesses

(See back pages for specic

model numbers.)


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Figure 1 - WorkVest Style Full Body Harness

LegStrap

Chest Strap

AttachmentElement for

Fall Arrest(D-ring orWeb Loop)

Shoulder Strap

Labels andRFID Tag


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Figure 2 - Vest Style Full Body Harness

Leg Strap

D-ring Pad

Chest Strap



Shoulder Strap

Labels andRFID Tag


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Figure 3 - Cross-over Style Full Body Harness

Labels andRFID Tag

Leg Strap



D-ring Pad

Front Attachment Element(D-ring or Web Loop)

Shoulder Strap


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Figure 4 - Step-in Style Full Body Harness

Labels andRFID Tag



Shoulder Strap

Front D-ring

D-ring Pad

Leg Strap


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WARNING: This product is part of a personal fall arrest, restraint,work positioning, personnel riding, climbing, or rescue system. Theuser must follow the manufacturers instructions for each componentof the system. These instructions must be provided to the user of thisequipment. The user must read and understand these instructionsbefore using this equipment. Manufacturers instructions must be

followed for proper use and maintenance of this equipment. Alterationsor misuse of this product or failure to follow instructions may result inserious injury or death.

IMPORTANT: If you have questions on the use, care, or suitability ofthis equipment for your application, contact DBI-SALA.

IMPORTANT: Before using this equipment, record the productidentication information from the ID label in the inspection and

maintenance log in section 9.0 of this manual.

DESCRIPTIONS

Work Vest Style Full Body Harness: See Figure 1.Vest Style Full Body Harness: See Figure 2.Cross-Over Style Full Body Harness:See Figure 3.Step-In Style Full Body Harness:See Figure 4.

OPTIONS:DBI-SALA Full Body Harnesses are available with options andaccessories. Following is a partial list of commonly used optionsand accessories (some options may not be available on allharnesses):

Shoulder D-rings Side D-rings Hip pad with side D-rings

Quick Connect buckles Tongue buckle body belt Loops on harness for body belt Kevlarwebbing High visibility webbing Non-sparking/Nonconductive PVC coated hardware Shoulder pads Tool belt support straps Seat sling

Lanyard attached directly to D-ring or attachment element Snap fastener on shoulder strap for retaining lanyard Work Vest Tool holders


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1.0 APPLICATIONS

1.1 PURPOSE: DBI-SALA full body harnesses are to be used ascomponents in personal fall arrest, restraint, work positioning, orrescue systems. See Figures 1, 2, 3, and 4 for harness styles.

Harnesses included in this manual are full body harnesses andmeet ANSI Z359.1 and OSHA requirements. See Figure 5 forapplication illustrations.

Full body harnesses with Kevlar web should be used whenworking with tools, materials, or environments of hightemperature (foundries, chemical manufacturing, steelfabrication, emergency rescue services, re services, welders,oil industry, nuclear industry, explosives).

Harnesses with PVC coated hardware should be used whenworking in explosive or electrically conductive environments, orwhere surfaces must be protected from the hardware.

Harnesses with high visibility webbing should be used whenincreased visibility of the user is required.

A. PERSONAL FALL ARREST: The full body harness is used as acomponent of a personal fall arrest system. Personal fall arrestsystems typically include a full body harness and a connecting

subsystem (energy absorbing lanyard). Maximum arrestingforce must not exceed 1,800 lbs.

B. RESTRAINT: The full body harness is used as a componentof a restraint system to prevent the user from reaching a fallhazard. Restraint systems typically include a full body harnessand a lanyard or restraint line.

C. WORK POSITIONING: The full body harness is used as acomponent of a work positioning system to support the user at

a work position. Work positioning systems typically include afull body harness, positioning lanyard, and a back-up personalfall arrest system.

D. PERSONNEL RIDING:The full body harness is used asa component of a personnel riding system to suspend ortransport the user vertically. Personnel riding systems typicallyinclude a full body harness, boatswainss chair or seat board,and a back-up personal fall arrest system.

E. CLIMBING:The full body harness is used as a component of aclimbing system to prevent the user from falling when climbinga ladder or other climbing structure. Climbing systems typicallyinclude a full body harness, vertical cable or rail attached tothe structure, and climbing sleeve.

F. RESCUE:The full body harness is used as a component of arescue system. Rescue systems are congured depending on

the type of rescue.


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1.2 LIMITATIONS: Consider the following application limitationsbefore using this equipment:

A. CAPACITY:These full body harnesses are designed for useby persons with a combined weight (clothing, tools, etc.) of nomore than 420 lbs. Make sure all of the components in yoursystem are rated to a capacity appropriate to your application

B. FREE FALL: Personal fall arrest systems used with this

equipment must be rigged to limit the free fall to 6 feet(ANSI Z359.1). Restraint systems must be rigged so that novertical free fall is possible. Work positioning systems must berigged so that free fall is limited to 2 feet or less. Personnelriding systems must be rigged so that no vertical free fallis possible. Climbing systems must be rigged so that freefall is limited to 18 inches or less. Rescue systems must berigged so that no vertical free fall is possible. See subsystemmanufacturers instructions for more information.

