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Bär Cargolift - Lifting Performance. Bär Cargolift represents highest quality and reliability. In this context regular service with original spare parts is imperative for a maximum availability. As the manufacturer of your Cargolift, Bär knows each part and may assure an easy change of parts as well as accuracy in fit. As each repair or exchange of parts starts with the identification of the damaged part, you will find in the following a selection of the most common pieces out of the Bär original spare parts portfolio. Bär Cargolift original spare parts

Bär Cargolift original spare parts...Bär Cargolift - Lifting Performance. With your Bär Cargolift you have decided on a high-performance tail lift. In order to maintain its performance,

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  • Bär Cargolift -

    Lifting Performance.Bär Cargolift represents highest quality and

    reliability. In this context regular service with

    original spare parts is imperative for a

    maximum availability. As the manufacturer of

    your Cargolift, Bär knows each part and may

    assure an easy change of parts as well as

    accuracy in fit.

    As each repair or exchange of parts starts

    with the identification of the damaged part,

    you will find in the following a selection of the

    most common pieces out of the Bär original

    spare parts portfolio.

    Bär Cargolift original spare parts

  • Bär Cargolift - Lifting Performance.

    With your Bär Cargolift you have decided on a high-performance tail lift. In order to maintain its

    performance, Bär recommends the utilization of original spare parts. Because you receive original

    spare parts that comply with the serial part in characteristics and in quality. As manufacturer Bär

    just delivers proven spare parts. You take advantage from derivatives as well as from the 24

    months warranty on original spare parts.

    With the help of the serial number of your Cargolift Bär provides you with the exactly fitting original

    spare part – for the highest reliability and availability - throughout the product life cycle.

    Bär recommends the utilization of the Bär Cargolift WebShop for orders. There you may select

    the part out of the Cargolift’s specific original parts list and order it quickly online. In addition you

    benefit from the additional WebShop discount and the repeal of the packing charge.

    You are missing login data? Contact [email protected].

    As an alternative to the WebShop you may identify the required original spare part with this

    catalogue and order it by phone, fax or e-mail. Please indicate the serial number of your Cargolift

    also in this case. As the catalogue just includes a selection of Bär’s original spare parts portfolio,

    Bär validates the order by means of the supplied serial number.

    In case of questions on the original spare parts and their use the Service parts team may answer.

    You want to repair, convert or upgrade your Cargolift – or build up a parts stock adapted to your

    requirements? In all these occasions you benefit from the experience and the competence of Bär’s

    Service technical team.

    Contact data of Bär Cargolift service partners, contact persons at Bär, current information on

    warranty and order processing (delivery time, dispatch types, etc.) as well as conditions for repair

    and parts delivery are available on the website www.baer-cargolift.com

    %

    14...

    @

    Log in WebShop

    Enter serial number

    Choose part

    Order including

    WebShop discount

    Part identification in catalogue

    Consultation Bär

    if necessary

    Order with serial

    number and transmission to Bär

    Tel.:0049 7131 2877 752 Fax: 0049 7131 2877 777

    [email protected]

    www.lifting-performance.com page 2 / 76 - V05/16

  • Table of contents

    Page

    Electrics 4

    Control elements 5

    Flashing lights 14

    Solenoid coils 15

    Relays & fuses 16

    Controls 19

    SmartCharge & BatteryBox 24

    Other electric parts 28

    Mechanics 32

    Lifting mechanism 33

    Platform 34

    Trolley stop 37

    Sliding mechanism 39

    Bolts, bearing bushs 40

    CargoSeal 47

    Warning flags 48

    Other mechanical parts 49

    Hydraulics 50

    Power packs 51

    Electric motors, pumps 52

    Cylinders, piston rods, sealing kits 54

    Protective tubes, bellows 58

    Valves, tubes 60

    Other hydraulic parts 64

    Signs, documents 65

    Upgrades 68

    Diagnostic software CargoCheck 69

    List of abbreviations 70

    Cargolift type key 71

    Localisation of serial number 72

    Order form 73

    www.lifting-performance.com page 3 / 76 - V05/16

  • l Control elements

    l Flashing lights

    l Solenoid coils

    l Relays & fuses

    l Controls

    l eBC controller

    l Electronic control

    l Central electric circuit

    l SmartCharge, BatteryBox

    l Other electric parts

    The parts category Electrics includes

    the following part groups:

    Electrics

  • Control elements

    control box with lever

    switches

    control box with lever

    switches and key switch

    mat. no. mat. no.

    101122830 101123448

    suitable for suitable for

    BC S2/S4/Falt BC Standard S2/S4/Falt

    lever switch kit left hand

    side

    lever switch kit right hand

    side

    mat. no. mat. no.

    200001951 200001950

    function function

    2 positions 2 positions

    lever switch mechanism handle for lever switch

    mat. no. mat. no.

    101121079 101121076

    function suitable for

    2 positions control box (S4, Falt,

    Ret/HydFalt)

    key switch kit - electric unlocking key kit with

    ring

    mat. no. mat. no.

    101131507 101137986

    information suitable for

    12 / 24 V 101131507

    www.lifting-performance.com page 5 / 76 - V05/16

  • Control elements

    control box with lever

    switches

    lever switches kit

    mat. no. mat. no.

    101132467 101103533

    suitable for function

    BC R42/H42 right hand

    traffic

    4 positions

    cross lever switch left

    hand side

    cross lever switch right

    hand side

    mat. no. mat. no.

    200001952 200001953

    function function

    4 positions 4 positions

    lever switch mechanism handle for lever switch

    mat. no. mat. no.

    101121081 101121076

    function suitable for

    4 positions control box (S4, Falt,

    Ret/HydFalt)

    dry bag

    mat. no.

    101104050

    measure (mm)

    60 x 90

    holder for control box holder for control box

    Ret/HydFalt

    mat. no. mat. no.

    101116340 101125995

    measure (mm) measure (mm)

    220 x 200 x 270 535 x 220 x 240

    www.lifting-performance.com page 6 / 76 - V05/16

  • Control elements

    contact block kit contact block kit

    mat. no. mat. no.

    200002938 200002933

    information information

    KL 31/32/43/44 KL 11/12/23/24

    contact block contact block

    mat. no. mat. no.

    101127835 101127834

    information information

    KL 71/72/83/84 KL 51/52/63/64

    contact block for lever

    switch

    mat. no.

    101103975

    information

    KL 31/32/43/44

    www.lifting-performance.com page 7 / 76 - V05/16

  • Control elements

    control box handle for control box

    mat. no. mat. no.

    101119299 101127965

    suitable for suitable for

    BC S2 control box (S2, A2L)

    operating sign

    Standard/FreeAccess

    holder for control box

    mat. no. mat. no.

    101122121 101117996

    suitable for 101119299 measure (mm)

    195 x 160 x 60

    pushbutton plate 3 + 1

    button

    mat. no.

    101136336

    measure (mm)

    340 x 100 x 22

    www.lifting-performance.com page 8 / 76 - V05/16

  • Control elements

    foot control triangle

    shaped buttons S

    foot control triangle

    shaped buttons H

    mat. no. mat. no.

    101123953 101123952

    information information

    cable length 500 mm cable length 500 mm

    hexagon screw with

    inside hexagon socket

    mat. no.

    101100666

    information M6 x 12

    suitable for 101123953 /

    101123952

    rubber button S for foot

    control

    rubber button H for foot

    control

    mat. no. mat. no.

    101100942 101101157

    suitable for suitable for

    101123953 101123952

    foot control case, cast

    part

    micro switch with

    superseal plug

    mat. no. mat. no.

    101100908 101123674

    suitable for 101123952 /

    101123953

    information 2 pole / cable

    length 500 mm

    suitable for 101123953 /

    101123952

    www.lifting-performance.com page 9 / 76 - V05/16

  • Control elements

    foot control unit kit rubber button foot control

    unit

    mat. no. mat. no.

    101133641 101128024

    information suitable for

    cable length 800 mm 101133641

    pushbutton foot for

    control unit

    mat. no.

    101133646

    suitable for

    101133641

    www.lifting-performance.com page 10 / 76 - V05/16

  • Control elements

    foot control electronics

    CAN ARC1

    foot control electronics

    CAN ARC1

    mat. no. mat. no.

    101146231 101146324

    suitable for BC S2, S4,

    R2T, R21 with eBC

    Controller

    suitable for BC H42 with

    eBC Controller

    tilt sensor 0-360° tilt sensor 0-360°

    foot control electronics

    kit

    foot control electronics

    kit

    mat. no. mat. no.

    101132926 101144659

    suitable for BC A2L with

    central electric circuit

    suitable for BC A2V / S2 /

    S4 / R21 / R2T with central

    electric circuit / electronic

    tilt sensor 0-90° / 360° tilt sensor 0-90°, 7 pin

    foot control electronics

    kit

    foot control electronics

    kit

    mat. no. mat. no.

