BREAKTROUGH INNOVATION CUP CUTTING +3mm TECHNOLOGY · including yogurt with aroma, water, juice without gas, jam, honey, ketchup, mayonnaise cheese, olives, sausages, fish and seafood,

INTRODUCING A NEW BREAKTROUGH INNOVATION CUP CUTTING

ZERO+3mm TECHNOLOGY

STARTS FROM $18.500 UP TO $185.000 SAVINGS PER YEAR IN PLASTIC MATERIALS

ISTANBUL PACK. ®

How much savings?

ISTANBUL PACK. ®

TR-ALP SERIES

• Still Water• Juices without gas• Butter, margarine• Jelly & jam• Honey, syrup• Chocolate, Spreads• Cream cheese, processed cheese• Cookies• Fruit puree• Nougat cream• Coffee cream• Ketchup, mayonnaise• All types of yogurt and desserts• Acid products such as lemonate (Citric acid level must be less than %6)

• Our new generation machine does not stop during a new bottom plastic roll change as the chain transports the tapedfilm to the end of the machine in seconds without any risk of beingstuck.

• The Encrypted Plug & Go Remote Connection for remote diagnostics and remote maintenance is also available on our new generation machine.

APPLICATIONS / PRODUCTS

Output : 17-23 cycles/min.

Film Widths : 150 mm 500 mm

Film Thickness : 550 micron -1200 micron

Bottom Plastic Material : (PVC) / (PET) / (PS) / (PP)

Top Film : (ALU) / (ALU+PET)

Cut-off Lenghts : 100mm-150mm-200 mm-250 mm

Forming Depth : max. 100 mm

Bottom Roll Weight : 400 kg

Machine Length : 5.500 mm - 11.000 mm

The key features of our New Generation Fully Automatic Thermoforming Fill & Seal Lines with Breakthrough Cup Cutting Technology® system are :• The bottom plastic film transporting is done by a servo driven chain.• Homegeneous formed cups thanks to the Servo Motion Chain holding the bottom foil• Bottom foil is always transported with the same repeat length thanks to chain technology.• Simple and easy photocell adjustment is needed only one time Because of servo driven chain system repeat length • Absence of unnecessary stoppage time for maintenance.• No need to re-adjust sealing and cutting stations due to superior servo driven chain system.• When an operator starts up a conventional machine for the first time for real production, there is always about 5

meters of bottom foil waste before all stations are ready. Not so on our machine, there is only 60 cm waste from the beginning and this results in significant production savings

• Exchangeable cutting punch (male) system ensure the best performance, highest cost saving and long tool life.• Waste separation system is on the side of the cup machine.

TR-TUR 300 SERIES

BACTERIOLOGICAL STANDARDS•Presses fixed on top to avoid mechanic below the web

•Ultra-filtered laminar flow (class 100 or class 10)

•UVc lid foil radiated device.

OutputEx: 125gr labeled cup 8,000 - 9,000 cups/hour 17,000- 18,000 cups/hour

Plastic web width 270/260 mm up to 400 mm

Plastic web pitch 126 mm 126 mm

Wrap-around label optional optional

Cup trimming size (mm) 63 x 63 63 x 63

Basic Forming depth (mm) up to 75 up to 75

Tirmming Format With PS Base Web Multipack: 1x2/2x2/2x4/other in option Multipack: 1x2/2x2/2x4/other in option

Lid Foil Material Paper or Alu or PET complex Paper or Alu or PET complex

ERGONOMIC•User friendly

•No step around the machine

•Easy removable tooling for fast operation

ENERGIES REQUIRED

CIPable FILLING CONFIGURATION•Customized nozzle-plate for: liquid, pasty, fragile, aerated, with big

particles products - optional mixed or twisted product,

•mono or multi-flavors, cold or hot, optional “just in time”

