CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ...hemtech.in/pdf/GAMMATEC/Catalog_ROLL08_600-3080... · calibration basket for blown film extrusion ... x-y manual axial

OCTOBER 2013

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CALIBRATION BASKET FOR BLOWN FILM EXTRUSION

EVOLUTION ROLL08 SIZES

600÷3080

GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - [email protected]

NEW LOW-INERTIA INTERCHANGEABLECANTILEVER ROLLERS

ROLLER-ARMS RETROFITTABLE ON ALL THE PREVIOUS BASKETS “ROLL” SERIES

FOR ALL BUBBLE DIMENSIONS: LAYFLAT FROM 25 TO 12.500 MM. (1 - 500 INCHES)

INCREASED DIAMETER OPENING: MIN-MAX RATIO MORE THAN 1:4,5

VERSIONS WITH 8 OR 12ROLLER-ARMS PER LEVELFOR BEST SIZING ANDSTABILIZING EFFECT

ROLL08 BASKETS CAN BE FITTED INTO ALL EXISTINGGAMMATEC LIFTING FRAMES

GUIDING ROLLERS AVAILABLE:

INSULATING WOOL SOCKETS:

CODE -W

SILICONE:

CODE -SIL SOLID

CODE -ESIL FOAMED

CODE -WSIL WOOL+SIL

CARBON FIBER:

CODE -CFCODE -CFW WITH WOOL

CODE -CFNSP EXTREME NO-STICK

SEGMENTED ROLLERS:

CODE -P PBT/TFE

CODE -R PTFE

OTHER SOLUTIONS:

CODE -ENS ALU EXTREME NO-STICK

CODE -PTFE TEFLON COATED

OTHER SOLUTIONS UNDER TEST

MAXIMUM FLEXIBILITY:

ARMS AND ROLLERS CAN BE EASILY UPDATED FOR ANY NEED OF IMPROVEMENT

OF THE EXTRUSION LINE DURING THE YEARS

INCREASED HIGH QUALITYLINE SPEED

SMOOTH-RUNNINGMAINTENANCE-FREE ROLLERS

ROBUST DESIGNFOR LONG LASTINGHIGH RELIABILITY

OPTIMIZED AIR FLOWS ON THE BUBBLE

NO MARKS, SCRATCHES ORALTERATION ON FILM SURFACE

READY FOR IBC SYSTEMSANY MANUFACTURER

NO EFFECTS OR VARIATIONSON FILM THICKNESS

TOP PERFORMANCES:


CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O

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NEW LOW INERTIA INTERCHANGEABLE CANTILEVER ROLLERS

Basket size 2750-8-5-ROLL08-W

EVOLUTION ROLL08

CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080


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VERSION WITH 8 ROLLER-ARMS

PER LEVEL

12

8

VERSION WITH 12 ROLLER-ARMS

PER LEVEL

EVOLUTION ROLL08



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VE

RS

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12 R

OLL

ER

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MS

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ER

LE

VE

L

EVOLUTION ROLL08



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16 ARMS VERSIONFOR “HIGH END” APPLICATIONS



EVOLUTION ROLL08

SP

EC

IAL

VE

RS

ION

16 R

OLL

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VE

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EVOLUTION ROLL08



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Models:

RA BASKET WITH VERTICAL ADJUSTMENT

FM BASKET WITHOUT VERTICAL ADJUSTMENT

RARC 360° OSCILLATING BASKET WITH VERTICAL ADJUSTMENT

FM 4/8 ARMS 2/3 LEVELS

RA 8/12 ARMS 3/4/5/6 LEVELS

FM 8/12 ARMS 3/4/5/6 LEVELS

RARC 8 ARMS 3/4/5/6 LEVELS

SUPPORT BASKET

PRIMARY BASKET

ORDER CODE: RA 1750 - 8 - 5 - ROLL08 - W + … + …Model Size Arms Levels Series Rollers Type Options

EVOLUTION ROLL08



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260401088180 ÷ 815115 ÷ 519RA 800-*-*-ROLL08-*