    101131115 101131117

    suitable for BC S4 / R41 /

    R4S with central electric

    circuit / electronic

    suitable for BC H42 / R42 /

    Falt with central electric

    circuit / electronic control

    tilt sensor 0-90°, 5 pole tilt sensor 0-180°

    foot control electronics

    kit

    bracket

    mat. no. mat. no.

    101131118 200000781

    suitable for BC F2 with

    central electric circuit /

    electronic control

    suitable for foot control

    electronic

    tilt sensor 0-180°

    www.lifting-performance.com page 11 / 76 - V05/16

  • Control elements

    cable remote control kit

    2 functions

    cable remote control kit

    4 functions

    mat. no. mat. no.

    101126944 101126055

    information information

    plug 7 pin plug 7 pin

    cable remote control kit

    emergency operation

    VanLift

    wander lead with

    4 functions

    mat. no. mat. no.

    101133220 101127132

    measure (mm) measure (mm) 180 x 62 x

    55

    180 x 62 x 55 x 1800 content out of 101126055 /

    101133220

    socket kit with holder

    mat. no.

    101126974

    suitable for remote control

    pushbutton plate

    2 functions

    mat. no.

    200002911

    measure (mm)

    62 x 84 x 10

    www.lifting-performance.com page 12 / 76 - V05/16

  • Control elements

    Bär SmartControl remote

    control kit

    Bär SmartControl radio

    remote hand-held

    mat. no. mat. no.

    200003097 200002793

    consists of measure (mm)

    200002793 transmitter,

    200002794 receiver,

    200002809 holder

    128 x 64 x 28

    Bär SmartControl radio

    remote receiver

    holder for Bär

    SmartControl receiver

    mat. no. mat. no.

    200002794 200002809

    measure (mm) measure (mm) 102 x 96 x

    20

    82 x 50 x 19, without holder

    200002809

    suitable for 200002794

    radio remote control hand-

    held transmitter

    4 functions (SafetyPoint)

    radio remote control hand-

    held transmitter 4

    functions

    mat. no. mat. no.

    101140502 101140909

    measure (mm) measure (mm)

    95 x 45 x 25 95 x 45 x 25

    radio remote control

    receiver 4 functions

    (SafetyPoint)

    radio remote control

    receiver 4 functions

    mat. no. mat. no.

    101140912 101140910

    measure (mm) 80 x 75 x 55 measure (mm) 80 x 75 x 55

    suitable for 101140502 suitable for 101140909

    plate SafetyPoint

    mat. no.

    101136780

    measure (mm) 100 x 100 x

    4

    For retrofit please see Upgrades

    www.lifting-performance.com page 13 / 76 - V05/16

  • Flashing lights

    flashing light CargoFlash

    2.0

    flashing light Hula diode

    with screws

    mat. no. mat. no.

    200003006 101118232

    information information

    12 V + 24 V 24 V

    extension cable flashing

    light

    protective angle for

    CargoFlash

    mat. no. mat. no.

    101119516 200004233

    measure (mm)

    2 x 0,75 mm² x 2500

    www.lifting-performance.com page 14 / 76 - V05/16

  • Solenoid coils

    solenoid coil with cable

    24 V

    solenoid coil with cable

    12 V

    mat. no. mat. no.

    200001359 200001361

    suitable for BC with eBC

    Controller

    suitable for BC with eBC

    Controller

    2 x 0,75 mm² x 4550 mm 2 x 0,75 mm² x 4550 mm

    bush bearing Molex female pin Molex

    mat. no. mat. no.

    101146374 101140837

    information information

    2 pole 0,5 - 0,75 mm²

    solenoid coil with cable

    24 V

    solenoid coil with cable

    12 V

    mat. no. mat. no.

    101124862 101124893

    suitable for BC with central

    electric circuit / electronic

    control

    suitable for BC with central

    electric circuit / electronic

    control

    2 x 0,75 mm² x 4550 mm 2 x 0,75 mm² x 4550 mm

    solenoid coil with adapter

    from Kostal

    cable with Kostal plug,

    neutral end

    mat. no. mat. no.

    101124768 101100895

    suitable for BC with central

    electric circuit / electronic

    control

    suitable for BC with central

    electric circuit / electronic

    control

    12 V / 24 V - Ø 18 mm 3500 mm

    See Hydraulics - Valves, tubes for solenoid valves

    www.lifting-performance.com page 15 / 76 - V05/16

  • Relays, fuses

    power relay with big

    holder

    power relay

    mat. no. mat. no.

    101118419 101118417

    information information

    24 V / 100 A 12 V / 100 A

    power relay - SACO power relay - SACO

    mat. no. mat. no.

    101128055 101128056

    information information

    24 V 12 V

    micro relay micro relay

    mat. no. mat. no.

    101119161 101119166

    information information

    24 V 12 V

    www.lifting-performance.com page 16 / 76 - V05/16

  • Relays, fuses

    main feed fuse kit cube main feed fuse kit cube

    mat. no. mat. no.

    101116696 101115623

    information information

    50 mm² / 200 A 25 mm² / 150 A

    main feed fuse kit

    SmartCharge charging

    system

    sealing insert

    mat. no. mat. no.

    101126337 101146347

    information measure 35 mm²

    6 mm² / 50 A content out of 101126337

    main feed fuse kit minus

    mat. no.

    101137414

    information

    6 mm² / 50 A

    main feed fuse CF8 - cube

    mat. no. information

    101129232 250 A, CF8

    101116467 200 A, CF8

    101116466 150 A, CF8

    101124251 100 A, CF8

    101126338 75 A, CF8

    101129231 50 A, CF8

    fuse holder kit

    mat. no.

    101136685

    suitable for

    electronic control

    101133251

    www.lifting-performance.com page 17 / 76 - V05/16

  • Relays, fuses

    main feed fuse main feed fuse MegaFuse

    mat. no. mat. no.

    101146349 101116420

    suitable for Mercedes-Benz

    Actros new

    information

    information 50 mm² / 200 A 200 A

    main fuse kit main feed fuse MegaFuse

    mat. no. mat. no.

    200000441 101113253

    suitable for Mercedes-Benz

    Actros new

    information

    information 25 mm² / 150 A 150 A, Content out of

    200000441

    Main feed fuse kit main fuse additional kit

    mat. no. mat. no.

    101146499 200004217

    suitable for Mercedes-Benz

    Atego, additional kit

    necessary

    suitable for 101146499,

    information 25 mm² / 150 A

    information 25 mm² / 150 A

    main fuse additional kit main feed fuse MidiFuse

    mat. no. mat. no.

    200004269 101146289

    suitable for 101146499 information

    information 16 mm² / 100 A 50 A

    www.lifting-performance.com page 18 / 76 - V05/16

  • Controls - eBC Controller (from 2012 on)

    eBC Controller Maxi eBC Controller Mini

    mat. no. mat. no.

    101146247 101146246

    measure (mm) measure (mm)

    130 x 150 x 20 130 x 150 x 20

    + software update + software update

    protection cover USB cover

    mat. no. mat. no.

    200003664 200001543

    measure (mm) measure (mm)

    145 x 160,5 x 103,3 26 x 14 x15

    sign emergency mode

    eBC Controller

    hinge for eBC Controller

    mat. no. mat. no.

    101146513 200003665

    adapter Molex control

    box BED1

    adapter cable BED3

    mat. no. mat. no.

    200001377 200003166

    measure 2 x 10 x 0,5 mm² x

    150 mm

    measure (mm) 6 x 0,5 mm²

    x 150 mm

    adapter Molex 6/6/6 adapter Molex

    mat. no. mat. no.

    200001380 101146480

    measure (mm) 2 x 6 x 0,5

    mm² x 150 mm

    measure (mm)

    2 x 4 x 1,5 mm² x 100

    www.lifting-performance.com page 19 / 76 - V05/16

  • Controls - eBC Controller (from 2012 on)

    connector kit eBC

    Controller

    bush bearing Molex

    mat. no. mat. no.

    200001536 101146376

    consists of information

    1 x 101146376,

    3 x 101146375,

    10 x 101140835,

    14 x 101146374,

    96 x 101140837,

    1 x 101146480,

    2 x 101116927

    10 pole

    bush bearing Molex bush bearing Molex

    mat. no. mat. no.

    101146375 101140835

    information information

    6 pole 4 pole

    bush bearing Molex butt connector with heat-

    shrinkable tube

    mat. no. mat. no.

    101146374 101116927

    information information

    2 pole 1,5 - 2,5 mm²

    female pin Molex female pin molex

    mat. no. mat. no.

