Bohler Offshore Welding

  • View
    216

  • Download
    0

Embed Size (px)

Text of Bohler Offshore Welding

  • 8/8/2019 Bohler Offshore Welding

    1/24

    WELDING CONSUMABLESFOR THE OFFSHORE INDUSTRY

  • 8/8/2019 Bohler Offshore Welding

    2/24

    Since BHLER WELDING is one of the pioneer suppliers of arcwelding consumables the dedication to sophisticated applicationsbecame apparent very soon.

    So when oil and gas production from offshore fields took a grea-ter significance, BHLER WELDING started to engage and takeinterest in this emerging business.

    Enormous elemental forces and an aggressive environmentdemand from the engineers courage and inventiveness. BHLERWELDING faces this very challenge alongside the leading fabrica-tors for the offshore industry.

    BHLER WELDING has achieved a world leading position inadvanced welding technology for duplex stainless steels and othercorrosion resistant alloys, which are of increasing importance for

    Editorial

    todays main offshore applications, from the wellhead to thetopside.

    BHLER WELDING consumables are world-famous foronshore pipeline joints and fabrication. They are also wellestablished and qualified in the field of reeled offshore subseapipeline laying from barges.

    A wide range of state-of-the-art electrodes and wires are shownon page 7 of this brochure.

    Specific customer and process requirements can be met withregards to documentation, certification, testing, packing andmarking of products.

    Contact us for more detailed information.

    BHLER WELDING consumables are available in moisture

    resistant and hermetically sealed packs.

  • 8/8/2019 Bohler Offshore Welding

    3/24

    Welding solutions for all offshore applications

    Platform Topside

    The product range of BHLER WELDING encompasses a wellbalanced and homogenous inventory of welding consumables forthe welding of mild steels, high strength low alloy steels, standardand super austenitic stainless steels, duplex and super duplexstainless steels as well as for nickel base, copper base, nickel andtitanium alloys.

    Pipelines

    The extensive range includes: cellulosic and basic vertical downelectrodes, specifically designed electrodes for vertical up welding,solid and flux cored wires for the semi and fully automatic

    welding processes.

    Subsea Templates, Manifolds

    An increasing number of deep-water projects require long-termcorrosion resistance to prevent failures and repairs. BHLERWELDING provides the appropriate filler metals for subseafabrication of components such as: pipespools, manifold systems,wellheads, umbilicals, pumps and valves.

    S

    tato

    il

    N

    ors

    kHy

    dro

    S

    tato

    il

  • 8/8/2019 Bohler Offshore Welding

    4/24

    References

    1

    2 3

    4 5

    1 GTAW Welding duplex stainless steel 25Cr

    2 Certificates

    3 FCAW application on a high strength steel Cofferdam

    4 GTAW application, Duplex stainless steel 22Cr

    5 Duplex pipe/flange, FCAW cap layer

    A

    ker

    Kvaerner

    G

    en

    ius

    Voss

    A

    ker

    Kvaerner

  • 8/8/2019 Bohler Offshore Welding

    5/24

    Your renowned partner for the industry

    BHLER WELDING provides a full range of welding consumables for all joint welding applications and steel base materials, witha particular focus on medium to high alloyed consumables and super alloys. Recommendations concerning benefits to customersresulting from expert operational advice have made BHLER WELDING products popular in exacting sectors such as offshoreinstallations, pipeline construction, refineries and petrochemical plants, power stations and chemical plants.

    You can choose from 240 BHLER WELDING consumable grades. And if need be, our technicians will develop new weldingconsumables tailored to your components.

    Comitted to quality and service

    The ingenious quality management system of BHLER WELDINGis in compliance with EN ISO 9001: First class raw materials and exactly specified pre-materials with a certificate of origin are used. Well-trained and highly motivated staff works on state-of-the-art processing equipment. Environmental issues are being implemented in the production in accordance with EN ISO 14001

    The products are checked at pre-defined quality control checkpoints without a compromise and mustpass the most stringent criteria. More than 1.500 approvals from authorities all over the world confirm the acceptance in the market. A comprehensive worldwide sales network of well-stocked partners ensures rapid and punctual delivery in more

    than 70 countries, on every continent.