550502294690 ÷ 3030440 ÷ 1929RA 3000-*-*-ROLL08-*

520502294630 ÷ 2790400 ÷ 1776RA 2750-*-*-ROLL08-*

50

50

50

50

40

40

40

40

40

B

690 ÷ 3110

580 ÷ 2610

520 ÷ 2385

470 ÷ 2165

430 ÷ 1965

400 ÷ 1765

310 ÷ 1485

260 ÷ 1165

16 ÷ 650

LAYFLATMIN – MAX

440 ÷ 1980

370 ÷ 1661

330 ÷ 1518

300 ÷ 1378

275 ÷ 1251

255 ÷ 1125

195 ÷ 945

165 ÷ 741

10 ÷ 414

Ø FILMMIN - MAX

5702294RA 3080-*-*-ROLL08-*

4902294RA 2550-*-*-ROLL08-*

4602126RA 2350-*-*-ROLL08-*

4301958RA 2150-*-*-ROLL08-*

3901815RA 1950-*-*-ROLL08-*

3601675RA 1750-*-*-ROLL08-*

3301510RA 1450-*-*-ROLL08-*

2801286RA 1150-*-*-ROLL08-*

220884RA 600-*-*-ROLL08-*

KG.(5 LEV.)

AMODEL

DWG: 10-12-171

Dimensions for Ø FILM and LAYFLAT are calculated considering a 3% film shrinkage during the cooling

No. Arms No. Levels Rollers Code

MODEL RA


Dimensionsalready declassedfor film shrinkage


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160522960180 ÷ 815115 ÷ 519FM 800-*-*-ROLL08-*

38015632405690 ÷ 3030440 ÷ 1929FM 3000-*-*-ROLL08-*

34014462215630 ÷ 2790400 ÷ 1776FM 2750-*-*-ROLL08-*

1584

1376

1259

1138

1039

940

813

663

437

B

690 ÷ 3110

580 ÷ 2610

520 ÷ 2385

470 ÷ 2165

430 ÷ 1965

400 ÷ 1765

310 ÷ 1485

260 ÷ 1165

16 ÷ 650

LAYFLATMIN – MAX

440 ÷ 1980

370 ÷ 1661

330 ÷ 1518

300 ÷ 1378

275 ÷ 1251

255 ÷ 1125

195 ÷ 945

165 ÷ 741

10 ÷ 414

Ø FILMMIN - MAX

3902445FM 3080-*-*-ROLL08-*

3202110FM 2550-*-*-ROLL08-*

3001950FM 2350-*-*-ROLL08-*

2801840FM 2150-*-*-ROLL08-*

2601715FM 1950-*-*-ROLL08-*

2401560FM 1750-*-*-ROLL08-*

2201375FM 1450-*-*-ROLL08-*

1801160FM 1150-*-*-ROLL08-*

120780FM 600-*-*-ROLL08-*

KG.(5 LEV.)

AMODEL

DWG: 10-12-170


No. Arms No. Levels Rollers Code

MODEL FM




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MODEL RARC

580502294630 ÷ 2790400 ÷ 1776RARC 2750-*-*-ROLL08-*

50

50

50

40

40

40

40

B

580 ÷ 2610

520 ÷ 2385

470 ÷ 2165

430 ÷ 1965

400 ÷ 1765

310 ÷ 1485

260 ÷ 1165

LAYFLATMIN – MAX

370 ÷ 1661

330 ÷ 1518

300 ÷ 1378

275 ÷ 1251

255 ÷ 1125

195 ÷ 945

165 ÷ 741

Ø FILMMIN - MAX

5502294RARC 2550-*-*-ROLL08-*

5202126RARC 2350-*-*-ROLL08-*

4901958RARC 2150-*-*-ROLL08-*

4501815RARC 1950-*-*-ROLL08-*

4201675RARC 1750-*-*-ROLL08-*

3901510RARC 1450-*-*-ROLL08-*

3401286RARC 1150-*-*-ROLL08-*

KG.(5 LEV.)

