Campey - Greencare - Core Master Xtreme_Manual_V2011_1

GREENCARECOREMASTEROPERATORSMANUAL A

Operator’s ManualMODEL Xtreme 12 SERIES CJA001A - C (CX1210001A - C)MODEL Xtreme 8 SERIES CJB001A - C (CX810001A - C)

ProudlymanufacturedbyGREENCAREINDUSTRIESPTYLIMITED CaringbahNSW2229AUSTRALIA •POBox3505Rouse HillNSW2155Australia

Tel+61295262666•Fax+61295257598•[email protected]•www.greencare.com

mailto:info%40greencare.com.au?subject=

http://www.greencare.com.au

GREENCARECOREMASTEROPERATORSMANUAL i

READ ME FIRST

CONGRATULATIONSonacquiringyourCoremasterXtreme AerationSystem.These“stateoftheart”aeratorsofferanunparalleledcombinationofDepthandSpeed.Withproperuseandmaintenanceyouraeratorshouldprovidemanyyearsofeffectiveservice.

CHECK CRATE & CONTENTSnotinganytransportationdamageimmediatelyuponarrival.Write up any discrepancies / damage on the Courier Delivery Docket before signing it! Opencrateandidentifyallparts.(Achecklistissuppliedwiththemachine).Shouldanddiscrepancyand/damagebefoundpleasecontactyourdealerimmediately.

SAFETY FIRST: Read and understand this Manual thoroughly BEFORE attempting to Set Up, Operate or Service your new Coremaster. For your own safety and the safety of those around you follow all procedures and comply with all “DANGER”, “WARNING” & “CAUTION” notices. Always refer to this Manual BEFORE Operating or Servicing Coremaster.

FAILURE TO DO SO CAN RESULT IN SERIOUS PERSONAL INJURY AND/OR EQUIPMENT FAILURE.

THIS MANUAL is a permanent and integral part of your Coremaster and must remain with the machine in the event of relocation or ownership transfer. AdditionalcopiesofthismanualareavailablefromyourDealeroffromGreenCaredirect.Part#CXA6003

RefertoCoremasterPartsListfordetailedPartsandAssemblyDrawings.

Part#CXA6012forCoremasterXtreme 12

Part#CXA6008forCoremasterXtreme 8

MEASUREMENTSinthisManualarestatedinStandardU.S.Unitsand/orMetricasapplicable.

RIGHT-HAND and LEFT-HANDsidesoftheCoremasteraredeterminedbyfacingtheforwarddirectionoftravelwheretheLHSoftheCoremasteristhesameastheLHSoftheOperator.Multiplecomponentsarenumberedfrom

lefttoright.E.g.TineLeg#1isontheLHSand#6or#8isontheRHSwhenfacingtheforwarddirectionoftravel.

TOOLSrequiredforproceduresaredetailedinthisManual.

PRODUCT REGISTRATION FORM:ItisveryimportantthatyoupromptlyandaccuratelyfilloutthisformwithalltherequireddetailsincludingIdentificationNumbers.PleasereturnonecopyofthisinformationtoGreenCareattheaddressshownonthefrontcoverwithin7daysofpurchase.Suchdetailsarenecessarywhenorderingparts,makingtechnicalenquiriesorapplyingforthewarranty.

WARRANTY:protectionisprovidedonallnewGreenCareProductstotheoriginalpurchaserwhooperatesandmaintainsthisequipmentinaccordancewiththerelevantManuals.Fulldetailsofyourwarrantyprotection&claimproceduresareexplainedintheWarrantySection–A Warranty Claim Form mustbecompletedbeforelodginganyclaimwithyourDealer.AllpartssubjecttoanywarrantyclaimmustbereceivedbyGreenCareforinspectionwithin14daysoflodgingtheclaim.

PATENTS: Coremasterisprotectedbypatentsandotherproprietaryregistrations.GreenCarereservestherightandwillprotectitsintellectualproperty.

DISCLAIMER: GreenCarereservestherighttoandisconstantlyseekingwaystoimprovethespecification,designandproductionofitsequipmentandalterationsmaytakeplaceperiodically.Whileeveryeffortismadetoproduceup-to-dateliterature,portionsofthisManualmaybecomeoutdatedgivenanychangestotheequipment’sdesignorspecifications.GreenCarealsoreservestherighttoperiodicallyproduceupdatestoitspublications.Itistheowner’sresponsibilitytoattachtheupdatestotherelevantManualwhenreceived.

DistributorsandDealersofGreenCareEquipmentareIndependentEntities.TheyhaveabsolutelynoauthoritytobindGreenCarebyanyexpressorimpliedundertakingsorrepresentations.

ii GREENCARECOREMASTEROPERATORSMANUAL

GLOSSARY

A/R AsrequiredCap Screw SocketHeadCapScrew,SHCS,AllenHeadBoltCentre CenterCirclip SnapRing,RetainingRingCotter Pin SplitPinC/shaft CrankshaftC/W (c/w) CompleteWith(completewith)Dril Kwik SelfDrillingScrewe.g. ExampleGiven,ForExample4WD 4WheelDriveGrease Fitting GreaseZerk,GreaseNippleH.D. HeavyDutyHr (hr) Hour(hour)H.T. HighTensileInput Shaft PinionShaftL.H. LeftHandL.H.S. LeftHandSideL.H.T. LeftHandThreadLID HoodLinch Pins LockingPinsLock Nut JamNut,HalfNut,MachineNutLock Washer SpringWasherMAX. (max.) Maximum(maximum)MIN. (min.) Minimum(minimum)O.D.D. OperatorDetectionDeviceOK Acceptable,SatisfactoryPg, (pg) Page(page),Pages(pages)Pt# PartNumber,Part#,PartNo.Psi PoundsperSquareInchPTO PowerTakeOff,PowerTakeOffShaftR.O.P.S. RollOverProtectionSystemR.H. RightHandR.H.S. RightHandSideR.H.T. RightHandThreadRPM (rpm) RevolutionsPerMinute(revolutionsperminute)RT (rt) Right(right)Socket Set Screw GrubScrew,SSS,SetScrew,AllenHeadScrewTM TractorManualTyre TireVAR, Var. Variable,variesWM WorkshopManualZP, Z/P ZincPlated≈ Approximately= Equal≠ NotEqual\ Therefore° Degree,Degrees

GREENCARECOREMASTEROPERATORSMANUAL iii

WARNING!

Coremaster is specifically deisgned as turf aerators fitted with very sharp tines which plunge repeatedly into the turf at high speed to relieve soil compaction.

Coremaster has high speed parts which produce vibrations. If this equipment is not properly maintained, such vibrations can loosen nuts on bolts, loosen socket set screws & move parts out of alignment. This will cause rapid component wear and subsequent machine failure if left unchecked. Such damage is specifically excluded from warranty.

Never use Coremaster in areas where the tines can hit solid objects such as concrete, rocks, irrigation equipment, tree roots, etc. Under those conditions, severe vibrations and sudden jerking movements can occur causing loss of control, serious personal injury and severe damage to the aerator. Always place your Coremaster on its cradle before servicing.

Thefollowingpointsshouldassistyouwithsafe,troublefreeaeration:

1. BEFORE AERATING:

1.1 Carefullyselectcompetent,responsibleoperatorswithprovensafetyrecordsfortraining.

1.2 Thoroughlysupervise,trainandassessnewoperatorsoftheCoremasterasperthisManual.

1.3 “Soften-up”areatobeaeratedwithwateroraerateimmediatelyaftergoodrainfall.