    101140837 200002871

    information information

    0,5 - 0,75 mm² 1,0 - 1,5 mm²

    extraction tool Molex

    Minifit jr.

    crimp tool Molex Minifit

    Jr.

    mat. no. mat. no.

    200001542 200001537

    www.lifting-performance.com page 20 / 76 - V05/16

  • Controls - electronic control (up to year 2012)

    electronic control kit with

    protection cover

    electronic control 12 V +

    24 V

    mat. no. mat. no.

    101136811 101133251

    information 12 V + 24 V content out of 101136811

    and others

    sign emergency operation protection cover for

    central electric circuit

    mat. no. mat. no.

    101136134 101118235

    suitable for electronic

    control

    electronic control

    mat. no.

    101145267

    suitable for R4T/R4U

    The material number of your electronic control may differ

    as it also represents the BC type and its software.

    Please mention the material number written on your electronic control

    when ordering it.

    www.lifting-performance.com page 21 / 76 - V05/16

  • Controls - central electric circuit (up to year 2012)

    central electric circuit central electric circuit

    mat. no. mat. no.

    101125284 101125285

    information 24 V information 12 V

    suitable for BC S2 and BC

    1500F2-L

    suitable for BC S2 and BC

    1500F2-L

    central electric circuit central electric circuit

    mat. no. mat. no.

    101119971 101133500

    information 24 V information 12 V

    suitable for BC Standard,

    BC 750SX1 / BC 1000SX1

    suitable for BC S2 / A2L

    central electric circuit central electric circuit

    mat. no. mat. no.

    101123881 101123882

    information 24 V information 12 V

    suitable for BC S4 suitable for BC S4

    central electric circuit

    optional equipment

    central electric circuit

    optional equipment

    mat. no. mat. no.

    101123311 101131435

    information 24 V information 12 V

    suitable for BC S4 suitable for BC S4

    www.lifting-performance.com page 22 / 76 - V05/16

  • Controls - central electric circuit (up to year 2012)

    central electric circuit hinge for central electric

    circuit

    mat. no. mat. no.

    101125548 101118234

    information 24 V

    suitable for BC R21/R2T-P2

    protection cover for

    central electric circuit

    sign emergency operation

    mat. no. mat. no.

    101118235 101123317

    www.lifting-performance.com page 23 / 76 - V05/16

  • SmartCharge, BatteryBox

    SmartCharge charging

    system kit for tractor

    SmartCharge charging

    system kit for tractor

    mat. no. mat. no.

    200001195 200003820

    measure 16 mm² x 7,5 m measure 16 mm² x 7,5 m

    consists of je 1 x:

    200001711 SC tractor,

    101131522 socket SC,

    101126337 main feed fuse,

    feedback signal 101127042

    + 101123009

    suitable for Mercedes-Benz

    Actros; Consists of

    200001195 plus fitment

    parts + 200003821 instead

    of 101126337

    spiral cable kit adaptor

    SmartCharge charging

    system

    SmartCharge charging

    system kit for semitrailer

    mat. no. mat. no.

    101138254 101127961

    information 7 pin,

    uncompressed length 3 -

    4,5 m

    consists of 101131179 SC

    with cable 17 m, main feed

    fuse 101126337 +

    101137414

    Fitment for semitrailer Kit SmartCharge semitrailer (Mat. no. 200001195), including: 1 SmartCharge tractor (mat. no. 200001711) 2 feedback light (mat. no. 101123009) 3 feedback cable (mat. no. 101127042) 4 main feed fuse (mat. no. 101126337) 5 parking socket (mat. no. 101131522) as well as 6 spiral cable SmartCharge (mat. no. 101138254) 7 SmartCharge semitrailer (mat. no. 101127961) 8 BatteryBox (mat. no. 101130332)

    Semitrailer Tractor

    www.lifting-performance.com page 24 / 76 - V05/16

  • SmartCharge, BatteryBox

    SmartCharge charging

    system kit for truck

    SmartCharge charging

    system truck

    mat. no. mat. no.

    200002689 200001710

    consists of je 1 x: measure 2 x 16 mm² x 12

    m

    200001710 SC truck,

    200002648 main feed fuse

    101127036 cable feedback

    signal

    content out of 200002689

    SmartCharge charging

    system kit for trailer

    SmartCharge charging

    system kit for trailer

    mat. no. mat. no.

    101127960 101132255

    consists of je 1 x: consists of je 1 x:

    101131178 SC with cable

    12 m, 101131522 socket

    SC, main feed fuse

    101126337 + 101137414

    101132256 SC with cable

    15 m, 101131522 socket

    SC, main feed fuse

    101126337 + 101137414

    Fitment for truck and trailer Kit SmartCharge truck (mat. no. 200002689), including: 9 SmartCharge truck (mat. no. 200001710) 10 feedback cable (mat. no. 101127036) 11 main feed fuse (mat. no. 200002648) as well as 12 kit SmartCharge trailer 12 m (mat. no. 101127960) kit SmartCharge trailer 15 m (mat. no. 101132255) each incl. 4 main feed fuse and 5 parking socket 8 BatteryBox (mat. no. 101130332)

    Trailer Truck

    www.lifting-performance.com page 25 / 76 - V05/16

  • SmartCharge, BatteryBox

    plug for SmartCharge

    charging system

    socket SmartCharge

    charging system

    mat. no. mat. no.

    101136998 101136994

    information 7 pin information 7 pin

    holder for SmartCharge

    socket

    mat. no.

    101132417

    suitable for 101136994

    adapter cable

    SmartCharge - CEKON

    spiral cable kit with

    CEKON plug

    mat. no. mat. no.

    200003253 101126970

    measure Ø 55 mm information

    uncompressed length 3 m 4 pin

    Plug Cekon socket 4 pin CEKON

    mat. no. mat. no.

    200005865 101102863

    information information

    4 pin 4 pin

    Bär recommends the retrofit to SmartCharge!

    www.lifting-performance.com page 26 / 76 - V05/16

  • SmartCharge, BatteryBox

    BatteryBox kit without

    batteries

    battery case upper part

    with Bär logo

    mat. no. mat. no.

    101130332 101126905

    information

    24 V

    BatteryBox kit lower part

    mat. no.

    101143938

    battery case on underrun

    bar without batteries

    mat. no.

    101138116

    suitable for

    BC S4

    www.lifting-performance.com page 27 / 76 - V05/16

  • Other electric parts

    platform cable bush bearing Molex

    mat. no. mat. no.

    200001061 101146375

    measure 6 x 0,75 mm² x 3

    m

    information

    suitable for BC Standard

    with eBC Controller

    6 pole

    platform cable kit platform cable kit

    mat. no. mat. no.

    101122682 101122689

    measure 7 x 0,75 mm² x

    1,5 m

    measure 7 x 0,75 mm² x

    1,8 m

    suitable for BC Standard

    with central electric circuit /

    electronic control

    suitable for BC Standard

    with central electric circuit

    platform cable kit platform cable kit

    mat. no. mat. no.

    101127265 101123722

    measure 7 x 0,75 mm² x

    2,2 m

    measure 7 x 0,75 mm² x 3

    m

    suitable for BC Standard

    with central electric circuit

    suitable for BC S4 and S2

    with central electric circuit

    platform cable kit connector plug APD

    mat. no. mat. no.

    101124069 101122461

    measure 7 x 0,75 mm² x 4

    m

    information

    suitable for BC H42 / R42

    with central electric circuit

    7 pin

    www.lifting-performance.com page 28 / 76 - V05/16

  • Other electric parts

    socket enclosure APD for

    counter nut

    single conductor sealing

    mat. no. mat. no.

    101122865 101122452

    information information 7 pin

    7 pin 1,9-2,1 mm ISOL.DIAM.

    blind plug contact bush

    mat. no. mat. no.

    101122454 101122462

    information information

    7 pin 7 pin

    connector plug APD red socket enclosure APD

    mat. no. mat. no.

    101122476 101122879

    information information

    1 pole 1 pole

    contact bush screw-down nut hexagon

    head - conical

    mat. no. mat. no.

    101122477 101124382

    information

    1 pin

    www.lifting-performance.com page 29 / 76 - V05/16

  • Other electric parts

    cable seal cable seal

    mat. no. mat. no.

    101124383 101124384

    information 1 pole information 1 pole

    Ø 8 mm Ø 10 mm

    connector plug APD blue socket enclosure APD

    mat. no. mat. no.

    101122479 101122878

    information information

    1 pole 1 pole

    pin contact

    mat. no.

    101122467

    information

    1 pole

    main feed cable kit

    battery plus

    main feed cable kit

    battery minus

    mat. no. mat. no.

    101122473 101122474

    measure (mm) measure (mm)

    25 mm² x 12000 25 mm² x 12000

    mainfeed cable kit

    mat. no.