fruit injection with low shearing blending,

•low maintenance needs and reduced downtime for cleaning

and operationsElectricity 3 x 400V average consumption (KW) 3 KW

Installed Power 20 KW

Compressed air 0,6 MPaapprox. consumption Nm3/h 146

Recycled cooling water T°C max 12°C (m3/h) 1,8

• Dosing units adjusted to the product requirements• High filling accuracy• Highest hygiene standards and CIP systems• Easy to open• Guaranteed output performance• A wide range of possible cup designs• Space saving design • Operator-friendly working height (web level at 1070 mm)• Easy accessibility• Cost reduction For thermo-formed plastic containers, We bring: For the same cup capacity, the most economic use of raw materials, For the same production, the most economic solution in terms of personnel, power consumption and maintenance,• Flexibility The combination of several functions on one machine provides the opportunity to have unique container shapes and product formats with rapid change-overs in volumes and cutting in singles or mutli-packs.

• Marketing The in-mould labelling facility provides the means to decorate the product and promote brand identification, as well as displaying nutritional and other information. The paper also adds rigidity to the side-wall of the cup, guaranteeing a reduction of 15 to 20 % in the thickness of the plastic.• Hygiene Thermoforming temperatures, in the range of 140 to 160 °C, destroy much of any bacteria on the packaging materials.• Advanced forming, sealing and punching technology• Servo technology• Extended shelf life • Compact construction combined with exclusive, reliable construction elements• Output performance up to 25 cycles per minute• Complete system concepts, from product packaging to end-of-line packaging systems• Reduction of wasted lid material due to lid die-cutting and lid pick and place system• A wide range of possible applications, packaging shapes and materials• Multipacks of 2, 4, 6, etc. cups• State of the art labelling options for an attractive product presentation

“ TR-ALP / TR-TUR 300 SERIES” Full Automatic Thermoforming Packaging Machine Lines

BENEFITS

HIGH PRODUCTIVITY LOW COST FFS LINES FOR FOOD INDUSTRY

IN MOULD TECHNOLOGY ( In Mould Labelling System )

-We deliver to our customers form fill and seal system that offers new options for innovative thermoformed shapes, with or without wrap-around label-Ongoing technological cooperation with a Europeon Company on the reduction of scrap waste material which leads to remarkable cost advantages regarding material. -We can assist in the design of new packages. Research and design of innovative new cup shapes are simulated in a 3D.

ISTANBUL PACK. ®

www.istanbulpack.com

Lateral vis-a-vis Tilting System

DECOR SYSTEMTECHNICAL INFORMATION

Vertical vis-a-vis Rotating System with upper introduction

Banderol Material: Paper (Kraft 100g/m2 + hot melt) Maximum Bobin Diameter : 0.6 mts

Banderol Overlap ≤ 3mmCutting point +/- 1mm.

Horizontal Position +/- 0,75 mm,Vertical Position +/- 0,75 mm


ISTANBUL PACK. ®

it’s all about the concept,construction and flexibility of

İSTANBUL PACK’s machine range!

FULL AUTOMATIC THERMOFORMING-VACUUMPACKAGING “TR-ALP” MACHINE SERIES

TECHNICAL DATA OPTIONS

Capacity 6-8 cycles / min.

Cut-off Length 150 mm-250 mm

Film Width 200, 285, 300, 320, 360 mm

Web Material PA+PE / PET+PE / PVC+PE / XPP

Control Panel Omron Coloured Touch Screen

Advance System Servo motor

Max. Frame Length 4,000 mm

Max.Forming Depth 100 mm

Vacuum pumps (63, 100, 160, 200,250 m³/h)• Automatic vacuum test control system• Modified atmosphere packaging (MAP)• Running of rigid and flexible films• Simple die change with slide-in system• Simple operation• Small space requirement• Production data acquisition and storage• Special water holding filter for liquid/brine products• Comprehensive safety systems• Printed film registration - top film• Durable stainless steel knives construction• Corrosion-resistant stainless steel film transport chain • Centralized brush type chain lubrication system• Durable stainless steel feet construction

“TR-ALP 15 S” Thermoformer “TR-ALP 15 S” Small and Simple.

It offers excellent value for a small investment.