1.4 Identify and clearly markthelocationofallelectricalcables,hydrauliclines,andotherhazardsincludingthoselocatedoverheadandunderground.

1.5 Checkforanylooseparts,nuts,boltsetc.–realignandtightenasrequired

1.6 EnsureallLubricationPointsarelubricatedtospecificationusingGreenCarerecommendedGrease,Pt#LCX007.Use of non-specified grease can void warranty!

1.7 Lubricateallpartstospecifications.1.8 EnsureTinesaresharpandthattheinside

surfaceiscleanandrustfree.NevermodifyTines.1.9 PerformallPre-StartChecklistsonCoremaster

andTractorasperthis&Tractormanuals

2. WHILE AERATING:

2.1 ObserveallSafetyProceduresandrequirementsatalltimes!

2.2 NeveractivatePTOShaftwhileCoremasterisraisedhighon3-pointhitch.Never“drop”Coremastertotheground–correctlyadjust3-pointhitchdescentrate.

2.3 Aerateinstraightlines.Coremasterisnotdesignedtoturncornerswhileaerating.

2.4 Ensuresuspensionrollerisontheturfwhenaerating–slowdown/decreasedepth.

2.5 Avoidallelectricalcables,hydrauliclinesandotherhazards,includingthoselocatedoverheadandunderground,assuchitemscancauseseriouspersonalinjury.Recordlocationofallhazards.

2.6 Avoidhittingobjectsundertheturf–thisisa“turf”aerator–nota“rock”aerator.

2.7 Watchforblocked/missingTines–clean/replaceimmediately.KeepsparesetsofTineshandy.

2.8 Investigateall“unusual”noisesandvibrationsimmediately.Discontinueuseuntilremedied.

2.9 Realignandtightenanylooseparts,nuts,bolts,setscrews,etc.Immediately.UseprescribedLoctite.

3. AFTER AERATING

3.1 AlwaysstoreCoremasteronitssupportCradle–neverstoreCoremasteronitsTines

3.2 ThoroughlycleanTines,Spigots,Inserts&Holders–lubricatewithlightrustpreventativeoil.

3.3 Repair/replaceanydamagedorwornpartsimmediately.

3.4 CleanCoremasterbywipingdown.Neverusehigh-pressurewashsystems.

ThisWARNINGPAGEhighlightsselectedpointsonlyandmustbereadinconjunctionwiththeentirecontentsofthisManualbeforeproceeding.

Coremasterisnotrecommendedforrentalorloaningtountrainedoperatorsduetotheirverystrictoperatingprocedures.Personalinjuryand/orequipmentdamagecanandwilloccur.

ONLY ALLOW COMPETENT, FULLY TRAINED OPERATORS TO USE COREMASTER! FOLLOW ALL SAFETY PROCEDURES DETAILED IN THIS & YOUR TRACTOR MANUALS!

iv GREENCARECOREMASTEROPERATORSMANUAL

CONTENTS

Read me first.......................................................iGlossary............................................................. iiWarning!............................................................ IiiSafety.................................................................vSafety notes.......................................................xDelivery checklist...............................................xiProduct registration form................................. xiiiSuggested spare parts.....................................xvPurchase order................................................xvi

Getting Started 1

Coremaster-setup............................................ 2Set-upnotes.....................................................11

GreenCare Limited Warranty 13

Warrantyclaimform........................................ 15Warrantyclaim–incidentnotes...................... 18

GREENCARECOREMASTEROPERATORSMANUAL v

SAFETY

YOURPERSONALSAFETYISNUMBERONETOGREENCARE.ThisManualwasproducedwiththatinmind.Please read and understand this Manual thoroughly before operating your Coremaster.Paycloseattentiontoall“DANGER”,“WARNING”&“CAUTION”noticesincludedwiththetext.RefertothisandyourTractor’sManualsoftenandkeepsthemreadilyavailableforallpersonnelwhooperateandmaintainthisequipment.

Yourwell-beingalsodependsonfollowingsafeworkpracticesandproceduresatalltimes.ThisincludesselectingtherightTractor&usingsafetyequipment(e.g.longthickgloves,hardhatetc).KeepingtheCoremasterwellmaintainedandingoodworkingconditionwillfurtherensureyoursafety.Bytakingtheseverybasicsteps,youwillberewardedwithsafe,longterm,troublefreeperformancefromthisequipment.

Safety cannot be taken for granted. It requires the unwavering dedication of three parties:

1. GREENCARE:GreenCaretakesyoursafetyveryseriously.TheteamatGreenCaredesignsandbuildsthesafestmachinespossible,usingstateofthearttechnology.Noshortcutsaretakeninmanufacturingourproducts.ThehighestqualityandcraftsmanshipwentintoproducingCoremaster.Thisproductispowerful,heavyandfeatureshighspeedinternalcomponents.AlthoughGreenCareProductscontainbuiltinsafetyfeatures,please remember that all industrial equipment of this type is potentially dangerous.

2. THE OWNER: OncetheCoremasterleavesourfactory,itsphysicalconditionandmaintenanceiscontrolledbythepurchaserandtherelevantmaintenancestaff.Itisthenuptothepurchasertotakeresponsibilityforkeepingthisequipmentinsafeconditionandgoodworkingorderforcontinualuse.Furthermore,itistheOwner’sresponsibilitytoactivelyseekoutanyproblemsencounteredbytheOperators.

TheCoremasterOperatorsManual’ssetsforththenecessaryandappropriatestepstobetakenforsafelyoperatingandmaintainingCoremaster.ReadingandunderstandingthisandothersupportingGreenCarePublications(e.g.WorkshopManual)onaregularbasisisessentialforpersonalsafetywhenoperatingandmaintainingthisequipment.IfthisManualoranyotherGreenCareliteratureislost,misplacedordamaged,replacementsarereadilyavailablethroughyourGreenCaredealerorfromGreenCaredirect.

Toassistinmakingrepairs,GreenCare,viayourdealer,hasareadysupplyofhighqualitySpareParts.Wearealsokeentoprovidetechnicalsupportandadvicewhennecessary.NeverhesitatetocontactyourDealerorGreenCaredirectforsuchinformationandpropersupport.Ourcontactdetailsareonthefrontcoverofthismanual.

3. THE OPERATOR: GreenCaremakeseveryefforttoadviseyouonhowtosafelyoperateCoremaster.Ultimately however, it is you, as operator of the equipment, who has the greatest degree of control over the manner in which Coremaster is accurately used. Youthereforebearthegreatestresponsibilityforensuringyourownsafetyandthesafetyofthosearoundyouonthejob.Observersmustalwaysstandclearoftheequipment.CoremastercontainssharpTinesintendedtopenetrateandremovesoilcoresfromturfandcompactedsoil.Youmusttakeeveryprecautiontoavoidthepotentialinjurythatcanbecausedbycomingincontactwithmovingparts.ThespecificproceduresoutlinesinthisManualmustbefollowedinordertoavoidsuchinjury.Please study this Manual and the Tractor Manual thoroughly.

Be aware of your operating environment and the condition of the turf you are working on. Never operate this equipment in rough terrain or on steep slopes. Identify and mark all electrical cables, sprinklers, hydraulic lines, overhead & underground obstructions and other hazards. Avoid all hazards when aerating.

vi GREENCARECOREMASTEROPERATORSMANUAL

SAFETY

NeverassumethatANYmachineisinsafeworkingcondition!Toassistyouininspectingthisequipment,pleaseperformalltheproceduresdetailedinthePre-startChecklistsbeforeeachuse.Neveroperatethisequipmentwithcoversorcomponentsmissing,malfunctioningorinpoorcondition.