    200004190

    measure (mm)

    35 mm² x 12000

    www.lifting-performance.com page 30 / 76 - V05/16

  • Other electric parts

    cabin switch push-button cabin switch push-button

    mat. no. mat. no.

    101118843 101118840

    information information

    24 V 12 V

    proximity switch PNP NC angle edging part

    mat. no. mat. no.

    200001446 101121694

    suitable for BC

    S4U/R42/H42

    measure 30 x 40 x 3 x 40

    mm

    with eBC Controller receiver 200001446

    proximity switch

    proximity switch PNP NC

    magnet

    locking cap with magnet

    mat. no. mat. no.

    101130351 101130355

    measure (mm)

    80 x 35 x 20; 3 m cable

    proximity switch PNP NC

    mat. no.

    101122297

    measure (mm)

    M12 x 54; 3 m cable

    pressure switch kit lifting

    cylinder

    plug kit for interior body

    light

    mat. no. mat. no.

    101133987 101122861

    measure (mm) information

    2 x 1 mm² x 3100 plug 4 pole

    www.lifting-performance.com page 31 / 76 - V05/16

  • l Lifting mechanism

    l Platform

    l Trolley stop

    l Sliding mechanism

    l Bolts, bearing bushs

    l CargoSeal

    l Warning flags

    l Other mechanical parts

    The parts category Mechanics

    includes the following part groups:

    Mechanics

  • Lifting mechanism

    cover for beam cover for beam

    mat. no. mat. no.

    101100376 101123754

    measure (mm) measure (mm)

    174 x 174 x 30 180 x 180 x 25

    jubilee clip C7/W4

    mat. no.

    101112790

    measure (mm) 230 -250 / 9

    suitable for cover for beam

    closing plug for underrun

    bar (2=4)

    closing plug for underrun

    bar (2=4)

    mat. no. mat. no.

    101128159 101128155

    measure (mm) measure (mm)

    Ø 127 Ø 113,5

    closing plug for underrun

    bar

    closing plug for underrun

    bar

    mat. no. mat. no.

    101114900 101116313

    measure (mm) measure (mm)

    Ø 108 120 x 80

    www.lifting-performance.com page 33 / 76 - V05/16

  • Platform

    platform edging right

    hand side with SideGrip

    platform edging left hand

    side with SideGrip

    mat. no. mat. no.

    101133199 101133229

    information information

    BAplan40VL(L) platform

    height 1810 mm

    BAplan40VL(L) platform

    height 1810 mm

    platform edging right

    hand side with SideGrip

    platform edging left hand

    side with SideGrip

    mat. no. mat. no.

    101133205 101133235

    suitable for suitable for

    BAplan40VL(L) up to

    platform height 2110 mm

    BAplan40VL(L) up to

    platform height 2110 mm

    RamGuard right hand

    side

    RamGuard left hand side

    mat. no. mat. no.

    101143438 101143439

    suitable for BAplan40VL

    with platform edging for

    side loading ramp

    suitable for BAplan40VL

    with platform edging for

    side loading ramp

    measure 440 mm measure 440 mm

    RamGuard right hand

    side

    RamGuard left hand side

    mat. no. mat. no.

    200003440 200003441

    suitable for BAplan45VL(L)

    with platform edging for

    side loading ramp

    suitable for BAplan45VL(L)

    with platform edging for

    side loading ramp

    Please contact the Service Parts team for platforms on stock!

    www.lifting-performance.com page 34 / 76 - V05/16

  • Platform

    SteelTop left hand side SteelTop right hand side

    mat. no. mat. no.

    200004118 200004120

    suitable for BAplan45VL suitable for BAplan45VL

    bolt cylinder screw with inside

    hexagon socket

    mat. no. mat. no.

    200004161 200004214

    suitable for SteelTop information M12 x 60

    suitable for SteelTop

    platform edging tip left

    hand side

    platform edging tip right

    hand side

    mat. no. mat. no.

    101119993 101119994

    measure 450 mm measure 450 mm

    suitable for AF/PFplan40D suitable for AF/PFplan40D

    platform edging right and

    left hand side

    mat. no.

    101119992

    measure 1620 mm

    suitable for AF/PFplan40D

    platform edging left hand

    side

    platform edging right

    hand side

    mat. no. mat. no.

    101130621 101130618

    suitable for suitable for

    AGplan up to platform

    height 2510 mm

    AGplan up to platform

    height 2510 mm

    www.lifting-performance.com page 35 / 76 - V05/16

  • Platform

    ground roller washer

    mat. no. mat. no.

    101125068 101125523

    measure (mm) measure (mm) Ø 8,4 / Ø 40

    x 3

    Ø 100 / Ø 30,3 x 50 suitable for 101125068

    PIEK version 200001767

    Ø110 x Ø30 x 50

    hexagon screw 3M -

    micro capsulet

    ground roller

    mat. no. mat. no.

    101100702 101117999

    measure (mm) M8 x 12 measure (mm)

    suitable for 101125068 Ø 35,5 x 80 x 46

    ground roller clamping piece for

    ground roller

    mat. no. mat. no.

    101132696 101137068

    measure (mm) measure (mm) Ø 55/ Ø 45

    x 21

    Ø 100 / Ø 45,4 x 21,5 suitable for 101132696

    pressure point for

    platform

    pressure point for

    platform

    mat. no. mat. no.

    101133337 101140844

    measure (mm) measure (mm)

    Ø 60 x 60 60 x 12 x 315

    folding joint band folding joint ear PIEK

    mat. no. mat. no.

    200001033 101144327

    measure (mm) measure 128 mm

    100 x 3,6 x 1560

    www.lifting-performance.com page 36 / 76 - V05/16

  • Trolley stop

    flap for trolley stop 2rd flap for trolley stop 2ad

    mat. no. mat. no.

    101134141 101131904

    measure (mm) measure (mm)

    750 wide, 80 deep 850 wide, 80 deep

    PIEK version 200002582

    flap for trolley stop Rx flap for trolley stop Ax

    mat. no. mat. no.

    101136804 101136800

    measure (mm) measure (mm)

    745 800

    PIEK version 101145694

    measure 1012 mm 200001828

    flap for trolley stop 2RD flap for trolley stop 2AD

    mat. no. mat. no.

    101129762 101126428

    measure (mm) measure (mm)

    850 850

    PIEK version 101141312

    repair on right 200000932

    repair on left 200000933

    shaft for trolley stop

    drilled

    shaft for trolley stop

    mat. no. mat. no.

    101110220 101126434

    measure (mm) measure (mm)

    Ø 12 x 696 Ø 12 x 930

    www.lifting-performance.com page 37 / 76 - V05/16

  • Trolley stop

    shaft for trolley stop

    drilled

    notch

    mat. no. mat. no.

    101135601 101125140

    measure (mm) measure (mm)

    Ø 12 x 1100 26,6 x 5,8 x 80

    locking bolt for trolley

    stop

    pressure spring

    mat. no. mat. no.

    101126430 101126432

    measure (mm) measure (mm)

    Ø 12 x 85 Ø 1,25 / Ø 11 x 22

    leaf spring for trolley stop

    Rx

    leaf spring for trolley stop

    2Ax

    mat. no. mat. no.

    101125791 101134566

    measure (mm) measure (mm)

    0,7 x Form 40 x 1 x 65

    PIEK version 101145497

    leg spring leg spring

    mat. no. mat. no.

    101110222 101126433

    measure (mm) measure (mm)

    Ø 3 Ø 2,2

    leg spring

    mat. no.

    101135037

    measure (mm)

    Ø 1,8

    www.lifting-performance.com page 38 / 76 - V05/16

  • Sliding mechanism

    guide piece left hand side

    kit

    guide piece right hand

    side kit

    mat. no. mat. no.

    101127260 101127259

    suitable for suitable for

    slides BC H42 slides BC H42

    sliding piece sliding piece

    mat. no. mat. no.

    101146412 101146413

    information information

    BG for 12 mm BG for 10 mm

    sliding block sliding block

    mat. no. mat. no.

    101130202 101108554

    measure (mm) measure (mm)

    52 x 15 x 58 60 x Form

    piece of profile piece of profile

    mat. no. mat. no.

    101108509 101108510

    measure (mm) measure (mm)

    48 x 15 x 50 50 x 10 x 78

    knurled screw with

    square nut kit

    parabolic spring with

    external thread

    mat. no. mat. no.

    101127058 101110039

    measure (mm)

    30 x 36 M8 / 20

    www.lifting-performance.com page 39 / 76 - V05/16

  • Bolts, bearing bushs

    bolt / ground roller kit S4 -

    A3

    bolt attachment kit

    mat. no. mat. no.

    200002943 200002941

    measure (mm) 2 x each:

    bolt Ø 30 x 130; bolt Ø30 x

    Ø 35 x 155; ground roller Ø

    100 x Ø 30,3 x 50

    suitable for bolt / ground

    roller 200002943

    suitable for BC S4 -A3/A4

    bolt / ground roller kit bolt attachment kit

    mat. no. mat. no.