TECHNICAL DATA OF “TR-ALP 20 M”


Cut-off Length 300 mm

Film Width 300, 320, 360, 420 mm




Frame length 4,000 mm, 5,000 mm or 6,000 mm

OPTIONS


“TR-ALP 20 M” Thermoformer “TR-ALP 20 M” Small and Simple. It is a flexible, customizable compact machine for lowerto mid-range production volumes. A wide choice of dies andspecifications makes it extremely versatile and ensures ahigh level of efficiency.

TECHNICAL DATA OF “TR-ALP 25 L”


Cut-off Length 450 mm

Film Width 360, 420, 460, 520, 600 mm




Frame length 5,000 mm - 12,000 mm

OPTIONS


“TR-ALP 25 L” Thermoformer “TR-ALP 20 M” Small and Simple. For the automated packaging of medium and large volumesİSTANBUL PACK offers a comprehensive range of thermoformingmachines. With all of these machines, you benefit from maximumreliability and the flexibility to add options that meet yourindividual packaging needs.


Building Groups Of The Machine

1. Film in feed (bottom-forming)2. Forming station3. Loading zone4. Product5. Film in feed (top non-forming)

6. Sealing station 7. Cross cutting zone 8. Longitudinal cutting zone 9. Film trim removal10. Pack discharge

ISTANBUL PACK. ®

İSTANBUL PACK builds a business on quality, reliability, performance - and simplicity.

Turkish packaging machine manufacturer İSTANBUL PACK specialises in high-quality thermoforming machines. The company, which relies on Omron for its automation equipment and systems, Festo for its pneumatic components like rest of the industry,is looking to build its business in all over the world, where it has already good contacts with potential customers for years.

Thermoforming is one of the most versatile ways to create packaging, particularly for foodstuffs, as well as for medical and pharmaceutical products. Exemplifying this versatility are machines manufactured by Istanbul-based İSTANBUL PACK. The company's fully automatic thermoforming packaging lines that come in a range of formats to suit an exceptionally broad variety of products, including yogurt with aroma, water, juice without gas, jam, honey, ketchup, mayonnaise cheese, olives, sausages, fish and seafood, pastries and desserts, as well as medical and pharmaceutical products.

Each of the variants of the thermoforming machines have options to suit the particular type of product. For food packaging, it is manufactured using food-grade materials, including stainless steel for the main chassis, to maintain optimum hygiene.

Efficiency and reliability are, of course, key characteristics for all packaging equipment, but particularly for those used in the food industry, where unplanned downtime can lead to products being spoiled and/or wasted. With an extensive market outside of Turkey, The Company's customers look for machines that are both globally available and well supported, and this is another area where our past experience and expertise has proved invaluable.

As a result, İSTANBUL PACK maintains its competitiveness by never leaving customer alone in markets where price is almost always an issue. In addition, installation and field support are entirely straightforward, so that machines are put into service as quickly as possible.

The Company's relationship with its existing customers has already helped them build an enviable reputation in their established marketplace, and the company is ambitious to maintain this momentum. We're always driven by what the customer wants - it's how we have developed the business. So we always listen to what customers say to us, and when we need to develop more advanced solutions, we know that we can rely on to help us to serve them better.

We are only a call away from our customers...


ISTANBUL PACK. ®

Factory. ESKOOP San. Sitesi C1-1 Blok No: 27 Başakşehir / İSTANBUL / TURKEYM. +90 532 353 91 80 T. +90 212 671 98 90

E. [email protected]


WE TAKE YOUR VISION TO REALITYOur cross-experience and strong joint development program allows İSTANBUL PACK to offer integrated solutions in food packaging machinery that are years ahead of its

competition in Turkey.

Our services allow us to support our clients starting at the product and packaging design phase and continuing to: full-line industrial optimization, complete line

engineering, project management, and performance warranties.

The values that shape our companies are: honesty, reliability, solidarity and responsibility. CONFIDENTIALITY IS ESSENTIAL to our success.

ISTANBUL PACK. ®

İSTANBUL PAKETLEME SANAY‹ VE T‹CARET LTD. T‹.

Documents

BREAKTROUGH INNOVATION CUP CUTTING +3mm TECHNOLOGY · including yogurt with aroma, water, juice without gas, jam, honey, ketchup, mayonnaise cheese, olives, sausages, fish and seafood,