Propermaintenancerequirespromptandeffectivecommunication.Operatorsmustimmediatelynotifythemaintenancesupervisorofanyproblemsorunusualvibration/noisewithCoremaster.DonotuseCoremasteruntilallrepairshavebeencompletedandPre-startChecklistProcedureshavebeenrepeated.

1. RECOGNIZE SAFETY INFORMATION

1.1 ThisistheSafety Alert Symbol.ItisusedthroughoutthisManualandontheequipmenttoalertyoutopossible

dangers.Serious personal injury and / or equipment damage can result if these warnings are ignored. Observe all safety warnings and procedures at all times.

1.2 TheSafety Alert Symbolisusedwiththeword“DANGER”,“WARNING”&“CAUTION”andisfollowedwithanimportantmessagedescribingtheSafetyRisk.

1.3 Failure to observe these warnings and the messages they contain can result in serious personal injury and / or equipment failure.

2. READ AND COMPLY WITH ALL SAFETY DECALS

2.1 Locate,readandfullyunderstandallsafetyandotherDecalsonthisequipment.

2.2 PointouttheseDecalstoallotheroperatorsandmaintenancepersonnel.

2.3 AtsiteswherelanguagesotherthanEnglishareused,translatetheseDecalsandwritetheirimportantmessagesintheappropriatelanguagealongsideeachDecal.Useasuitable,weather-proofmarkingpen.

2.4 HerearesomeexamplesofSafetyDecalsusedonthisequipment.

If any Safety Decal becomes unreadable, GreenCare will provide a free replacement on request. Contact GreenCare at the address on the Front Cover. Quote Equipment Model # and Serial #.

DANGER

WARNING

CAUTION

GREENCARECOREMASTEROPERATORSMANUAL vii

SAFETY

3. LEARN EQUIPMENT SAFETY

3.1 ReadthisManualcarefully.LearnhowtocorrectlyoperatetheCoremasterandTractorbeforeaerating.Practice with the equipment before starting an aeration project.

3.2 DonotallowanyonetooperatetheCoremasterwithoutproperinstruction&testing.

3.3 DonotmodifytheCoremaster-itssafetyandperformancecanbeimpaired.Warrantycanalsobeaffected.

3.4 GreenCareencouragesyoutoobtainasmuchsafetyinformationaspossible,includingthoseprescribedbySafetyAuthoritiesandshareitwithyourfellowworkers.Alwaysobservesafetyregulationsatalltimes.

4. PREPARE FOR EMERGENCIES4.1 Learnhowtoquicklystoptheequipment

safelyintheeventofanemergency.4.2 Keepemergencytelephonenumbers

accessiblefordoctors,ambulanceservices,hospitalandfiredepartments.

4.3 KeepaFirstAidKitandFireExtinguisherhandy.

4.4 Bepreparediffirestarts.4.5 Ifyourclothingcatchesonfirerollonthe

groundtosmothertheflames-dirtandsandcanbeusedtoassistinsmotheringafire.

5. PERSONAL PROTECTION

5.1 Whenoperatingthisequipment,wearSafetyapprovedearmuffsorearplugstoprotectagainstnoise.

5.2 Wearthick,protectivegloveswithextendedsleeves(gauntletswhenhandlingCoremasterTinesorwhenworkingonCoremaster.

5.3 Wearclosefittingclothingandsafetyequipmentthatappropriateforthejob.

5.4 Wearaprotectivehardhatandgoggleswhenaeratingonagolfcourse,ballparkorsimilarvenue.Avoidprojectilesatalltimes.

5.5 Exposuretosunlightcancausesunburnandserioushealthproblemsincludingcancer.Alwayswearabroadrimmedhat,longprotectiveclothingandapplyeffectivesunscreentoremainingexposedskinsurfaces.

5.6 NeverinhaletheExhaustFumesoranyinternalcombustionengine.ExhaustFumesareverypoisonousandcancauseseriousinjuryintheshortandlongterm.

6. KEEP OFF MACHINERY

6.1 DonotallowanypersontorideontheCoremaster.RefertoTractor’sOperatorManualforTractor’sriderlimitations.

6.2 Ridersonmachineryand/ortractorsaredangerouslyexposedtofalling,beingstruckbyforeignobjectsorgettingcaughtinmovingparts.Ridersalsoobstructtheviewoftheoperatorwhichmayresultinunsafemachineoperation,accidentsandcollisions.

viii GREENCARECOREMASTEROPERATORSMANUAL

SAFETY

7. STAY CLEAR OF BELTS AND ROTATING DRIVE LINES

7.1 Entanglementinarotatingdrivelinecancauseseriousinjuryordeath.

7.2 KeepTractorPower-Take-OffGuards,PTOShieldsandallotherShieldsinplaceandinsafeworkingconditionatalltimes.

7.3 Wearonlyclosefittingclothing.7.4 Stoptheengineandensureallmoving

partshaveceasedrotatingbeforemakingadjustments,connectionsorservicingPTOdrivenequipment.

8. HANDLE FUEL WITH CARE – AVOID FIRES

8.1 Fuelishighlyflammable,handlewithcareatalltimes.

8.2 RefertotractorManualforcorrectrefuellingprocedures.

8.3 Neversmokewhenrefuellingoroperatingthisequipment.

8.4 Alwaysstoptheengineandallowittocoolforatleast10minutesbeforerefuelling.

8.5 Refueloutdoorsorinawellventilatedarea.8.6 Cleanupspiltfuelimmediately.Shouldany

fuelspillontheengineduringrefuelling,cleanitoffbeforestartingtheengine.

8.7 Reducefireriskbykeepingallmachinerycleanofaccumulatedtrash,greaseanddebris.

8.8 Donotruninternalcombustionenginesinenclosedspaces.Opendoorsandensureadequateventilationiftheengineisruninsideabuildingforevenaveryshortperiodoftime.

DO NOT INHALE EXHAUST FUMES. INHALING EXHAUST FUMES IS EXTREMELY DANGEROUS TO YOUR HEALTH. SEEK IMMEDIATE MEDICAL ATTENTION IF THIS OCCURS.

9. PRACTICE SAFE MAINTENANCE

9.1 AlwaysrefertotheMaintenanceSectionand,ifnecessary,totheCoremasterWorkshopManual(Part#CJA730)beforecommencingmaintenancework.

9.2 Youmustunderstandserviceproceduresbeforeperforminganymaintenanceonthisequipment.NeverlubricateorserviceyourCoremasterwhileitisrunning.Keepallbodypartsandclothingclearofmovingparts.Beforeservicing,deactivatetheTractor’sPTOsystem,stoptheengine,engagetheTractor’sparkingbrakeandwaitforallmovingpartstostop.

9.3 Alwaysuseahazardfree,clanandlevelsiteformaintenanceandstorage-avoidhightrafficareas.

9.4 SecureCoremastersafelyonitsSupportCradlebeforeperformingmaintenance.Neverusemakeshiftsupportssuchasjack,bricksorpropsthatmaycollapseorslipundertheload.Keep the PTO shaft with the CoremasterwhendetachedfromtheTractor.

9.5 DonotplaceanyportionofyourbodyundertheCoremasterwhileitisintheraisedpositionontheTractor’s3-pointhitch.

GREENCARECOREMASTEROPERATORSMANUAL ix

SAFETY

9.6 WearthickprotectivegloveswhenhandlingorworkingneartheTines-theyareverysharpandcancauseseriouslacerations.

9.7 EnsureallCovers,Shields&Guardsarebackinplacebeforeaeratingagain.

9.8 ShouldyouhaveanyqueriesrelatingtoSafetyorotherissueswiththisequipment,pleasecontactyourDealerorGreenCaredirectforfullProductSupportbeforeproceeding.