AMODEL

DWG: 10-12-172No. Arms No. Levels Rollers Code





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OTHER SPECIAL OPTIONS ON REQUESTSTANDARD OPTIONS

“High Precision” package for enhanced basket strength and precision. Layflat control 0,5 mm+HP

“Certified Lifting” system with safety device for additional weights. Up to 500 kg of lifting capacity+CL

Stroke 1800 mm (for shipment in standard container - not high cube)+H1800

Holders for 2 Layflat sensors positioned on top frame+SDF2

Wool felt insulating sleeve. Supplied in rolls of 20 mt each+RW

Please enquire for the other types available…

SPECIAL PREPARATIONS

Brackets for 3 IBC sensors positioned fixed on lower ring+TUF4

Brackets for 3 IBC sensors positioned fixed on lower ring+TUF3

“Air Extraction” system to keep the line free from extrusion fumes and contaminations+EXTR

REPLACING COVERS FOR ROLLERS

DESCRIPTIONCODENo. 4 adjustable mounting brackets (only FM models)+S

SUPPORTS FOR IBC / LAYFLAT SENSORS

Tracer arm for pneumatic system (not available on size 600 and 800)+TP

Bracket for 1 IBC sensor positioned on arm+TU1

Brackets for 2 IBC sensors positioned on arms+TU2





AXIAL ADJUSTMENT (only RA and RARC models)

X-Y manual axial adjustment+SAM

X-Y motorized axial adjustment+SA

ELECTRICAL PARTS

Electrical board with commands for “Open-Close” (FM models)+QFM

Electrical board with commands “Open-Close” and “Up-Down” (RA and RARC models)+QRA

Speed regulation card for “Open-Close” motor+REG

Potentiometer (5 - 10 kΩ) on Diameter adjustment+PAC

Potentiometer (5 - 10 kΩ) on Vertical adjustment+PRA

Potentiometers (5 kΩ) on “X-Y” adjustment+PXY

VERTICAL ADJUSTMENT (standard 1000 mm)

Stroke 500 mm+H500

Stroke 750 mm+H750

Stroke 1250 mm+H1250



Stroke 2400 mm (a special “L style” packing is suggested for laid shipment)+H2400



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ADJUSTABLE MOUNTING BRACKETS

Only on FM models without vertical adj.

43715632520FM 3000

1584

1446

1376

1259

1138

1039

940

813

663

522

B

8742320FM 2750

4372542FM 3080

4212218FM 2550

3982055FM 2350

3721882FM 2150

351.51742FM 1950

3311602FM 1750

304.51422FM 1450

273.51210FM 1150

2441010FM 800

CA BASKET SIZE

OPTION + S

DWG: 10-12-131

DIM

EN

SIO

NS

(mm

)

Adjustablevertical positioning



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X-Y MANUAL AXIAL ADJUSTMENT

Only RA and RARC models

+ SAM

3525102470220022943000

2510

2510

2510

2342

2174

2031

1891

1726

1502

1304

D

2200

2200

2200

2032

1864

1721

1581

1416

1192

994

B

2294

2294

2294

2126

1958

1815

1675

1510

1286

1088

A

3524703080

3524702750

3524702550

3523022350

3521342150

3519911950

3518511750

3016861450

2014621150

201264800

X-YCBASKET SIZE

DWG: 10-12-118

OPTION


DIM

EN

SIO

NS

(mm

)


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X-Y MOTORIZED AXIAL ADJUSTMENT

Only RA and RARC models

5026502600220022942750

2650

2650

2500

2300

2150

2030

1830

1550

1400

D

2230

2200

2050

1880

1740

1600

1430

1200

1000

B

2294

2294

2126

1958

1815

1675

1510

1286

1088

A

5026003000

5026002550

5024502350

5022502150

5021001950

5019801750

5017801450

3015001150

301350800

X-YCBASKET SIZE

DWG: 10-12-115

+ SAOPTION


DIM

EN

SIO

NS

(mm

)


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TRACER ARM FOR PNEUMATIC SYSTEM

Not available on size 800

+ TPOPTION

PNEUMATIC VALVEON REQUEST



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BRACKET FOR SENSOR POSITIONED ON ARM*+ TU…

(*) use original GAMMATEC brackets only to obtain reliable results from the IBC system. Avoid other solutions that cannot be able to

consider our geometry and movements.