Figure 5 - Applications

Anchorage

Anchorage

Anchorage Connector

Restraint LanyardAnchorage Connector

Connecting Subsystem(Self Retracting Lifeline

Shown)

Full Body Harness Full Body Harness

Fall Arrest Restraint

Work Positioning Personnel Riding

AnchorageAnchorage

Anchorage

AnchorageConnector

SuspensionLine

AnchorageConnector

Back-up FallArrest System

Full BodyHarness

Seat Board

Anchorage

Connector

Back-up FallArrest System

Full BodyHarness

Restraint Lanyard

Anchorage

AnchorageConnector

Ladder

Cable Sleeve

Cable

Cross-overFull BodyHarness

Climbing


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C. FALL CLEARANCE:See Figure 6. There must be sufcientclearance below the user to arrest a fall before the user strikesthe ground or other obstruction. The clearance required isdependent onthe followingfactors:

Elevation ofanchorage

Connectingsubsystemlength

Decelerationdistance

Free fall

distance Worker height Movement

of harnessattachmentelement

See subsystem manufacturers instructions for more information.

D. SWING FALLS: See Figure 7.Swing falls occur when theanchorage point is not directlyabove the point where a falloccurs. The force of striking anobject in a swing fall may causeserious injury or death. Minimizeswing falls by working as close tothe anchorage point as possible.Do not permit a swing fall ifinjury could occur. Swing fallswill signicantly increase theclearance required when a self-retracting lifeline or other variablelength connecting subsystem is used.

E. EXTENDED SUSPENSION:A full body harness is notintended for use in extended suspension applications. If theuser is going to be suspended for an extended length of time

it is recommended that some form of seat support be used.DBI-SALA recommends a seat board, suspension workseat,seat sling, or a boatswain chair. Contact DBI-SALA for moreinformation on these items.

F. ENVIRONMENTAL HAZARDS: Use of this equipment in areaswith environmental hazards may require additional precautionsto prevent injury to the user or damage to the equipment.

Figure 7 - Swing Fall

SwingFallHazard

Figure 6 - Fall ClearanceConnecting Subsystem

(Energy Absorbing Lanyardshown)

Working Level

Free Fall6 ft. max

(ANSI Z359.1)

DecelerationDistance

Total Fall Distance(Free Fall +

Deceleration)

Lower Level or Obstruction


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Hazards may include, but are not limited to; heat, chemicals,corrosive environments, high voltage power lines, gases,moving machinery, and sharp edges.

G. HARNESSES FOR HIGH TEMPERATURE ENVIRONMENTS:Harnesses with Kevlar webbing are designed for use in high

temperature environments, with limitations: Kevlar webbingbegins to char at 800 to 900 Fahrenheit. Kevlar webbingcan withstand limited contact exposure to temperatures up to1,000 F. Polyester webbing loses strength at 300 to 400 F.PVC coating on hardware has a melting point of approximately350 F.

IMPORTANT:When working with tools, materials, or in hightemperature environments, ensure that associated fall protection

equipment can withstand high temperatures, or provide protection forthose items.

IMPORTANT:Although PVC coated, cadmium, or zinc plated hardwareexhibit excellent corrosion resistance in chemical, acidic, alkaline, andatmospheric conditions, frequent inspections may be required. Consultwith DBI-SALA if you question the use of this equipment in hazardousenvironments.

H. TRAINING: This equipment must be installed and used bypersons trained in its correct application and use. See section4.0.

1.3 APPLICABLE STANDARDS: Refer to national standards, includingANSI Z359.1 and local, state, and federal requirements formore information on personal fall arrest systems and associatedcomponents.

IMPORTANT:Harnesses with Kevlar webbing do not meet ANSIZ359.1. Kevlar does not have equivalent abrasion resistance ofpolyamides. Kevlar harnesses meet all other requirements of thisstandard.

2.0 SYSTEM REQUIREMENTS

2.1 COMPATIBILITY OF COMPONENTS:DBI-SALA equipmentis designed for use with DBI-SALA approved components and

subsystems only. Substitutions or replacements made with non-approved components or subsystems may jeopardize compatibilityof equipment and may effect the safety and reliability of thecomplete system.

2.2 COMPATIBILITY OF CONNECTORS:Connectors are consideredto be compatible with connecting elements when they have beendesigned to work together in such a way that their sizes and


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shapes do not cause their gate mechanisms to inadvertently openregardless of how they become oriented. Contact DBI-SALA if youhave any questions about compatibility.

Connectors (hooks, carabiners, and D-rings) must be capableof supporting at least 5,000 lbs. (22.2 kN). Connectors must be

compatible with the anchorage or other system components.Do not use equipment that is not compatible. Non-compatibleconnectors may unintentionally disengage. See Figure 8.Connectors must be compatible in size, shape, and strength. Self-locking snap hooks and carabiners are required by ANSI Z359.1and OSHA.

2.3 MAKING CONNECTIONS:Use only self-locking snap hooks andcarabiners with this equipment. Use only connectors that aresuitable to each application. Ensure all connections are compatiblein size, shape and strength. Do not use equipment that is notcompatible. Ensure all connectors are fully closed and locked.

DBI-SALA connectors (snap hooks and carabiners) are designed tobe used only as specied in each products users instructions. SeeFigure 9 for inappropriate connections. DBI-SALA snap hooks andcarabiners should not be connected:

A. To a D-ring to which another connector is attached.

B. In a manner that would result in a load on the gate.

If the connecting element that a snap hook (shown) or carabiner

attaches to is undersized or irregular in shape, a situation could occurwhere the connecting element applies a force to the gate of the snaphook or carabiner. This force may cause the gate (of either a self-locking or a non-locking snap hook) to open, allowing the snap hook orcarabiner to disengage from the connecting point.

1. Force is applied to thesnap hook. 2. The gate presses againstthe connecting ring. 3. The gate opens allowingthe snap hook to slip off.

Figure 8 - Unintentional Disengagement (Roll-out)

Small ring or othernon-compatibilityshaped connector


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NOTE:Large throat opening snap hooks should not be connectedto standard size D-rings or similar objects which will result in a loadon the gate if the hook or D-ring twists or rotates. Large throat snaphooks are designed for use on xed structural elements such as rebaror cross members that are not shaped in a way that can capture thegate of the hook.