9.9 Thefollowing“SafetyNotes”pageisprovidedtorecordimportantinformationrelatingtothisequipmentinyourapplication.Pleaseuseandmakeadditionalcopiesofthispageasnecessary.

10. MANUAL

10.1 TheCoremasterOperatorsManualmustremainwiththeCoremasterintheeventofrelocationorownershiptransfer.ItcontainsveryimportantSafetyInformationandOperatingProceduresandisapermanentandintegralpartofyourCoremaster.AreplacementManualisavailablebysendingfulldetailsoftheModel&SerialNumberstoGreenCareattheaddressshowonthefrontcover.

ALWAYS MAINTAIN A “SAFE” WORKING ATTITUDE

x GREENCARECOREMASTEROPERATORSMANUAL

SAFETY NOTES

NotehereanyadditionalSafetyissuesorproceduresapplicabletoyourparticularsiteforeasyreference.

e.g. 10/06/2004 Do not aerate on southern slope of 5th fairway – too steep!

GREENCARECOREMASTEROPERATORSMANUAL xi

DELIVERY CHECKLIST

Date:// (Dealer to complete at the time of delivery to the customer. Do not remove from Manual)

1. CompleteProductRegistrationFormwiththecustomer&sendacopytoGreenCare......................

2. ReviewtheOperatorsManual&RecommendedSparePartsListwiththecustomer........................

3. Explain to the Customer:

3.1 Coremaster8or12XtremeWarning..................................................................................................

3.2 GreenCareWarranty(Page)..............................................................................................................

3.3 LocationanduseofallControls(SeeTractor Operator’s Manual).....................................................

3.4 PreStartChecklists............................................................................................................................

3.5 SafetyDecals......................................................................................................................................

3.6 Lubricationrequirementsandspecifications.......................................................................................

3.7 Servicingrequirementsandspecifications..........................................................................................

4. Demonstrate to Customer:

4.1 SetupProceduresforTractor&Coremaster......................................................................................

4.2 PreAerating&AeratingProcedures...................................................................................................

4.3 Patterns,AeratingTechniques&CleanupandStorage.....................................................................

4.4 DailyandPeriodicInspectionsforloose,wornordamagedparts......................................................

4.5 AeratorTiming.....................................................................................................................................

4.6 InstallationandreplacementofTines&TineAccessories..................................................................

4.7 AdjustmentofTinelegGuidePlates....................................................................................................

4.8 Installation/removalofTurfguards.....................................................................................................

4.9 DepthAdjustment................................................................................................................................

4.10 VariableHolesPatterns......................................................................................................................

5. Answeranyadditionalquestionsthecustomermayhave.................................................................

6. RecommendcustomerobtainsWorkshopManual(Part#CGA730,CGB730orCHA730)...............

Dealer’sName: Customer’sName:

Dealer’sSignature: Customer’sSignature:

PrintNames:

This page has been left blank intentionally

GREENCARECOREMASTEROPERATORSMANUAL xiii

PRODUCT REGISTRATION FORM

(Please complete this now)

Identification

ProductName:

ModelNumber: SerialNumber:

EngineModelNumber(if applicable):

EngineSerialNumber(if applicable):

Accessories:

Owner

NameofOrganisation:

Address:

City: State: Postcode:

Telephone: () Mobile:

Facsimile: () Email:

Purchase Details (for insurance and Warranty)

DateofPurchase:// P.O.Number(person):

InvoiceNumber: Cheque(check)Number:

IhaveobservedandfullyunderstandallmattersnotedontheDeliveryChecklist.

CustomerSignature: Date: //

Dealer

Name:

SalesRepresentative:

Address:

City: State: Postcode:

Telephone: () Mobile:

Facsimile: () Email:

Send a copy of this Product Registration Form to GreenCare at the address shown on the Manual’s front cover. Thisdatawillremainconfidentialandensureyourwarrantyprotection.GreenCarewillacknowledgereceiptofthisProductRegistrationForminwriting.PleaseadviseGreenCareifyoudonotreceiveouracknowledgement.

Please complete the product registration form on the reverse side of this page and forward it to the address shown

on the manual

GREENCARECOREMASTEROPERATORSMANUAL xv

SUGGESTED SPARE PARTS CG11 PL

FOR ONE COREMASTER

PART # DESCRIPTION QTY

TINES(sets) (Yourpreferredsizes) 4

TINESPIGOTS (ForTinesyouuse) 2

TINEINSERTS (ForTinesrequiringthem) 6

TINEHOLDER(single) 1

QUADRAHOLDER 1

CXA61173 GREENCARE LMX GREASE-250g 2

CXA10150 CARBON FIBRE BELT 2

CXA10220 SPRINGSCONICAL SPRING TINE FOOT 2

CXA10230 SPRINGSturfguard 2

CXA10210 SPRING - TINE LEG RETENTION SYSTEM - LONG 4

CXA10240 LEAF SPRING - TINE LEG BUFFER 2

CXA10269 TURFGUARDFINGER 3

CXA50368 GREEN BUFFER WHEEL ASSEMBLY 4

CXA20018 TURFGUARD PLUNGER ASSEMBLY 1

Change this list to your individual needs!

xvi GREENCARECOREMASTEROPERATORSMANUAL

Date: // Reference:

Supplier Details (to)

Dealer: Contact:

Address: Telephone: ()

City: Facsimile: ()

State: Postcode:

My Details (from)

Name: Telephone: ()

Ordernumber: Facsimile: ()

SalesTax-Resale#: Shipvia:

Contact:

Billing Address Delivery Address

Machine: Model# Serial#

Part # Description QTY $ Total

Special instructions

PURCHASE ORDER

GREENCARECOREMASTEROPERATORSMANUAL xvii

Date: // Reference:

Supplier Details (to)

Dealer: Contact:

Address: Telephone: ()

City: Facsimile: ()

State: Postcode:

My Details (from)

Name: Telephone: ()

Ordernumber: Facsimile: ()

SalesTax-Resale#: Shipvia:

Contact:

Billing Address Delivery Address

Machine: Model# Serial#

Part # Description QTY $ Total

Special instructions

PURCHASE ORDER

Please complete the purchase order form on the reverse side of this page and forward it to the address shown

on the manual

GREENCARECOREMASTEROPERATORSMANUAL 1

GETTING STARTED

Coremaster set up

2 GREENCARECOREMASTEROPERATORSMANUAL

GETTING STARTED: COREMASTER - SETUP

1. OPEN UP CRATE

1.1 Cutsteelbandingaroundcrateandremove.

1.2 Removecratetop.Removeorrendersafeallexposednails/screws.

1.3 LookinsidecrateandlocatethefrontoftheCoremasterbyidentifyingthe3-pointHitchMounts.

1.4 Removetheverticalcratepanelclosesttothe3-PointHitchMounts

1.5 Removeanyexposednailsorscrewsbeforeproceedingtoavoidpersonalinjuryordamagetotheequipment.

Hint: Coremaster can be removed without further dismantling of the crate.

2. UNPACK CONTENTS

2.1 RemovealllooseitemsstoredinfrontofandundertheCoremaster.

2.2 CheckcontentsofthecreatetotheFactoryChecklistincludedandyourPurchaseOrdertoensurethatallequipment,accessoriesandsuppliesorderedhavebeenreceived.