    200002921 200002920

    measure (mm) 2 x each:

    bolt Ø 35 x 112; bolt Ø 30 x

    Ø 35 x 156; ground roller Ø

    100 x Ø 30,3 x 50

    suitable for bolt / ground

    roller kit 200002921

    suitable for BC S4 -B3/ -C3/-

    D3

    bolt / ground roller kit S4 -

    A2

    bolt attachment kit S4 -A2

    mat. no. mat. no.

    101131686 101131685

    measure (mm) 2 x Ø 30 /

    Ø 35 x 140; 2 x Ø 30 x 100;

    2 x Ø 100 / Ø 30,3 x 50

    suitable for bolt / ground

    roller BS 101131686

    suitable for BC -A2

    bolt / ground roller kit bolt attachment kit S4-B/-

    C

    mat. no. mat. no.

    101130274 101130273

    measure (mm) 2 x Ø 30 /

    Ø 35 x 145; 2 x Ø 35 x 112;

    2 x Ø 100 / Ø 30,3 x 50

    suitable for bolt / ground

    roller BS 101130274

    suitable for AFplan30V/40D

    www.lifting-performance.com page 40 / 76 - V05/16

  • Bolts, bearing bushs

    bolt for ground roller bolt for ground roller

    mat. no. mat. no.

    101130222 101130197

    measure (mm) Ø 30 / Ø 35

    x 140

    measure (mm) Ø 30 / Ø 35

    x 145

    suitable for BC 1000S4-A2

    eye pin Ø 10

    bolt for ground roller bolt

    mat. no. mat. no.

    101136852 101118066

    measure (mm) Ø 30 / Ø 35

    x 156

    measure (mm) Ø 30 x 80

    suitable for BC S4-B3/-C3/-

    D3

    suitable for BC 1000S4 /

    BC 1000F2

    bolt with greasing hole bolt with greasing hole

    mat. no. mat. no.

    101125926 101136659

    measure (mm) Ø 35 x 90 measure (mm) Ø 35 x 102

    suitable for BC S4-B1/-C1/-

    D1 / H42 / R42 / R41 / R4S

    suitable for BC S4-B3/-C2/-

    D2

    bolt with greasing hole bolt with greasing hole

    mat. no. mat. no.

    101125922 101130229

    measure (mm) Ø 35 x 110 measure (mm) Ø 35 x 112

    suitable for BC S4-B1/-C1/-

    D1 / R41 / R4S

    suitable for BC S4 / H42 /

    R42

    bolt with greasing hole

    mat. no.

    101130456

    measure (mm) Ø 40 x 135

    suitable for BC S2 / S4 /

    R2T / R21

    www.lifting-performance.com page 41 / 76 - V05/16

  • Bolts, bearing bushs

    eye pin eye pin

    mat. no. mat. no.

    101130785 101129952

    measure (mm) Ø 12 x 60 measure (mm) Ø 10 x 50

    securing with screw

    101130787

    securing with screw

    101129960

    eye pin

    mat. no.

    101124465

    measure (mm) Ø 8 x 50

    securing with screw

    101124519

    sleeve

    mat. no.

    101114797

    measure (mm) Ø 35 / Ø

    16,4 x 129

    for use with screw

    101124711 and nut

    101100736

    conus grease nipple H3 /

    90°

    conus grease nipple H1 /

    180°

    mat. no. mat. no.

    101100847 101100844

    measure (mm) information

    20 x 10 x16 AM 6

    conus grease nipple H1 /

    180°

    protection cap with

    tongue

    mat. no. mat. no.

    101100846 101109328

    measure (mm) information

    Ø 10 x 10 EP 985 FORM B

    www.lifting-performance.com page 42 / 76 - V05/16

  • Bolts, bearing bushs

    bolt for mechanical link bolt for mechanical link

    mat. no. mat. no.

    101126053 101119453

    measure (mm) Ø 40 x 44 measure (mm) Ø 40 x 46

    suitable for BC S4 suitable for BC S4-B/-C /

    S4A / S4U / F2 / F4 / H42

    bolt for mechanical link

    mat. no.

    101115743

    measure (mm) Ø 46 / Ø 30

    x 43,5

    suitable for BC 1000S4 /

    BC 1000F2

    bolt bolt

    mat. no. mat. no.

    101139061 101131563

    measure (mm) Ø 30 x 103 measure (mm) Ø 35 x 82

    suitable for BC 1000S4-A3 suitable for BC 1000S2 -M3

    platform/NZ

    bolt bolt

    mat. no. mat. no.

    101129965 101126731

    measure (mm) Ø 35 x 110 measure (mm) Ø 40 x 130

    suitable for BC 750S2-R1 suitable for BC 2000R2T-

    P2 / BC 1500F2-L1 / BC

    1500S2-K1

    www.lifting-performance.com page 43 / 76 - V05/16

  • Bolts, bearing bushs

    slide bearing form S slide bearing

    mat. no. mat. no.

    101127492 200001986

    measure (mm) measure (mm)

    Ø 30 / Ø 35 x 40 Ø 35 x Ø 42 x 50

    slide bearing form S slide bearing

    mat. no. mat. no.

    101122518 200001990

    measure (mm) measure (mm)

    Ø 40 / Ø 45 x 80 Ø 40 x Ø 48 x 50

    bearing bush slide bearing form F

    mat. no. mat. no.

    101117904 101117064

    measure (mm) Ø 35 / Ø 40

    x 50

    measure (mm)

    suitable for BC 1000SX1-

    E1/-E2

    Ø 5 x Ø 7 x 5

    slide bearing form S

    mat. no.

    101117921

    measure (mm)

    Ø 35 / Ø 40 x 65

    www.lifting-performance.com page 44 / 76 - V05/16

  • Bolts, bearing bushs

    bearing bush sealing ring

    mat. no. mat. no.

    101136222 101126454

    measure (mm) measure (mm) Ø 40 /

    Ø 44,5 x 2,8

    Ø 40 / Ø 48 x 49 suitable for 101136222

    bearing bush with

    greasing hole

    quad-ring perforated

    mat. no. mat. no.

    101125935 101126353

    measure (mm) Ø 35 / Ø 39

    x 50

    measure (mm) Ø 34,25 x

    5,33

    suitable for lifting cylinder

    60 / 70

    suitable for 101125935

    bearing bush o-ring

    mat. no. mat. no.

    101125807 101103902

    measure (mm) Ø 30 / Ø 36

    x 40

    measure (mm) Ø 29,87 x

    1,78

    BC Standard retrofit kit low

    maintenance bearings

    suitable for 101103902

    bearing bush sealing ring

    mat. no. mat. no.

    101125932 101126455

    measure (mm) Ø 42 / Ø 35

    x 50

    measure (mm) Ø 35 /

    Ø 39,5 x 3

    suitable for BC S4-C1/-B1/-

    D1 / H42 / R41 / R42

    suitable for 101125932

    www.lifting-performance.com page 45 / 76 - V05/16

  • Bolts, bearing bushs

    bush with greasing hole bush with greasing hole

    mat. no. mat. no.

    101106376 101103574

    measure (mm) Ø 35 x 30 measure (mm)

    suitable for BC 1000S4 /

    BC 1000F2 / H42

    Ø 35 x 40

    quad-ring

    mat. no.

    101118524

    measure (mm) Ø 29,51 x

    5,33

    suitable for 101106376 +

    101103574

    bush

    mat. no.

    101126286

    measure (mm) Ø 44 x 40

    suitable for BC S4 / H42 /

    R42 / R41 / F2 (retrofit)

    www.lifting-performance.com page 46 / 76 - V05/16

  • CargoSeal

    Sealing kit CargoSeal mat. no. 101130149

    The following parts out of the CargoSeal kit are available separately:

    Pos. Nr. mat. no. Description Information / Mesure Quantity

    10 200003074 stop bar length 2.505 mm 1

    20 101130161 pressure point for lifting arm 2

    30 101130162 pressure point for platform 3

    40 101130172 square nut M8 5

    50 101118596 lens flange head screw with inside hexagon

    socket

    M8 x 16 5

    60 101133323 blind rivet truss head Ø 8 mm x 22 18

    70 101124252 sealing profile 1

    80 200002928 c-profile 28 x 10 x 2.770 mm 3

    90 101117420 profile sealing kit for platform height

    2.360 - 2.810 mm

    3

    100 101131712 pressure point for platform tip measure 12 x 80 x 150 mm 2

    110 101100540 cylinder screw with inside hexagon socket M8 x 25 6

    PIEK version (mat. no. 101141385)

    In case of the PIEK version the following positions are replaced by:

    10 101141373 stop bar PIEK length 2.505 mm 1

    30 101141387 pressure point for lifting arm PIEK 2

    www.lifting-performance.com page 47 / 76 - V05/16

  • Warning flags

    warning flags kit warning flags kit

    mat. no. mat. no.