C. In a false engagement, where features that protrude from thesnap hook or carabiner catch on the anchor, and without visualconrmation seems to be fully engaged to the anchor point.

D. To each other.

E. Directly to webbing or rope lanyard or tie-back (unless themanufacturers instructions for both the lanyard and connector

specically allows such a connection).

F. To any object which is shaped or dimensioned such that thesnap hook or carabiner will not close and lock, or that roll-outcould occur.

2.4 CONNECTING SUBSYSTEMS: Connecting subsystems (self-retracting lifeline, lanyard, rope grab and lifeline, cable sleeve)must be suitable for your application. See section 1.1. Seesubsystem manufacturers instructions for more information. Someharness models have web loop connection points. Do not use

snap hooks to connect to web loops. Use a self-locking carabinerto connect to a web loop. Ensure the carabiner cannot cross-gateload (load against the gate rather than along the backbone of thecarabiner). Some lanyards are designed to choke onto a web loopto provide a compatible connection. See Figure 10. Lanyards maybe sewn directly to the web loop forming a permanent connection.Do not make multiple connections onto one web loop, unlesschoking two lanyards onto a properly sized web loop.

Figure 9 - Inappropriate Connections


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2.5 ANCHORAGESTRENGTH: Theanchorage strengthrequired is dependenton the application.Following are

anchorage strengthrequirements forspecic applications:

A. FALL ARREST:The structureto which thepersonal fallarrest system is

attached mustsustain staticloads applied inthe directionspermitted by thefall arrest systemof at least: 3,600 lbs. with certication of a qualied person,or 5,000 lbs. without certication. See ANSI Z359.1 forcertication denition. When more than one personal fall arrestsystem is attached to an anchorage, the strengths statedabove must be multiplied by the number of personal fall arrestsystems attached to the anchorage.

From OSHA 1926.500 and 1910.66: Anchorages usedfor attachment of a personal fall arrest system shall beindependent of any anchorage being used to support orsuspend platforms, and must support at least 5,000 lbs. peruser attached; or be designed, installed, and used as part of acomplete personal fall arrest system which maintains a safetyfactor of at least two, and is supervised by a qualied person.

B. RESTRAINT: The structure to which the restraint system isattached must sustain static loads applied in the directionspermitted by the restraint system of at least 3,000 lbs. Whenmore than one restraint system is attached to an anchorage,the strengths stated above must be multiplied by the numberof restraint systems attached to the anchorage.

C. WORK POSITIONING: The structure to which the workpositioning system is attached must sustain static loadsapplied in the directions permitted by the work positioningsystem of at least 3,000 lbs., or twice the potential impactload, whichever is greater. See OSHA 1926.502. When morethan one work positioning system is attached to an anchorage,the strengths stated above must be multiplied by the numberof work positioning systems attached to the anchorage.

Figure 10 - Web Loop Connection

Insert lanyard web loop throughweb loop or D-ring on harness

Harness Web Loop

or D-ringWeb Loop on

Energy Absorbing Lanyard

Insert appropriate end of lanyardthrough the lanyard web loop

Pull the lanyard through theconecting web loop to secure


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D. PERSONNEL RIDING: The structure to which the personnelriding system is attached must sustain static loads applied inthe directions permitted by the personnel riding system of atleast 2,500 lbs. When more than one personnel riding systemis attached to an anchorage, the strengths stated above mustbe multiplied by the number of personnel riding systems

attached to the anchorage.

E. RESCUE: The structure to which the rescue system is attachedmust sustain static loads applied in the directions permittedby the rescue system of at least 2,500 lbs. When more thanone rescue system is attached to an anchorage, the strengthsstated above must be multiplied by the number of rescuesystems attached to the anchorage.

3.0 DONNING AND USE

WARNING:Do not alter or intentionally misuse this equipment. ConsultDBI-SALA when using this equipment in combination with components orsubsystems other than those described in this manual. Some subsystemand component combinations may interfere with the operation of thisequipment. Use caution when using this equipment around movingmachinery, electrical and chemical hazards, and sharp edges.

WARNING: Consult your doctor if there is reason to doubt yourtness to safely absorb the shock from a fall arrest. Age and tnessseriously affect a workers ability to withstand falls. Pregnant womenor minors must not use any DBI-SALA full body harness.

3.1 BEFORE EACH USE of this equipment inspect it according tosection 5.0 of this manual.

3.2 PLAN your system before use. Consider all factors that will affect

your safety during use of this equipment. The following list givesimportant points to consider when planning your system:

A. ANCHORAGE: Select an anchorage that meets therequirements specied in sections 1.2 and 2.5.

B. SHARP EDGES: Avoid working where system componentsmay be in contact with, or abrade against, unprotected sharpedges.

C. AFTER A FALL: Components which have been subjected tothe forces of arresting a fall must be removed from service anddestroyed.

D. RESCUE:The employer must have a rescue plan when usingthis equipment. The employer must have the ability to performa rescue quickly and safely.


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3.3 DONNING AND FITTING THE HARNESS:

A. WORK VEST STYLE HARNESS: See Figure 11 for front andback views of the Work Vest style harness. Don the Work Veststyle full body harness by following these steps (see Figures 12and 13).

Step 1. Lift harness by the back D-ring and untangle straps.Allow leg straps to hang free.

Step 2. Don the Vest Harness as you would a jacket.