2.3 Removethe2“HoldDownScrews”thatsecuretheCradletotheCrate.DoNOTcuttheCableTiesthatlocktheCoremastertotheCradle.

IMPORTANT Noteanydiscrepanciesordamageon

theDeliveryDocketandimmediatelyalertyourDealer.GreenCare/Dealerwillonlyacceptresponsibilityformissingitemsthatarereportedtoitwithin7daysofdelivery.ItemsdamagedormissingintransitaretheresponsibilityoftheCarrier.

DISCLAIMERGreenCaregoestogreatlengthtoprovideyouwiththenecessaryinformationandtechnicalsupporttocorrectlysetupyourequipment.However,GreenCarewillacceptnoresponsibilitywhatsoeverforanydamageorinjurycausedbyTractorfailure,failureofequipmentnotsuppliedbyGreenCare,improperattachment/adjustmentofGreenCareequipmenttoTractorortheuseofimproper,unsafeunpacking,unloadingorSet-Upprocedures.

DANGER

STEEL BANDING HAS SHARP EDGES AND CAN SPRING BACK AT HIGH SPEED WHEN CUT. TO AVOID INJURY WEAR SAFETY EYE SHIELDS, GLOVES AND PROTECTIVE CLOTHING.

Youwillneed:TinSnips,PhillipsScrewDriver,Hammer,Chisel,PinchBar.



3. COREMASTER ATTACHMENT POINTS

3.1 LocatetheUpperLinkPinandLinchPinandremovefrommachine.

3.2 LocatethetwoLowerLinkPinsandLinchPinsandremovethemfromtheMachine.

3.3 LocatethePTOInputShaft.DonotattachthePTOatthistime.ATTACHCOREMASTERTOTRACTOR

4. ATTACH COREMASTER TO TRACTOR

CoremasterissuppliedwithtwoLowerLinkPinsandoneTopLinkPin,eachcompletewithLinchPins.YoumustprovideaTopLinkofcorrectlength.RefertoyourTractor Operator’s Manualfordetailsof“tractorspecific”3-PointHitchprocedurestoattachImplementstoyourTractor.

Note: Linch Pins lock Link Pins in position.

4.1 ReverseTractoruptoCoremaster,stilllocatedinitscrate.RefertoTractorManual.

4.2 ConnectLower3-PointHitchArmsofTractortotheCoremasterLowerAttachmentPointsusingtheLowerLinkPins.SecureinplacewithLinchPins.

Note: The Lower Link Pins may be installed either from the inside or from the outside as is most convenient for you.

4.3 CheckthatyourTopLinkisofsuitablelengthbeforeinstalling. (See page 4).

4.4 AdjustthelengthoftheTopLinktofitbetweentheTractorandCoremaster’sUpperAttachmentClevis.

4.5 ConnecttheUpper3-PointHitchTopLinktoboththeTractorandtotheCoremaster.SecurewithTopLinkPinsandLinchPins.SecureTopLinkadjustmentsettingwithLockingDevice.



5. REMOVE COREMASTER FROM CRATE

5.1 StartTractorEngineandslowlylifttheTractor’s3-PointHitchuntilCoremaster,withCradleattachedareraisedclearofthecratebase.

5.2 DriveforwarduntiltheCoremasterwiththeCradlestillattached,isfullyoutofthecrate.

5.3 UsingTinSnipsorSideCuttingPliers,cutandremovethe4cornerCableTiestodetachtheCoremasterfromtheCradle.

5.4 RaisetheCoremasterfullyonthe3-PointHitchandslowlydriveforwarduntiltheCoremasterisclearoftheCradle.

Raise Coremaster, with Cradle attached, on 3-point hitch of Tractor.

With cradle attached, drive forward until Coremaster and Cradle are out of Crate.

Lower Coremaster & Cradle to ground. Cut 4 Cable Ties (one in each corner) to detach Cradle

The Top Link of the Tractor’s 3-point hitch requires adjusting. It is essential for your Safety and proper Coremaster Set Up that the Top Link is of the correct length. See example 1:

EXAMPLE 1:ThisTopLinkhascorrectlengthandadjustment.

Sufficientthreadsareexposed(A&B)toallowforfineadjustments.Aminimumof2”(50mm)overlappingthreads(C&D)areincontacttosecuretheCoremaster.

NOTE: Lengths A=B and C=DOK TO USE!!

A,B,C &D: Correct length for use.

INCORRECT & UNSAFE TOP LINK-AGE SET UPS

Therearenumerouspossibilitiesofincorrectandunsafetoplinkagesetups.Example2&3belowarejusttwoexamplesofhowNOTtosetupyourCoremaster.

EXAMPLE 2:Thetoplinkistooshort!

Thereareinsufficientthreads(C&D)incontacttosafelysecuretheweightofCoremasteronthe3-PointHitcheventhoughlengthsA=BandC=DDO NOT USE!!

A & B: Too long. C & D: Too short.

Youwillneed:TinSnipsorSideCuttingPliers

WARNING

Never place any portion of your body under coremaaster while it is raised on the 3 point

hitch. Serious personal injury could occur.



EXAMPLE 3: ThisTopLinkistooshortandincorrectlyadjusted.

InsufficientthreadsareincontactontheleftendoftheLink(C)tosafelysecuretheweightoftheCoreMaster.

NOTE: Lengths A≠ B and C ≠ D ....DO NOT USE!!

A: Too Long. C: Too short

Important:KeepTopLinkageThreadscleanandgreased.

a) CheckthatTopLinkhas2”(50mm)threadsateachendincontactwithinsideoftube..............................................

b) CheckthatTopLinkiscorrectlyadjustedandlockedinplace....................................

c) Checkthatall3-PointHitchPinsareinplaceandsecuredbyLinchPins...............

6. ASSEMBLE CRADLE

6.1 RaisetheCoreMasterfullyonthe3-pointhitchandslowlydriveforwarduntiltheCoreMasterisfullyclearoftheCradle.

6.2 InstallthefourCastorWheelsontothefourcornersoftheCradleFrame.

Hint: Turn Cradle up-side down or on its side to make installation of Castors easier.

6.3 ThetwoFrontStrutsareadjustabletoallowyoutoadapttheirheighttosuittheTractoryouareusing.

WARNING

Always use a top link of correct length for the connection.

Insufficient or damaged threads in contact inside the top link can cause the connection to fail resulting in equipment damage and serious personal injury. A minimum of 2” (50mm) of thread at each end must be in contact inside the top link.

Youwillneed:2x13mmWrenches



6.4 AlwaysplaceCoremastersafelyonitsCradlebeforeperforminganyserviceormaintenance.AlwaysstoreCoremasteronitsCradle.SlowlyCradlebylowering3-PointHitchonTractor.

NOTE: The length of the Top Link on the 3-Point Hitch may need to be adjusted to allow the Coremaster to rest “flat” on the four Cradle Support Struts. This also assists when disconnecting the Tractor from the Coremaster. Re-adjust Top Link before Aerating.

7. ADJUST DESCENT RATE

The3-PointHitchraisesandlowerstheCoremaster.AlthoughthedescentratecanbecontrolledbytheTractor’sDraftControlLever,itisessentialthatthemaximum descentratebestrictlylimitedbyadjustingtheHydraulicFlowControlValveontheTractor-usuallylocatedunderorneartheTractorSeat.ThiswillpreventtheCoremasterfrom“free-falling”tothegroundshouldtheDraftControlLeverbeaccidentallyactivated.RefertoTractorManual.

7.1 Drivetoaclearandlevelareaofturf.7.2 Usingthe3-PointHitchControlLever(Draft..

ControlLever),checkthattheCoremasterisraisedtothemaximumpossibleheight.