OPTION

+ TUF…HOLDERS FOR SENSOR FIXED AT BASKET FRAME

SEVERAL VERSIONS AVAILABLE ACCORDINGSENSOR TYPE



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optional

5 - 10 kΩ

Tropicalization

Resistance

FEATURES

POTENTIOMETER ON DIAMETER ADJUSTMENT+ PAC

Same model is also used for option +PXY (potentiometers on X-Y motors)

OPTION

+ PRA POTENTIOMETER ON VERTICAL ADJUSTMENT

+PAC

+PRA



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2No. speeds available

on request

0 - max.

2,5 A

24 V DC

Tropicalization

Motor Speed regulation

Maximum current

Line

TECHNICAL DATA

SPEED REGULATION CARD ON OPEN-CLOSE MOTOR+ REG

GAMMATEC proprietary module for a very careful setup of the diameter regulation speed, without motor power without motor power lossloss.

+REG module is useful for all extrusion lines and it has become a must havemust have for IBC controls, where a adjustable slow speed is required.

Two adjustable speeds available.

To be installed into GAMMATEC control boards or in your existing electrical board.

OPTION



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“HIGH PRECISION”PACKAGE+ HPOPTION



The “High Precision” Package includes several advanced improvements and establishes a new standard of performance in bubble guiding and calibration.

Extreme system rigidity

Absence of backlashes

Precise and fluid movements

Accuracy in diameter regulation : 0.2 mm

High Definit ion position feedback

Available on all ROLL08 calibration baskets up to s ize 3080(to be ordered before construction)

Layflat Control: 0.5 mm

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“CERTIFIED LIFTING”PACKAGE+ CLOPTION



Available on all ROLL08 calibration baskets up to s ize 3080(to be ordered before construction)

GR. FEM: A1-M1

Certification according to:

UNI EN ISO 12100-1 : 2005UNI EN ISO 12100-2 : 2005UNI EN ISO 13857-1 : 2008UNI EN ISO 13849-1 : 2007UNI EN ISO 13850 : 2008

UNI EN 953 : 2009UNI EN 1088 : 2008

CEI EN 60204-1IEC - 34 – 5

FEM 1001 - 3rd Edit.FEM 9761FEM 9941FEM 9755

DIE INSERTS - AIR RING

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The “Certified Lifting” Package allows using the basket as a real crane to lift components off the die for maintenance activities or die set up. It is CE certifiedaccording to the specific directives of lifting equipments and includes overload safety device, lifting chains and terminal hooks with safety latch for a comfortable and safe operation.

AIR EXTRACTIONSYSTEM



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+ EXTROPTION

Frequency converte rfor power modulation

The “EXTR” Package is a specific suction system (Patent Pending) with exhausting elements integrated into the basket. It helps maintaining the equipments of the line free from extrusion fumes and contamination and keeps the workspace around the bubble clean and healthy. It comes complete with self-positioning suction hoods, exhausting fan, tubing, ducting and electrical cabinet with frequency converter for power modulation. Developed in partnership with a leader in antipollution systems, it can also be added on existing baskets.



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CUSTOMIZED DUCTING LAYOUT ON REQUEST TO MEET THE PREFERRED INTEGRATION ON THE LINE

Standard supply complete unit


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RETROFIT INTO ROLL08 SYSTEM

CUSTOM SOLUTIONS FOR ANY REQUEST

GA

MM

AT

EC

W&

H, R

EIN

HO

LD A

ND

AN

Y S

CIS

SO

R T

YP

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EC

AT

EX


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BUBBLE HOUSING WITH VERTICAL ADJUSTMENT


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EVOLUTION ROLL08 SIZES 600÷3080

NOTES:

GAMMATEC SrlVia Valfurva, 2 - 20027 Rescaldina (MI) Italy

Tel. +39 0331 579804 - Fax +39 0331 579806www.gammatec.it - [email protected]

Documents

CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ...hemtech.in/pdf/GAMMATEC/Catalog_ROLL08_600-3080... · calibration basket for blown film extrusion ... x-y manual axial