Step 3. Reach between legs and grasp blue leg strap on yourleft side. Bring strap up between legs and connect tobuckle attached to yellow strap (orange on high visibilitymodels, black on ame resistant models) as shown inFigures 12 and 13. Connect right leg strap.

Step 4. Connect chest strap by passing male buckle throughfemale buckle. Pass excess webbing through loopkeepers. See Figure 13.

Step 5. Adjust shoulder straps to a snug t. Left and rightshoulder straps should be adjusted to the same length.Readjust leg straps, chest strap, and shoulder straps asnecessary to a snug t.

Figure 11 - Front and Back View of Work Vest Style Harness


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Figure 12 - Donning WorkVest Style Harness

Step 4 Step 5

Step 2

Step 1

Step 3


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B. VEST STYLEHARNESS: If yourharness incorporatesloops for a removablewaist belt, the beltshould be installed

through the four loopsin the harness as shownin Figure 14. The hippad, if used, is securedto the belt by passingthe belt through the hippad loops. Don the veststyle full body harnessby following these steps(see Figures 15 and16):

Step 1. Locate back D-ring held in position by the D-ring pad;lift up harness and hold by this D-ring. Ensure the strapsare not twisted.

Step 2. Grasp the shoulder straps and slip harness onto onearm. D-ring will be located on your back side. Ensurestraps are not tangled and hang freely. Slip free arm into

Figure 13 - WorkVest Style Harness Buckle Connections

Chest Strap:Pass male bucklethrough female buckle and pull freeend of webbing to tighten.

Tongue Buckle:Pass webbingthrough buckle and insert tonguethrough grommet.

Parachute Buckle:Pass webbingunder buckle and over roller anddown between roller and frame.

Pull web end to tighten. Threeinches of web must extend pastbuckle.

Pass Buckle:Pass male bucklethrough female buckle and pull freeend of webbing to tighten.

Figure 14 - Removable Waist Belt& Hip Pad


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Figure 16 - Vest Style Harness Buckle Connections

Chest Strap:Pass male bucklethrough female buckle and pull freeend of webbing to tighten.


Parachute Buckle:Pass webbingunder buckle and over roller anddown between roller and frame.

Pull web end to tighten. Threeinches of web must extend pastbuckle.


Quick Connect Buckle:Insert thetab of the buckle into the receptor ofthe quick connect buckle until a clickis heard.

Chest Strap:Attach chest strap byinserting the tab of the buckle intothe receptor of the quick connectbuckle until a click is heard.

harness and position shoulder straps on top of shoulder.Ensure straps are not tangled and hang freely. Cheststrap with pass through buckle will be positioned on front

side when worn properly.

Step 3. Reach between your legs and grasp the leg strap onyour left side. Bring the strap up between your legsand connect it by inserting the tab of the buckle intothe receptor of quick connect buckle on the left side asshown in Figure 1. You will hear a click when the tabengages properly. Pull the free end of the strap awayfrom the buckle to make a snug t on each leg strap. To


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loosen the leg strap, grasp the yellow plastic portion ofthe buckle and pull away from your leg to allow the strapto pull through the buckle. A plastic end keeper on theend of the strap will stop it from pulling completely outof the buckle. To release the buckle, press the silver-colored tabs on the buckle towards each other with one

hand, while pulling on the tab portion to the buckle withthe other hand. Repeat this procedure for the right side.

Step 4. Attach the chest strap by inserting the tab of the buckleinto receptor of quick connect buckle. See Figure 1.You will hear a click when the tab engages properly.Chest strap should be six inches down from the top ofshoulders. Pass excess strap through the loop keepers.The strap may be tightened to a snug t by pulling the

free strap end to the left (away from the buckle). Toloosen the chest strap, grasp the yellow plastic portionof the buckle and pull away from the body to allow thestrap to pull through the buckle. A plastic end keeper onthe end of the strap will stop it from pulling completelyout of the buckle. To release the buckle, press the silver-colored tabs on the buckle towards each other with onehand, while pulling on the tab portion to the buckle withthe other hand.

Step 5. Adjust shoulder straps to a snug t by pulling excessstrap through the parachute buckles on each side of theharness. Left and right sides of shoulder straps should beadjusted to the same length and the chest strap shouldbe centered on your lower chest, six inches down fromshoulder. The front D-ring on vest style harness is movedup or down by adjusting the shoulder straps and legstraps. Center the back D-ring between shoulder blades.Adjust leg strapsto a snug t. Atleast three inchesof webbing mustextend pastbuckle on legstraps. Adjustthe waist belt (ifpresent).

C. CROSS-OVER STYLEHARNESS: If yourharness incorporatesloops for a removablewaist belt, the beltshould be installedthrough the four loopsin the harness asshown in Figure 17.

Figure 17 - Removable Waist Beltand Hip Pad


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Figure 18 - Donning Cross-over Style Harness

Step 2

Step 3

Step 4 Step 5

Step 1


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The hip pad, if used, is secured to the belt by passing the beltthrough the hip pad loops. Don the cross-over style full bodyharness by following these steps (see Figures 18 and 19):

Step 1. Locate back D-ring held in position by the D-ring pad;lift up harness and hold by this D-ring. Ensure the straps

are not twisted.

Step 2. Grasp shoulder straps between back and front D-ring andslip harness over your head from the left side. Positionshoulder straps on top of shoulder. Ensure straps are nottangled and hang freely. The D-ring will be positioned onyour back when worn properly.

Step 3. Grasp male pass-through buckle located on yellow

strap (orange on high visibility models, black on ameresistant models) below front D-ring and connect tofemale pass-through buckle (attached to blue or strap onright hip). Male end of buckle must pass through femaleend. Ensure straps are not tangled or crossed.