7.3 ClosetheHydraulicFlowControlValvecompletely.

7.4 Slowlymovethe3-PointHitchlift/lowerControlLevertothelowestpossibleposition.IftheCoreMasterdescendsduringthisprocessrepeatstep7.3.

7.5 SlowlyopentheFlowControlValveuntilittakes approximately4–6secondsfortheCoremastertoorfromthefullyraisedtothefullyloweredposition.

WARNING

Failure to set a slow descent rate can allow the coremaster to “free-fall” to the ground. Severe injury and / or equipment damage can & will occur.

Stand clear when raising and / or lowering the 3-point hitch.

WARNING

Never place any portion of your body under coremaaster while it is raised on the 3 point hitch. Serious personal injury could occur.



7.6 RaiseandlowerCoremasterseveraltimestoforthedescenttobecompleted.

NOTE: It is not necessary to adjust the ascent rate on most Tractors.

3-PointHitchhasbeenadjustedsothatittakes4-6secondstodescend.................

Important: Adjust Flow Control Valve so that the Coremaster lowers from full height to the ground in 4 to 6 seconds. NEVER allow Coremaster to “free-fall” to the ground.

8. ADJUST 3-POINT HITCH

8.1 DriveTractorwithCoremasterattachedontoalevelconcreteorturfsurface.

NOTE: PTO Shaft and Tines need not be fitted at this stage.

8.2 LowertheCoremastertotheground.Thenraiseit2”(50mm).

8.3 AdjusttheAnti-Swaysystemtocentraliseandrestrainthetwolowerarmsof3-PointLinkagefromswayingsidetoside.TightentheLockingNutsorengagetheLockingDevicestosecure-refertoTractorManual.

NOTE: When centralised, the lower 3-Point Hitch Arms should be the same distance from the Rear Tyres.

8.4 LayaSpiritLevelacrossthetopoftheCoremasterCoverorviewtheCoremasterfromtherear.

8.5 Adjustthe3-PointHitchLevellingAdjustmentScrewuntiltheSpiritLevelindicatesthattheCoremasterislevelbehindtheTractor.LockAdjustmentScrewatthissetting-RefertoTractor Manual.

HINT: Lower the Coremaster to the ground first. This takes the weight off the Adjusting Screw making it easier to rotate. Simply raise the Coremaster up again to check the new setting. Repeat as required.

8.6 WiththeCoremastersetattheintendedAerationDepth,lowerCoremastertotheground.AdjustTopLinkuntiltheCoremasterFrontPanelisvertical.LockTopLinkinplace.UseSpiritLevelifnecessary.

NOTE: In varying turf conditions, the tine hole quality can be improved by shortening the top 3-Point Hitch arm thereby tilting the Coremaster slightly forward.

8.7 CheckthatCoremaster: a)cannotswayfromsidetoside............... b)isincorrecthorizontalalignment........... c)isincorrectverticalalignment................

WARNING

Failure to correctly adjust the anti-sway system will cause the equipment to sway from side to side behind the tractor. This can cause immediate tractor instability, roll-overs and severe personal injury or death.

Youwillneed:SpiritLevel,WrenchestosuitAntiSwaysystemandTopLink.



9. INSTALL PTO SHAFTThePTOShaftisaveryimportant,highstresscomponentwhichtransfersthepoweroftheTractor’sEnginetoCoremaster.ItisessentialthatthePTOShaftbeinstalledcorrectlyandservicedregularlyduringitsoperatinglife-refertoPTOShaftManufacturer’sInstructions.

NOTE: Locking Collars may be provided instead of Push Pins - see Manufacturer’s Instructions.

9.1 LowerCoremasteruntiltheTractorPTOOutputShaftandtheCoremasterPTOInputShaftareatthesameheightabovetheground(orascloseasyoucanalignthemonthehorizontalplane)HINT:RotateDepthAdjustmentHandletofulldepthsettingifnecessaryandremoveanyTinesfittedtotheaerator.

9.2 TurntheTractorEngineoff,engagetheParkingBrakeandwaituntilallpartshaveceasedmoving.CleanandlubricateTractorandCoremasterPTOShaftSplines.

9.3 RemovethetwoPhillipsHeadLockingScrewslocatedat(A)and(B)onthePTOShieldsMarktheShieldsalignment.

9.4 RotatetheShieldeitherrightorlefttoaligntheShieldSlotswiththeBearingTabsat(C)and(D)andremoveboththeInner(male)andOuter(female)PTOShaftsfromtheShield.

9.5 AttachtheMale(Inner)PTOShafttotheTractorPTOOutputShaftandtheFemale(Outer)PTOShafttotheCoremasterInputShaft.NOTE:EnsurethatthePushPins(F)&(G)“click”intoplace.

9.6 Withonehand,holdthetwoShaftsparalleltoeachotherinthehorizontalplane.MarkeachShaft1/2”(13mm)shortoftheotherShaft’sYoke.

IMPORTANT To avoid sever equipment damage, it is important you install the PTO Shaft correctly.

Damage caused by installation errors is NOT COVERED BY WARRANTY.

9.7 RemovebothPTOShaftsfromequipmentandclamptheminavice.CuteachShaftasmarkedwithahacksaw.

9.8 De-burr,washandremoveallfilings.9.9 ApplyGreenCare‘Glide’Grease

(PT#LCX007)totheoutsidesurfaceoftheInnerShaft.Also,greasetheinsidesurfaceoftheoutershaft.Cleanandgreaseallotherlubricationpoints.

9.10CutbothShieldstolength. HINT: Cut each shield tube ≈ 1/4” (6mm)

shorter than the Shafts. This makes it easier to align the two Shafts when re-assembling.

Youwillneed:PhillipsScrewDriver,MarkingPen,Hacksaw,File,Vice,GreaseandCleanuprags.



9.11Re-installthetwoShieldhalvesontothePTOShafts.TheOuterShieldgoesontotheInnerShaftandtheInnerShieldgoesontotheOuterShaft.Realignaspermarkingssee9.3.TwisttheShieldstolockthemagainsttheBearingTabsandsecureinplacewiththetwooriginalPhillipsHeadScrewsremovedinstep9.3.

IMPORTANTNever operate PTO Shaft when the 3-Point Hitch is in the raised position. Excessive damage to the PTO Universal (Cross) Joints can occur.

9.12 JoinbothhalvesofthePTOShafttogetherandthenslidetheminandoutseveraltimestospreadthegrease

HINT: There is no need to separate the Shafts.

9.13OnalevelsurfacestarttheTractorEngineandraise3-PointHitchwithCoremasterattachedLowerCoremasterontoitsSupportCradle.StopTractorEngineandsetParkingBrake-refertoTractorManual.

9.14 KeepingthetwoPTOShaftHalvestogether,installtheendofthePTOShaftwhichhastheOuterShieldonittotheTractor’sOutputShaft.DepressthePushPinandslidetheYokeontotheTractor’sOutputShaft.ReleasethePushPinandcontinueslidingtheYokeforwarduntilthePushPin“clicks”intoplace.PullbackontheYoketoensureitislockedsecurelyinplace.

HINT: It may be necessary to rotate the Shaft a little to align the Splines.

9.15 KeepingthetwoPTOShaftHalvestogether,connecttheotherendofthePTOShafttotheCoremasterInputShaft.DepressthePushPinandslidetheYokeontotheCoremaster’sInputShaft.ReleasethePushPinandcontinueslidingtheYokeforwarduntilthePushPins“click”into. place.PullbackontheYoketoensueitislockedsecurelyinplace.

ItmaybenecessarytoraiseCoremasteron3-PointHitchtoattachotherendofPTOShafttoCoremaster’sgearboxinputshaft.