    101111585 200002827

    information information

    with aluminium holder with plastic holders

    warning flags kit

    mat. no.

    101133294

    pointing to the left

    suitable for BC 600 A2V

    www.lifting-performance.com page 48 / 76 - V05/16

  • Other mechanical parts

    gas spring bolt with head form B

    with splint

    mat. no. mat. no.

    101124221 101124387

    information measure (mm) Ø 14 x 55

    G20-40 3000N suitable for BC R42 (gas

    spring)

    eye for gas spring eye for gas spring

    mat. no. mat. no.

    101124403 101124223

    measure (mm) measure (mm)

    20 x 25 x 55 20 x 40 x 75

    grasp tension spring type RZ

    140 AI

    mat. no. mat. no.

    101129048 101100885

    measure (mm) measure (mm)

    8 x Form 2,0 x 18 x 87,4

    parabolic spring with

    external thread

    SilentGrip repair kit

    mat. no. mat. no.

    101136007 101130742

    measure (mm)

    30 x 36 M8/20

    www.lifting-performance.com page 49 / 76 - V05/16

  • l Power packs

    l Electric motors, pumps

    l Cylinders, piston rods, sealing kits

    l Protective tubes, bellows

    l Valves, tubes

    l Other hydraulic parts

    The parts category Hydraulics

    includes the following part groups:

    Hydraulics

  • Power packs

    power pack power pack

    mat. no. mat. no.

    1XX122218 1XX122216

    information information

    24 V / 2,6 ccm / 2 kW 24 V / 2,0 ccm / 2 kW

    power pack power pack

    mat. no. mat. no.

    1XX122212 1HA127848

    information information

    24 V / 1,2 ccm / 2 kW 24 V / 1,0 ccm / 1,2 kW

    power pack tank with protector for air

    filter

    mat. no. mat. no.

    1HA131492 101118358

    information information

    12 V / 0,61 ccm / 0.,8 kW 5,5 l volume

    tank tank

    mat. no. mat. no.

    101122334 101121328

    information suitable for BC SX1

    5,4 l volume including sealing

    101121327 and 8 x screw

    101124386

    www.lifting-performance.com page 51 / 76 - V05/16

  • Electric motors, pumps

    electrohydro pump

    Haldex

    electric motor Hydac

    mat. no. mat. no.

    1HA101175 101139284

    information information 24 V / 2,0 kW

    24 V / 2 ccm / 2 kW suitable for BC S2 / S4 /

    H42 / R42 / R41 / R2T /

    R21

    electric motor Haldex electric motor Haldex

    mat. no. mat. no.

    101121266 101121267

    information 24 V / 1,2 kW information 12 V / 0,8 kW

    suitable for BC 750SX1 /

    751SX1 / BC 1000SX1-E1/-

    E2

    suitable for BC 750S2-R1

    electric motor Haldex electric motor Haldex

    mat. no. mat. no.

    101122169 101135312

    information 24 V / 2,0 kW information

    suitable for BC S4-A/-B/-C/-

    D

    24 V / 2,0 kW

    electric motor Haldex

    mat. no.

    101135311

    information

    12 V / 1,7 KW Ø 112 mm

    www.lifting-performance.com page 52 / 76 - V05/16

  • Electric motors, pumps

    hydraulic pump hydraulic pump

    mat. no. mat. no.

    101118422 101135319

    information 2,6 ccm measure 2,5 ccm

    suitable for BC S-C/-D

    hydraulic pump hydraulic pump

    mat. no. mat. no.

    101135317 101118421

    measure 2,0 ccm measure 2,0 ccm

    suitable for BC S4 / F2/4 /

    R/H4

    suitable for BC S-B / S4-B +

    Haldex

    hydraulic pump hydraulic pump

    mat. no. mat. no.

    101135315 101118420

    measure 1,2 ccm measure 1,2 ccm

    suitable for BC S4-A1 / F2-

    A1 + Haldex

    suitable for BC S-B / S4-B +

    Haldex

    hydraulic pump

    left-turning

    hydraulic pump

    left-turning

    mat. no. mat. no.

    101123427 101125582

    measure 2,0 ccm measure 1,2 ccm

    suitable for BC S4-A1 / F2-

    A1 + Hydac

    hydraulic pump hydraulic pump

    mat. no. mat. no.

    101123370 101121269

    information information

    P 0.97 P 0.61

    www.lifting-performance.com page 53 / 76 - V05/16

  • Cylinders, piston rods, sealing kits

    lifting cylinder lifting cylinder

    mat. no. mat. no.

    1WE118380 1XX138578

    information information

    EZ 50-253 EZ 50-253

    lifting cylinder lifting cylinder

    mat. no. mat. no.

    1WE114195 1XX114688

    information information

    EZ 60-285 EZ 60-285

    lifting cylinder lifting cylinder

    mat. no. mat. no.

    1XX127414 1XX130849

    information information

    EZ 70-171 EZ 70-231

    lifting cylinder lifting cylinder

    mat. no. mat. no.

    1XX114687 1WE130823

    information information

    EZ 70-285 EZ 85-230

    www.lifting-performance.com page 54 / 76 - V05/16

  • Cylinders, piston rods, sealing kits

    piston rod for lifting

    cylinder

    piston rod for lifting

    cylinder

    mat. no. mat. no.

    101120066 101123888

    information information EZ 60-285 / EZ

    60-280

    EZ 50-253 suitable for BC S-12/14/24 /

    H01-12/HN1-12/HN2-

    70/HN1-70

    piston rod for lifting

    cylinder

    piston rod for lifting

    cylinder

    mat. no. mat. no.

    101120067 101118239

    information EZ 60-285 information

    suitable for BC 1500 S4 EZ 70-285

    piston rod for lifting

    cylinder

    mat. no.

    200003476

    information

    EZ 85-230

    www.lifting-performance.com page 55 / 76 - V05/16

  • Cylinders, piston rods, sealing kits

    tilting cylinder tilting cylinder

    mat. no. mat. no.

    1XX118381 1XX114690

    information information

    DZ 50/36-200 DZ 60/40-220

    tilting cylinder tilting cylinder

    mat. no. mat. no.

    1XX127412 1XX121043

    information information

    DZ 70/40-173 DZ 70/50-30

    tilting cylinder ring spanner

    mat. no. mat. no.

    1XX114689 101133669

    information

    DZ 70/50-272

    folding cylinder

    mat. no.

    101110646

    information

    EZ 32-130

    www.lifting-performance.com page 56 / 76 - V05/16

  • Cylinders, piston rods, sealing kits

    sealing kit sealing kit

    mat. no. mat. no.

    101124793 101132207

    information information

    DZ 50/36-200, suitable for

    Weber

    EZ 50-253

    sealing kit complete

    tilting cylinder

    sealing kit

    mat. no. mat. no.

    101116620 200002939

    information information

    DZ 60/40-220 EZ 60-285

    sealing kit complete

    tilting cylinder

    sealing kit lifting cylinder

    mat. no. mat. no.

    101126091 200002950

    information DZ 70/50-272 information

    suitable for BC 2000 S4

    with Pacoma cylinder

    EZ 70-171, EZ 70-231, EZ

    70-285

    sealing kit complete

    tilting cylinder

    sealing kit

    mat. no. mat. no.

    101116619 101132484

    information DZ 70/50-272 information

    suitable for BC 2000 S4

    with Weber cylinder

    EZ 85-230/85-285

    www.lifting-performance.com page 57 / 76 - V05/16

  • Protective tubes, bellows

    protective tube for HZ 60-

    200 BS

    protective tube for EZ 50-

    253

    mat. no. mat. no.

    101109190 101127095

    measure (mm) measure (mm)

    Ø 60 x 330, including clip

    101100822

    Ø 74 / Ø 50 x 2 x 300

    protective tube for EZ 60-

    285

    protective tube for DZ

    70/50-30

    mat. no. mat. no.

    101127094 101121945

    measure (mm) measure (mm)

    Ø 84 / Ø 59 x 2 x 320 Ø 86 x 2 x 180

    101121945

    protective tube for EZ 60 protective tube for EZ 70-

    285/ EZ 70-230

    mat. no. mat. no.

    101100400 101127092

    measure (mm) measure (mm)

    Ø 86 x 2 x 320 Ø 94 / Ø 69 x 2 x 310

    protective tube for EZ 70 protective tube for EZ 85-

    230

    mat. no. mat. no.