Step 4. Reach between legs and grasp blue leg strap on yourleft side. Bring strap up between legs and connect tobuckle attached to yellow strap (orange on high visibility

Figure 19 - Cross-over Style Harness Buckle Connections


Parachute Buckle:Pass webbingunder buckle and over roller anddown between roller and frame.Pull web end to tighten. Threeinches of web must extend pastbuckle.


Quick Connect Buckle:Insert thetab of the buckle into the receptor ofthe quick connect buckle until a clickis heard


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models, black on ame resistant models). Connect rightleg strap.

Step 5. Adjust shoulder straps to a snug t. Left and right sidesof shoulder straps should be adjusted to the same lengthand the front D-ring should be centered on your lower

chest. The back D-ring should be centered between yourshoulder blades. Adjust leg straps to a snug t. At leastthree inches of webbing must extend past parachuteadjuster buckle when used on leg straps. Adjust thewaist belt (if present). Center retrieval D-rings (ifpresent) on top of each shoulder.

D. STEP-IN STYLE HARNESS: Don the step-in style full bodyharness by following these steps (see Figures 20 and 21):

Step 1. Locate back D-ring held in position by the D-ring pad;lift up harness and hold by this D-ring. Ensure the strapsare not twisted.

Step 2. Step into harness by placing right leg over the seat slingand then your left leg.

Step 3. Raise harness up and slip arms between front and backshoulder straps. Slip the back D-ring pad over your headwith your head between the front shoulder straps andthe adjuster links.

Step 4. Reach between legs and grasp blue leg strap on yourleft side. Bring strap up between legs and connect tobuckle attached to yellow strap (orange on high visibilitymodels, black on ame resistant models). Connect rightleg strap.

Step 5. Tighten shoulder straps through adjuster links and frontD-ring. Adjustment slack should be given out or takenup through the buckle on the lower left shoulder strap.Left and right shoulder straps should be adjusted to thesame length, and the front D-ring should be centered onyour lower chest. The back D-ring should be centeredbetween your shoulder blades. Adjust leg straps to asnug ght.

3.4 USE OF FALL ARREST D-RING OR ATTACHMENT ELEMENT:For fall protection applications connect to the D-ring or attachmentelement on your back, between your shoulder blades. SideD-rings, if present, are for positioning or restraint applications only.Shoulder retrieval D-rings are for rescue or retrieval applicationsonly. Front D-ring is for ladder climbing or positioning. D-rings onseat sling are for suspension or positioning applications only.


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Figure 20 - Donning Step-in Style Harness

Step 2

Step 3

Step 5

Step 1

Step 4


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3.5 MAKING CONNECTIONS: When using a hook to connect to ananchorage or when coupling components of the system together,ensure roll-out cannot occur. Roll-out occurs when interferencebetween the hook and mating connector causes the hook gateto unintentionally open and release. Self-locking snap hooks andcarabiners should be used to reduce the possibility of roll-out. Donot use hooks or connectors that will not completely close over the

attachment object. See subsystem manufacturers instructions formore information on making connections.

3.6 CONNECTING SYSTEM COMPONENTS: After tting the full bodyharness the user may then connect to other system components.Follow the guidelines in section 3.4 on selecting the correctattachment element.

4.0 TRAINING

4.1 It is the responsibility of the user and the purchaser of thisequipment to assure that they are familiar with these instructions,trained in the correct care and use of, and are aware of theoperating characteristics, application limits, and the consequencesof improper use of this equipment.

IMPORTANT: Training must be conducted without exposing the userto a fall hazard. Training should be repeated on a periodic basis.

Figure 21 - Step-in Style Harness Buckle Connections



Parachute Buckle:Pass webbingunder buckle and over roller anddown between roller and frame. Pull

web end to tighten. Three inches ofweb must extend past buckle.


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5.0 INSPECTION

5.1 The i-Safe RFID tag on this harness can be used in conjunctionwith the i-Safe handheld reading device and the web based portalto simplify inspection and inventory control and provide records foryour fall protection equipment See Figure 22.

5.2 FREQUENCY:Before each use inspect the full body harnessaccording to sections 5.3 and 5.4. The harness must be inspectedby a competent person, other than the user, at least annually.Record the results of each formal inspection in the inspection andmaintenance log in section 9.0, or use the i-Safe inspection webportal to maintain your inspection records. If you are a rst-timeuser, contact a Customer Service representative in the US at 800-328-6146 or in Canada at 800-387-7484 or if you have already

registered, go to: www.capitalsafety.com/isafe.html. Followinstructions provided with your i-Safe handheld reader or on theweb portal to transfer your data to your web log.

Figure 22 - i-Safe RFID tag

Detail of Label Packet withi-SafeRFID Tag

Labels

i-SafeRFID Tag

Wraparoundcover


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IMPORTANT:If the full body harness has been subjected to fallarrest or impact forces it must be immediately removed from serviceand destroyed.

IMPORTANT:Extreme working conditions (harsh environments,prolonged use, etc.) may require increasing the frequency of inspections.

5.3 INSPECTION STEPS:

Step 1. Inspect harness hardware (buckles, D-rings, back pad,loop keepers); These items must not be damaged,broken, distorted, and must be free of sharp edges,burrs, cracks, worn parts, or corrosion. PVC coatedhardware must be free of cuts, rips, tears, holes, etc. inthe coating to ensure non-conductivity. Ensure buckles

work smoothly.If present, inspect the quick connectbuckles by ensureing that the release tabs work freelyand that a click is heard when the buckle engages.Inspect parachute buckle spring.