HINT: It may be necessary to rotate the Shaft a little to align the Splines.

9.16 SecurethePTOShaftSafetyChaintothe3-PointHitchTopLinkorothersuitablelocation-refertothePTOShaftManufacturersGuidelines.ThisstopsthePTOShaftSafetyShieldfromrotating.

9.17RaiseCoremasterfullyonthe3-PointHitchandcheckthattheInnerandOuterPTOShaftsdonotseparate.Iftheydoseparateorthereisverylittle“overlap”intheraisedposition,re-aligntheShaftsandlowerslightly.SettheHeightRestrictorontheTractor’s3-PointHitchControlLevertopreventthe3-PointHitchfromfullyraisingCoremasterandextendingthePTOShaftpastasafepoint-refertoTractorManual.

9.18RaiseCoremasterandremoveCradle.9.19 LowerCoremasteruntilthePTOShaftis

horizontal-orascloseaspossible.9.20DepressthePushPinattheTractorendand

withthePushPindepressed,trytopulltheYokeofftheTractor’sSplinedShaft.Thereshouldbeapproximately1/2”to3/4”(13-19mm)movement.IfthereisnomovementorthePushPinisdifficulttodepress,thePTOShaftistooLong.Ifthereisexcessmovement,thePTOShaftistooshort.YouwillrequirenewPTOShaft(Pt#UHW017A)beforerepeatingsteps9.1-9.20.

9.21 StartTractorEngineandslowlyraiseandlowerCoremaster.ObservethatthePTOShaftextendsandcontractscorrectlyandthatnoseparationoccursintheraisedposition.CheckalsothatthePTOShaftallowsCoremastertoreachfulldepth.SEVEREDAMAGEWILLOCCURTOCOREMASTERand/orTRACTORIFTHEPTOSHAFTISTOOLONG.Repeatsteps9.1to9.21iftheShaftistoolong.

9.22WriteCoremaster,asapplies,onPTOOuterShieldtogetherwithTractorIDtoclearlyidentifyit.



9.23 a)CheckthatPTOShaftiscuttocorrect length....................................................

b)CheckthatPTOShaftiscorrectly lubricated...............................................

c) CheckthatPTOShaftShieldsare presentandrestrained..........................

d)CheckthatPTOShaftiscorrectly installedandlockedinplace.................

e)CheckthatPTOShaftiscorrectly identifiedforfutureuse..........................

9.24 PlaceCoremasterbackonSupportCradle.YouarenowreadytoinstalltheTines.

DANGER

Never use this pto shaft, custom fitted to Coremaster with any other machine or implement. Never mix input / output shafts with other pto systems. Never operate pto shafts with missing, incomplete or faulty components or with unrestrained safety shields.

Severe personal injury and serious equipment damage / failure can occur.


SET UP NOTES

NotehereanySetUpandadjustmentProceduresspecifictoyourapplicationforeasyreference.

Eg. 10 / 06 / 08 Clean Tines and spray insides with WD40 before aerating.

DATE NOTE


This page has been left blank intentionally


GREENCARE LIMITED WARRANTY

1. YOUR WARRANTY PROTECTION

1.1 AllnewGreenCareEquipmentiswarrantedbyGreenCare,totheoriginalpurchaseronly,tobefreefromdefectsinmaterialandworkmanshipundernormaluseandserviceforaperiodofoneyearfromthedateofpurchase(Thisperiodislimitedto90daysiftheproductisusedforcommercial,contractor,construction,industrial,institutional,rental,ordemonstrationapplication/purpose).AllnewGreenCarePartsandAccessoriesthatarenotincludedinyouroriginalGreenCareEquipmentarewarrantedtobefreeofdefectsinmaterialandworkmanshipfor30daysfromthedateofpurchase.ThesewarrantiesapplyonlytoEquipment,PartsandAccessoriespurchasedfromGreenCareoritsAuthorisedEquipmentDealers.WarrantycoveragewillonlybeprovidedtoEquipment,PartsandAccessoriesthathavebeenstored,assembled,installed,operatedandmaintainedinaccordancewithGreenCare’sinstructionsandrecommendationsasoutlinedinthepertinentOperator’s Manual and Workshop Manual.

1.2 GreenCare’sobligationunderthiswarrantyislimitedtotherepairand/orreplacement,atGreenCare’soption,ofanyGreenCareEquipment,PartorAccessorythatGreenCarefindsisdefectiveinmaterialorworkmanshipWarrantyrepairsandreplacementsshallbeatnochargeforpartsandlabourtothepurchaser.GreenCarereservestherighttoinspecttheEquipment,Parts&Accessoriesbeforeapprovingwarrantyclaims.Replacementsmaybemadewithneworremanufacturedpartsandaccessories,whicheverGreenCareelects.AllEquipment,Parts&ComponentsreplacedunderthiswarrantybecomethepropertyofGreenCare.GreenCarewillonlyassumelabourcostsforanywarrantyrepairsandreplacementsinaccordancewithstandardratesandtimeallocationsapprovedbyGreenCare.Thiswarrantydoesnotcoveranypremiumlabourcharges,includinganyforadditionalworkrequestedbythepurchaser,orchargesforworkperformedbythepurchaser,itsemployeesoragents.

1.3 Thiswarrantywillonlycoverclaimssubmittedwithintheapplicablewarrantyperiod.AnyPartsorComponentsthatarereplacedbyGreenCarepursuanttothewarrantyapplicabletoyouroriginalGreenCareEquipmentwillbecoveredfordefectsinmaterialandworkmanshipfor30daysafteryouracquisitionorforthedurationoftheEquipment’swarranty,whicheverislater.

2. HOW TO MAKE A CLAIM

2.1 CompletetheProduct Registration FormlocatedinyourOperator’s Manual andforwardittoGreenCareattheaddressshownonthefrontcoverwithin7daysofthedateofpurchaseinordertoregistersuchpurchasewithGreenCare.

2.2 Providedproofofpurchasedocumentation,ownershipregistrationoracopyoftheBillofSaleatthetimetheproductispresentedforrepair.

2..3 CompleteGreenCare’sWarranty Claim Form,Sections1-9.AcopyisprovidedforyouinthismanualandisalsoincludedinyourPartsList.

2.4 SubmitthesignedWarranty Claim Form andyourEquipmenttoanAuthorizedGreenCareDealerforassessment.All applications for warranty must be received within the applicable warranty period.

2.5 AllPartssubjecttowarrantyclaimmustbereceivedbyGreenCareforinspectionwithin14daysoflodgingtheclaim.

3. THESE ITEMS ARE NOT COVERED

This warranty does not cover defects, malfunctions, failures or damages resulting from:

3.1 IncorrectSet-UporAdjustmentoryourGreenCareEquipment.

3.2 OperatingyourGreenCareEquipmentinamannerotherthanasspecifiedintheOperator’s Manual.

3.3 LackofreasonableandnecessarymaintenanceasspecifiedintheOperator’s & Workshop Manuals.

3.4 ModificationsmadetotheEquipmentnotauthorisedbyGreenCareinwriting.

3.5 Inadequategroundpreparationoroperatingingroundcontainingrocks,debrisandotherobstructions.


GREENCARE LIMITED WARRANTY

3.6 Misuse,abuseandaccidents.“Misuse”includestheuseoftheEquipmentforanypurposeforwhichitwasnot

designed,orthecontinueduseoftheequipmentfollowingmalfunctionorbreakageofanypartoftheEquipment,bywhatevercause,ortheuseoftheEquipmentwithoutfirstconductingallpre-checksandmaintenancerequirementsasdescribedintheOperator’s Manual.