    Your nearest sales partner can be found on the Internet at www.boehler-welding.com

    5BHLER WELDING Consumables for the Offshore industry

    Welding consumables for high demanding industries

    P

    alfinger

    AG

    G

    efyra

    SA

    A

    ndr

    itz

    AG

    S

    iemens

    Transportation

    Systems

  • 8/8/2019 Bohler Offshore Welding

    6/246

    For all seasons

    N

    ors

    kHy

    dro,

    by

    Kre

    Foss

  • 8/8/2019 Bohler Offshore Welding

    7/247BHLER WELDING Consumables for the Offshore industry

    Selection guide

    Welding processes

    Nickel base alloysAlloy 625Alloy 59

    Alloy C 276Alloy 400Allloy 600

    Alloy 800/800HT

    N06625N06059N10276N04400N06600N08810

    FOX NIBAS 625FOX NIBAS C 24FOX NIBAS C 276FOX NIBAS 400FOX NIBAS 70/20FOX CN 21/33 Mn

    NIBAS 625-IGNIBAS C 24-IGNIBAS C 276-IGNIBAS 400-IGNIBAS 70/20-IGCN 21/33 Mn-IG

    NIBAS 625 PW-FD

    NIBAS 70/20-FD

    NIBAS 625-IGNIBAS C 24-IGNIBAS C 276-IGNIBAS 400-IGNIBAS 70/20-IGCN 21/33 Mn-IG

    FOX CN 13/4FOX CN 13/4 Supra

    CN 13/4-IG CN 13/4-IGCN 13/4-MC

    Austenitic

    316L

    310

    904

    Type 6 Mo

    Lean Duplex 22Cr

    Duplex 22Cr

    Super Duplex 25Cr

    Dissimilar joints

    S31600

    S31000

    N08904

    S31254N08926N08367

    S32101

    S31803S32205

    S32550

    S32750S32760

    FOX EAS 4 M-A

    FOX EAS 4 M

    FOX FFB-AFOX FFB

    FOX CN 20/25 M-AFOX CN 20/25 M

    FOX NIBAS 625

    FOX CN 22/9 NFOX CN 22/9 N-B

    FOX CN 25/9 CuT

    FOX CN 23/12-AFOX CN 23/12 Mo-AFOX NIBAS 625FOX NIBAS C 24

    EAS 4 M-IG

    FFB-IG

    CN 20/25 M-IG

    NIBAS 625-IG

    CN 24/9 LDX-IG

    CN 22/9 N-IG

    CN 25/9 CuT-IG

    CN 23/12-IG

    NIBAS 625-IGNIBAS C 24-IG

    EAS 4 PW-FD

    EAS 4 M-FD

    NIBAS 625 PW-FD

    CN 24/9 LDX-FD

    CN 22/9 PW-FDCN 22/9 N-FD

    CN 23/12 PW-FDCN 23/12 Mo PW-FDNIBAS 625 PW-FD

    EAS 4 M-IG (Si)

    FFB-IG

    CN 20/25 M-IG (Si)