Step 2. Inspect webbing; material must be free of frayed, cut, orbroken bers. Check for tears, abrasions, mold, burns, ordiscoloration. Inspect stitching; Check for pulled or cutstitches. Broken stitches may be an indication that the

harness has been impact loaded and must be removedfrom service.

Step 3. Inspect labels; All labels should be present and fullylegible. See section 8.0.

Step 4. Inspect each system component or subsystem accordingto manufacturers instructions.

Step 5. Record the inspection date and results in the inspectionand maintenance log in section 9.0, or use the i-Safeinspection web portal.

NOTE:Some harnesses are equiped with a stand up D-ring in thedorsal (back) D-ring location. If the spring in the D-ring is damaged orlost and the D-ring no longer stands up, this does not compromise theharness integrity. As long as the D-ring passes inspection criteria inStep 1, it is safe to use.

5.4 If inspection reveals a defective condition, remove unit fromservice immediately and destroy.

NOTE:Only DBI-SALA or parties authorized in writing may makerepairs to this equipment.

5.5 PRODUCT LIFE:The functional life of DBI-SALA harnesses isdetermined by work conditions and maintenance. As long as the


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product passes inspection criteria, it may remain in service.

6.0 MAINTENANCE, SERVICING, STORAGE

6.1 WASHING INSTRUCTIONS:

A. FULL BODY HARNESS:Clean full body harness with water anda mild soap solution. Do not use bleach or bleach solutions.Wipe off hardware with a clean, dry cloth, and hang to airdry. Do not force dry with heat. An excessive buildup of dirt,paint, etc. may prevent the full body harness from workingproperly, and in severe cases degrade the webbing to a pointwhere it weakens and should be removed from service. Moreinformation on cleaning is available from DBI-SALA. If youhave questions concerning the condition of your harness, or

have any doubt about putting it into service contact DBI-SALA.

B. FIRE RESISTANT PADDING:

Remove pads from harness for laundering. Place theharness in the supplied laundry bag. The bag is designedto prevent entanglement of harness and to protect thewashing machine from damage. Use of the laundry bag towash the pads is optional.

Launder ame resistant pads separately from harnessor other non-ame resistant garments. Lint from othergarments may affect ame resistance.

Use a bleach-free detergent when washing both the harnessand the pads. Do not use soap; soap may leave a residuewhich could affect ame resistance.

Do not use chlorine bleach. Bleach may weaken fabric andreduce product life.

Oily or greasy stains may be pre-treated and washed in hot

water 140F max (60C max). Use delicate, permanent press, or cotton sturdy wash cycle

with cold or warm water. Hot water can be used on heavilysoiled items as long as it does not exceed 140F (60C).Use extra rinse cycle to be sure all residual wash chemicalsare removed.

Air dry or tumble dry using permanent press cycle and lowheat. Drying temp should not exceed 200F (93C). Thesefabrics dry quickly, for lowest shrinkage, do not over dry.

6.2 Additional maintenance and servicing procedures must becompleted by a factory authorized service center. Authorizationmust be in writing. Do not attempt to disassemble the unit.

6.3 Store full body harnesses in a cool, dry, clean environment outof direct sunlight. Avoid areas where chemical vapors may exist.Thoroughly inspect the full body harness after extended storage.


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7.0 SPECIFICATIONS

7.1 PERFORMANCE

Maximum Free Fall Distance:No greater than 6 feet, per federallaw and ANSI Z359.1.

Maximum Arresting Force:1,800 lbs.Capacity:420 lbs.Approximate Weight: Harness only: 3 lbs. Harness with Side D-rings: Add 1/2 lb. Harness with Back Pad or Belt: Add 1 lb.Cross-over Style Harness Patent numbers:

United States: 5,203,829 Canada: 2,080,643

All harnesses, excluding Kevlar harnesses, meet ANSI Z359.1 andOSHA requirements.

7.1 MATERIALS

Standards:All harnesses marked with ASTM F887-2004 meet alltesting requirements of the standard.Webbing Materials:7000 lbs. Tensile strength Nylon7000 lbs. Tensile strength Nomex* covered Kevlar*

Pad and Label Cover Materials: All outer fabric is Nomex and Kevlar blend fabric Fire resistant hook and loop fastenersOptional Accessories: Hip Pad with side D-rings Nomex covered Kevlar webbing Non-sparking/ Non-conductive PVC coated hardware Arc-rated hip, leg, and back pads Polyurethane coated, arc-rated dorsal web loop

8.0 LABELING

8.1 The following labels must be present and completely legible:

Warning LabelUsed on Nylon ASTM F887-2004

Compliant Harnesses


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ID/Inspection LabelUsed on all Harnesses

Warning LabelUsed on Vest, Vest Construction,Work Vest, Cross-over, Crossover

Construction, andStep-in Style Harnesses

Warning LabelUsed on Flame Resistant Vest, Flame

resistant Cross-over, Flame Resistant Vest

Construction, Flame Resistant Cross-overConstructions, andFlame Resistant Step-in Harnesses

Warning LabelUsed on CSA Flame Resistant Vest, CSAFlame resistant Cross-over, CSA FlameResistant Vest Construction, CSA FlameResistant Cross-over Construction, andCSA Flame Resistant Step-in Harnesses

Warning LabelUsed on CSA Vest, CSA Cross-over, CSAVest Construction, and CSA Cross-over

Construction Harnesses

8.1 LABELING, CONTINUED:

Warning LabelUsed on Nomex/Kevlar

ASTM F887-2004 Compliant Harnesses


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Cover/Instruction LabelUsed on Vest, Flame Resistant Vest, CSA