3.7 UseofotherthangenuineGreenCareParts.3.8 InstallationofnewGreenCareParts,

ComponentsorAccessorieswhichareadverselyaffectedbyexistingwornorusedpart(s)intheEquipment.

3.9 ProblemsarisingfromtheinstallationofwornpartsintheEquipment.

3.10UseofaccessoriesorattachmentsnotapprovedbyGreenCareinwriting.

3.11 AnyworkoradjustmentsperformednotinaccordancewithGreenCare’sspecificationsand/orperformedbypersonsorentitiesthatarenotauthorisedbyGreenCare.

3.12Water/moisturecontaminationofbearings,clutchesandothercomponentscausedbyweatherexposure,washing,irrigationsystems,dampstorageetc.

See the pertinent Operator’s Manual and Workshop Manual for ways to avoid the above.

4. THESE ITEMS ARE SPECIFICALLY EXCLUDED.

4.1 Normal wear and tear: Normalwearofanypartorcomponent,includingtines,blades,lubricationfittingshinges,fastenerclips,bearingsandsimilarwearitems.

4.2 Freight, Packaging and Handling: AlltransportandhandlingcoststoandfromanAuthorisedGreenCareServiceCentrearetheresponsibilityoftheEquipmentowner.

4.3 On-site service calls:Servicecalls,includingtravelexpenses,madebyanAuthorisedGreenCareServiceCentrearetheresponsibilityoftheEquipmentOwner.

4.4 Lack of Maintenance: Damagecausedbythepurchaser’sneglectorfailuretoperformrecommendedmaintenanceservicingwillnotbecovered.Suchmaintenanceissolelythepurchaser’sresponsibility.

4.5 Factors Beyond the Manufacturer’s Control: Damagefromtheenvironmentsuchasrain,airbornefallout(chemicals,treesapetc)salt,hail,windstorms,lightning,floods&otherActsofGodandthelike.

4.6 Consequential Damages:GreenCareshallnotbeliableunderanycircumstancesforanyincidentalorconsequentialdamagesorexpenseofanykind,includingbutnotlimitedto,costofequipmentrental,lossofprofitsorcostofhiringservicestoperformtasksnormallyperformedbytheEquipment.

4.7 Ancillary Components: OriginalEquipmentManufacturer(OEM)Componentsusedinthisproductarewarrantedbytheirrespectivemanufacturers,i.eengine,gearboxetc.

5. FURTHER LEGAL LIMITATIONS OF WARRANTY.

5.1 GREENCAREDOESNOTAUTHORISEANYPERSON(INCLUDINGITSAUTHORISEDSELLINGORSERVICINGDEALERS)TOCREATEFORITANYOTHEROBLIGATIONSORLIABILITYINCONNECTIONWITHTHISEQUIPMENTUNLESSGREENCAREDELIVERSTOTHEPURCHASERASEPARATEWRITTENCERTIFICATESPECIFICALLYWARRANTINGTHEITEM.ANYIMPLIEDWARRANTYOFMERCHANTABILITYORFITNESSFORAPARTICULARPURPOSEAPPLICABLETOTHISPRODUCTISLIMITEDTOTHEDURATIONOFTHISWRITEENWARRANTY.THEPERFORMANCEOFTHENEEDEDREPAIRSANDPARTREPLACEMENTSARETHEEXCLUSIVEREMEDYUNDERTHISWARRANTYORANYIMPLIEDWARRANTY.

5.2 GREENCARESHALLNOTBELIABLEFORINCIDENTALORCONSEQUENTIALDAMAGESRESULTINGFROMBREACHOFTHISWRITTENWARRANTYORANYIMPLIEDWARRANTY.

5.3 SOMESTATESDONOTALLOWLIMITATIONSONHOWLONGANIMPLIEDWARRANTYLASTSORTHEEXCLUSIONORLIMITATIONOFINCIDENTALDAMAGES,SOTHEABOVELIMITATIONSMAYNOTAPPLYTOYOU.

5.4 THISWARRANTYGIVESYOUSPECIFICLEGALRIGHTSANDYOUMAYALSOHAVEOTHERRIGHTSWHICHVARYFROMSTATETOSTATE.


WARRANTY CLAIM FORMRef# (supplied by GreenCare)Please ensure that all sections are completed to assist with diagnosis and assessment

Customer to complete sections 1-9

1 Application date //

2 Owner Contact: 3 Dealer Contact:Address: Address:

City: City:

State: Postcode: State: Postcode:Telephone:() Telephone: ()

Facsimile: () Facsimile: ()

4 Product:

Model# &Serial# orPart#

5 Warranty:

n12Monthn90Dayn30Day Datepurchased: //

Order# Invoice# Hoursofuse:

6 What Happened? Give full details

On //

7 Owner Superviser 8 Operator 9 Mechanic / Technician

Signature: Signature: Signature:

PrintName: PrintName: PrintName:

Dealer to complete Sections 10-16

In the interest of product safety & reliability all warranty claims must be assessed & authorised by GreenCare before proceeding. All warranty repairs must be performed in accordance with GreenCare’s Warranty Policy. GreenCare may contact the owner / operator direct to assist with technical advice and customer satisfaction.

10 Datereceived: // 11 DatereportedtoGreenCare: //

12 Appraiser:13 Probablecauseoffailure:14 WorkCarriedout:

15 PT# DESCRIPTION QTY COST TOTAL HRS RATE TOTAL ASESSED

Replacement Parts must be returned to GreenCare for assessment 16 TOTAL CLAIMED + =

ASSESSEDBY APPROVED FACTORYCHECK AMOUNT

$

Actioned Accounts Cust.adv.

YES NO Ref //

Please complete the warranty claim form on the reverse side of this page and forward it to the address shown

on the manual


WARRANTY CLAIM FORMRef# (supplied by greencare)Please ensure that all sections are completed to assist with diagnosis and assessment

Customer to complete sections 1-9

1 Application date //

2 Owner Contact: 3 Dealer Contact:Address: Address:

City: City:

State: Postcode: State: Postcode:Telephone:() Telephone: ()

Facsimile: () Facsimile: ()

4 Product:

Model# &Serial# orPart#

5 Warranty:

n12Monthn90Dayn30Day Datepurchased: //

Order# Invoice# Hoursofuse:

6 What Happened? Give full details

On //

7 Owner Superviser 8 Operator 9 Mechanic / Technician

Signature: Signature: Signature:

PrintName: PrintName: PrintName:

Dealer to complete Sections 10-16

In the interest of product safety & reliability all warranty claims must be assessed & authorised by GreenCare before proceeding. All warranty repairs must be performed in accordance with GreenCare’s Warranty Policy. GreenCare may contact the owner / operator direct to assist with technical advice and customer satisfaction.

10 Datereceived: // 11 DatereportedtoGreenCare: //

12 Appraiser:13 Probablecauseoffailure:14 WorkCarriedout:

15 PT# DESCRIPTION QTY COST TOTAL HRS RATE TOTAL ASESSED

Replacement Parts must be returned to GreenCare for assessment 16 TOTAL CLAIMED + =

ASSESSEDBY APPROVED FACTORYCHECK AMOUNT

$

Actioned Accounts Cust.adv.

YES NO Ref //


WARRANTY CLAIM – INCIDENT NOTES

Notehereanymattersrelatingtoanywarrantyclaimapplicationforeasyreference.

DATE NOTE

www.greencare.com.au

http://www.greencare.com.au

Documents

Campey - Greencare - Core Master Xtreme_Manual_V2011_1