    NIBAS 625-IG

    CN 24/9 LDX-IG

    CN 22/9 N-IG

    CN 25/9 CuT-IG

    CN 23/12-IGCN 23/12-MCNIBAS 625-IGNIBAS C 24-IG

    EAS 4 M-UP + BB 202

    CN 24/9 LDX-UP

    CN 22/9 N-UP + BB 202

    CN 23/12-UP + BB 202

    Mild steelsRe < 380 MPa A106Gr.B FOX EV 50 EML 5HL 51-FD

    Ti 52-FDEMS 2 + BB 400

    API Pipe steelsAPI 5L-X52

    API X56-X65

    API X60-X65

    API X70

    FOX EV PIPEFOX BVD 85FOX BVD 85FOX BVD 90 MFOX EV 60 PIPEFOX BVD 85FOX EV 70 PIPEFOX BVD 90

    EML 5

    Ni 1-IG

    Ni 1-IG

    Ti 60-FD

    Ti 70 Pipe-FD

    SG 3-P

    SG 3-P (max. X60)SG 8-PSG 8-P

    SG 8-P

    EMS 2 + BB 400

    EMS 2 + BB 400

    High strength steelsRe > 380 MPa S420-S460

    S500

    AISI 4130

    S690Q

    FOX EV 60

    FOX EV 65

    FOX EV 75

    FOX EV 85

    EML 5

    Ni 1-IG

    Ni 1-IG(Root pass only)

    Ti 60-FD SG 8-P

    SG 8-P

    NiMo 1-IG

    NiCrMo 2.5-IG

    Non ferrous alloysCopper base alloysCu-Ni 90-10Cu-Ni 70-30

    TitaniumTi grade 2

    C70600C71500

    R50400

    FOX CuNi 30 Fe CuNi 30 Fe-IG

    ER Ti 2

    Stainless steelsMartensitic

    13Cr 4Ni

    Base metalUNS/ASTM

    AISI/API

    SMAW FCAW GTAW GMAW SAW

    88

    9, 1099, 109, 109, 109, 109, 109

    11, 1211, 1211, 1211, 1211, 1211, 1211, 1211, 12

    1313

    1414

    1515

    1515

    16

    16, 17

    17, 1817, 18

    18

    19192020

    212122212222

    23

    23

    3 NiMo 1-UP +BB 420 TTR3 NiMo 1-UP +BB 420 TTR3 NiMo 1-UP +BB 420 TTR3 NiCrMo 2.5-UP +BB 420 TTR, BB 420 TTR-C

    Page

  • 8/8/2019 Bohler Offshore Welding

    8/248

    Mild steels

    BHLER

    StandardAWSEN

    Weldingprocess

    Typicalanalysis

    %

    Typicalmechanicalproperties

    Sizes

    mm

    Characteristics andapplications

    SAW C 0.07Si 0.35Mn 1.5

    Re 420 N/mm2Rm 500 N/mm2

    A5 22%Av 100J

    47J-46 C

    2.02.53.03.24.0

    Wire/flux combination for welding of general purposestructural, fine grained and pipe steels.BB 400 is an agglomerated, aluminate basic type.It is characterized by its low Si and moderate Mn pickup.It is suitable on DC and AC.

    EMS 2 + BB 400

    F7A4-EM12KS 42 4 AB S2Si

    SMAW C 0.07Si 0.5Mn 1.1

    Re 490 N/mm2

    Rm 560 N/mm2

    A5 27 %Av 190 J

    100 J-50 C

    2.02.53.24.05.06.0

    Basic electrode engineered for high quality weldsin all positions except vertical down. Excellent impactstrength at low temperature. Low hydrogen content(acc. AWS condition HD 4 ml/100 g weld metal).The electrode coating is resistant to moisture absorption.

    FOX EV 50

    E7018-1H4RE 42 5 B 4 2 H5

    GTAW C 0.1Si 0.6Mn 1.2

    Re 500 N/mm2

    Rm 600 N/mm2

    A5 26 %Av 220 J

    47 J-50 C

    1.62.02.43.0

    GTAW welding rod for high requirements of weld metalimpact strength down to -50 C. Also for componentssubjected to galvanising after welding. Very popular rodfor high integrity welds.

    EML 5

    ER70S-3W 46 5 W2Si

    FCAW C 0.06Si 0.5Mn 1.2Ti +

    Re 490 N/mm2

    Rm 580 N/mm2