Vest, and Work Vest Harnesses

Cover/Instruction LabelUsed on Vest Construction, Flame ResistantVest Construction, CSA Vest Construction,and CSA Flame Resistant Vest Construction

Harnesses

Cover/Instruction LabelUsed on Cross-over, Flame Resistant

Cross-over, CSA Cross-over, and CSA FlameResistant Cross-over Harnesses

Cover/Instruction LabelUsed on Cross-over Construction, FlameResistant Cross-over Construction, CSACross-over Construction, and CSA Flame

Resistant Cross-over Construction Harnesses

Cover/Instruction LabelUsed on Step-in, Flame Resistant Step-in,

and CSA Flame Resistant Step-in Harnesses

Cover/Instruction LabelUsed on Vest Style Harnesses With Front

D-ring

Harnesses With Web Loops

12

0

4

5

3

432

9

1

0

6 87

RFID Serial Number Label


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9.0 INSPECTION AND MAINTENANCE LOG

SERIAL NUMBER:

MODEL NUMBER:

DATE PURCHASED:

INSPECTIONDATE

INSPECTIONITEMS NOTED

CORRECTIVEACTION

MAINTENANCEPERFORMED

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:


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This instruction applies to the following models:

11000921100137110018111001951100230

110023111002321100233110024511002461100247110029911004061100482

110052011005211100522110054011005411100542110054311005501100675

110067611007001100701110070211007031100704110072511007261100727

110075011007561100762110076711007681100769110077511007761100777

110077811007791100780110078111008401100841110084211009251100926

11009271100928110092911010211101022

110102311010691101100110111611011171101118110111911011201101121

110121411012151101216110121711012181101219110124011012411101250

110125111012521101253110125411012551101256110125711012581101259

110126011012611101262110126311012641101265110126611012671101268

110126911012701101271110127211012731101274110134011014361101437

11014381101439110144011014411101450

110145111014521101453110145411014551101456110145711014581101459

110146011014611101462110146311014641101465110146611014671101468

110146911014701101471110147211014731101474110151111015121101513

110151411015151101516110155411016111101612110161311016251101626

110162711016281101629110163011016311101632110163311016341101635

11016361101637110163811016391101640

110164111016421101643110164411016451101646110164711016491101650

110165111016521101653110165411016551101656110165711016581101659

110166011016611101662110166311016641101665110166611016671101668

110166911016701101671110167211016731101775110177611017771101778

110177911017801101781110178211017831101784110178511017861101787

11017891101790110179111017921101793

110179411017951101796110179711017981101799110180011018011101802

110180311018041101805110180611018071101808110180911018101101811

110181211018131101814110181511018161101817110181811018191101820

110182111018221101823110182411018261101827110182811018291101830

110183111018321101833110183411018351101836110183711018381101839

11018401101841110184211018431101844

110184511018461101847110184911018511101852110185311018541101855

110185611018571101858110185911018601101861110186211018631101864

110186611018671101869110187011018711101872110187311018741101909

110191011019111101912110197511019761101977110197811019791101980

110198111020001102001110200811020091102010110202511020261102027


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110202811020291102030110203111020321102033

110203411020351102036110203711020381102039110204011020411102042

1102043110205311022001102201110220511022061102207110252511025261102527110252811025291102530110253111025321102533110253411025351102536110253711025381102539110254011025411102542110254311025461102548

110254911025561102557110255811025591102560110262511028751102876

110287711028781102879110288011028811102900

110290111029031102904110290511029071102908110291111029121102925

1102926110292711029281102929110293011029501102951110295211029531102954110295511029561102957110296211029631102964110296511029661102972110297311032511103252110325311032541103255110325611032571103258

110325911032601103261110326211032631103264110326511032661103267

110327011033211103350110335111033521103353

110335411033551103356110335711033581103359110336011033611103375

1103376110337711033781103379110338011033821103383110338411033851103386110339311033941103395110351011035111103512110351311035751103576110357711036101103611110380011038011103802110380311038041103805

110380611038071103808110380911038101103811110381211038131103814

110382511038261103827110382811038291103836

110383711038501103851110385211038531103854110385511038561103860

1103861110387511038761103877110387811038791103880110388211038841103885110388611038881104125110412611046251104626110462711046281104629110463011046311104632110463311046351104636110465011047251104726

110472711047281104729110473011047311104732110473311047341104735

110473611047371104739110474011047411104742

110474311047441104745110474611047471104748110474911047751104776

1104777110477811047791104780110478111047821104783110480011048011104802110480311048041104805110480611048501104851110485211048531104854110485511048561104857110485811048591104860110486111048631104866

110487111048721104873110487411048751104876110487711048781104879

110488011048811104882110488511048861104887

110488811048891104890110489111048921104893110489411049001104901

1104902110490311049041104905110490611049071104908110490911049101104911110491211049141104915110491611049171104918110491911049201104921110492411049501104951110495211049531104954110495511050001105001

110500211050031105004110500511053001105301110532511053261105327


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110595111059521105953110595411059751106000

110600111060021106003110600411060051106006110600711060081106009

1106010110601111060121106013110601511060161106017110601811060191106020110602111060221106023110602411060251106028110602911060301106031110603211060331106034110603511060361106037110603911060401106041

110604811060551106056110605711060581106059110606311060641106065

110606611060671106068110606911060701106071

110607211060741106100110610111061021106103110610411061051106106

1106107110610811061091106110110611111061121106113110611411061151106125110612611061271106150110615111061521106175110618011062001106201110620311062041106205110620711062081106209110621011062111106275