    101100401 101127109

    measure (mm) measure (mm)

    Ø 96 x 2 x 320 Ø 112 / Ø 84 x 2 x 300

    www.lifting-performance.com page 58 / 76 - V05/16

  • Protective tubes, bellows

    bellow and jubilee clip BS bellow and jubilee clip BS

    mat. no. mat. no.

    101128205 101109669

    measure (mm) Ø 70 x 50 measure (mm) Ø 70 x 70

    including clip 101100818 /

    101100821

    including clip 101100818 /

    101100821

    bellow bellow

    mat. no. mat. no.

    101127156 101127155

    measure (mm) measure (mm)

    Ø 60-82 inside / Ø 102

    outside

    Ø 70-50 inside / Ø 102

    outside

    bellow bellow

    mat. no. mat. no.

    101100403 101127508

    measure (mm) measure (mm)

    Ø 73 inside / Ø 109 outside Ø 80 x 50

    jubilee clip C6/W1 jubilee clip C7/W2

    mat. no. mat. no.

    101100822 101100818

    measure (mm) measure (mm)

    50-70 / 9 60-80 / 9

    jubilee clip C7/W4 jubilee clip C7/W4

    mat. no. mat. no.

    101100821 101112790

    measure (mm) measure (mm) 230 -250 / 9

    80-100 / 13 suitable for cover for beam

    www.lifting-performance.com page 59 / 76 - V05/16

  • Valves, tubes

    solenoid valve kit 224 V

    eBC

    solenoid valve kit 12 V

    eBC

    mat. no. mat. no.

    200004741 200004742

    information information

    2/2 double-locked 2/2 double-locked

    solenoid valve kit 24 V solenoid valve kit 24 V

    mat. no. mat. no.

    101125167 101125168

    information information

    double locked 2/2 double locked 2/2

    solenoid valve kit 24 V 4/2 directional valve -

    WKM

    mat. no. mat. no.

    101125165 101123412

    information information

    single locked 2/2 24 V

    4/2 directional valve -

    WKM

    valve insert

    mat. no. mat. no.

    101123413 101124863

    information function

    12 V / 24 V 2/2 double locked

    valve insert with nut valve insert

    mat. no. mat. no.

    101124906 101124770

    function information

    2/2 single locked for WKM valve 4/2 short

    See Electrics - Solenoid coils for solenoid coils

    www.lifting-performance.com page 60 / 76 - V05/16

  • Valves, tubes

    flow control valve washer deflector

    mat. no. mat. no.

    101118105 101118055

    measure (mm) suitable for 101118105

    Ø 1,3

    valve block shuttle valve

    mat. no. mat. no.

    101121716 101121536

    measure (mm) measure (mm)

    70 x 45 x 92 Ø 13 x 24

    www.lifting-performance.com page 61 / 76 - V05/16

  • Valves, tubes

    tube kit for standard S4 tube kit for Ret/HydFalt

    mat. no. mat. no.

    101130023 101130643

    information information

    4 x 101116567,

    2 x 101114851

    6 x 101109141,

    1 x 101122089,

    1 x 101122090

    high pressure tube kit for

    BC 1500 S4L

    mat. no.

    200004047

    information

    2 x 200003282

    4 x 200003283,

    2 x 200003284

    hydraulic hose 2 x DKOL

    6L

    hydraulic hose DKOL 6L

    1x90°

    mat. no. mat. no.

    101109419 101122146

    measure (mm) measure (mm)

    DN 2 x 500 DN 4 x 1460

    hydraulic hose 2x DKOL

    10L

    hydraulic hose 2x DKOL

    10L

    mat. no. mat. no.

    101109141 101116567

    measure (mm) measure (mm)

    DN 6 x 680 DN 6 x 900

    www.lifting-performance.com page 62 / 76 - V05/16

  • Valves, tubes

    hydraulic hose DKOL 10L

    1x90°

    hydraulic hose 2x DKOL

    10L

    mat. no. mat. no.

    101109413 101114851

    measure (mm) measure (mm)

    DN 6 x 1100 DN 6 x 1150

    hydraulic hose 2x DKOL

    10L

    hydraulic hose 1 x DKOL

    10L 1x90°

    mat. no. mat. no.

    101137524 101122090

    measure (mm) measure (mm)

    DN 6 x 1800 DN 6 x 2150

    hydraulic hose 2x DKOL

    10L

    mat. no.

    101131784

    measure (mm)

    DN 8 x 1650

    high pressure hydraulic

    hose 2x DKOL 10L

    high pressure hydraulic

    hose 2x DKOL 10L

    mat. no. mat. no.

    200003282 200003283

    measure (mm) measure (mm)

    DN 8 x 1650 DN 6 x 1650

    high pressure hydraulic

    hose 2x DKOL 10L

    mat. no.

    200003284

    measure (mm)

    DN 6 x 680

    www.lifting-performance.com page 63 / 76 - V05/16

  • Other hydraulic parts

    jack leg hydraulical suction filter with air

    intake and o-ring

    mat. no. mat. no.

    1RI129988 101118431

    information

    max. 300 bar

    hydraulic oil hydraulic oil Syntofluid

    mat. no. mat. no.

    200005488 101134305

    information information PE-B 10

    Avilub Fluid BC 15 low temperature,

    environmental friendly

    special additive LS grease cartridge AVILUB

    mat. no. mat. no.

    101127082 200006232

    information information

    200 ml special grease LDW

    oil drain plug complete T connection sleeve

    adjustable

    mat. no. mat. no.

    101118432 101105634

    information

    16 x 1,5

    pipe fitting straight - OMD

    mat. no.

    101127545

    information

    GE 10 LR 1/4 ED

    www.lifting-performance.com page 64 / 76 - V05/16

  • l Signs, stickers

    l Documents

    The parts category Signs, documents

    includes the following spare part

    groups:

    Signs, documents

  • Signs, documents

    sticker Bär Cargolift sticker Bär Cargolift

    mat. no. mat. no.

    101118567 101123552

    measure (mm) measure (mm)

    248 x 100 163 x 65

    badge for regular

    inspection

    service badge

    mat. no. mat. no.

    101101001 200003089

    measure (mm) measure (mm)

    Ø 65 Ø 65

    danger sign tail lift

    operation VEHH

    mat. no.

    101142159

    measure (mm)

    210 x 148

    type sign load diagram type sign underrun bar

    mat. no. mat. no.

    101119847 101119848

    measure (mm) measure (mm)

    137 x 57,5 110 x 26

    type sign serial number /

    QR code

    mat. no.

    101119849

    measure 52 mm x 27 mm

    suitable for BC with eBC

    Controller

    www.lifting-performance.com page 66 / 76 - V05/16

  • Signs, documents

    inspection book Bär

    Cargolift

    mat. no.

    101101743

    See Control elements / Controls for operation signs

    Please find documents specific for the serial number (download or order) in the

    WebShop - spare parts - others - documents

    For operating manuals (pdf), service documents (e.g. service record):

    http://www.baer-cargolift.com/en/documents.html

    www.lifting-performance.com page 67 / 76 - V05/16

  • Upgrades for BCs with eBC Controller

    Upgrade Bär SmartControl remote control.. .

    l

    l

    l

    For BCs with eBC Controller Maxi mat.no. 200003097

    Retrofit time of aprox. 0,5 hours. Content:

    mat. no. quantity

    200002793 1

    200002794 1

    200002809 1

    200002987 2

    101100738 2

    101102316 2

    101101102 3

    101101099 6

    101134679 1

    101127839 1

    200002798 1

    101132687 1

    101146513 1

    For BCs with eBC Controller Mini

    Retrofit time of aprox. 0,75 hours. Necessary:

    200003097 1

    101146247 1

    + software update

    Further information on Bär SmartControl remote control is available in the Internet:

    www.baer-cargolift.com

    The Bär SmartControl remote control provides an intuitive operation of

    all four main functions of your Cargolift. At the same time it is 100%

    conform to the CE norm.

    Easy log in to the Cargolift by double-click

    One terminal for tractor and trailer

    Locking and unlocking of the Cargolift at the touch of a button or

    automatically with RadioKey

    + software update

    description

    Bär SmartControl radio remote hand-held

    Bär SmartControl radio remote receiver

    holder for Bär SmartControl receiver

    hexagon bolt

    plate form B

    hexagon nut self-locking

    cable strap

    cable strap

    cable screwing ST-EX-M

    counter nut JACO

    protection cover for control

    cellular rubber 60x5-Mapa-Flex

    sign emergency mode eBC Controller

    Bär SmartControl remote control kit

    eBC Controller Maxi

    www.lifting-performance.com page 68 / 76 - V05/16

  • Diagnostic software Bär CargoCheck

    Your advantage as qualified Bär Cargolift service partner

    Quick and assured fault diagnostics

    l Signal supervision

    l CargoMemory

    l PowerMonitoring

    New service products

    l CargoFile

    l Parameterizing

    l Upgrades

    Standardized system requirements

    l

    l Standard USB cable

    The laptop is connected to the Cargolift's eBC Controller via a standard

    USB cable.