110627611062771106278110627911063001106301110630211063031106304

110630511063061106307110630811063091106310

110632511063261106327110632811063291106330110633111063321106333

1106350110635111063521106353110635411063551106356110635711063651106366110636711063681106369110637011063751106376110637711063781106379110638011063811106382110638311063841106385110638611064001106401

110640211064031106404110640511064061106407110640811064091106410

110641111064141106425110642611064271106450

110645111064521106453110645411064551106456110647511064761106477

1106478110647911064801106550110657511065761106675110667611066771106679110668011066811106682110668311066841106687110668811067001106701110670211067031106704110675011067511106752110675311067541106755

110680011068011106802110690011069011106902110690311069041106905

110567811056791105680110568111056821105683

110572511057261105727110572811057291105730110573211057331105734

1105735110575011057511105752110575311057541105755110580011058011105802110580311058251105826110582711058281105829110583011058311105832110583311058341105835110583611058371105838110583911058401105850

110585111058521105853110585411059001105901110592511059261105950

110532811053291105330110533111053501105375

110537611053771105378110538211053831105384110540011054011105402

1105403110540411054051105406110540711054081105409110541011054111105450110547511054761105477110547811054791105480110548111054821105483110548411054851105487110548811054891105490110549111055001105555

110555611055771105650110565111056521105653110567511056761105677


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110695011069511106952110695311069541106975

110697611069771106978110700011070011107002110700311070041107005

1107025110702611070751107125110712611071271107128110712911071501107151110715211071531107154110720011072011107202110720311072041107205110720611072071107225110725011072511107252110727511072761107277

110727811072791107400110740111074021107403110740411074051107406

110740711074081107409110741011074251107426

110742711074281107429110743011074501107451110745211074531107454

1107455110747511074761107477110747811074791107480110750011075011107525110752611075501107551110755211075751107576110757711075781107579110758011076001107625110762611076271107628110762911076301107650

110765111076521107653110765611076581107659110772511077261107727

110777511077761107777110777811077791107780

110778111077821107783110778411078001107801110780211078031107804

1107805110780611078071107808110780911078101107811110781211078131107814110781511078161107817110781811078191107820110782111078221107823110782411078251107826110782711078281107829110783011078311107832

110783311078341107836110785011078511107875110790011079011107902

110790311079051107906110792611079501107951

110795211079541107957110795811079591107960110796211080001108001

1108002110800311080251108026110802911080331108034110810011081011108102110810311081041108105110810611081071108108110810911081251108126110812711081281108129110813011081311108132110813311081341108175

110817611081771108178110817911081801108181110818311081841108185

110818611081871108188110818911081901108225

110822611082271108228110822911082521108300110830111083021108305

1108307110830811083091108310110831111083751108376110837711083781108379110838011084001109000110900211090401109050110906011090621109075110907611090771109078110907911090801109102110910511091061109107

110910811091091109110110911111091211109125110912611091271109128

110912911091301109150110915111091521109400

110942511094261109427110942911094301109431110944111094461109447

1109448110945011094511109475110950011095011109502110950311095501109551110955211095531109554110955511095751109650110965111096521109653110965411096751109676110967711096781109850110985111098521109853

110985411098851109886110997511100251110026111002711100281110029


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Additional model numbers may appear on the next printing.

111005011100511110052111057011105751110576

111057711105781110582111058611105871110588111060011106011110602

1110603111060411106051110606111060811106181110625111062611106271110650111067511107001110701111070211107041110725111072711107501110751111075211107531110760111076111107621110770111077111107721110773

1110780111078111107821110783

111078411107851110786111078711107881110790

111079111107921110793111080011108011110802111080311108101110811

1110812111081311108141110820111083011108311110832111085011108511110852111085311108541110855111085611108571110858111085911109301110935111094011109411110942111095011109511110952111095311109541110955

1110956111099011109921110994

111099511110001111001111100211110031111004

119999913100653103300310330131033303103331310333231033333103334

3103335310333631033373103350310335131033753103377310338531033863103387310338831033893103390310339531034203103450310345131034523103453310347131034903103491310349531034963103515310352031035213103522

3103523310352431035253103540

310354131035423103543310354431035453103546

31035473103548310354931035503103551310355231035531100890C1100891C

1100892C1100893C1101252H1101462C1101627C1101628C1101629C1101630C1101631C1101632C1101637C1101639C1101641C1101642C1101643C1101644C1101791C1101796C1101827C1101828C1101851C1101854C1101855C1101856C1101858C1101860C1101871C1102000H

1102001C1102009C


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WARRANTY

Equipment offered by DBI-SALA are warranted against factorydefects in workmanship and materials for a period of two yearsfrom date of installation or use by the owner, provided that this

period shall not exceed two years from the date of shipment.Upon notice in writing, DBI-SALA will promptly repair or replaceall defective items. DBI-SALA reserves the right to elect to haveany defective item returned to its plant for inspection beforemaking a repair or replacement. This warranty does not coverequipment damages resulting from abuse, damage in transit, orother damage beyond the control of DBI-SALA. This warrantyapplies only to the original purchaser and is the only oneapplicable to our products, and is in lieu of all other warranties,expressed or implied.

A Capital Safety Company

USA Canada3833 SALA Way 260 Export BoulevardRed Wing, MN 55066-5005 Mississauga, Ontario L5S 1Y9Toll Free: 800-328-6146 Toll Free: 800-387-7484Phone: (651) 388-8282 Phone: (905) 795-9333Fax: (651) 388-5065 Fax: (905) 795-8777www.capitalsafety.com www.capitalsafety.com

This manual is available for download at www.capitalsafety.com.

Form: 5908231Rev: J

I S O

9 0 0 1Certicate No. FM 39709

Documents

Body Harness Manual