    In the CargoFile the configuration is saved. If required it may be changed

    during the life cycle or updated within the regular inspection.

    Functions like Quickshift and SoftLock can be activated and deactivate

    with Bär CargoCheck as required.

    You may retrofit optional equipment like the Bär SmartControl remote

    control to the Cargolift by upgrades.

    Windows based software

    Bär CargoCheck is a Windows based software that you may download in

    the Bär Cargolift WebShop. Additional hardware is not necessary.

    Bär Cargolift stands for optimum functionality

    and highest efficiency. With innovative

    technologies we develop practice-oriented

    solutions for your freight movement.

    The diagnostic tool Bär CargoCheck is the

    key to the economic service of a Bär Cargolift.

    Because it enables the quick and unerring

    diagnosis as well as the optimum

    parameterizing for Cargolifts with eBC

    Controller.

    Bär CargoCheck supervises all input and output signals – errors and

    warnings are directly displayed.

    CargoMemory documents functional defaults, system warnings and load

    situations (in combination with CargoWarn) with timestamp.

    As power sags lead frequently to subsequent damages at the vehicle and

    the Cargolift, PowerMonitoring shows the no-load voltage of the vehicle

    battery as well as the battery voltage during the Cargolift operation.

    www.lifting-performance.com page 69 / 76 - V05/16

  • List of abbreviations

    BC Bär Cargolift

    BG assembled kit

    BGV professional association's prescriptions

    BS kit of pieces

    CE CE marking conform to EU regulation 765/2008

    DKOL sealing cone with O ring, light version

    DZ double-acting cylinder

    eBC Bär Cargolift with eBC controller - from sept. 2012 on

    EZ single-acting cylinder

    HLB tail lift

    NZ tilting cylinder

    SC SmartCharge

    SZM tractor

    UFS/URB underrun bar

    UVV accident prevention regulations

    VEHH Verband der in Europa tätigen Hubladebühnenhersteller e.V.

    ZA optional equipment

    www.lifting-performance.com page 70 / 76 - V05/16

  • Cargolift type key

    What does BC 2000 S4 ? Quite simple:

    Bär Cargolift with capacity 2000 kg belonging to the product group Standard S4

    Further abreviations:

    A2V Bär VanLift FreeAccess

    A2L Bär Cargolift FreeAccess

    S2V Bär VanLift Standard

    S2 Bär Cargolift Standard S2 with one lifting and one tilting cylinder

    S2N Bär Cargolift Standard S2 for trucks with low frame

    S4 Bär Cargolift Standard S4 with two lifting and two tilting cylinders

    S4A Bär Cargolift Standard S4 for trailer (short overhang)

    S4L Bär Cargolift Standard S4 with high pressure technology

    S4U Bär Cargolift Standard S4 for deep coupling

    F4 Bär Cargolift Falt with two lifting and two tilting cylinders

    F2 Bär Cargolift Falt with two lifting cylinders

    R21 Bär Cargolift RetFalt, 2 cylinders, 1x folded, for truck

    R41 Bär Cargolift RetFalt, 4 cylinders, 1x folded, for truck

    R4U Bär Cargolift RetFalt, 4 cylinders, 1x folded, for deep coupling

    R2T Bär Cargolift RetFalt, 2 cylinders, 1x folded, for trailer

    R4T Bär Cargolift RetFalt, 4 cylinders, 1x folded, for trailer

    R4C Bär Cargolift RetFalt, 4 cylinders, 1x folded, for directional trailer

    R42 Bär Cargolift RetFalt, 4 cylinders, 2x manually folded

    H42 Bär Cargolift HydFalt, 4 cylinders, 2x hydraulically folded

    Cargolift systems

    FreeAccess Vertically folded platform standing behind panel van / vehicle body in driving position

    Standard S2 Standard platform standing behind the vehicle body in driving position, with 2=4 technology

    Standard S4 Standard platform standing behind the vehicle body in driving position

    Falt Tuck-away: platform 2x manually folded underneath vehicle body in driving position

    RetFalt Platform retracted underneath vehicle body in driving position, 1x manually folded

    Ret/HydFalt Platform retracted underneath vehicle body in driving position, 2x folded

    www.lifting-performance.com page 71 / 76 - V05/16

  • Localisation of serial number

    You will find the serial number of your Cargolift here:

    type sign load diagram

    You will find this type sign in general on the main beam

    underneath the control box. At Cargolifts without main beam

    (e.g. BC 750 S2) the type sign is fitted at the lifting mechanism

    always close to the control element.

    type sign underrun bar

    The type sign is fitted to the underrun bar in driving direction on

    the right hand side.

    inspection book

    The inspection book should be placed in the glove locker with

    the vehicle documentation. The serial number is mentioned on

    page 4.

    Valid for Cargolifts until 04/2015.

    type sign serial number / QR code

    Cargolifts with eBC controller dispose of a type sign with QR

    code at the control box as well as on the eBC controller. The

    eBC controller is positioned in the main beam in driving

    direction on the right hand side.

    type sign central electric circuit / electronic control

    Cargolifts with central electric circuit / electronic control

    (without eBC controller) dispose of a serial number on the

    hinge of the central electric circuit / electronic control. The

    central electric circuit or electronic control is positioned in the

    main beam in driving direction on the right hand side.

    The serial number is the key for the identification of the right original spare part. With it, you will

    find the original list of pieces in the Bär Cargolift WebShop. When ordering via phone, e-mail or

    fax it serves as a validity check for your spare part selection.

    www.lifting-performance.com page 72 / 76 - V05/16

  • Order form - Fax: 0049 7131 2877 777

    Company Date

    Street Customer no.

    Post code, city Contact person

    Country Order no.

    Serialnummer BC type

    Dispatch type Standard Express

    Quantity

    Date, signature

    Material no. Description

    The original parts list for your serial number, your customer specific parts price and the form for warranty requests

    are available in the Bär Cargolift WebShop on www.baer-cargolift.com.

    Please consider the possibilities of dispatch, current conditions for repair and part delivery as well as the processes

    for parts order and warranty (further information on www.baer-cargolift.com).

    www.lifting-performance.com page 73 / 76 - V05/16

  • Order form - Fax: 0049 7131 2877 777

    Company Date

    Street Customer no.

    Post code, city Contact person

    Country Order no.

    Serialnummer BC type

    Dispatch type Standard Express

    Quantity

    Date, signature

    Material no. Description

    Please consider the possibilities of dispatch, current conditions for repair and part delivery as well as the processes

    for parts order and warranty (further information on www.baer-cargolift.com).

    The original parts list for your serial number, your customer specific parts price and the form for warranty requests

    are available in the Bär Cargolift WebShop on www.baer-cargolift.com.

    www.lifting-performance.com page 74 / 76 - V05/16

  • Order form - Fax: 0049 7131 2877 777

    Company Date

    Street Customer no.

    Post code, city Contact person

    Country Order no.

    Serialnummer BC type

    Dispatch type Standard Express

    Quantity

    Date, signature

    Material no. Description

    The original parts list for your serial number, your customer specific parts price and the form for warranty requests

    are available in the Bär Cargolift WebShop on www.baer-cargolift.com.

    Please consider the possibilities of dispatch, current conditions for repair and part delivery as well as the processes

    for parts order and warranty (further information on www.baer-cargolift.com).

    www.lifting-performance.com page 75 / 76 - V05/16

  • Bär Cargolift -

    Lifting Performance.

    The world of transport and logistics is becoming more

    and more competitive and complex. In order to work

    successfully in this business, customer oriented

    solutions with maximum efficiency are required. And

    last but not least high performance tail lifts.

    Bär considers the tail lift as an integral part of an

    overall system which is being optimized user

    specifically to maximum performance. Only with a

    deep understanding of the various transportation

    tasks an ideal product solution can be created.

    The core competence of Bär Cargolift is the

    continuous enhancement of the performance of tail

    lifts.

    The customer of Bär Cargolift can be sure to

    receive a solution that supports his work in an

    optimal way. He gets supported in all phases of

    the product life cycle from ordering to mounting

    and from handling to service – based on

    partnership.

    Bär Cargolift has shaped the industry over

    decades with innovative solutions. Solid

    technology that can be used easily and safely has

    created the decisive advance versus the

    competition.

    Bär Cargolift - Lifting Performance.

    Subje

    ct to

    change. 05/2

    016

    D

    IS 7

    0000000015_E

    N

    Bär Cargolifts are conform to the norm CE.

    Gerd Bär GmbH · Pfaffenstraße 7 · D 74078 Heilbronn Fon +49 7131 2877-752 · Fax -777 · [email protected]